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MAGNETIC CONTACTORS

& OVERLOAD RELAYS

DAERYUK CO., LTD.

Moving Forward into the World


Challenge has already begun even in the unseen places.
Energetic beat has been continued though it does not make any sound.
DAERYUK is moving forward to be a global super excellent company,
not just the best in Korea.
DAERYUKs superior brand power watched by the world is positioning
itself as a new power that moves the world. Also today, DAERYUK is
showing his great ability in the bigger world to achieve the vision of
Dream Company which is to grow with customers.

02_03

World Class Brand

The design of Brand Symbol emphasizes flexibility and


simplicity and includes a will for a new change by the
oval shape symbolizing the universe and the world with
the enterprising color.
The design of English Logo contains the future-oriented
attitude and the image of enterprising spirit to high
technology.
Dynamic : move Dynamic.
Action-oriented : move with the aim of Action.
Cooperative : move hard and work Cooperatively.
Organization : will be the Organization.

Total Solution for stable power supply


There are men who keep awake lightening even in the middle of the night when everyone falls asleep.
DAERYUK has been providing all the solution needed by customers for stable power supply and
protection and control with our commitment that we will provide the best solution continuously in the future.
For all the buildings and facilities from power plants to large scale plants, factories, houses, offices,
department stores, subways, etc. that are supplied electricity, we are providing the best Total Solution
for stable power supply and protection and control.
There are men who are ready to do whatever the customers want.
DAERYUKs will and belief for a better world lighten tomorrows hope.

04_05

Magnetic Contactors & Overload Relays

C o n t e n t s
MC9~85A(Low Ampere)

06

MC100~400A(High Ampere)

10

Thermal Relays & Accessories

16

Ordering information

18

List of Standard Products

20

Standard AC Magnetic Contactors/Switches

22

-AC Coil, DC Coil

Reversing AC Magnetic Contactors/Switches

40

Control Relays

46

-AC Coil, DC Coil

Selection of Magnetic Contactors/Switches

50

Standard Thermal Overload Relays

52

Phase Loss protection Overload Relays

60

Accessories

64

Electronic Over Current Relays

76

Technical information

84

Appendix

90

Magnetic Contactors & Overload Relays

MC 9 ~ 85A Low Ampere


New Magnetic Contactors are made with the design and concept
integrated by new IT technology.
Premium products that prioritize the compatibility with other brands by satisfying customers
various needs and users safety by Finger-proof.

06_07

Declaration of Perfect Safety Zone !


Please be at ease for a whole year.
Verified product is definitely different with other brands!
Magnetic Contactor for the Next Generation designed carefully and silently in
the unseen places with safety prioritized securing various protection functions
as much as possible for the safety of customers and in the position of users.

Safety & Utility


Customer satisfaction by Safety & the Best Product.

Secured Safety with the use of Transparent Safety Cover.


The Transparent Safety Cover prevents foreign material (dust, etc.) incoming
and users wrong operation so that the life and function have been improved.

Convenient to use and Safe structure.


With the use of Transparent Terminal Cover, wrong wiring and color changed by heat
can be seen and the highest level of safety has been designed.
When wiring, users can open the terminal covers easily and work safely.
Various installation available with the use of 35mm DIN-rail.

Highly Improved Quality by Longer Life and Decreased Noise


Longer life realized with the use of new technology Contact and No noise by the
management of surface processing of core
Suitable for severe duty facilities such as inch driving and phase reverse by improving arc
resistance, abrasion resistance, electrical life expectancy, etc.

Internationalization and Practical Use designed


Suitable for IEC 60947.
Compatible with other domestic and foreign products.

Magnetic Contactors & Overload Relays

MC 9 ~ 85A Low Ampere


The first-ever Magnetic Switch giving off Scents in Korea.
Pleasant working environment provided with the best functional, reliable and
environment-friendly product using ECO materials.

08_09

DAERYUKs Environment-Friendly products think


Human and Nature first.
We should pioneer the environment-friendly technology which is clean and
pollution-free for the green future that the earth dreams of. Based on this
belief, the new magnetic switches of DAERYUK are the environment-friendly
products that do not release pollution by the use of materials for clean
environment and low consumption of power.

Environment & Reliability


Reliability formed by New Technology and the service considering Environment.

Improved Reliability by the use of materials for Clean Environment and Low consumption of Power.
Environment-friendly new magnetic switches by the use of clean environment ECO
materials for the next generation in future that protect human and nature.
Pleasant working environment provided with giving off light aromatic scents from the
products.

IT-integrated Additional Module supplied


Phase Loss detection Module: Protects circuit and load by detecting phase loss
information in each phase (R, S, T) of magnetic contactor and has telecommunication
function built-in to notify users of it remotely.
Replacement period notification Module: Notifies the replacement period of magnetic
contactor when the replacement period previously set by users arrives.
Temperature detection Module: Measures the temperatures of terminals by phase and
indicates the current temperatures. If the temperature increases above the setting,
it automatically breaks the main power to reduce the damages caused by burnout of
the equipment and fire.
Each module is classified into normal and advanced type containing telecommunication
function.

Convenience realized by the Ergonomic, Compact design for customer


Friendly reliability emphasized by the use of streamlined shape.
Products inside panel board that are messy with entangled wires are
arranged tidily by the use of clear colors.

Magnetic Contactors & Overload Relays

MC 100 ~ 400A High Ampere


Use of Safety Cover as Standard firstly in Korea
Premium products with customers safety and innovative safe structure to maximize
functional improvement and consider customers convenience as well.

10_11

Customers Safety has the first priority over profit !


Product Safety is DAERYUKs core subject and technological
philosophy. DAERYUKs new magnetic switches are
designed for next generation securing various protection
functions and safety as much as possible from the point of
customer.

Safety & Utility


Customer satisfaction by Safety & the Best Product.

Fold-out type terminal cover firstly in Korea for customers safety


Transparent terminal cover is applied with Hinge type in top cover body, so it is not
separated and cannot be lost. Also, Finger-proof function by the constantly-attached
terminal cover is designed to secure the best safety.
When wiring, users can open the terminal covers easily and work conveniently and
safely.

Secured Safety with the use of Transparent Safety Cover.


The Transparent Safety Cover prevents foreign material (dust, etc.) incoming and users
wrong operation so that the life and function have been improved.

IT-integrated Additional Module supplied


Phase Loss detection Module: Protects circuit and load by detecting phase loss information
in each phase (R, S, T) of magnetic contactor and has telecommunication function built-in to
notify users of it remotely.
Replacement period notification Module: Notifies the replacement period of magnetic
contactor when the replacement period previously set by users arrives.
Temperature detection Module: Measures the temperatures of terminals by phase and
indicates the current temperatures. If the temperature increases above the setting, it
automatically breaks the main power to reduce the damages caused by burnout of the
equipment and fire.
Each module is classified into normal and advanced type containing telecommunication
function.

Magnetic Contactors & Overload Relays

MC 100 ~ 400A High Ampere


The first-ever Magnetic Switch giving off Scents in Korea.
Pleasant working environment provided with the most efficient, reliable and environmentfriendly product using ECO materials.

12_13

Product like Nature


DAERYUKs environment-friendly products think human and nature first.
The development of technology should be beneficial to both nature and
human beings. Based on this belief, the new magnetic switches of DAERYUK
are the environment-friendly products that do not release pollution by the use
of materials for clean environment and low consumption of power.

Environment & Reliability


Reliability formed by New Technology and the service considering Environment.

Improved Reliability by the use of materials for Clean Environment and Low consumption of Power.
Environment-friendly new magnetic switches by the use of clean environment ECO
materials for the next generation in future that protect human and nature.
Pleasant working environment provided with giving off light aromatic scents from
the products.

Convenient and Safe Ergonomic design for customer


Changing of coil assy is
easy by the ergonomic
design of A in Coil Assy
Locker.
Other companies

Our new contactor

Highly Improved Quality by Longer Life and Decreased Noise


Longer life realized with the use of new technology Contact and No noise by the
management of surface processing of core.
Suitable for severe duty facilities such as inch driving and phase reverse by improving
arc resistance, abrasion resistance, electrical life expectancy, etc.
By using Cassette type coil unit, users can replace and separate coil alone with
contactor installed.
Reliability improved by using special coil for each voltage.

Magnetic Contactors & Overload Relays

MC 100 ~ 400A High Ampere


New Magnetic Switch come into the world with Innovative Design.
Premium product maximized innovative functional improvement with designed stability and
safe structure by Ergonomic Compact design.
From now, your special choice creating the best refinement and value.

14_15

Incomparable Convenience, Design and Superior Performance.


We only produce the best.
New Magnetic Switches for next generation integrated DAERYUKs cutting edge
technology are the total solution for the future having compact sizes and
realizing strong and convenient performance as well as innovative user-friendly
functions and ergonomic design.
This is another development of new Magnetic Switches with securing high
reliability of International Standards and providing user-oriented solutions.

Convenient & Good Design


DAERYUKs technology and pride go into the world.

Internationalization and Users Practicality devised


Suitable for IEC 60947.
Compatible with other domestic and foreign makers products.

Clamp terminal installed for easy wiring


Clamp terminal as a standard installed in main/load part for easy wiring.

Convenience realized by the Ergonomic, Compact design for customer


By applying curved line to the sides of Top Cover, innovation has been created from
simple, beautiful and progressive product image.
Friendly reliability emphasized by the use of streamlined shape.
Products inside panel board that are messy with entangled wires are
arranged tidily by the use of clear colors.

Magnetic Contactors & Overload Relays

Thermal Relays & Accessories

Space secured for easy wiring


Transparent Terminal Cover
(Wrong Wiring and Color changed by heat can be seen.)
Adjustment Dial (3-level change of ampere)
TEST/TRIP function
Automatic Reset function
Separation of power part and operation part
Settings protected by cover
Small Space

Direct connection to MC
Separate connection terminal is unnecessary.

Option
Separate mounting unit
Transparent Terminal Cover
Phase Loss protection
functional type

16_17

Contactor
Interlock Unit
Interlock Holder
Side-on Auxiliary Contact (2 Contacts)
Terminal Cover
Safety Cover
Head-on Auxiliary Contact (2 Contacts)
Head-on Auxiliary Contact (4 Contacts)
Thermal Overload Relay
TOR Separate mounting unit

Ordering Information

Magnetic Switches
(Contactors)

Magnetic
Contactor

22

Type

Thermal
Overload
Relay

AC220V

Rated Current (AC 440V)

Application

Coil Voltage

C Contactor(AC Coil)

7A

75

75A

AC 24~600V

D Contactor(DC Coil)
S Switch(AC Coil)

12

9A

85

80A

- Standard
R Reversing

18

13A

100

100A

22

20A

125

120A

32

25A

150

150A

40

32A

180

180A

SD Switch(DC Coil)

Thermal Overload
Relays

48

35A

220

220A

48A

300

300A

65

65A

400

400A

Ampere Frame

Installation type

22 0.1~22A

40

4~40A

85

7~85A

Standard
Separate
mounting

Hoist

Refer to the Coil Rating on Page 22, 23.

50

22

DC 12~250V

5A

Rated Current
0.14

0.1~0.16

34

28~40

0.21

0.16~0.25

42

34~50

0.33

0.25~0.4

55

45~65

0.52

0.4~0.63

65

54~75

150 34~150A

Elements

0.82

0.63~1

74

63~85

H Standard

220 65~240A

- 2 elements

1.3

1~1.6

41

34~50

Phase
K
Loss
Protection

400 85~400A

3 3 elements

2.1

1.6~2.5

48

39~57

3.3

2.5~4

56

43~65

100 34~125A

Type

4~6

67

54~80

6.5

5~8

80

65~100

107

7.5

6~9

8.5

7~10

11

9~13

130

85~125
100~150
100~160

15

12~18

150

120~180

19

16~22

200

160~240

22

18~26

250

200~300

30

24~36

350

260~400

18_19
Magnetic Contactors & Overload Relays

Control Relays

MR

AC220V

Control Relay

Type No. of Contacts

Type of operation

Coil Voltage

AC Coil
DC Coil

AC 24~600V

4
6
8

Auxiliary Units

DC 12~250V

Refer to the Coil Rating on Page 47.

100

AU

Auxiliary unit

Type No. of Contacts Mounting Position Applied MC


1
2
4
100

Mechanical Interlock Units

4 Contacts
6 Contacts
8 Contacts

2 Contacts
2 Contacts
4 Contacts
2 Contacts

DR

100

Interlock unit

Type Applied MC
9

MC 9~85

100

MC 100~150

180

MC 180~400

Side
Head
Side

MC 9~85
MC 100~400

List of Standard Products

Type

MC 9

MC 12

MC 18

MC 22

MC 32

MC 40

MC 48

MC 50

200~220V
3 phase AC3 380~440V
squirrel
500~550V
cage
motor
200~220V
AC4
380~440V
Rating
KS C Single phase 110V
4504 motor
220V

2.2kW 11A

2.7kW 13A

3.7kW 18A

4kW 20A

5.5kW 26A

7.5kW 35A

11kW 48A

11kW 50A

Resis
tive
Load
DC1

2 pole
series
conn.
3 pole
series
conn.

2.7kW 7A

4kW 9A

5.5kW 13A

7.5kW 20A

11kW 25A

15kW 32A

15kW 35A

22kW 48A

2.7kW 6A

5.5kW 9A

5.5kW 13A

7.5kW 17A

11kW 20A

15kW 26A

15kW 28A

22kW 38A

1.5kW 8A

2.2kW 11A

3.7kW 18A

3.7kW 18A

4.5kW 20A

5.5kW 25A

7.5kW 30A

7.5kW 35A

2.2kW 6A

4kW 9A

4kW 9A

5.5kW 13A

7.5kW 17A

11kW 24A

11kW 28A

15kW 32A

0.4kW 11A

0.5kW 13A

0.75kW 18A

0.9kW 20A

1.2kW 26A

1.7kW 35A

0.8kW 11A

1kW 13A

1.5kW 18A

1.8kW 20A

110V

6A

10A

13A

15A

25A

25A

35A

35A

220V

3A

7A

8A

12A

12A

12A

15A

15A

110V

8A

12A

18A

20A

25A

35A

50A

50A

220V

8A

12A

18A

20A

22A

30A

40A

40A

Ith AC1

25A

25A

40A

40A

50A

60A

70A

80A

200~240V
3 phase
380~440V
IEC squirrel
AC3
60947 cage
500~550V
motor
690V
Electrical
Endurance
(x 10,000 times) Mechanical

2.5kW 11A

3.5kW 13A

4.5kW 18A

5.5kW 22A

7.5kW 32A

11kW 40A

11kW 48A

15kW 55A

4kW 9A

5.5kW 12A

7.5kW 18A

11kW 22A

15kW 32A

18.5kW 40A

18.5kW 45A

22kW 50A

4kW 7A

7.5kW 12A

7.5kW 13A

15kW 22A

18.5kW 28A

22kW 32A

22kW 40A

30kW 43A

4kW 5A

7.5kW 9A

7.5kW 9A

15kW 18A

18.5kW 20A

22kW 23A

22kW 25A

30kW 28A

Aux. Contact (Standard)


Aux. Contact

250

250

250

250

200

200

200

200

2500

2500

2500

2500

1500

1500

1500

1000

1a1b

1a1b

1a1b

1a1b

2a2b

2a2b

2a2b

2a2b

Side-on

AU 1

AU 1

AU 1

AU 1

AU 1

AU 1

AU 1

AU 1

Head-on

AU 2, AU 4

AU 2, AU 4

AU 2, AU 4

AU 2, AU 4

AU 2, AU 4

AU 2, AU 4

AU 2, AU 4

AU 2, AU 4

Mounting method

Screw and DIN Rail

Dimension(mm) (WHD) 4477.986.8 4477.986.8 4477.986.8 4477.986.8 6682.694.6 6682.694.6 6682.694.6 9222.1117.3
Mounting
Dimension
(mm)
Contactor
Application

(WD)

10050~60
10060

MD 9

MD 12

MD 18

MD 22

MD 32

MD 40

MD 48

Reversing

MC 9R

MC 12R

MC 18R

MC 22R

MC 32R

MC 40R

MC 48R

MC 50R

Standard

MS 9

MS 12

MS 18

MS 22

MS 32

MS 40

MS 48

MS 50

With DC-operated Coil

Switch Reversing
Phase Loss protection

MS 9R

MS 12R

MS 18R

MS 22R

MS 32R

MS 40R

MS 48R

MS 50R

MS 9K

MS 12K

MS 18K

MS 22K

MS 32K

MS 40K

MS 48K

MS 50K

TH 22

TH 22

TH 22

TH 22

TH 40

TH 40

TH 40

TH 85

3 elements

TH 22/3

TH 22/3

TH 22/3

TH 22/3

TH 40/3

TH 40/3

TH 40/3

TH 85/3

Separate mounting

TH 22H

TH 22H

TH 22H

TH 22H

TH 40H

TH 40H

TH 40H

TH 85H

Phase Loss protection

TK 22

TK 22

TK 22

TK 22

TK 40

TK 40

TK 40

TK 85

Standard
Thermal
Overload
Relay

30~3548~59 30~3548~59 30~3548~59 30~3548~59 30~3548~59 30~3548~59 30~3548~59


3560
3560
3560
3560
3560
3560
3560

20_21
Magnetic Contactors & Overload Relays

MC 65

MC 75

MC 85

MC 100

MC 125

MC 150

MC 180

MC 220

MC 300

MC 400

15kW 65A

18.5kW 75A

19kW 80A

25kW 100A

30kW 125A

37kW 150A

45kW 180A

55kW 220A

75kW 300A

110kW 400A

30kW 65A

37kW 75A

37kW 80A

50kW 100A

60kW 120A

75kW 150A

90kW 180A

110kW 220A

150kW 300A 220kW 400A

37kW 60A

37kW 64A

45kW 75A

55kW 80A

60kW 90A

90kW 140A

110kW 180A

132kW 200A

160kW 250A

200kW 350A

11kW 50A

13kW 55A

15kW 65A

19kW 80A

22kW 93A

30kW 125A

37kW 150A

45kW 180A

55kW 220A

75kW 300A

22kW 47A

25kW 52A

30kW 62A

37kW 75A

45kW 90A

55kW 110A

75kW 150A

90kW 180A

110kW 220A

150kW 300A

35A

50A

50A

80A

80A

100A

150A

150A

200A

200A

15A

20A

20A

50A

50A

100A

150A

150A

200A

200A

65A

70A

80A

100A

100A

150A

180A

220A

300A

400A

50A

55A

60A

80A

80A

150A

180A

220A

300A

300A

100A

110A

135A

160A

160A

210A

230A

275A

350A

450A

18.5kW 65A

22kW 75A

25kW 85A

30kW 105A

37kW 125A

45kW 150A

55kW 180A

75kW 250A

90kW 300A

125kW 400A

30kW 65A

37kW 75A

45kW 85A

55kW 105A

60kW 120A

75kW 150A

90kW 180A

132kW 250A

160kW 300A 200kW 400A

33kW 60A

37kW 64A

45kW 75A

55kW 85A

60kW 90A

90kW 140A

110kW 180A

132kW 200A

160kW 250A

33kW 35A

37kW 42A

45kW 45A

55kw 65A

60kW 70A

90kW 100A

110kW 120A

132kW 150A

200kW 220A 250kW 300A

225kW 350A

200

200

200

100

100

100

100

100

100

50

1000

1000

1000

500

500

500

500

500

500

500

2a2b

2a2b

2a2b

2a2b

2a2b

2a2b

2a2b

2a2b

2a2b

2a2b

AU 1

AU 1

AU 1

AU 100

AU 100

AU 100

AU 100

AU 100

AU 100

AU 100

AU 2, AU 4

AU 2, AU 4

AU 2, AU 4

Screw only

Screw and DIN Rail

9222.1117.3 9222.1117.3 9222.1117.3 100157.4146.5 100157.4146.5 120165.9157 138203181 138203181 163243198 163243198
10050~60
10060

10050~60
10060

10050~60
10060

80 100
90 125

80100
90125

100 125~130

45 190
120 190

45190
120190

50210
60220
145 225

50210
60220
145 225

MC 65R

MC 75R

MC 85R

MC 100R

MC 125R

MC 150R

MC 180R

MC 220R

MC 300R

MC 400R

MS 65

MS 75

MS 85

MS 100

MS 125

MS 150

MS 180

MS 220

MS 300

MS 400

MS 65R

MS 75R

MS 85R

MS 100R

MS 125R

MS 150R

MS 180R

MS 220R

MS 300R

MS 400R

MS 65K

MS 75K

MS 85K

MS 100K

MS 125K

MS 150K

MS 180K

MS 220K

MS 300K

MS 400K

TH 220

TH 220

TH 400

TH 400

TH 400/3

TH 400/3

TH 85

TH 85

TH 85

TH 100

TH 100

TH 150

TH 85/3

TH 85/3

TH 85/3

TH 100/3

TH 100/3

TH 150/3

TH 220/3

TH 220/3

TH 85H

TH 85H

TH 85H

TK 85

TK 85

TK 85

TK 100

TK 100

TK 150

TK 220

TK 400

TK 400

TK 220

Standard AC Magnetic Contactors/Switches

Rated
Capacity

Rating
3 phase squirrel cage motor (AC3) 3 phase wound rotor motor (AC2B)
Magnetic Magnetic
200~220V 380~440V 500~550V 200~220V 380~440V 500~550V
Contactor Switch
kW A kW A kW A kW A kW A kW A
7
2.7
6
2.2
2.7
7
2.7
6
11
MC 9
MS 9 2.2 11 2.7
5.5
9
4
9
9
5.5
9
2.7
13
4
MC 12 MS 12 2.7 13
MC 18 MS 18 3.7 18 5.5 13 5.5 13 3.7 18 5.5 13 5.5 13
17
20 7.5 20 7.5
7.5
17
4
20
7.5 20
MC 22 MS 22 4
20
11
25
11
MC 32 MS 32 5.5 26 11 25 11 20 5.5 26
MC 40 MS 40 7.5 35 15 32 15 26 7.5 35 15 32 15 26
MC 48 MS 48 11 48 15 35 15 28 11 48 15 35 15 28
MC 50 MS 50 11 50 22 48 22 38 11 50 22 48 22 38
MC 65 MS 65 15 65 30 65 37 60 15 65 30 65 37 60
MC 75 MS 75 18.5 75 37 75 37 64 18.5 75 37 75 37 64
MC 85 MS 85 19 80 37 80 45 75 19 80 37 80 45 75
MC 100 MS 100 25 100 50 100 55 80 25 100 50 100 55 80
MC 125 MS 125 30 125 60 120 60 90 30 125 60 120 60 90
MC 150 MS 150 37 150 75 150 90 140 37 150 75 150 90 140
MC 180 MS 180 45 180 90 180 110 180 45 180 90 180 110 180
MC 220 MS 220 55 220 110 220 132 200 55 220 110 220 132 200
MC 300 MS 300 75 300 150 300 160 250 75 300 150 300 160 250
MC 400 MS 400 110 400 200 400 200 350 110 400 200 400 200 350
Type

Rated Thermal
3 phase squirrel cage motor inching, plugging (AC4) Current Ith
(AC1)
200~220V 380~440V
kW
A
kW
A
A
1.5

2.2

2.2

11

25

3.7

18

40
40

25

3.7

18

5.5

13

4.5

20

7.5

17

50

5.5

25

11

24

60

7.5

30

11

28

70

7.5

35

15

32

80
100

11

50

22

47

13

55

25

52

110

15

65

30

62

135

19

80

37

75

160

22

93

45

90

160

30

125

55

110

210

37

150

75

150

230

45

180

90

180

275

55

220

110

220

350

75

300

150

300

450

Note. Finger-proof covers of Magnetic Contactors and Thermal Overload Relays are optional (Protection Level: IP 20)

Auxiliary
Contact
Ratings

Type
MC(D)9~22
MC(D)32~85
MC 100~400

Rated Operation Current (A)


Rated Thermal
AC15(11)(Inductive Load on AC) DC13(11)(Inductive Load on DC) AC12(13)(Resistive Load on AC) DC12(14)(Resistive Load on DC) Current Ith (AC1)
A
110V 220V 440V 550V 24V 48V 110V 220V 110V 220V 440V 550V 24V 48V 110V 220V
6

1.5

1.2

1.5

1.1

0.55

1.5

1.2

1.5

1.1

0.55

1.5

1.2

1.5

1.1

0.55

10
10
10

2.5

16

2.5

16

10

2.5

16

Note 1. Numbers in parentheses are designations by class before the change in KS.
2. DC low current rating of AU 1, 2, 4, 100 is DC24V 10mA.
3. DC low current rating of AU 100 is DC7V 5mA.

Contact
Arrangement

Type
MC(D)9~22
MC(D)32~48
MC50~85
MC100~400

Standard Contacts

Option

1a1b

4a, 3a1b, 2a2b, 1a3b

2a2b

4a, 3a1b, 2a2b, 1a3b

2a2b

4a, 3a1b, 2a2b, 1a3b

2a2b

2a2b

Note 1. Options are for the case that auxiliary units are attached.

AC Operation

MC 9~85
Designation
AC24V
AC48V
AC110V
AC120V
AC220V
AC240V
AC380V
AC440V
AC480V

MC 100~400
Voltage Range
24V 50Hz / 24V 60Hz
48V 50Hz / 48V 60Hz
100V 50Hz / 100~110V 60Hz
110~120V 50Hz / 115~120V 60Hz
200V 50Hz / 200~220V 60Hz
220~240V 50Hz / 230~240V 60Hz
346~360V 50Hz / 380V 60Hz
380~400V 50Hz / 400~440V 60Hz
415~440V 50Hz / 460~480V 60Hz

Designation
AC110V
AC220V
AC380V

Voltage Range
100~127 V 50Hz/60Hz
200~240V 50Hz/60Hz
380~440V 50Hz/60Hz

Note 1. Designation is the symbol for ordering.


Please make sure to check the voltage range by designation.

22_23
Magnetic Contactors & Overload Relays

DC Operation

Operating
Limits

Characteristics
of AC Coil

MD 9~48
Designation

Voltage Range

DC

12V, 24V, 48V, 60V, 110V, 125V, 200V, 220V, 250V

When the operating coil is in the energized state by applying the coils rated voltage and frequency at the ambient
temperature of 40, an operating tolerance between 85~110% of the coils rated voltage is permitted.
Operation out with the above may cause deterioration to electrical insulation and mechanical operation.

AC 220V, 60Hz
Type
MC 9, 12, 18, 22
MC 32, 40, 48
MC 50, 65, 75, 85
MC 100, 125
MC 150
MC 180, 220
MC 300, 400

Electromagnet Capacity[VA] Thermal


Operating Voltage Coil Current
[mA] CoilON
Inrush Holding Dissipation[W] Pick-up Drop-out

Operating Time[ms]
Main ContactON CoilON Main ContactOFF

95

141~156

105~125

41

10~17

6~9

95

150~165

110~130

41

11~19

6`~10

145~160 100~120
48
77

77

16~25

8~15

56

55

55
55

220

17

298

12.3

4.4

298

12.3

4.4

77

48

56

55

380

11.6

4.7

77

48

53

70

70

571

14

77

48

64

55

55

Note. Above data are average values.

AC 110V, 60Hz
Type
MC 9, 12, 18, 22
MC 32, 40, 48
MC 50, 65, 75, 85
MC 100, 125
MC 150
MC 180, 220
MC 300, 400

Electromagnet Capacity[VA] Thermal


Operating Voltage Coil Current
[mA] CoilON
Inrush Holding Dissipation[W] Pick-up Drop-out

Operating Time[ms]
Main ContactON CoilON Main ContactOFF

95

75~85

55~65

73

11~18

6~9

95

75~85

55~65

73

13~20

6`~9

220

17

5.5

68~78

40~50

154

16~25

9~16

162

9.8

3.1

77

48

89

60

60

162

12.2

77

48

111

60

60

220

9.1

3.4

77

48

83

70

70

393

14

4.4

77

48

128

60

60

Note. Above data are average values.

Characteristics
of DC Coil

DC 110V
Type
MD 9, 12, 18, 22
MD 32, 40, 48

Electromagnet Capacity[VA] Thermal


Operating Voltage Coil Current
[mA] CoilON
Inrush Holding Contact [ms] Pick-up Drop-out

Operating Time[ms]
Main ContactON CoilON Main ContactOFF

50

60~75

15~35

90

45~55

8~15

50

60~75

15~35

90

45~55

8~15

Note. 1. Above data are average values.


2. No polar classification of coil terminal.

Standard AC Magnetic Contactors/Switches

Performance

Rated
Voltage(V)

Type

Making/Breaking Capacity(A)
Rated
Current(A)
Making
Breaking

MC 9

220
440

11

132

110

84

70

MC 12

220
440

13

156

130

108

90

MC 18

220
440

18

216

180

13

156

130

MC 22
MC 32
MC 40
MC 48
MC 50
MC 65
MC 75
MC 85
MC 100
MC 125
MC 150
MC 180
MC 220
MC 300
MC 400

220

20

240

200

440

20

240

200

220

26

312

260

440

25

300

250

220

35

420

350

440

32

384

320

220

48

600

500

440

35

576

480

220

50

600

500

440

48

576

480

220

65

780

650

440

65

780

650

220

75

900

750

440

75

900

750

220

80

960

800

440

80

960

800

220

105

1050

1050

440

105

1050

1050

220

125

1250

1250

440

120

1200

1200

220

150

1500

1500

440

150

1500

1500

220

180

1800

1800

440

180

1800

1800

220

220

2500

2500

440

220

2500

2500

220

300

3000

3000

440

300

3000

3000

220

400

4000

4000

440

400

4000

4000

Test Duty of the Electrical Endurance (AC3)

Cycles per
hour AC3

Endurance (x 10,000 operations) Performance


Mechanical Electrical (AC3) Indication

1800

2500

250

AC310-0

1800

2500

250

AC310-0

1800

2500

250

AC310-0

1800

2500

250

AC310-0

1800

1500

200

AC310-0

1800

1500

200

AC310-0

1800

1500

200

AC310-0

1200

1000

200

AC310-0

1200

1000

200

AC310-0

1200

1000

200

AC310-0

1200

1000

200

AC310-0

1200

500

100

AC310-0

1200

500

100

AC310-0

1200

500

100

AC310-0

1200

500

100

AC310-0

1200

500

100

AC310-0

1200

500

100

AC310-0

1200

500

50

AC311-1

Test Duty of the Electrical Endurance (AC4)

Making Voltage
Current
Breaking Voltage
Current

E
6Im
E/6
m

Making Voltage
Current
Breaking Voltage
Current

E
6Im
E/6
m

6 Im
6 Im

Im
6sec MC 9~MC 85
E : Rated Voltage
Im : Rated Current

0.75sec

12sec MC 100~MC 400

2sec MC 9~85
3sec MC 100~MC 400

Note 1. The number of cycles for making capacity is 100 and for breaking
Note 1. Electrical Endurance of AC4 is 30,000 operations
capacity, 25.
2. Making and Breaking capacity for 13 times of rated current (up to MC 300)
are 100 times for making and 1 time for breaking.

E : Rated Voltage
Im : Rated Current

24_25
Magnetic Contactors & Overload Relays

Rated
Capacity
(AC4)

Inching & Plugging


Subject
Voltage
Inching %
Electrical Endurance
(x 10,000 operations)
MC 9
MC 12
MC 18
MC 22
MC 32
MC 40
MC 48
MC 50
MC 65
MC 75
MC 85
MC 100
MC 125
MC 150
MC 180
MC 220
MC 300
MC 400
Note 1. Inching (%) =

DC Ratings
(Rated Current)

Type
MC 9
MC 12
MC 18
MC 22
MC 32
MC 40
MC 48
MC 50
MC 65
MC 75
MC 85
MC 100
MC 125
MC 150
MC 180
MC 220
MC 300
MC 400

10%

200~220V
50%

Rated Capacity at Inching


380~440V
100%
10%
50%

100%

Rated Capacity at Plugging


200~220V
380~440V
Plugging 100% Plugging 100%

10

50

10

50

10

50

10

50

10

50

10

50

10

50

10

50

2.2
2.7
3.7
4
5.5
7.5
11
11
15
18.5
19
25
30
37
45
55
75
110

1
1.5
2.7
3.7
4.5
5.5
7.5
7.5
11
15
15
15
22
25
30
37
50
65

1
1.5
2.7
3.7
4.5
5.5
7.5
7.5
11
15
15
19
22
30
37
45
55
75

0.5
0.75
1.1
1.5
2.2
3.7
3.7
3.7
5.5
7.5
7.5
9
9
11
15
19
25
30

0.75
1.1
1.5
2.5
4.5
4.5
5.5
5.5
7.5
9
11
11
15
19
25
30
37
45

0.3
0.5
0.75
1.1
1.8
2.7
3.7
3.7
4
4
5.5
5.5
7.5
9
11
15
22
25

2.7
4
4
7.5
11
15
22
22
30
37
37
50
60
75
90
110
150
200

1.5
2.2
3.7
7.5
9
11
15
15
22
30
30
37
45
55
75
90
25
132

1.5
3.7
4
7.5
9
11
15
15
22
30
30
37
45
55
75
90
132
150

0.75
1.5
2.2
3.7
4.5
5.5
7.5
7.5
11
15
15
18.5
22
30
37
37
50
75

1.1
2.2
3.7
5.5
7.5
11
15
15
15
15
22
25
30
45
55
60
75
110

0.5
1.1
1.5
2.2
3.7
3.7
5.5
5.5
7.5
7.5
11
13
15
22
25
30
37
55

0.75
0.75
1.5
2.2
2.5
3.7
5.5
5.5
7.5
9
9
11
15
19
22
25
37
45

0.2
0.4
0.5
0.75
1.1
1.5
2.2
2.2
3
3.7
3.7
4.5
5.5
7.5
11
13
18.5
22

0.75
1
2.2
3.7
4.5
4.5
7.5
7.5
11
15
18.5
22
30
37
45
45
55
75

0.2
0.4
0.75
1.5
2.2
2.2
3.7
3.7
5.5
5.5
7.5
11
15
19
22
25
30
37

No. of Inching operations


X 100 2. The limit of on/off operation in inching is below 10 based on 1 operation/sec.
No. of Standard Duty + No. of Inching operations

No. of
DC2, DC4 Rated Current(A)
Contacts DC Motor Load(L/R=15ms)Resistive Load
48V
110V
220V
in Series 24V
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole

8
8
12
12
12
12
20
20
25
25
35
35
40
40
45
50
45
50
65
80
65
80
100
100
120
120
150
150
180
180
220
220
300
300
400
400

4
6
6
10
6
10
15
20
20
25
20
30
25
35
25
35
25
35
40
60
40
60
60
90
60
90
100
120
150
180
150
220
200
280
200
280

2.5
4
4
8
4
8
8
15
10
20
10
20
15
30
15
30
15
30
20
50
20
50
40
80
40
80
80
120
120
150
120
150
150
200
150
200

0.8
2
1.2
4
1.2
4
2
8
3
10
3
10
3.5
12
3.5
12
3.5
12
5
20
5
20
30
50
30
50
60
80
80
100
80
100
90
150
90
150

DC1 Rated Current(A)


(L/R=1ms) Inductive Load
24V
48V
110V
220V
10
10
12
12
18
18
20
20
25
25
35
35
40
50
50
50
50
65
75
75
80
80
100
100
120
120
150
150
180
180
220
220
300
300
400
400

10
10
12
12
18
18
20
20
25
25
35
35
40
50
40
50
40
65
65
75
65
80
100
100
100
120
120
150
180
180
180
220
240
300
240
400

6
8
10
12
13
18
15
20
25
25
25
35
35
50
35
50
35
65
50
75
50
80
80
100
80
100
100
150
150
180
150
220
200
300
200
400

3
8
7
12
8
18
10
20
12
22
12
30
15
40
15
40
15
50
20
55
20
60
50
80
50
80
100
150
150
180
150
220
200
300
200
300

DC11 Rated Current (A)


(L/R=100ms)
24V
48V
110V
220V
8
8
12
12
12
12
20
20
25
25
35
35
35
35

2 poles

4
6
6
10
6
10
12
15
15
25
15
25
15
25

2
3
3
5
3
5
3
10
4
12
4
12
4
12

0.3
0.8
0.5
2
0.5
2
1.2
4
1.2
4
1.2
4
1.2
4

3 poles

Note
1. DC2 and DC4 are the examples stipulated in KS
C 4504 and JEM 1188 applied for the starting and stopping
of a DC shunt motor and a DC series motor, respectively.
2. DC11 and DC1 are the examples stipulated in KS C
4504 and JEM 1188 applied for an inductive load (time
constant L/R100mS) and a resistive load, respectively.
3. For DC 2 and DC 4, making capacity is the four times of
the values in the table and its number of operation is 100
times, while the breaking capacity is the four times of the
values in the table and its number of operation is 25 times.
4. For the methods of 2 poles in series and 3 poles in series,
refer to the drawing shown above.
5. Electrical Endurance is 500,000 operations.

Standard AC Magnetic Contactors/Switches

Classes by
Breaking
and ON/OFF
capacity

Magnetic Contactors are classified as below by the breaking and on/off capacity with reference to the domestic
standard, KS and the foreign standards such as IEC, BS, VDE and UL.
Rating Classification
Making
Breaking
KS, JEM, JIS
IEC, BS, VDE
KS, JEM, JIS
IEC, BS, VDE
Current Voltage Power Factor Current Voltage Power Factor Current Voltage Power Factor Current Voltage Power Factor
(I)
(V) (cos ) (I)
(V) (cos ) (I)
(V) (cos ) (I)
(V) (cos )

Class

Application

AC1
AC2B
AC2
AC3
AC4

Non-inductive resistive load on/off


Wound rotor motor starting, stopping
Wound rotor motor plugging, inching
Squirrel cage motor starting, stopping
Squirrel cage motor plugging, inching
Operating Cycles

1.5le 1.1Ee

0.95

4le

1.1Ee

0.65

1.5le 1.05Ue

0.8

4le

1.1Ee

0.65

4le 0.05Ue

10le 1.1Ee
12le 1.1Ee

1.5le 1.1Ee

0.95

1.5le 1.05Ue

0.8

1.1Ee

0.65

0.65

4le

1.1Ee

0.65

0.35

10le 1.05Ue 0.45(100A) 8le 1.1Ee

0.35

8le 1.05Ue 0.45(100A)

0.35

12le 1.05Ue 0.35(100A) 10le 1.1Ee

0.35

10le 1.05Ue 0.35(100A)

100Cycle

50Cycle

4le 1.05Ue

25Cycle

0.65

50Cycle

Operation Test
Class
AC1
AC2
AC3
AC4

According to
IEC 60947

KS, JEM, JIS


IEC, BS, VDE
Making
Breaking
Making . Breaking
Remark
Current Voltage Power Factor Current Voltage Power Factor Current Voltage Power Factor
(I)
(V) (cos ) (I)
(V) (cos ) (I)
(V) (cos )

Application

Non-inductive resistive load on/off


le
Wound rotor motor plugging, inching 2.5le
Squirrel cage motor starting, stopping 6le
Squirrel cage motor plugging, inching 6le

Ee

0.95

le

Ee

0.95

Ee

0.65

2.5le

Ee

0.65

Ee

0.35

le

0.17Ee

0.35

Ee

0.35

6le

Ee

0.35

le 1.05Ue
0.8
IEC947-4-On-Time
2le 1.05Ue
0.65
0.05 sec. 6,000
2le 1.05Ue 0.45(100A)
cycles
6le 1.05Ue 0.35(100A)

Body
Type

Rating (IEC 947-4)

Rated
3 phase squirrel cage motor Thermal
3 phase wound rotor motor(AC2B)
inching, plugging(AC4)
Current
200~240V 380~440V 500~550V 200~240V 380~440V Ith(AC1)
A
kW
A
kW A
kW A
kW A
kW
A

3 phase squirrel cage motor(AC3)


Contactor Switch

200~240V
kW A

380~440V
kW A

500~550V
kW
A

2.5

11

1.5

2.2

MC 12 MS 12

3.5

13

5.5

12

7.5

12

7.5

5.5

12

7.5

12

2.2

11

25

MC 18 MS 18

4.5

18

7.5

18

7.5

13

7.5

7.5

18

7.5

13

3.7

18

40

MC 22 MS 22

5.5

22

11

22

15

22

15

18

11

22

15

22

3.7

18

5.5

13

40

MC 32 MS 32

7.5

32

15

32

18.5

28

18.5

21

15

32

18.5

28

4.5

20

7.5

17

50

MC 40 MS 40

11

40

18.5

40

22

32

22

25

18.5

40

22

32

5.5

25

11

24

60

MC 9

MS 9

25

MC 50 MS 50

15

55

22

50

30

43

30

33

22

50

30

43

7.5

35

15

32

80

MC 65 MS 65

18.5

65

30

65

33

60

37

42

30

65

37

60

11

50

22

47

100

MC 75 MS 75

22

75

37

75

37

64

45

47

37

75

45

64

13

55

25

52

110

MC 85 MS 85

25

85

45

85

45

75

45

52

45

85

45

75

15

65

30

62

135

MC 100 MS 100

30

105

55

105

55

85

19

80

37

80

37

80

19

80

37

75

160

MC 125 MS 125

37

125

60

120

60

90

22

93

45

90

55

90

22

93

45

90

160

MC 150 MS 150

45

150

75

150

90

140

30

125

55

110

55

90

30

125

55

110

210

MC 180 MS 180

55

180

90

180

110

180

37

150

75

120

75

120

37

150

75

150

230

MC 220 MS 220

75

250

132

250

132

200

45

180

90

180

110

180

45

180

90

180

275

MC 300 MS 300

90

300

160

300

160

250

55

220

110

220

132

200

55

220

110

220

350

MC 400 MS 400 125

400

200

400

225

350

75

300

150

265

150

230

75

300

150

300

450

Auxiliary Contact

MC 9~22
MC 32~85
MC 100~400

Rated Current
DC13(Inductive load on DC)

AC15(Inductive load on AC)

Type
120V

240V

480V

600V

125V

250V

440V

600V

1.5

1.5

1.2

1.1

0.55

0.31

0.2

1.2

1.1

0.55

0.31

1.5

0.2

1.2

1.1

0.55

0.31

0.2

Rated
Remark
Thermal
Current(Ith)
Minimum
16
current and
16
voltage used are
16
24V and 10mA.

26_27
Magnetic Contactors & Overload Relays

Application
for StarDelta
Starting

Current, Voltage and Torque of the Magnetic Contactor for Star-Delta Starting
For Starting (Star Magnetic Contactor)
For Operation (Delta Magnetic Contactor)
Starting Current
Torque
Full Load Current Contact Voltage Full Load Current Contact Current Contact Voltage

Starting
Method
Direct
Star-Delta

6lm

1.5T

6lm

Em/
3

lm

lm

2lm

0.5T

2lm

Em/
3

lm

lm/
3

Em/
3
Em

Note. Im: load current to the motor of delta wiring, Em: line-to-line voltage, T: rated torque (change in torque is an estimated value.)

Contactor applied for Star-Delta Starting (3 contactors type)


Motor Capacity
(kW)

Starting(MCs)

5.5
7.5
11.0
15.0
18.5
22.0
30.0
37.0
45.0
55.0
75.0
90.0
110.0
132.0
160.0
250.0
300.0

200~220V
Operation(MCD) Power Source(MCM)

380~480V
Operation(MCD) Power Source(MCM)

Starting(MCs)

MC 22

MC 22

MC 22

MC 22

MC 22

MC 22

MC 22

MC 32

MC 32

MC 22

MC 22

MC 22

MC 32

MC 40

MC 40

MC 22

MC 22

MC 22

MC 32

MC 50

MC 50

MC 22

MC 32

MC 32

MC 40

MC 50

MC 50

MC 22

MC 40

MC 40

MC 40

MC 65

MC 65

MC 32

MC 40

MC 40

MC 50

MC 85

MC 85

MC 40

MC 50

MC 50

MC 65

MC 100

MC 100

MC 40

MC 65

MC 65

MC 65

MC 125

MC 125

MC 40

MC 65

MC 65

MC 85

MC 150

MC 150

MC 50

MC 85

MC 85
MC 100

MC 100

MC 180

MC 180

MC 65

MC 100

MC 125

MC 220

MC 220

MC 85

MC 125

MC 125

MC 150

MC 300

MC 300

MC 100

MC 150

MC 150

MC 220

MC 400

MC 400

MC 100

MC 180

MC 180

MC 220

MC 400

MC 400

MC 125

MC 220

MC 220

MC 400

MC 600

MC 600

MC 220

MC 400

MC 400

MC 300

MC 400

MC 400

Note 1. The above values may vary depending on the class of the motor and the manufacturer. These are reference values based on AC3 standard
squirrel cage type or AC2 wound-rotor type.
2. The starting of the motor has been based on 10 seconds or less.
3. In case of a load to which a phase-lead capacitor has been applied, the inrush current to the capacitor should be considered for selection.
R

Magnetic Contactor
MCM for Power Source

MCCB

Magnetic Contactor
MCD for Operation

TH
FUSE

PB on

Magnetic Contactor
MCs for Starting

MCM

19T Timer
19X Control Relay
Thermal Overload
TH Relay

MCM
PB off

TH-b

19X

19T

MCD
MCD

19X

MCS

Z
MCM

MCS

19T

19X

MCD

MCS

Example of a wiring diagram for Star-Delta Starting Device (3 contactors)

Standard AC Magnetic Contactors/Switches


Graph for Electrical Endurance of Magnetic Contactors

MC 9~85

3 AC 200~220V
AC3(Standard Duty)
AC4(Inching, Plugging Duty)

3 AC 380~440V
AC3(Standard Duty)
AC4(Inching, Plugging Duty)

28_29
Magnetic Contactors & Overload Relays

MC 100~400

3 AC 200~220V
AC3(Standard Duty)
AC4(Inching, Plugging Duty)

3 AC 380~440V
AC3(Standard Duty)
AC4(Inching, Plugging Duty)

Standard AC Magnetic Contactors/Switches

Connectable
Wire and
Tightening
Torque

Main Circuit
Terminal Screw
Type

Size of Connectable Wire[mm2] Solderless Terminal[mm2] Tightening Torque[kgf.cm]

Line(Magnetic Load(Over- Line(Magnetic Load(Overl Line(Magnetic Load(Over- Line(Magnetic Load(OverContactor) load Relay) Contactor) oad Relay)
Contactor) load Relay) Contactor) load Relay)

MC 9

M4

M4

1.25~5.5

1.25~5.5 1.25-4~5.5-4 1.25-4~5.5-4


(1.6~2.6) (1.6~2.6)

15

15

MC 12

M4

M4

1.25~5.5

1.25~5.5 1.25-4~5.5-4
1.25-4~5.5-4
(1.6~2.6)
(1.6~2.6)

15

15

MC 18

M4

M4

1.25~5.5

1.25~5.5 1.25-4~5.5-4 1.25-4~5.5-4


(1.6~2.6)
(1.6~2.6)

15

15

MC 22

M4

M4

1.25~5.5

1.25~5.5 1.25-4~5.5-4
1.25-4~5.5-4
(1.6~2.6)
(1.6~2.6)

15

15

MC 32

M5

M5

2~14

2~14
(1.6~3.6)

1.25-5~14-5
1.25-5~14-5
(1.6~3.6)

26

26

MC 40

M5

M5

2~14

2~14
(1.6~3.6)

1.25-5~14-5
1.25-5~14-5
(1.6~3.6)

26

26

MC 48

M5

M5

2~14

2~14
(1.6~3.6)

1.25-5~14-5
1.25-5~14-5
(1.6~3.6)

26

26

1.25-6~22-6 1.25-6~22-6
1.25-6~60-6 1.25-6~60.6
1.25-6~60-6 1.25-6~60-6

45

45

45

45

45

45

1.25-6~60-6 1.25-6~60-6
2-8~60-8
2-8~60-8

45

45

100

100

2-8~60-8
2-8~60-8
2-8~100-8 2-8~100-8
2-10~150-10 2-10~150-10
2-10~150-10 2-10~150-10

100

100

100

100

150

150

150

150

2-12~200-12 2-12~200-12
2-12~200-12 2-12~200-12

250

250

250

250

MC 50
MC 65
MC 75
MC 85
MC 100
MC 125
MC 150
MC 180
MC 220
MC 300
MC 400

M6

M6

2~22

2~22

M8

M8

2~38

2~38

M8

M8

2~38

2~38

M8

M8

2~38

2~38

M8

2~60

2~60

M8

M8
M8
M8

M10

M10

M10

M10

M12
M12

M8

2~60

2~60

2~100

2~100
2~150

M12

2~150
2~150
2~200

2~200

M12

2~20

2~200

2~150

Auxiliary and Control Circuit


Terminal Screw
Type
MC 9~85
MC 100~400

Size of Connectable Wire[mm2] Solderless Terminal[mm2] Tightening Torque[kgf.cm]

Line(Magnetic Load(Over- Line(Magnetic Load(Over- Line(Magnetic Load(Over- Line(Magnetic Load(OverContactor) load Relay)
Contactor) load Relay) Contactor) load Relay) Contactor)
load Relay)
M3.5

M3.5

1.25~2
(1.6)

M4

M4

1.25~5.5
(1.2~2.6)

1.25~2
(1.6)

1.25-3.5~2-3.5 1.25-3.5~2-3.5

12

12

1.25~5.5
1.25-4~5.5-4 1.25-4~5.5-4
(1.2~2.6)

15

15

30_31
Magnetic Contactors & Overload Relays

Terminal
Dimension

Terminal Dimension
Main Circuit

Type

Terminal Dimension

Auxiliary Circuit

Detailed drawing
for terminal part

Mounting and
Operational
Environment

MC 9
MC 12
MC 18
MC 22
MC 32
MC 40
MC 48
MC 50
MC 65
MC 75
MC 85
MC 100
MC 125
MC 150
MC 180
MC 220
MC 300
MC 400

M4

9.554.9

M3.5

854.9

M4

9.554.9

M3.5

854.9

M4

9.554.9

M3.5

854.9

M4

9.554.9

M3.5

854.9

M5

12.46.56

M3.5

854.9

M5

12.46.56

M3.5

854.9

M5

12.46.56

M3.5

854.9

M6

17.578.7

M3.5

854.9

M8

17.578.7

M3.5

854.9

M8

17.578.7

M3.5

854.9

M8

17.578.7

M3.5

854.9

M8

158.59.5

M4

10.84.14.1

M8

158.59.5

M4

10.84.14.1

M8

20.5109

M4

10.84.14.1

M10

2512.515

M4

10.84.14.1

M10

2512.515

M4

10.84.14.1

M12

3014.520

M4

10.84.14.1

M12

3014.520

M4

10.84.14.1

Main Circuit

Type

Terminal Terminal Dimension Terminal Terminal Dimension


Screw ABC (mm) Screw ABC (mm)

Auxiliary Circuit

Terminal Terminal Dimension Terminal Terminal Dimension


Screw ABC (mm) Screw ABC (mm)

TH 22

M4

115.35.8

M3.5

84.85.5

TH 40

M5

12.66.37.7

M3.5

84.85.5

198.511.2

M3.5

84.85.5

M8

22.59.510.5

M3.5

84.85.5

TH 220

M10

2512.513.5

M3.5

84.85.5

TH 400

M12

301511

M3.5

84.85.5

M6

TH 85
M8

TH 100
TH 150

Mounting
Install the contactor at a dry location with the minimum vibration.
Vertical mounting is standard for mounting direction, but it can be normally used up to 30 to the angle

direction as shown in the picture below.

Standard mounting

Transverse and Horizontal mounting

In case of transverse or horizontal mounting, reduction of endurance and deterioration of various performance may take place
compared with standard mounting.

DIN-Rail (MC 9~85)

Operation Environment
Type from MC 9 to 85 can be

mounted on 35mm DIN-Rail.

Ambient Temp.: Ref. Temp. 20, -5~40


Max. Temp. in the panel:

55 (Enclosed type: Ambient Temp. 40)


Relative Humidity: 45~85% RH
Altitude: Lower than 2,000m
Vibration resistance: 10~55Hz 2g
Impact resistance: 5g
Storage Temp.: -30~65
No frozen place

Standard AC Magnetic Contactors/Switches

Application
for Lighting
loads

For Lighting loads, electrical endurance or the number of


switching can be short/small except some special cases.
Therefore, the selection points are,
The total of the input current to the loads should not
exceed the rated current of the magnetic contactor.
Inrush current by starting should remain below the open
circuit current capacity of the magnetic contactor.
Incandescent Lamps
Because the filament of an incandescent lamp is low
especially at ambient temperature, theoretically the inrush
current at the moment of lighting the lamp is 3 to 16 times of
the rated current, but the impedance of the circuit and the
self-heating of the lamp limit the inrush current to 7 to 10
times of the rated current in practical conditions. The example
of characteristics from the moment of lighting the lamp to the
point being stable current is shown in the graph in the right.
The magnetic contactor applied for incandescent lamps should
be selected with a transient current of this level taken into
consideration, and the rated current to the incandescent lamps
should be the same as or lower than the AC3 rated current.

Inrush current characteristics at the moment of lighting


the lamp for 100V, 40W, 60W of general lighting

Number of incandescent lamps that can be switched


Type

100V(Unit : lamps)
Power Source Voltage
Rated Power Consumption 100W 150W 200W 250W 300W 500W 1000W 1500W
11
5
4
2
1
7
3
MC 9
13
6
5
2
1
8
4
MC 12
18
9
7
3
1
1
12
6
MC 18
19
9
7
3
1
1
12
6
MC 22
17
8
26
13
10
5
2
1
MC 32
23
11
35
17
14
7
3
2
MC 40
33
15
50
25
20
10
5
3
MC 50
42
19
65
32
26
13
6
4
MC 65

200V(Unit : lamps)
100W 150W 200W 250W 300W 500W 1000W 1500W
1

22

14

11

26

17

13

10

36

24

18

14

12

38

25

19

15

12

52

34

26

20

17

10

70

46

35

28

23

14

100

66

50

40

33

20

10

130

85

65

52

42

26

13

Fluorescent Lamps
A fluorescent lamp is the combination of a lamp and a ballast, and depending on the type of the starting method of the
ballast, it can be classified into a starter or a quick starter. The starter method turns on the lamp by use of a manual
switch or an automatic switch such as a glow lamp, widely used for households. On the other hand, the rapid starter
method turns on the lamp immediately after the switch is turned on without the use of a mechanical contact, generally
applied for buildings, factories, hospitals and schools. The starting current of a fluorescent lamp varies depending on the
ballast circuit and whether or not the power factor adjustment capacitor exists in the circuit. In any case, as the starting
current is about 10 times of the normal operating current, so it is recommended to select the magnetic contactor so that
its capacity is the same as lower than AC3 operating current.
Number of rapid starter fluorescent lamps (high power factor type) that can be switched
Power Source Voltage
Rated Power Consumption
Type
No. of lamps
Input Current
MC 9
MC 12
MC 18
MC 22
MC 32
MC 40
MC 50
MC 65

100V(Unit : lamps)
200V(Unit : lamps)
60W 80W
110W
220W
40W
60W 80W
110W
1
2
1
1
1
2
1
1
2
1
1
1
2
0.58(1.2) 0.96(1.1) 0.92 1.17 1.55 2.5 2.7 0.29(0.6) 0.48(0.55) 0.46 0.58 0.78 1.3
40W

23

19

14

28

22

16

10

39

31

23

13

13

41

32

24

14

14

56

44

33

20

19

10

120(58) 72(63) 76
172(83) 104(90) 108

60

44

26

25

14

18

86

64

38

37

20

24

224(108) 135(118)

112

83

50

48

26

12

14

11

19

15

11

32(15) 19(17)
44(21) 27(23)

20

16

12

28

22

16

10

59(29) 36(31)
84(41) 52(45)

38

29

22

14

13

54

42

32

20

110(54) 67(59)

70

55

41

26

18(9) 11(10)
22(10) 13(11)
30(15) 18(16)

220W
1
2
1.38 2.5

37(18) 22(20)
44(21) 27(23)
62(30) 37(32)
65(31) 39(34)
89(43) 54(47)

141

Note 1. In 40W, 1 lamp, the figures in parentheses indicate the case of low power factor type.
2. In 40W, 2 lamps, the figures in parentheses indicate the case of flickerless type fluorescent lamps
(Flickerless type fluorescent lamp: Fluorescent lamp that is embedded the circuit preventing flicker when the lamp is turned on).

32_33
Magnetic Contactors & Overload Relays

Mercury Lamps
A mercury lamp is the combination of a mercury lamp and a ballast, and the
starting characteristics of a mercury lamp vary depending on the type of the
ballast. The types of ballasts are the general type (low P.F. type and high P.F.
type), the fixed power type and the low starting current type and the respective
starting characteristics are shown in the graph in the right. For the general
type and the low starting current type, a starting current of 1.2 to 1.8 times of
the rated current flows through the ballast for the first few minutes. Besides,
the starting current of the fixed power type is lower than the ballast. The high
P.F. type is inserted in a power factor adjustment capacitor in parallel with the
power source, which causes an inrush current at the moment of starting.
When a magnetic contactor is used, the point of consideration is the durability
of the magnetic contactor against over current. However, our magnetic
contactors are capable of withstanding the over current of 1.2 to 1.8 times of
the rated current for some minutes without a problem. Therefore the
selection of the magnetic contactor is recommended so that the input current
of the ballast is within the AC3 input current.

Example of
starting
characteristics

fixed power type

Number of general type mercury lamps that can be switched


Type

Power Source Voltage


Rated Power Consumption
Input Current

23

19

14

28

22

16

10

39

31

23

13

13

41

32

24

14

14

56

44

33

20

19

10

120(58) 72(63) 76
172(83) 104(90) 108

60

44

26

25

14

18

86

64

38

37

20

24

224(108) 135(118)

112

83

50

48

26

12

14

11

19

15

11

32(15) 19(17)
44(21) 27(23)

20

16

12

28

22

16

10

59(29) 36(31)
84(41) 52(45)

38

29

22

14

13

54

42

32

20

110(54) 67(59)

70

55

41

26

18(9) 11(10)
22(10) 13(11)
30(15) 18(16)

MC 9
MC 12
MC 18
MC 22
MC 32
MC 40
MC 50
MC 65

Application for
Transformers

100V (Low P.F. type/High P.F. type) (Unit : lamps)


200V (Low P.F. type/High P.F. type) (Unit : lamps)
40W
60W 80W
110W
220W
40W
60W 80W
110W
220W
1
2
1
1
1
2
1
1
2
1
1
1
2
1
2
0.58(1.2) 0.96(1.1) 0.92 1.17 1.55 2.5 2.7 0.29(0.6) 0.48(0.55) 0.46 0.58 0.78 1.3 1.38 2.5
37(18) 22(20)
44(21) 27(23)
62(30) 37(32)
65(31) 39(34)
89(43) 54(47)

141

Single Phase
Type
MC 9
MC 12
MC 18
MC 22
MC 32
MC 40
MC 50
MC 65
MC 75
MC 85
MC 100
MC 125
MC 150
MC 180
MC 220
MC 300
MC 400

220V

3 Phase
440V

220V

440V

(kVA)

(A)

(kVA)

(A)

(kVA)

(A)

(kVA)

(A)

1.5

2.5

1.5

7.5

7.5

3.5

2.5

10

9.5

10

7.5

9.5

13

12

13

10

12

17

7.5

16

6.5

17

12

16

25

10

24

10

25

18

24

32

15

32

12

32

25

32

35

17

35

13

35

27

35

40

18

40

15

40

30

40

10

46

20

45

18

46

35

45

15

62

25

55

25

62

42

55

17

75

33

75

30

75

60

75

20

90

40

90

35

90

70

90

25

110

50

110

42

110

85

110

33

150

57

130

57

150

100

130

44

200

90

200

75

200

150

200

Note. Above table is applied to the case that the inrush current of the transformer is less than 20 times of the rated current (effective value).

Standard AC Magnetic Contactors/Switches


External Dimensions and Contact Configurations (Standard AC Magnetic Contactors)

55

Note1

64.1 (MC18/22)

44

2.5

63.3 (MC9/12)

14.6

1.8

M3.5(Coil Terminal)

7.8

2.2

M4(Main Terminal)

M3.5(Auxiliary Terminal)

R4.1

50

25

46.2

26.6

44.6

77.9

24

9
12
18
22

R2.2

MC
MC
MC
MC

10

2.5

86.8

9.8

30

22

M3.5(Coil Terminal)
66
55
7.8

MC 32
MC 40
MC 48

2.5
1.8

64.6

M5(Main Terminal)

51

5.4

25

44.6

26.6

82.6

50

24

R2.2

R4.1

2.2

M3.5(Auxiliary Terminal)

12.8

2.5

10

8.1

94.6

30

28

92
81

50

84.7

M3.5(Coil Terminal)

44

6.5

26
7.8

M6(50)(Main Terminal)

R2.
3

50
65
75
85

.1
R4

MC
MC
MC
MC

M8(65,75,85)
M3.5(Auxiliary Terminal)

Note2

100

60

8.1

126

MC 100
MC 125

117.3

13.5

6.6

78

111

122.1

100

44.6

26.6

10
19.2

M4(Coil Terminal)

30

90

146.5

4-M4

88.5

102.5

64
27.4

16.5

M4
(Auxiliary Terminal)

M8(Main Terminal)

125

165.8

130

15

34_35
Magnetic Contactors & Overload Relays

144
M4(Coil Terminal)

120

MC 150

157

30

100
4-M5

106.5

78

29

19.8
3.3

M4
(Auxiliary Terminal)

130

175.8

147
M8(Main Terminal)

20

162
138

MC 180
MC 220

M4(Coil Terminal)

93

30

120

181

45

118

4-M6

M4(Auxiliary Terminal)

190

164

203

M10(Main Terminal)

25

187

145

163

MC 300
MC 400

M4(Coil Terminal)

110

60
198

50

50

4-M8

132.5

M4(Auxiliary Terminal)

MC 9~22

MC 32~85
Note 1

Note 1
A1 A2 13 21 R/1 S/3 T/5 43 31

14 22 U/2V/4W/6 44 32

Note 1. Aux. Contact: 2a2b


2. Aux. Contact: 4a4b

MC 100~400

A1 A2 13 21

Note 2

R/1 S/3 T/5 43 31

53 61

13 21

R/1 S/3 T/5

43 31

83 71

14 22 U/2V/4 W/6 44 32

54 62

14 22

U/2 V/4 W/6

44 32

84 72

A1 A2

225

210

Contact Configurations

220

243

201

M12(Main Terminal)

30

Standard AC Magnetic Contactors/Switches


External Dimensions and Contact Configurations (Standard AC Magnetic Switches)
86.8
M3.5(Coil Terminal)

9
12
18
22

63.3(MC9/12)

M4 Mounting Hole

24
50
M3.5
(Auxiliary Terminal)

(Auxiliary Terminal
/NC)
M3.5
(Auxiliary
Terminal/NO)
M4(Main Termina)
8
11

11.8

1.6

M4(Main Termina)

27.4

5.4

127.3

25

46.2

93.4

44.6

M3.5

33.5
70.7
86
94.6

66

35
M4 Mounting Hole

64.6

M3.5(Coil Terminal)

14

M3.5(Auxiliary Terminal)

30

25

98.1

26.6

44.6

50

24

M5(Main Terminal)

12.5

51

MS 32
MS 40
MS 48

30

M3.5(Auxiliary Terminal)

26.6

MS
MS
MS
MS

M4

7.8

35

64.1(MC18/22)

44

27.4

5.4

135.6

M3.5(Auxiliary Terminal)
M5(Main Terminal)

40
8
12.6

77.7

21

1.6

91.9

117.3
86.3

M3.5(Coil Terminal)

M8(65,75,85)

78

100

M3.5

137.6

50
65
75
85

44.6
26.6

MS
MS
MS
MS

60
50

M4 Mounting Hole

M6(50)

181.9

M3.5(Auxiliary Terminal)
M6(7~50A)
M8(54~85A)
Main Terminal

33.5

44.8
83.7

19
1.7

97.8

100

88.5

103.5

1.5

(Auxiliary Terminal)

26.5
32
98

M8
(Auxiliary Terminal)

58.1

5
125

230.1
M4

16.5

80

M8(Main Terminal)

125

21.8

90
148.6
M4(Coil Terminal)

193.5

MS 100
MS 125

64
15

36_37
Magnetic Contactors & Overload Relays

100

100

231.7

M4
(Auxiliary
Terminal)

254.8

130.1

106.5

60.3

20
78
98

M8(Auxiliary Terminal)

138

178.7

93
25

120

118
M10(Main Terminal)

19.5

M4(Coil Terminal)

45

M6 Mounting Hole
6.5

MS 180
MS 220

126.6

M8(Main Terminal)

20

13.3

MS 150

155.5

M4(Coil Terminal)

78

274.5

306.5

190

M4
(Auxiliary
Terminal)

M3.5
(Auxiliary
Terminal)

75
25

M10(Main Terminal)

93.5

60

132.5

110

MS 300
MS 400

145

198.4

16.3

50

M12(Main Terminal)

M8 Mounting Hole

21.1

M4(Coil Terminal)

97
30

M12(Main Terminal)

60.5

Contact Configurations

MS 9~150
A2 A1

13 21

R/1 S/3

T/5

14 22

MS 180~400
43 31

44 32

A2 A1

13 21

R/1 S/3

14
97

14 22

97 95

U/2 V/4 W/6

98 96

T/5 43 31

U/2

32
95

V/4 W/6 98 96

225

210
381

343.9

M3.5
(Auxiliary
Terminal)

220

M4
(Auxiliary
Terminal)

Standard AC Magnetic Contactors/Switches


External Dimensions and Contact Configurations (DC-operated AC Magnetic Contactors)

Note
MC 18/22 96.6

55
14.6

2.5

MC 9/12 95.8

M3.5

18

M4

44

2.2

M3.5

24

9
12
18
22

R2.2 R4.1

25

5.4

44.6

26.6

77.9

46.2

50

MD
MD
MD
MD

2.5
30
9.8

10

119.3

22

66

M3.5

97.1

55

2.5

7.8

M4

18

5.4

25

26.6

50

R2.2 R4.1

44.6

51

82.6

2.2

M3.5

24

MD 32
MD 40
MD 48

2.5
12.8

8.1

10

30

127.1

28

Contact Configurations

MD 9~22

MD 32~48

Note

A1 A2

Note Aux. Contact: 2a2b

A1
13

21

14

22

R/1 S/3 T/5

U/2 V/4 W/6

43 31

44 32

A2 13

21

14

22

R/1 S/3 T/5

U/2 V/4 W/6

43 31

44 32

38_39
Magnetic Contactors & Overload Relays

External Dimensions and Contact Configurations (DC-operated AC Magnetic Switches)

Note

9
12
18
22

55
9.8

M3.5(Coil Terminal)

44
11

10

119.3

35

95.8

M4(Main Terminal)

2.5

30

M3.5(Auxiliary Terminal)

92.1

65.5

M3.5(Auxiliary Terminal)
M4((Main Terminal)

102.6

11.8

M3.5(Coil Terminal)

66
13.1

116.5

2.2

9.6

MSD 32
MSD 40
MSD 48

M4 Mounting Hole

5.4

12.1

60.1

126.8

26.6
44.6

50

39

MSD
MSD
MSD
MSD

10

127.1
97.1

M5(Main Terminal)

14

35

M3.5(Auxiliary Terminal)

30

50

98.1

26.6

14.7

5.4

66.1

136.6

51

44.6

39

2.5

M3.5(Auxiliary Terminal)
M5(Main Terminal)

72.4
8
12.6

21

110.1
2

123.9

Contact Configurations

MSD 9~48
A2 A1

MSD 32~48

Note
13 21

R/1

S/3

T/5

43 31
A1

14 22

A2 13

21

14

22

R/1 S/3 T/5

43 31

44 32
97 95

U/2

Note Aux. Contact: 2a2b

V/4

W/6

98 96

U/2 V/4 W/6

44 32

Reversing AC Magnetic Contactors/Switches

Advanced next generation technology applied! Technology approved worldwide.


A Reversing Magnetic Contactor is the product built by combining two standard magnetic contactors by use

of a highly reliable mechanical interlock unit.


It is suitable for use in direct-reverse operation, plugging and transfer between commercial and

noncommercial power source for a motor.

40_41
Magnetic Contactors & Overload Relays

Rated
Capacity

Aux.
Rated Capacity(kW)
Rated Operating Current(A) Rated Thermal
Matching Thermal
Magnetic Magnetic
(AC3, 3 phase squirrel cage motor) (AC3, 3 phase squirrel cage motor) Current Ith
Contact
Overload Relay
Contactor Switch
200~220V 380~440V 500~550V 200~220V 380~440V 500~550V
Standard Addition Type Current Range(A)
(A)
2.2
2.7
2.7
11
7
MC 9R MS 9R
6
25
2.7
4
5.5
13
9
MC 12R MS 12R
9
25
TH 22 0.1~22
AU 2
3.7
5.5
5.5
18
13
13
40
MC 18R MS 18R
1a1b or
4
7.5
7.5
20
20
17
40
MC 22R MS 22R
2 AU 4
5.5
11
11
26
25
20
50
MC 32R MS 32R
7.5
15
15
35
32
TH 40
26
60
MC 40R MS 40R
4~40
11
15
15
48
35
28
70
MC 48R MS 48R
11
22
22
50
48
38
80
MC 50R MS 50R
AU 2
15
30
37
65
65
60
100
MC 65R MS 65R
1a1b
7~85
or TH 85
18.5
37
37
75
75
2
64
110
MC 75R MS 75R
AU 4
19
37
45
80
80
75
135
MC 85R MS 85R
25
50
55
100
100
80
160
TH
MC 100R MS 100R
34~125
100
30
60
60
125
120
90
160
MC 125R MS 125R
37
75
90
150
150
TH 150 34~150
140
210
MC 150R MS 150R
2a2b
45
90
110
180
180
180
230
MS
180R
TH
MC 180R
65~240
2
220
55
110
132
220
220
200
275
MC 220R MS 220R
75
150
160
300
300
250
350
TH
MC 300R MS 300R
85~400
110
200
200
400
400
400
350
450
MC 400R MS 400R
Note. Finger proof covers of magnetic contactors and thermal overload relays are optional (Protection level: IP20).

Structure and
Operation

Structure
For MC(S) 9R~85R, DIN-Rail mounting is available.
For MC(S) 9R~85R, Mechanical Interlock Unit is
commonly used.

Case Head of lever


Lever Pin
Interlock
Lever

Operation
Open state

When the two contactors are in the OFF position, the


lever maintains its OPEN state by rebounding
springs.
Energizing

When an any one of the contactors is energized, as the


lever pin comes down by the crossbar, the interlock
lever revolves around its axis of rotation and the
heads of levers are interlocked. Although another
contactor is energized at this moment, it is prohibited
because the heads of levers are interlocked.

Rebounding Spring

Rotating axis of lever

(a) Open state

Crossbar groove

Releasing

If one of the two contactors is de-energized, crossbar


comes up by the power of kickout spring of the
contactor, and then interlock lever goes up by the
cross bar, and added with the power of rebounding
springs, the interlock lever gets pushed up to the open
position.
Handling

The electrical interlock should be commonly


connected to the b contacts of the two contactors.
Do not install horizontally.

(b) Interlocked

Groove

Lever pin
Guide groove
Protrusion

Guide rail
Holder

Reversing AC Magnetic Contactors/Switches


External Dimensions and Contact Configurations (Reversing AC Magnetic Contactors)

7.8

64.1 MC 18/22
63.3 MC 9/12

M4(Main Terminal)

56

M3.5(Auxiliary Terminal)

2.5
2
6
R4
.1

2.2
5.4

25

50

44.6

26.6

77.9

.2
R2

46.2

1.8

12

8.1

10

12

2.5

86.8

100

30

M3.5(Coil Terminal)

44

55

MC 32R
MC 40R
MC 48R

5.4

22

56

9.8

7.8

14.6

56
64.6

M5(Main Terminal)

2.5
2

1.8

R4
.1

25

50

12.8

12

2.5

12

8.1
10

56

5.4

5.4

44.6

26.6

82.6

51

.2
R2

2.2

M3.5(Auxiliary Terminal)

33

24

M3.5(Coil Terminal)

44
14.6

24

MC 9R
MC 12R
MC 18R
MC 22R

94.6

30

122

M3.5(Coil Terminal)

44
81

M6(50)(Main Terminal)

84.7

M8(65,75,85)

60

60
50

12

50

R2
.2

8.1

19.2
82

10

174

13.5

6.6

100

44.6

26.6

51

82.6

122.1

6.5

M3.5(Auxiliary Terminal)
.1
R4

MC 50R
MC 65R
MC 75R
MC 85R

26

82

117.3

124
249.2
148.6

M4(Coil Terminal)

38

88.5
80

21.8

103.5
30
M3.5(Auxiliary Terminal)

17

124

32

M8(Main Terminal)

1.5

125

130

MC 100R
MC 125R

90

M4

42_43
Magnetic Contactors & Overload Relays

MC 150R

287.6

155.5

M4(Coil Terminal)

38
13.3

143
M5

106.5

30

100

19.1

143

126.6

130.1

147

M3.5
(Auxiliary Terminal)

M8
(Main Terminal)

39

280
319

160
M4(Coil Terminal)

46

30

181

37.5

19.5

MC 180R
MC 220R

45

M6

118

190

164

M3.5
(Auxiliary Terminal)

21.5

160

46.5

M10
(Main Terminal)

187
375
M4(Coil Terminal)

44.9

50

198

M8

50

132.5

21.1

MC 300R
MC 400R

145
60

187

55

210

225
25

220

200.9

M3.5
(Auxiliary Terminal)

M12
(MainTerminal)

Contact Configurations

MC 9R~22R

MC 32R~85R

A1 A2 R/1 S/3 T/5 43 31 A1 A2 R/1 S/3 T/5 43 31

A1 A2 13 21 R/1 S/3 T/5 A1 A2 R/1 S/3 T/5 43 31

U/2 V/4 W/6 44 32

U/2 V/4 W/6

44 32

14 22 U/2 V/4 W/6

U/2 V/4 W/6

MC 100R~400R

44 32

R/1
23 4113 31
24 42 14 32
U/2

R/3

T/5

R/1
A1

S/3

T/5
23 41 13 31

A2

24 42 14 32
V/4 W/6

U/2

V/4

W/6

A1

A2

Reversing AC Magnetic Contactors/Switches


External Dimensions and Contact Configurations (Reversing AC Magnetic Switches)

86.8
100
56
M3.5
(Coil Terminal)

44
11

56

M3.5(Auxiliary Terminal)
M4
2.5
Mounting Hole

30

35

5.4

M3.5
(Auxiliary Terminal)

27.4

127.3

50

77.9
93.4

46.2

M4(Main Terminal)

44.6

9R
12R
18R
22R

26.6

MS
MS
MS
MS

64.1(MC18/22)
63.3(MC9/12)

8.1

9.8

M3.5(Auxiliary Terminal)

M4(Main
Terminal)

M4(Main Terminal)

11.8

11

1.6

56
11
M3.5(Coil Terminal)

86

94.6
64.6

122

56

13.1

44
13

M4
Mounting Hole 2.5

8.1 M3.5(Auxiliary Terminal)

30

35

50
5.4

27.4

135.6

82.6

98.1

69.4

51

44.6

M5(Main Terminal)

26.6

MS 32R
MS 40R
MS 48R

33.5
70.7

M3.5
(Auxiliary Terminal)
M5(Main Terminal)

40
1.6

117.3
86.3

174

50R
65R
75R
85R

82
19.2

82

M3.5(Coil Terminal)

44

M4
Mounting Hole

M6(50)

60

50

M8(65,75,85)
M3.5
(Auxiliary Terminal)

181.9

100

26.6
44.6
78
122.1
137.6

MS
MS
MS
MS

77.7
91.9

M3.5
(Auxiliary Terminal)
Main Terminal
M6(7~50A)
M8(54~85A)

44.8
1.7

249.2
124

32

124
M4(Coil Terminal)

15

148.6
103.5

90
88.5

17.8

80

1.5

125

193.5

MS 100R
MS 125R

83.7
97.8

M8(Main Terminal)
26.5
32

58.1

44_45
Magnetic Contactors & Overload Relays

287.6
143

155.5
106.5

M4(Coil Terminal)

20

143
100

231.7

130.1

9.8

MS 150R

126.6

22.6

M8(Main Terminal)
60.3

319

MS 180R
MS 220R

28.5

280

160

178.7

M4(Coil Terminal)

160

118

37.5 45

M6

274.5

190

19.5

25

M10(Main Terminal)
25

75

47

375
M4(Coil Terminal)

198.4
132.5

60
50

343.9

225

21.1

30

145

30

M8

210

MS 300R
MS 400R

187

187

220

28.4

97

60.5

Contact Configurations

MC 9R~22R

MC 32R~85R

A1 A2 R/1 S/3 T/5 43 31 A1 A2 R/1 S/3 T/5 43 31

A1 A2 13 21 R/1 S/3 T/5 A1 A2 R/1 S/3 T/5 43 31

U/2 V/4 W/6 44 32

97 95

U/2 V/4 W/6 98 96

U/2 V/4 W/6 44 32

14 22 U/2 V/4 W/6

97

95

U/2 V/4 W/6 98 96

MC 100R~400R

44 32

13 31 R/1 S/3 T/5

14 32

23 41

A1 A2 13 31 R/1 S/3 T/5 23 41

U/2 V/4 W/6


24 42

14 32 U/2 V/4 W/6 24 42

97 95

U/2 V/4 W/6 98

96

A1 A2

Control Relays

More Upgraded technology and performance.


Lead further in Reliability and Durability.
High Reliability
Increased contact reliability by use of pure silver contact exclusively.

High Endurance
Mechanical endurance is more than 10 mil. times and for electrical,
it guarantees more than 0.5 to 1 mil. times according to the rated currents.

DIN-Rail mounting is available.


35mm DIN-Rail mounting is available for all types.

Finger proof covers as an option


Finger proof covers are optional.

46_47
Magnetic Contactors & Overload Relays

Ratings

Performance

Coil Ratings

Coil
Characteristics

MR 4(D)
Type
MR 8(D)
MR 6(D)
4a,3a1b,2a2b,1a3b,4b
8a,7a1b,6a2b,5a3b,4a4b
6a,5a1b,4a2b,3a3b,2a4b
Contact Configuration
690V
690V
690V
Rated Insulation Voltage(Ui)
16A
16A
16A
Rated Thermal Current(AC1)
Category
AC15(11)(Inductive load) AC12(13)(Resistive load) AC15(11)(Inductive load) AC12(13)(Resistive load) AC15(11)(Inductive load) AC12(13)(Resistive load)
6
10
6
6
10
AC110V
10
3
8
3
3
8
Rated AC220V
8
Current (A) AC440V
1.5
5
1.5
1.5
5
5
1.2
5
1.2
1.2
5
AC550V
5
AC
66
66
66
66
66
AC110V
66
Making,
33
33
33
33
33
33
Breaking AC220V
16.5
16.5
16.5
16.5
16.5
16.5
Current (A) AC440V
13.2
13.2
13.2
13.2
AC550V
13.2
13.2
DC13(11)(Inductive load) DC12(14))(Resistive load) DC13(11)(Inductive load) DC12(14))(Resistive load) DC13(11)(Inductive load) DC12(14))(Resistive load)
Category
5
3
3
5
5
3
DC24V
1.5
3
1.5
1.5
3
3
Rated DC48V
1.1
2.5
1.1
1.1
2.5
Current (A) DC110V
2.5
DC
0.55
1
0.55
0.55
1
1
DC220V
3.7
3.7
3.7
DC24V
Making,
1.8
1.8
1.8
DC48V
Breaking
1.4
1.4
1.4
DC110V
Current (A)
0.7
0.7
0.7
DC220V
25
50
50
25
25
50
Endurance Electrical
2,000
2,000
2,000
(10,000 times) Mechanical
Operating cycle Cycles/hr
1,800
1,800
1,800

Electrical endurance (10,000 times)


AC15(11)
AC12(13)
DC13(11),12(14)
220V
440V
220V
440V
12~220V

Type

Pole

Cycles/hr

Mechanical
endurance
(10,000 times)

MR 4,4D
MR 6,6D
MR 8,8D

1,800

2,000

50

50

25

25

50

1,800

2,000

50

50

25

25

50

1,800

2,000

50

50

25

25

50

DC Coil

AC Coil
Type
MR 4
MR 6
MR 8

Type
MR 4D
MR 6D
MR 8D

Rated Voltage(Designation)
24V, 48V, 110V, 120V,
220V, 240V, 380V, 440V,
480V

Rated Voltage
12V, 24V, 48V
100V, 110V, 125V,
200V, 220V, 250V

AC Coil (AC 220V, 60Hz )


Operating Time(ms)
Power Operating Voltage[V)
dissipation
Coil OFF
Coil ON
Coil OFF
Coil ON
Holding
Pick-up Drop-out
(W)
acontact ON bcontact OFF acontact OFF bcontact ON

Electromagnet Capacity(VA)
Type

Inrush

4a
2a2b
6a
3a3b
8a
4a4b

MR 4
MR 6
MR 8

95

141~156

105~125

10~17

7~13

138~148

110~130

8~15

6~15

7~13

8~15

145~160

100~120

10~17

7~13

140~155

105~125

10~16

5~13

7~13

8~15

150~160

90~110

10~18

7~13

148~158

95~115

10~16

5~13

7~13

8~15

DC Coil (DC 110V )


Electromagnet Capacity(VA) Thermal Operating Voltage[V)
Operating Time(ms)
Contact
Coil OFF
Coil
ON
Coil ON
Coil OFF
Inrush
Holding
Pick-up Drop-out
(ms)
acontact ON bcontact OFF acontact OFF bcontact ON

Type
MR 4D
MR 6D
MR 8D

4a
2a2b
6a
3a3b
8a
4a4b

50

65~75

15~35

45~55

7~13

63~73

18~38

40~50

20~30

7~13

13~19

68~78

15~35

45~55

7~13

63~73

18~38

40~50

20~30

7~13

13~19

70~80

15~35

45~55

7~13

63~73

18~38

40~50

20~30

7~13

13~19

Control Relays
External Dimensions (AC-operated Control Relays)

44

M3.5(Coil Terminal)

64.7

14.6

2.5
1.8

24

2.2

R4.1

5.4

R2.2

25

50

78

44.6

68

44

MR 4

5.4

M3.5

44

30

86.7

31.2

MR 6

2.5

10.4

M3.5(Coil Terminal)

14.6

119

2.5

64.8

1.8

24

2.2

5.4

R4.1

25
5.4

M3.5

M3.5

R2.2

50

78

28.8

68

44.6

44

2.5

10.4

30

31.2
100.5

44

MR 8

M3.5
(Coil Terminal)

119
2.5

64.8

1.8

M3.5

30

10.4
31.2

24
25

2.5
M3.5

R4.1

50

R2.2

5.4

78

28.8

68

44.6

44

2.2

14.6

100.5

48_49
Magnetic Contactors & Overload Relays

External Dimensions (DC-operated Control Relays)

44
14.6

MR 4D

M3.5(Coil Terminal)

97.2

2.5
1.8

5.4

44
14.6

2.5

10.4

MR 6D

25

M3.5

31.2

30

118.9

M3.5(Coil Terminal)

R4.1

50

78

44.6

68

R2.2

24

44

2.2

151.5

2.5
1.8
5
6

97.2

5.4

M3.5

2.5
10.4

M3.5

30
133

31.2

44

MR 8D

24
25

DU-2
10

R4.1

50

R2.2

78

28.8

68

44.6

44

2.2

M3.5
(Coil Terminal)

151.5

14.6

2.5
97.2

1.8

44

R4.1

10

25

M3.5
5.4

M3.5

10.4
31.2

24

R2.2
50

DU-4

2.2
78

28.8

68

44.6

30

2.5
133

30

Selection of Magnetic Contactors/Switches


Sequence of Selection of Magnetic Switches

Capacity of
Main Contact of the
Magnetic Contactor

Type of Load

Motor

Direct On-Line Starting applied with


electrical endurance considered

Resistive Load

Standards of Resistive Loads applied


Single phase Resistive Loads

Operation
Method

DC Load

DC loads in serial connection


methods of contacts

Capacitor Load

Single and 3 phase capacitor


circuits applied

Transformer

Single and 3 phase Transformers

Lighting Load

Incandescent, Fluorescent and


Mercury lamps applied

Direct On-Line
Starting

Standards of 3 phase squirrel cage


motors and single phase motors applied

Star-Delta Starting

Star-Delta starting applied


Automatic Star-Delta starting devices

Endurance

Inching and Plugging


application

Inching(10%, 50%, 100%),


Plugging applied

Reversible operation

Reversing Magnetic
Switches/Contactors

Electrical On/Off
endurance

On/Off Endurance Curve


Direct On-Line Starting applied with
electrical endurance considered

Mechanical On/Off
endurance

Operating Voltage of
the Magnetic Contactor

Power Source
Voltage

Coil Voltage
Response to
Voltage Fluctuation

Auxiliary
Circuits

Aux. Contact
Configuration

Performance
Coil list
Voltage Fluctuation
(area, location) considered
Refer to the List of products

50_51
Magnetic Contactors & Overload Relays

Operating
Environments and
Mounting Conditions

Availability of Case
and Cover

Enclosed type magnetic contactor

Case and Cover

Push button type magnetic contactor


Dust proof and water proof magnetic
contactor
Response to Special
Environments

Tropical and humid area or cold and


frigid area

Tropical or Frigid
Zone
Special
Environments

Protection from dust and corrosive gas

Domestic Standards

KS, Safety Certification

International
Standards

IEC(CE), VDE, UL, CSA

Selection on the
ratings of the Motor

Motors Full Load


Current
Motor Capacity

Application
on the Starting

Purpose of
Protection

The full load of the motor applied


Standards on the overload relays applied
depending on the motor capacity

Magnetic switches with quick acting


Motors with Short Starting Time
(submersible pumps, compressors, etc.)
overload relays
Motors with Long
Starting Time

Slow acting magnetic switches

Protection from
Overload and Stall

Standard magnetic switches

Protection from
Phase Loss

On/Off Endurance (Life span curve)


Direct On-Line Starting applied with
electrical endurance considered

Export (Overseas Standards) Response to UL, CE Certification

Mounting and
Operational
Environment

Operational Environment

Mounting

1) Ambient Temperature : Reference temperature


20~40, the daily average temperature for
24 hours should not exceed 35
2) Maximum temperature in the panel :
55(Enclosed type: 40)
3) Relative Humidity : 45~85% RH
4) Altitude : Less than 2,000m
5) Vibration resistance : 10~55Hz 2g
6) Impact resistance : 5g
7) Storage Temperature : -30~65 in no frozen place

1) Install the contactor at a dry location with the minimum


vibration.
2) In case of transverse or horizontal mounting, reduction
of life span and deterioration of various performance
may take place compared with standard mounting.
3) Reversed mounting may cause noise from the contactor.

Standard Thermal Overload Relays

Advanced Competitiveness increased by firmly-set basis of future


growth and complete technology.
Thermal Overload Relay protects the motor from overload, stall, phase loss operation and burnout.

52_53
Magnetic Contactors & Overload Relays

Direct connection to a magnetic contactor


Our thermal overload relays are conveniently connected to a magnetic
contactor without any wire
(applicable types : TH 22, 40, 85, 100, 150, 220, 400)

Characteristics

Finger proof cover can be installed.


Finger proof cover can be installed for electric conduction parts not to be connected
to human body.
*Finger proof cover is an option.

Operation
part

Power
part

Separation of power/operation part


The main circuit and the operation part are separately designed and the operation part
is commonly designed for TH 22, 40, 85, 100, 150 for improving safety.

Easy operation
3 steps current setting
The rated current can be set with a Philips or flat head screw driver.
Easy in setting Manual-Auto Reset
For the increased convenience of the user, you can select manual
reset or automatic reset at your choice.
(Manual Reset)
As shown on the right, turn the reset screw so that the arrow mark
points to H and allow the screw to lift up.
(Automatic Reset)
Push down the reset screw and turn it so that the arrow mark
points to A.

Current
setting

Manual
Reset

Automatic Reset

Trip Indication

If the TOR is tripped, it descends 2~3mm and indicates the tripped


condition. When testing manually, lift up the transparent cover and push
(Transparent cover is to protect the careless adjustment after setting
the contact current by knob).
Temperature compensation Bi-metal applied
Separate temperature compensation with the ambient temperature change is not necessary
(Applied ambient temperature: -10C ~ +40C).
Strong operation part with Vibration Resistance (700g)
Separate mounting unit
In case of mounting the overload relays independently, the separate mounting kits are
available for panel installation with rail or screw (Applied types: TH 22, 40, 85)

Ratings of Auxiliary Contact


Rated Operating Current

Combination
with a Magnetic
Contactor

110V

AC15(11) (AC coil load)


220V

550V

1.6

0.8

0.3

Magnetic Contactor
MC 9, 12, 18, 22
MC 32, 40, 48
MC 50, 65, 75, 85
MC 100, 125

Overload Relay
TH(K) 22
TH(K) 40
TH(K) 85
TH(K) 100

DC13(11) (DC coil load)


110V
110V
0.28

Magnetic Contactor
MC 150
MC 180, 220
MC 300, 400

Note We also have the Electronic Over Current Relays (DPR) which can be combined with Magnetic Contactors.
(For more details, please refer to the parts for the Electronic Over Current Relays in this catalog.)

0.14

Overload Relay
TH(K) 150
TH(K) 220
TH(K) 400

Standard Thermal Overload Relays

Types and
Ratings

Type
Subject

Rated
Current(A)

No. of Elements

Nominal
0.14
0.21
0.33
0.52
0.82
1.3
2.1
3.3
5
6.5
7.5
8.5
11
15
19
22
30
34
42
55
65
74

2 Elements
3 Elements

Aux. Contact
Reset method
Power loss Note
Dimension(mm) (WHD)
Separate mounting unit
3 Elements
Application
Phase loss protection
Magnetic Contactor
Magnetic Switch

TH 22
Current Range
Min.
Mid.
Max.
0.1
0.16
0.25
0.4
0.63
1
1.6
2.5
4
5
6
7
9
12
16
-

0.14
0.21
0.33
0.52
0.82
1.3
2.1
3.3
5
6.5
7.5
8.5
11
15
19
-

TH 40
Current Range
Min.
Mid.
Max.

0.16
0.25
0.4
0.63
1
1.6
2.5
4
6
8
9
10
13
18
22
-

4
5
6
7
9
12
16
18
24
28
-

Standard
Option

5
6.5
7.5
8.5
11
15
19
22
30
34
-

6
8
9
10
13
18
22
26
36
40
-

Standard
Option

TH 85
Current Range
Min.
Mid.
Max.
7
9
12
16
18
24
28
34
45
54
63

8.5
11
15
19
22
30
34
42
55
65
74

Standard
Option

1a1b

1a1b

1a1b

Manual/Auto
1.8VA/pole

Manual/Auto
2.0VA/pole

Manual/Auto
3.5VA/pole

446389
AZ 22H
TH 22/3
TK 22
MC 9, 12, 18, 22
MS 9, 12, 18, 22

537196
AZ 40H
TH 40/3
TK 40
MC 32, 40, 48
MS 32, 40, 48

7081102
AZ 85H
TH 85/3
TK 85
MC 50, 65, 75, 85
MS 50, 65, 75, 85

Note. Power loss of Heater

Selection

Full Load Current of Motor (Ref.)


4P 440V 60Hz
4P 220V 60Hz
P(kW)
In(A)
P(kW)
In(A)
0.36
0.1
0.71
0.1
0.7
0.2
1.4
0.2
2.3
0.4
1.8
0.75
3.6
0.75
3.3
1.5
4.6
2.2
6.5
1.5
7.5
3.7
9.2
2.2
11
5.5
15
3.7
15
7.5
22
5.5
21
11
29
7.5
28
15
34
18.5
42
11
39
22
55
15
54
30
67
18.5
66
37
-

TH 22

TH 40

TH 85

0.1~0.16
0.16~0.25
0.25~0.4
0.4~0.63
0.63~1
1~1.6
1.6~2.5
2.5~4
4~6
5~8
6~9
7~10
9~13
12~18
16~22
-

4~6
5~8
6~9
7~10
9~13
12~18
16~22
18~26
24~36
28~40
-

7~10
9~13
12~18
16~22
18~26
24~36
28~40
34~50
45~65
54~75
63~85

10
13
18
22
26
36
40
50
65
75
85

54_55
Magnetic Contactors & Overload Relays

Types and
Ratings

Type
Subject

TH 100
Current Range
Min. Mid. Max.

Nominal

TH 220
Current Range
Min.
Mid. Max.

TH 400
Current Range
Min.
Mid. Max.

34

41

50

34

41

50

39

48

57

39

48

57

43

56

65

43

56

65

54

67

80

54

67

80

65

80

100

65

80

100

65

80

100

107

85

107

125

85

107

125

85

107

125

85

107

125

130

100

130

150

100

130

160

100

30

160

150

120

150

180

120

150

180

200

160

200

240

160

200

240

250

200

250

300

350

260

350

400

41
48
56
67
80

Rated
Current(A)

TH 150
Current Range
Min.
Mid. Max.

Standard
Option

2 Elements
No. of Elements
3 Elements
Aux. Contact
Reset method
Power loss Note
Dimension(mm) (WHD)
3 Elements
Application
Phase loss protection
Magnetic Contactor
Magnetic Switch

Standard
Option

Standard
Option

Standar
Option

1a1b

1a1b

1a1b

1a1b

Manual/Auto
2.3VA/pole

Manual/Auto
2.3VA/pole

Manual/Auto
2.3VA/pole

Manual/Auto
2.3VA/pole

10367105

11289105

145141180

151171193

TH 100/3

TH 150/3

TH 220/3

TH 400/3

TK 100

TK 150

TK 220

TK 400

MC 100, 125

MC 150

MC 180, 220

MC 300, 400

MS 100, 125

MS 150

MS 180, 220

MS 300, 400

Note. Power loss of Heater

Selection

Full Load Current of Motor (Ref.)


4P 440V 60Hz
4P 220V 60Hz
P(kW)
In(A)
P(kW)
In(A)

TH 100

TH 150

TH 220

TH 400

22
-

39
-

11
-

42
-

34~50

34~50

39~57

39~57

30
37
45

54

15

55

43~65

43~65

66
80
99

18.5
22
30

67
78
107

54~80

54~80

65~100

65~100

65~100

85~125

85~125

85~125

85~125

75
90
110
132

135

37

132

100~150

100~160

100~160

160
192
226

45
55
-

160
198
-

120~180

120~180

160~240

160~240

200~300

160
200

265

75

270

330

90

320

260~400

55

Standard Thermal Overload Relays

TH22~85
Cold Start

Hot Start

Operating Time
sec.

Operating Time
sec.

TH22

min.

min.

Model

Multiple of Rated Current x In(A)

min.

min.

Multiple of Rated Current x In(A)

Less than 6~9A, More than 18~26A

sec.

Operating Time
sec.

TH40

Operating Time

Less than 6~9A, More than 18~26A

Multiple of Rated Current x In(A)

min.

min.

Multiple of Rated Current x In(A)

More than 18~26A

sec.

Operating Time

TH85

Operating Time

More than 18~26A

sec.

Characteristics
Curve

Less than 12~18A,

Multiple of Rated Current x In(A)

Less than 12~18A,

Multiple of Rated Current x In(A)

56_57
Magnetic Contactors & Overload Relays

TH100~400
Hot Start

min.

Cold Start

sec.

Operating Time
sec.

TH100
TH150

Operating Time

min.

Model

Multiple of Rated Current x In(A)

Operating Time
sec.

Operating Time
sec.

TH220
TH400

min.

min.

Multiple of Rated Current x In(A)

Multiple of Rated Current x In(A)

Multiple of Rated Current x In(A)

Standard Thermal Overload Relays


External Dimensions and Contact Configurations

TH 22

2 elements
(standard)

3 elements
(option)

Contact Configurations

TH 40

2 elements
(standard)

3 elements
(option)

Contact Configurations

TH 85

2 elements
(standard)

3 elements
(option)

Contact Configurations

TH 100

2 elements
(standard)

3 elements
(option)

Contact Configurations

58_59
Magnetic Contactors & Overload Relays

TH 150
2 elements
(standard)

3 elements
(option)

Contact Configurations

TH 220
2 elements
(standard)

3 elements
(option)

Contact Configurations

TH 400

2 elements
(standard)

3 elements
(option)

Contact Configurations

Phase Loss protection Overload Relays

ADL

(Amplified Differential Lever) device


In case of phase loss, release lever rotates by
differentiation between Shifter A and B, so relay
contacts are open earlier than normal overload.

bimetal

No Load
All three bimetals are in the Start positions that are not bent.

Release Lever

1)No Load

Rated Load
Three bimetals are bent for sizeaand Shifter A, B,
Release lever moves right in parallel, but contacts are
not yet released.

2)Rated Current

Overload
Due to over current, bimetals are bent for sizeb in
comparison with the rated load, so that they release
contacts.

3)Overload

Phase Loss (R-phase)


S & T-phase bimetals are bent, while R-phase bimetal is
not, so that release lever turns right by Shifter A centering
the connecting point with Shifter B. In that case, the
movement of the end of release lever is magnified into lever
ratio and contacts are open earlier than 3 phase overload.
This will also applied to the case that S, T phases are lost.
Protection from burnout caused by phase

loss in 3 phase induction motor.


For protecting motor from burnout caused by phase loss,
you need to know how the coil temperature of motor will
be. In case the input circuit of a 3 phase induction motor is
in phase loss, the temperature rise for stator coil is
reported as graph in the right. 13 as an example. The
graph in Pic. 13 shows a comparison with the temperature
rise in 3 phase rated load. In this state, normal and phase
loss operation are same in coil current and different in coil
temperature. Therefore, thermal overload relay should
operate with lower current than it is used for normal 3
phase over current protection because the phase loss
protection is done. Our phase loss protection thermal
overload relay is adopted a unique ADL Mechanism, so, in
phase loss, it is a highly reliable relay with the reasonable
phase loss protection operating with the lower current
than it is used for overload protection.

N : Temperature rise in coil in 3 phase


: Temperature rise in coil in phase loss

Ratio of temperature rise in coil

Characteristics

Motor Capacity (kW)

Ratings and External Dimensions


Same as Standard Overload Relay.
Phase Loss protection types that are the most suitable ones for the protection of motors

from burnouts by overload and phase loss.


Our Overload Relays (TK Series) firmly protect motors from the burnouts caused by overload and also, phase loss
operation of various kinds of motors by introducing our unique ADL (Amplified Differential Lever) Mechanism.
Ratings and External Dimensions
Same as Standard Overload Relays

60_61
Magnetic Contactors & Overload Relays

Selection

Full Load Current of motor (Ref.)


4P 220V 60Hz
4P 440V 60Hz
P(kW)
P(kW)
In(A)
In(A)
0.1
0.2
0.75
1.5
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
-

0.36
0.7
1.8
3.3
4.6
7.5
11
15
21
28
34
39
54
66
80
99
135
160
192
226
265
330
-

0.1
0.2
0.4
0.75
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
132
160

Magnetic Contactor

0.71
1.4
2.3
3.6
1.5
9.2
15
22
29
42
55
67
78
107
132
160
198
270
320
452
530

TK22

TK40

TK85

TK100

TK150

TK220

TK400

0.1~0.16

0.16~0.25

0.25~0.4

0.4~0.63

0.63~1

1~1.6

1.6~2.5

2.5~4

4~6

4~6

5~8

5~8

6~9

6~9

7~10

7~10

7~10

9~13

9~13

9~13

12~18

12~18

12~18

16~22

16~22

16~22

18~26

18~26

24~36

24~36

28~40

28~40

34~50

34~50

34~50

45~65

39~57

39~57

54~75

43~65

43~65

63~85

54~80

54~80

65~100

65~100

65~100

85~125
100~160

85~125

85~125

85~125

100~150

100~160

120~180

120~180

160~240

160~240

200~300

260~400

MC 9

MC 32

MC 50

MC 100

MC 150

MC 180

MC 300

12

40

65

125

220

400

18

48

22

75
85

Phase Loss protection Overload Relays

TK22~85
Cold Start

Hot Start

Operating Time

Operating Time

TK22

min.

min.

Model

sec.

sec.

Phase Loss feature


(average value)

Multiple of Rated Current x In(A)

min.

min.

Multiple of Rated Current x In(A)

Less than 6~9A, More than 18~26A

sec.

Operating Time
sec.

TK40

Operating Time

Less than 6~9A, More than 18~26A

Phase Loss feature


(average value)

Multiple of Rated Current x In(A)

min.

min.

Multiple of Rated Current x In(A)

More than 18~26A

Operating Time
Phase Loss feature
(average value)

Less than 12~18A,

Multiple of Rated Current x In(A)

More than 18~26A

sec.

sec.

TK85

Operating Time

Characteristics
Curve

Less than 12~18A,

Multiple of Rated Current x In(A)

62_63
Magnetic Contactors & Overload Relays

TK100~400
Cold Start

Hot Start

Phase Loss feature


(average value)

sec.

Operating Time

Operating Time
sec.

TK100
TK150

min.

min.

Model

Phase Loss feature


(average value)

Multiple of Rated Current x In(A)

Operating Time

sec.

Phase Loss feature


(average value)

sec.

TK220
TK400

Operating Time

min.

min.

Multiple of Rated Current x In(A)

Multiple of Rated Current x In(A)

Multiple of Rated Current x In(A)

Accessories

DAERYUKs products are manufactured through the world-best strict


quality control and lead the future of pleasant and productive industrial
electric device.

Auxiliary
Contact Unit

Ratings

Head-on
Type
AU 2
AU 4

Contact Configuration

Magnetic Contactor

2
4

2a, 1a1b, 2b
4a, 3a1b, 2a2b, 1a3b, 4b

MC9~MC85
MD9~MD48

Side-on

Type
AU 2
AU 4
AU 1
AU 100

Type
AU 1
AU 100

Pole Contact Configuration


2
2

1a1b
1a1b

Magnetic Contactor
MC9~MC85, MD9~MD48
MC100~MC400

Rated Operating Current(A)


Rated
AC15(11)(AC coil load) DC13(11)(DC coil load) AC12(11)(AC resistive load) DC12(14)(DC resistive load) Thermal
Current
110V 220V 440V 550V 24V 48V 110V 220V 110V 220V 440V 550V 24V 48V 110V 220V (Ith)

Type
Head-on

Performance

Side-on
Pole

AU 2
AU 4
AU 1
AU 100

6
6
6
6

Cycles/hr
1800
1800
1800
1800

3
3
3
5

1.5
1.5
1.5
1.5

1.2
1.2
1.2
1.2

3
3
3
5

1.5
1.5
1.5
1.5

Mechanical
Endurance
(10,000 times)

220V

2000
2000
2500
1000

50
50
50
50

Note. Finger proof Covers are optional (Protection Level: IP20).

0.55
0.55
0.55
0.55

0.27
0.27
0.27
0.27

AC15(11)

10
10
10
10

8
8
8
8

5
5
5
5

5
5
5
5

5
5
5
5

3
3
3
5

Electrical Endurance (10,000 times)


AC12(13)
440V
220V
440V
50
50
50
50

25
25
25
25

25
25
25
25

2.5
2.5
2.5
2.5

1
1
1
1

16
16
16
16

DC13(11), 12(14)
24~220V
50
50
50
50

64_65
Magnetic Contactors & Overload Relays

External Dimensions and Contact Configurations

AU 1

Contact Configuration
Side-on

AU 2

Contact Configuration
Head-on

AU 4

Contact Configuration
Head-on

AU 100

(Aux. Terminal)

Contact Configuration

(for 2a2b assembly) (for 4a4b assembly)

Side-on

Assembly and
Disassembly

AU 2, 4 (Head-on)

AU 1 (Side-on)
Aux.
Contact Unit
Magnetic
Contactor

Hook

Magnetic
Contactor
Aux. Contact Unit
Holder

For assembly, set the hook of auxiliary contact unit to the projected
part of the head and push it inside.
After assembling, check if the operation is smooth by pushing holder.
For disassembly, lift the hook of auxiliary contact unit and remove it.

Part

Holder

Hook

Holder

For assembly, with the holder of contactor pressed down, set the holder
of auxiliary contact unit to the
part and push it.
After assembling, check if the operation is smooth by pushing holder.
For disassembly, remove the auxiliary contact unit using a flat head screw driver.

Accessories
Auxiliary Contact Unit

Mechanical
Interlock Units

Separate
mounting units

Magnetic Contactor

Type
DR 9
DR 100
DR 180

MC(D)9~MC(D)85
MC100~MC150
MC180~MC400

Accessory which is used when a thermal overload relay is mounted


independently. Screw/Rail mounting is possible.
Type
DZ 22H
DZ 40H
DZ 85H

Thermal Overload Relay


TH 22
TH 40
TH 85

DZ/22
(Separate
mounting units)

Main
Terminal

Mounting
Hole

Auxiliary
Terminal
Main Terminal

Main Terminal

DZ/40
(Separate
mounting units)

Mounting
Hole

Auxiliary
Terminal
Main Terminal

Mounting Hole

DZ/85
(Separate
mounting units)

Auxiliary
Terminal
Main
Terminal

66_67
Magnetic Contactors & Overload Relays

Terminal Covers
(Low Amperes)

Accessory preventing electric shock and foreign materials incoming to terminal parts.
MC(D)9~22

Contactors
(Standard)

MC(D)9~85

Overload
Relays

TH(K)22~85

MC(D)32~85

Finger proof covers of magnetic contactors and thermal overload relays are optional (Protection Level: IP20).

Accessories

Terminal Covers
(High Amperes)

Contactors

MC100~400

Overload
Relays

TH(K)100~150

Finger proof covers of magnetic contactors and thermal overload relays are optional (Protection Level: IP20).

Applied products and Details with Quantity


Product
Contactors

Applied products

Details

Quantity

MC100~400

2 pcs. (Main Contacts), 4 pcs. (Aux. Contacts), 2 pcs. (Control Power)

8ea

MS100~150

1 pc. (Contactor Power)


1 pc. (Power Connection of Contactor and Overload Relay)
1 pc. (Load of Overload Relay)
4 pcs. (Aux. Contacts of Contactor)
2 pcs. (Control Power of Contactor)
1 pc. (Aux. Contacts of Overload Relay)

10ea

MS180~400

1 pc. (Contactor Power)


1 pc. (Power Connection of Contactor and Overload Relay)
1 pc. (Load of Overload Relay)
4 pcs. (Aux. Contacts of Contactor)
2 pcs. (Control Power of Contactor)
Overload Relays(TH 22) 2 pcs.(Main Terminal Overload Relay)
Overload Relays(TH 22) 1 pcs. (Aux. Contacts of Overload Relay)

12ea

TH(K)100~150

1 pcs. (Main Contacts), 1 pcs. (Aux. Contacts)

2ea

Switches

Overload Relays

68_69
Magnetic Contactors & Overload Relays

Terminal Covers
(Aux. Contact Units)

AU 1

Aux.
Contact Unit

AU 2, 4

Finger proof covers of magnetic contactors and thermal overload relays are optional (Protection Level: IP20).

Applied products and Details with Quantity


Product
Contactor(Standard)
Overload Relays
Control Relays
Aux. Contacts

Applied products

Details

MC(D)9~22
MC(D)32~85
TH(K)22, 40, 85
MR4(D)
MR6(D), 8(D)
AU 2, 4
AU 1

2 pcs. (Main Contacts), 2 pcs. (Aux. Contacts), 1 pc. (Control Power)


2 pcs. (Main Contacts), 4 pcs. (Aux. Contacts), 1 pc. (Control Power)
1 pc. (Main Contacts), 1 pc. (Aux. Contacts)
2 pcs. (Aux. Contacts), 1 pc. (Control Power)
4 pcs. (Aux. Contacts), 1 pc. (Control Power)
2 pcs. (Aux. Contacts)
2 pcs. (Aux. Contacts)

Supplied in a SET for a product unit.


Ex.: For MC22, terminal covers are supplied in one set for main contact, aux. contact and control power upon request.

Quantity
5
7
2
3
5
2
2

pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.

Accessories
Phase Loss detection Module

Purpose

Classification

To prevent Magnetic Contactor used for controlling various equipment from being in an unstable state caused by abnormal situation
of load during operation in field or the phase loss by burnout(short circuit, fusion) of magnetic contactor body.

Phase Loss detection Module is classified as normal and advanced types.


Normal type
Phase Loss detection
Detection of phase
loss position
Contact signal*
Function (in Phase Loss)

Advanced type

Support

Support

Not Support

Support

Normal NO, Phase Loss NC

Normal NO, Phase Loss NC

Alarm indication (LED)


Alarm indication (LED)
Not available in indicating phase loss position Available in indicating alarm by phase loss position
Normal GREEN, Phase Loss RED
Normal OFF, Phase Loss ON

Alarm

Not Support

Interface

RS485

* Up to contact configuration

Ratings

Type
Rated operating voltage
Rated main circuit voltage Contact
configuration
Output
Contact rating
Min. input time of operation
Detection time
Input voltage
Power loss
Temperature / Humidity used
Operation Normal type
indication Advanced type
Interface(Advanced type)

PD-3PA / PDA-3PA

PD-3PB / PDA-3PB
AC220~380V 50/60Hz
AC220~380V 50/60Hz

1a

1b

AC220V 1A, AC120V 1.5A(AC-15), DC24V 1A(DC-12)


20ms
0.2~0.5sec
AC200~240V 50/60Hz
6W
-10~60/45~85%RH
Normal OFF, Phase Loss RED
Normal GREEN, Phase Loss RED (Available in indicating by phase loss position)
RS-485

Connection

Connection
method

Connection Example
3 phase input
AC220V
50~60Hz

Operating voltage
R S T

Input voltage
AC220V 50~60Hz

V1 V2

A1 A2

V1

A1
Phase Loss detection Module

MC
Shunt

Phase Loss
detection
Module

MC

A2

V2
Shunt
RI

SI

TI
R

Load

3 phase input
Load

RI SI
TI

70_71
Magnetic Contactors & Overload Relays

Operating
condition

If load current flows while operating voltage is being inputted, it judges normal.
If single or three phase operation is done when operating power source is in OFF state, it judges detecting fault.

Timing
Phase Loss detection
Operating input signal

Load voltage
(Detecting input voltage)

0.5sec

OutputaContact

Outside device

Ordering
information

3P

Option

Pole

- Normal type
A Advanced type

No. of
3P Connecting
Poles

A
Contact
A
B

1a
1b

Accessories
Replacement period notification Module

Purpose

Classification

In case Magnetic Contactor is operated in field, it monitors the switching times of contactor for users easy maintenance
and supplies product replacement time in advance to prevent the accident by the fault from increasing and do the
prevention and maintenance effectively.

Replacement period notification Module is classified as normal and advanced types


Normal type
Support

Advanced type
Support

DIP Switch on the front side used.

DIP Switch on the front side used.

Switching times indication

Not support

4 Digit FND used


(Unit changeable operation)

Contact signal* (Above the


replacement period range)

Normal - NO
Above the endurance range - NC

Normal - NO
Above the endurance range - NC

Replacement period forecast


Replacement period
range setting

Function

Alarm indication
Normal : GREEN

Alarm

Alarm indication
Normal : GREEN

Close to the replacement period setting


range(80%) : YELLOW
Above the replacement period range : RED
Not support

Interface

Close to the replacement period setting


range(80%) : YELLOW
Above the replacement period range : RED
RS485

*Up to contact configuration

Ratings

LD-2PA / LDA-2PA

Type
Rated operating voltage
Rated main circuit voltage
Contact configuration
Output
Contact rating
Min. input time of operation
Detection time
Input voltage
Power loss
Temperature / Humidity used

LD-2PB / LDA-2PB
AC220~380V 50/60Hz
AC220~380V 50/60Hz

1a

1b

AC220V 1A, AC120V 1.5A(AC-15), DC24V 1A(DC-12)


20ms
0.2~0.5 sec
AC200~240V 50/60Hz
6W
-10~60/45~85%RH

Normal : GREEN
Close to the replacement period setting range(80%) : YELLOW
Above the replacement period range : RED

Operation indication
Interface(Advanced type)
Replacement period range setting

RS-485

DIP Switch on the front side used.

Connection

Connection
method

Connection Example
3 phase input
AC220V
50~60Hz

Operating voltage
R S T
Input voltage
AC220V 50~60Hz
A1
MC

Shunt

V1 V2
A1 A2

V1
Replacement period
notification Module

Replacement
period
notification
Module

MC

A2

V2
RI

SI

Shunt

TI
R

Load
Load

RI SI

72_73
Magnetic Contactors & Overload Relays

Operating
condition

If operating power source is changed from OFF state to ON state, switching times are increased.
The front side LED color is changed by switching times.
If switching times are more than setting range, contact is output.

Ordering
information

Endurance range
setting by the
kinds of loads

Setting of DIP
Switch on the
front side

3P

Option
- Normal type
A Advanced type

Pole

No. of
3P
Connecting Poles

A
Contact
A
B

1a
1b

Setting Range
E-LIFE(times)

Classification

Load

AC1
AC3
AC4

Heater
Standard starting and stop of squirrel cage motor
Standard inching and plugging of squirrel cage motor

Classification

Range setting

AC1

1,000,000

AC3

500,000

AC4

250,000

CLEAR

1,000,000
500,000
250,000

Configuration
ON

ON

ON

ON

Accessories
Temperature detection Module

Purpose

Classification

When conductors contact, resistance is generated on the contacted parts and, if current flows on the parts, heat is
generated. In case this kind of heat is increased abnormally, fire can occur due to the insulation breakdown by the burnout
of mold and the disorder in power source system can occur due to the short circuit between phases. It is to protect
against them.
Temperature detection Module is classified as normal and advanced types.
Normal type
Support

Temperature check
Detected temperature
indication
Function

Contact signal*
(Above the temperature range-NC)

Advanced type
Support

Not support

4 Digit FND used

Normal NO
Above the temperature range NC

Normal NO
Above the temperature range NC
Alarm indication(LED)
Normal(60) : GREEN

Alarm indication(LED)
Normal(60) : GREEN

Alarm

(60Measured temperature80) : YELLOW


Above the temperature range(80) : RED

(60Measured temperature80) : YELLOW


Above the temperature range(80) : RED

Not support

RS485

Interface
*Up to contact configuration

Ratings

Type
Rated operating voltage
Contact configuration
Output
Contact rating
Min. input time of operation
Detection time
Input voltage
Power loss
Temperature / Humidity used

TD-3PA / TDA-3PA

TD-3PB / TDA-3PB
AC220~380V 50/60Hz

1a

1b

AC220V 1A, AC120V 1.5A(AC-15), DC24V 1A(DC-12)


20ms
0.5 sec
AC200~240V 50/60Hz
6W
-10~60/45~85%RH

Normal(60) : GREEN
(60Measured temperature80) : YELLOW

Operation indication

Above the temperature range(80) : RED


Interface(Advanced type)
Range of measured temperature

RS-485
0 ~ 120

Connection

Connection
method

Connection Example
3 phase input
AC220V
50~60Hz

Operating voltage
R S T
Input voltage
AC220V 50~60Hz
A1
MC

Shunt

V1 V2
A1 A2

V1
Temperature
detection Module

Temperature
detection
Module

MC

A2

V2
RI

SI

Shunt

TI
R

Load
Load

74_75
Magnetic Contactors & Overload Relays

Operating
condition

Ordering
information

Measure the temperatures of each terminal in real time.


LED color is changed according to temperature change.
If the temperature is above the set value (80 ), contact is output.

3P

Option
- Normal type
A Advanced type

Pole

No. of
3P
Connecting Poles

A
Contact
A
B

1a
1b

Electronic Over Current Relays

DAERYUKs products have achieved the certifications from the Certified


International Quality Management Authorities and we are supplying the
believable and precise products by ceaseless technological innovation.
Phase Reversal and Phase Loss protection by Voltage detection <Pass-through type 3ESS>
Detect phase reversal and phase loss by voltage and operate in advance, so it protects load more securely.

Without the external CT, it is available to use up to 120A.


Available in combining with all MCs that are less than 120A of rated current (Max. wire size is 38mm2).

In Phase Loss, protecting it after O-TIME without experiencing D-TIME.


Our 3ESS type is a 2 CT type and a separate phase loss detection circuit is adopted, so that it protects phase loss
securely regardless of current setting.

Troubleshooting for the malfunction due to noise and its cause of defect.
With the adoption of the high quality power circuit (licensed), it completely troubleshoots the malfunction due to
strong high frequency noise and its cause of defect, which have been the defects of previous products.

Circuit Design basically increased in reliability by using verified parts only.


Designed with the widely-used IC which has been verified its stability for some decades, it completely removes the
cause of defects, while the usual electronic over current relays using the one-chip micom, MCU (Microprocessor
Control Unit) which is integrated several hundreds of thousands of semiconductors are to be weak to noise in structure.

Highly convenient for installation and using


For the Contactor mounting types, it is more convenient to work with the design of the auxiliary terminal attachment.

76_77
Magnetic Contactors & Overload Relays

Instruction

Operation Time setting


Operation Time is based on the scale of the time
adjustment dial.
Set the operation time adjustment dial considering
starting time of motor.
Operation time setting is possible in adjustment.
3ESS/SS3/SS: D-Time 0.2~60 sec, O-Time 0.2~12 sec.
ES2 SP/ES: 0.2~12/0.2~30 sec.
Rated Current Setting
Start the motor setting the current adjustment dial
at its maximum.
Turn the adjustment dial counterclockwise at the
operation state and then turn it clockwise slowly from
the point where overload indication lamp(O.L) flickers
and stop it at the point where the lamp is put out.

L1

L2

L3

MCCB

L1

L2

L3

FUSE

TRANS

RESET

L4

OFF
ON
TRIP
L.P

MC

L1

DPR

NC/96

NO/98

DPR

L2

MOTOR

COM/95

Operation checking
If you push the TEST button at the state where only
operation power is applied, the over current indication
lamp (O.L) of motor protection relay is on and it trips
putting out the power lamp after the time set.
If you push the RESET button, the over current indication lamp is put out and the power
lamp is on returning to the initial state.

Ordering
Information

DPR
Type
EP
SP
ES
ES2
SS
SS1
SS3
3ESS
UCR
GR
OVR
UVR
NPR
SDDR

EP
Characteristics
Contactor mounting Definite curve
(Over Current, Locked rotor, Phase Loss protection, Single phase-available)

(Over Current, Locked rotor, Phase Loss protection, Single phase-available)


Terminal
Separate mounting
(Over Current, Locked rotor, Phase Loss protection, Single phase-available)
Pass-through (2 holes) Definite curve
(Over Current, Locked rotor, Phase Loss protection, Single phase-available)
Pass-through (2 holes) Definite curve
(Over Current, Locked rotor, Phase Loss protection, Single phase-available)
Pass-through (2 holes) Inverse curve
(Over Current, Locked rotor, Phase Loss protection, Single phase-(Not) available)
Pass-through (3 holes) Definite curve
(Over Current, Locked rotor, Phase Loss protection, Single phase-available)
Pass-through (3 holes) Definite curve
(Over Current, Locked rotor, Phase Loss, Phase reversal protection, Single phase -(Not) available)
Terminal
Under Current, Phase Loss protection
Ground Fault protection
Earth Leakage protection
Over Voltage protection
Over Voltage protection
Under Voltage protection
Under Voltage protection
Phase Reversal protection
Phase Reversal protection
Shutdown Delay
Shutdown delay (0~10 sec)

SSR
Temperature Control(Converter)
converter

30
Current Setting Range

Input(4~20mA), Used with SSR

220
Control Power

01

0.1~1.4A

220

110-220V AC

06

0.5~6.5A

440

380-440V AC

10

0.5~10A

30

3~30A

50

5~50A

60

5~60A

120

10~120A

Others: AC24V (by order)

Output Relay
B
N

1c (95-96 CLOSE)
1a1b (95-96 CLOSE)
1c (95-96 OPEN)

Reset
Manual
Auto

Electronic Over Current Relays


List of Standard Products

TYPE

Contactor mounting

Contactor mounting

Contactor mounting

Terminal

SP 10/30

EP 01/06/30

EP 50

ES 01/06/30/50

Over Current (AC) Relay

Contactor mounting

Characteristics
Magnetic Contactor

Current Setting Range(A)


Operation Characteristics
Motor
Application
(kW)

MC 9~22

Stand-alone

MC 9, 12, 18, 22

All common products

MC 32, 40, 48

10

30

01

06

30

50

0.5~10

3~30

0.1~1.4

0.5~6.5

3~30

5~50

01

06

30

50

0.1~1.4 0.5~6.5 3~30 5~50

Definite Curve (Inverse Curve)

Definite Curve

230~240V

1.5

3.7

~0.05

0.12~0.75 0.55~3.7

1.5~7.5

All common products

380~460V

3.7

7.5

~0.15

0.25~1.5

3.7~11

06 : with CT (infinite capacity)

1.5~7.5

Over Current
Protection

Locked rotor
Phase Loss

Phase Reversal

Time setting Operation


(sec.)
Reset
Control
Power

Voltage

0.2~12

90~260V AC (380V, 440V AC/DC)


50/60

Frequency

1C

Output Relay Operation

Normally Closed(COM/95-NC/96-NO/98)
5A/250V Resistive Load

Capacity
Insulation Resistance

Min 50 at 500V DC

Surge Endurance

2kV(6 times/min.)

Operation

-25~70

Storage

-30~80

Humidity

Operation indication

Installation
Note. Indicated spec. is upon request.

0.2~30, 0.2~12, 0.2~30

Manual (Instantaneous) Reset (Auto Reset 180 sec)

180~260V AC

Contact

Ambient
Temp.

0.2~30

45-85%RH
Red LED (O.L ) :
Over Current Trip

Green LED (P.L) : Power on


Red LED (O.L) : Over Current Trip
Direct Contactor mounting type

Screw and DIN-Rail (35mm)

78_79
Magnetic Contactors & Overload Relays

Pass-through (3 holes)

Pass-through (2 holes)

Pass-through (2 holes)

Terminal (Under Current)

3ESS 06/30/60/120 SS3 06/30/60/120

SS 06/30/60/120

ES2

UCR 30/50

Voltage detection type, Phase Reversal, Over


Phase Reversal protection Current protection

Wider Pass-through

Wider Pass-through

Stand-alone, Phase Loss detection

All common products


All common products
06

30

60

0.5~6.5

3~30

5~60

120

06

10~120 0.5~6.5

30

60

120

06

30

60

120

30

50

3~30

5~60

10~120

0.5~6.5

3~30

5~60

10~120

3~30

5~50

Definite Curve (Inverse Curve)


All common products
(Up to 600A with external CT)

All common products

06 : with CT (infinite capacity)

Under Current
(2CT)
-

D-TIME 0.2~60 / O-TIME 0.2~12

0.2~30

Manual (Instantaneous) Reset (Auto Reset 180 sec)


90~260V AC (380V, 440V AC/DC)
50/60
1C
Normally Open

Normally Closed(COM/95-NC/96-NO/98)
5A/250V Resistive Load
Min 50 at 500V DC
2kV( 6 times/min.)
-25~70
-30~80
45-85%RH

Green LED (P.L) : Power on


Red LED (O.L) : Over Current Trip
Yellow LED (PMR) :
Phase Reversal Trip

Green LED (P.L) : Power on


Red LED (O.L) : Over Current Trip
Screw and DIN-Rail (35mm)

Electronic Over Current Relays


List of Standard Products

TYPE
Over Current (AC) Relay

Ground Fault Protection Relay


GR

Over Voltage Under Voltage


Protection Relay Protection Relay
OVR

Phase Reversal
Protection Relay

SDDR

NPR

SDDR

UVR

Solution for the problem that all the related

Characteristics

R(Right) phase: Relay 1 output production equipment should be restarted


when an instantaneous voltage
L(Left) phase : Relay 2 output reduction/power outage happens. ( The Wiring

CT 100: 5, ZCT 200mA: 1.5mA

Terminal type

Normal CT 100:5 used, not using


expensive ZCT(200mA: 1.5mA)

110V TYPE 110~150V 110V TYPE 70~110V


220V TYPE 220~300V 220V TYPE 160~200V

380V TYPE 380~460V 380V TYPE 300~380V

method in case that ON S/W is on the Power.)

CT
Current Setting Range(A)

Definite Curve

Operation Characteristics
Application
Setting Range

Ground Fault

Protection

Over Voltage

Under Voltage

Over Current
Phase Loss/
Locked rotor
Auxiliary Current

Time setting Operation


(sec.)
Reset
Control
Power

Voltage

0.2~3

Manual(Instantaneous) Reset
L1-L2 90~260V AC

1C

5A/250V Resistive Load


Min 50 at 500V DC

Insulation Resistance
Surge Endurance

2kV(6 times/min.)

Operation

-25~70

Storage

-30~80

Humidity
Operation indication

90~260V

Normally Closed(COM/95-NC/96-NO/98)

Capacity

Installation

220V/380V
50/60

Contact

Ambient
Temp.

0.2~5 + 0.2~5 = 10
-

110V/220V/380V/440V

Frequency

Output Relay Operation

0.1

0.2~12

45-85%RH
Green LED (P.L) : Power on
Red LED (O.L) : Over Current Trip

R phase Red LED(R.L)


L phase Green LED(L.L)

Screw and DIN-Rail (35mm)

Green LED (P.L) : Power on


Red LED (O.L) :
Over Current Trip

80_81
Magnetic Contactors & Overload Relays

Ground FaultPhase Loss Protection Relay

Under CurrentGround Fault Protection Relay

Under Current-Ground FaultPhase Loss Protection Relay

Under Current-Ground FaultPhase Loss Protection Relay

3ESSG(06/30/60/120)

UCRG(SS3)(06/30/60/120)

UCR(ES2)

UCR(SS2)

Under Current/Phase Loss protection


Rated Current : 0.5~120A
Operating Voltage Range : AC90~260V

Under Current/Phase Loss protection


Rated Current : 0.5~120A
Operating Voltage Range : AC90~260V

Over Current/Groud Fault/Phase Loss/Locked


Delay times for Ground Fault Current
rotor protection. Delay times for Starting and
can be set separately.
Over Current can be set separately.
Current Setting Range : 0.5~120A
Operating Voltage Range : AC90~260V

Shock Relay of special machines for Disconnection in Heater and Ground Fault Disconnection in Heater and Under Current Disconnection in Heater and Under Current
protection. Under Current and Ground
low voltage induction motor protection Fault protection, Trouble Monitoring, Alarm
protection Trouble Monitoring (2CT)
protection Trouble Monitoring (2CT)
06

30

60

120

06

30

60

120

06

30

60

120

06

30

60

120

0.5~6.5

3~30

5~60

10~120

0.5~6.5

3~30

5~60

10~120

0.5~6.5

3~30

5~60

10~120

0.5~6.5

3~30

5~60

10~120

Starting Delay : 0.2~60

0.2~30

Operation Time : 0.2~12

Manual(Instantaneous)/Electrical(Remote)
AC90V~260V
50/60Hz
1C
Normally Open(COM/95-NC/96-NO/98)
3A/250V(Resistive Load)
Min 50 at 500V DC
2kV(6 times/min.)
-25~70
-30~80
45~85%RH
Green LED (P.L) : Power on
Red LED (O.L) : Trip
Yellow LED (G.L) : Ground Fault Trip

Green LED (P.L) : Power on


Red LED (O.L) : Under Current Trip
Yellow LED (G.L)) : Ground Fault Trip
Screw and DIN Rail(35mm)

Green LED (P.L) : Power on


Red LED (O.L) : Under Current Trip

Electronic Over Current Relays


External Dimensions and Contact Configurations

DPR SP
10/30

V/4/T2

W/6/T3

L2/
A2

L1/A

COM
95

N96

RESET

60

55

76

U/2/T1

N98

TEST

44

47.66

M4
11

DPR EP
01/06/30

4/T2

6/T3

15

2/T

75.1

M3
TIME

LOAD
O

L1A

L2A

N9

N9

41.5

TEST
CO9

RESET

53.8

57

M4
16.5

DPR EP 50
4/T2

6/T3

21

2/T

81

M3
TIME
TEST
L1/A1

L2/A2

NO
98

NC
96

LOAD

RESET

COM
95
P

50.2

53.8

M4

DPR ES
01/06/30/50

2/T

4/T2

6/T3

41

N9

N9

CO9

47

L2A

50

L1A

35.5

79.7

M3
TIME
TEST

LOAD
O

53.8
55.5
5

RESET

82_83
Magnetic Contactors & Overload Relays

50

35.5

14.4
13.2

16

60.35

DPR SS
ES2
UCR(ES2)

63.9

50

35.5

14.6
17.41

50

79.7

M3

15.2

5
60.35

M4

2/T

4/T2

6/T3

TIME

79.7

DPR UCR
GR OVR
UVR NPR
SDDR

53.8

TEST

M3

58

L1A

L2A

N9

54

N9

CO9

LOAD
O

RESET

50

M3

79.7

DPR 3ESS
SS3 3ESSG
UCRG(SS3)
UCR(SS3)

Technical Information
DPR Current-Operating Time Characteristics (Motor Operating Current DPR Setting Current)
[sec]

Definite Curve

O-TIME
Setting Range

If Constant Overload state(Operating


Current Setting Current) is detected, DPR
operates immediately after the delay time
set by the O-TIME dial elapses.

Current
[Multiples of Current Setting]

Comparison between Thermal Overload Relay (TH) and Electronic Over Current Relay (DPR)
Over Current
Protection

Operates after the O-TIME set by the user

Operating Time of Relay

2 min.(2 times of rated current)

TH

Setting Time
O-Time

Super PowerSaving type

In case Over Current which is higher


than the current setting is flows,
DPR operates immediately after the
O-TIME set by the user and protects
the burnout of motor
(Definite Curve).

DPR

Power Consumption

(W)
6W

TH

DPR is the Super Power-Saving type


Protection Relay having the power
consumption rate of 5~10% of
general TH by the types.
Less than 0.5kW

DPR

84_85
Magnetic Contactors & Overload Relays

Comparison between Thermal Overload Relay (TH) and Electronic Over Current Relay (DPR)
According to the types of DPR, Operates after the O-TIME set by the user Operates within 4 sec.

Phase Loss
protection

Operating Time of Relay

Under the Phase Loss, the current that


flows on the normal coil of motor
increases for 150% or more. This
current increase raises the
temperature of the coil and destroys
the insulation of the coil, so that it
causes burnout of motor. DPR
operates after the O-TIME set by the
user or within 4 sec. and protects the
burnout of motor(load) by the types of
DPR.

40 sec.

TH

setting time

DPR

within 4 sec.

DPR

O-Time

Wide Setting
Range

The Min : Max Current Setting Ratio is


more than 1:10, so the protecting
range by one type is wide and it offers
strong protection function along with
easy inventory. One model consisting
of 2 types or 3 types can protect the
load from 0.1 to 600A.

Current
1:10

DPR

1:2

TH

1:2
1:2

TH

Above information is the comparison


of the characteristics between
normal Thermal Relay and DPR and
do not compare with a specified
manufacturers product.

TH

Ratings

Subject

Type
01
06
Rated
10
Current
30
Setting
50
Range
60
120
Type
R
Aux.
Contact
N
Capacity
24V
Operating 48V
Voltage
220V
440V
Reset
Magnetic Contactor
Magnetic Switch

DPR SP

DPR EP

DPR ES

DPR ES2

0.1~1.4A

0.1~1.4A

DPR SS/SS3
-

0.5~6.5A

0.5~6.5A

0.5~6.5A

0.5~6.5A

0.5~10A

3~30A

3~30A

3~30A

3~30A

3~30A

5~50A

5~50A

5~60A

5~60A

1-SPDT

10~120A

10~120A

Normally Closed
Normally Open
5A/250VAC Resistive Load
24VDC/AC (Option)
48VDC/AC (Option)
90~260VAC (N: 180~260VAC)
380/440VAC (N: 360~460VAC)
Manual(Instantaneous)/Electrical(Remote)
MC 9~22

MC 9~48

MC 9~48
Standard (Analogue DPR)

MC 9~85

MC 9~85

MS 9~22

MS 9~48

MS 9~48

MS 9~85

MS 9~85

Technical Information
Type Selection of DPR

Full Load Current of Motor (Ref.)


3P 440V
3P 220V
P(kW) In(A) P(kW) In(A)

0.1
0.2
0.75
1.5
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
45
55~

0.36
0.7
1.8
3.3
4.6
7.5
11
15
21
28
34
39
54
66
80
99~

0.1
0.2
0.4
0.75
1.5
2.2
3.7
5.5
7.5
11
15
18.5
22
30~

0.71
1.4
2.3
3.6
6.5
9.2
15
22
29
42
55
67
78
107~

DPR
DP/ES-01

EP/ES/ES2
/SS/SS3-06

SP-10
SP/EP/ES/
ES2/SS/SS3-30

EP 50

ES/ES2/SS/SS3-30

ES2/SS/SS3-60

ES2/SS/SS3-120

ES/ES2/SS/SS3-06 with external CT

Terminology
D-TIME :
Delay time

O-TIME : Over
current
operating
delay time

RESET

When a motor starts up, starting current about 5 to 8 time of the rated operating current flows and starting time defers from load
(motor) to load. D-TIME is the time during which starting current is not recognized as over current and activation of the DPR is
suppressed. It is set by the D-TIME knob and only operates when a motor starts. The Relay which does not have the D-TIME knob
and have a O-TIME knob only is set considering D-TIME and O-TIME.

If over current exceeding the present value flows continuously during operation, the time between the first detection of the over
current and the activation of the DPR is adjusted by use of the O-TIME knob.
Upon detection of over current, the definite time type activates the DPR after the time set by the O-TIME knob has elapsed. While,
the inverse time type activates the DPR according to the current-time characteristic curve selected by the O-TIME knob.

This is the function to restore the state of the DPR back to the condition it was activated.
Manual Reset : Pushing the reset button on the front face of the DPR, it is initialized immediately.
Electrical Reset : This method initializes the DPR by cutting off the power source of the control voltage supplied to the DPR.
It is initialized by means of a remotely installed off button or reset switch.
Auto Reset : This is the automatically initialized function after set time. One is the model that the auto reset time can be set
by the user selecting the R-TIME knob or Mode S/W to auto and another is the model that the auto reset time is set when it is
dispatched by order.

TEST

It is installed on the front face of the DPR for periodic check and test. While control voltage is normal, continuously pushing the
TEST button trips the internal relay after D-TIME + O-TIME has elapsed. You can close the test session by pushing the reset button.

86_87
Magnetic Contactors & Overload Relays

N Type(Fail-Safe Mode/No Volt Release)

This is the fail-safe mode such that, upon application of the control power to L1 and L2 terminals, the internal circuit of the DPR
powers on normally and the internal relay is magnetized consisting the sequence normally, but upon the activation of the DPR by over
current, the internal relay gets demagnetized. Also called NVR (no voltage release) function, this is the standard mode for the DPR
recommended for perfect protection. The mode can be selected by order or the embedded DIP Switch(NVR) according to models.

L1
OFF

MC

ON
Note

MC
DPR
98

L1

96

This is for users to find the systematic


problem in the early stage by disabling the
starting of motor in case control voltage is
not applied to the DPR or there is an
internal defect or its life span has expired.

95

L2
L2

R Type(Non-Fail-Safe Mode)
This is the non-fail-safe mode such that the internal relay initially remains demagnetized and so it is possible to drive the load
regardless of the conditions of the power to L1 and L2 terminals or the operation of the DPR, while the internal relay gets magnetized
upon activation of the DPR by over current.
The mode can be selected by order or the embedded DIP Switch(NVR) according to models.

L1
OFF

MC

ON
Note

MC
DPR
98

L1

96

L2
L2

95

It takes periodic check since the DPR may


fail to protect the load if control voltage is
supplied abnormally to the DPR or there is
an internal defect or its life span has
expired.

Technical Information

Cautions
(Common)

Control Power should be connected and supplied exactly to the control power terminal. If the connection to the output terminal is
wrong, it may cause the burnout of DPR and short circuit of system. Wiring work after knowing the wiring diagram on the
instruction or catalog thoroughly is highly recommended.
When wiring, followings should be complied.
-You should do the wiring exactly referring to the 3-line wiring diagram and connect the terminal and wire to keep enough contacts
between them.
-When tightening bolts, you should use a electric screw driver which can keep the rated torque. When working manually, you should
not wear down screws by giving force too much at the last stage of tightening and should use a tool matched well with bolts.
The CT attached in DPR is for the use of current detection to operate DPR, so it should not be used for other purpose. Also, you
should not damage on the CT by giving force too much on the wires to penetrate them.
An operator should check if the DPR is working properly as an protection relay by pushing Test button regularly in the field,
so that the DPR is protecting motor soundly.
When you carry or install DPRs, they should not be impacted severely and fallen. If this case happens, please check the function by
Test button or contact our A/S Center.
In the power systems with the frequency change equipment such as inverter, DPR may be affected by the harmonics generated
from this equipment and various noises. In this kind of system, you should supply the control power through tow winding
transformer as shown on the example wiring diagram.
Please refer to the instruction for the A/S about the effective life of DPR.
You need to choose and use DPRs according to the applied equipments characteristics by differentiating N-&R-types for the
analogue circuit products.
Environment and Cautions are as follows;
-Temperature: Storage (-30~80C), Operation (-20~60C). Do not use beyond these ranges.
-Humidity: 30~85% RH without due condensation. Do not use beyond this range.
-In the place with much dust, the internal circuit may be weakened by that, so we recommend you to install and operate DPRs
preventing dust from incoming and do the cleaning regularly.

Inverse Curve vs. Definite Curve


Definition

Considerations
for the
selection of
appropriate
DPR for the
load protection

Inverse Curve DPR: If the current flows with more than the setting value(appropriate current), the Trip Time of DPR differs by the
over current value
Definite Curve DPR : If the current flows with more than the setting value(appropriate current), DPR operates and trips the circuit
after certain period of time (setting time) regardless of the over current value.

DPR is mainly used for the protection of motors in the industrial field. The thing which may be overlooked in selecting DPRs is how
similar the types of heat characteristics curve of motor and DPR are.
The heat characteristics curve of motor is based on the curves for coils used for rotor and stator, so it shows similar curve to those
for coils. Also, the heat characteristics curves of various wires used in the industrial fields like various distribution panels including
MCC are usually showing similar curves to that of motor along with the wire connected to motor. Therefore, the relays having
similar operation characteristics to this feature should be used in the sequence using motors for the protection of wires and motors.
The characteristics curves of MCCB usually used in
distribution panels are also showing the similar curves to
those for motors, so, in terms of the protection assistance
among the protection equipments, DPRs having the
characteristics need to be used.

Time
TH Characteristic
Heat characteristic of a motor
MCCB Characteristic

The Definite Curve DPRs are mostly used for motor


protection because the time and current settings are easy to
control and the operation can be checked easily, but the
Inverse Curve DPRs are most suited for more secured motor
protection or the protection for high quality motors because
their curves are very similar to the heat characteristics
curves of motors.

Type

Trip time in Over Current

Operation Characteristic Curve

Definite
Curve

Constant (fixed time)

Inverse
Curve

Differential trip according Similar to the heat


to the over current value characteristics curve of motors

Heat characteristics of wires


Starting Current of a motor

Current
Trip in short circuit during motor operation

Straight Line(parallel to current) Normal overload trip


Shortest time trip

Appropriate Load
Fixed load such as Heater,
Electronic Circuit, Lighting, etc.
Motor

88_89
Magnetic Contactors & Overload Relays

Classification of
Definite & Inverse
Curve DPR by
application

Characteristics
Curves

Definite Curve DPR : Loads almost having no change in the starting and operating currents
Inverse Curve DPR : Loads showing inverse curves in the heat characteristics curves
Heater, General Lighting product, Electronic Circuit, etc.
Motor, etc.

The Characteristic Curve of the Inverse Curve DPR is classified into the Cold Curve and Hot Curve.
Cold Curve : The curve applied when a motor initially starts. The curve is 6 to 8 times of normal operating current
(For motors, the starting current is 600 to 800% of normal current).
Hot Curve : The curve applied during a motor operates. It is similar to the heat characteristic curve of a common motor,
so it is more efficient in protecting a motor by choosing the close point to the motors critical temperature as a protection point.
For DPR, the characteristic curve shows the Cold Curve when the motor is initially starting and Hot Curve after the
setting time.
Ex) When starting, if the operating time is set at 10 sec, it shows Cold Curve. After the setting time, it shows Hot Curve.
During the operation, it trips though 600% of rated current flows for only 1.3 sec. according to the Hot Curve characteristic.

Caution

Inverse Curve DPR may trip in case motor is restarted several times in serial, so please restart it with minimum 3 sec. interval.
The motor with frequent direct-reverse operation should be used extending the setting time a little. However, please consult with
us for the application of crane and hoist.

Appendix
Charts for the Selection of Magnetic Switches and MCCBs

Direct Start
of Squirrel
cage induction
motor

Motor
Output

0.12 0.18 0.25 0.37 0.55


1/6 1/4 1/3 1/2 3/4

kW
HP
Motor Full Load Current A
Magnetic Switch

200V~
240V
3 Phase
60Hz

Rated Operating Current A


Overload Relay
TOR Setting Range

4
5.5

5.5
7.5

7.5
10

11
15

1.0

1.5

1.9

2.9

3.3

4.8

6.8

11.1

14.7

17.4

18.8

26

34

48

MS 9

MS 9

MS 9

MS 9

MS 9

MS 9

MS 9

MS 9

MS 18

MS 18

MS 22

MS 32

MS 40

MS 50

11

11

11

11

11

11

11

11

11

18

18

20

26

35

50

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 40

TH 40

TH 85

1-1.6

1.6-2.5

2.5-4

2.5-4

4-6

5-8

6-9

9-13

12-18

12-18

16-22

18-26

24-36

34-50

10

10

10

15

20

30

40

50

60

75

100

5.5

5.5

14

14

14

22

Motor Full Load Current A

0.5

0.7

0.9

1.4

1.6

2.4

3.4

4.0

5.5

7.3

8.7

9.4

13

17

24

MS 9

MS 9

MS 9

MS 9

MS 9

MS 9

MS 9

MS 9

MS 9

MS 12

MS 12

MS 12

MS 18

MS 22

MS 32

13

20

25

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 40

A 0.4-0.63 0.63-1

0.63-1

1-1.6

1-1.6

1.6-2.5

2.5-4

2.5-4

4-6

5-8

6-9

7-10

12-18

12-18

18-26

Rated Operating Current A


Overload Relay
TOR Setting Range

125

DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS53F DBS63F
A

10

10

15

15

20

20

30

40

Sectional area of wire mm2

5.5

5.5

5.5

14

Motor Full Load Current A

0.4

0.56

0.72

1.1

1.3

1.9

2.7

3.2

4.4

5.8

7.5

10

13.6

19.2

MS 9

MS 9

MS 9

MS 9

MS 9

MS 9

MS 9

MS 9

MS 9

MS 12

MS 12

MS 12

MS 18

MS 22

MS 32

13

17

20

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 22

TH 40

A 0.25-0.4 0.4-0.63 0.63-1

1-1.6

1-1.6

1.6-2.5

2.5-4

2.5-4

4-6

5-8

6-9

6-9

7-10

12-18

16-22

Magnetic Switch
Rated Operating Current A
Overload Relay
TOR Setting Range

60

DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS53F DBS53F

MCCB
A

10

10

10

15

15

15

20

40

50

Sectional area of wire mm2

5.5

5.5

14

kW
HP

15
20

132
180

160
220

200
270

250
340
1000

Rated Current

Motor
Output

Motor Full Load Current A


Magnetic Switch
Rated Operating Current A
Overload Relay
TOR Setting Range

18.5
25

22
30

30
40

37
50

65

79

93

125

148

MS 65

MS 85

MS 100

MS 125

MS 150

45
60

55
75

75
100

90
125

180

220

300

360

MS 180 MS 220 MS 300 MS 400

110
150
440

528

640

800

600AF

600AF

800AF

800AF

65

80

100

125

150

TH 85

TH 85

TH 100

TH 150

TH 150

54-75

63-85

65-100

100-150 100-150 120-180 160-240 260-400 260-400 400-600 400-600 520-800 520-800

180

220

TH 220 TH 220

300

400

600

600

800

800

TH 400

TH 400

600AF

600AF

600AF

600AF

DBS203F DBS203F DBS203F DBS203F DBS403F DBS403F DBS603F DBS603F DBS803F DBS803F DBS1003F DBS1203F

MCCB
A

150

175

200

225

300

400

500

600

700

800

1000

Sectional area of wire mm2

38

38

60

60

100

100

150

200

200

250

325

325

Motor Full Load Current A

32.5

39.5

46.5

63

74

90

110

150

180

200

264

320

MS 40

MS 50

MS 50

MS 65

MS 85

MS 100

MS 125

MS 150

Rated Current

Magnetic Switch
Rated Operating Current A
Overload Relay
TOR Setting Range

1200

400

MS 180 MS 220 MS 300 MS 400 MS 400

500
600AF

32

48

48

65

80

100

120

150

180

200

300

400

400

630

TH 40

TH 85

TH 85

TH 85

TH 85

TH 100

TH 150

TH 150

TH 220

TH 220

TH 400

TH 400

TH 400

600AF

24-36

34-50

34-50

54-75

63-85

65-100

85-125 100-150 160-240 160-240 200-300 260-400 260-400 400-600

DBS103F DBS103F DBS203F DBS203F DBS203F DBS203F DBS203F DBS403F DBS403F DBS403F DBS603F DBS603F DBS803F DBS803F

MCCB
A

100

100

125

125

150

200

225

300

350

400

500

600

700

Sectional area of wire mm2

14

22

22

38

38

60

60

100

100

150

200

200

200

325

Motor Full Load Current A

26

31.6

37.2

50

59

72

88

120

144

176

211

256

320

400

MS 40

MS 50

MS 50

MS 65

MS 75

MS 85

MS 125

MS 150

MS 180

26

38

38

60

64

75

90

140

180

180

250

250

350

500

TH 40

TH 85

TH 85

TH 85

TH 85

TH 85

TH 100

TH 150

TH 220

TH 220

TH 400

TH 400

TH 400

600AF

18-26

24-36

28-40

45-65

45-65

63-85

65-100 100-150 100-150 160-240 200-300 200-300 260-400 260-400

Rated Current

Magnetic Switch

500V~
550V
3 Phase
60Hz

3.7
5

Rated Current

380V~
440V
3 Phase
60Hz

3
4

MCCB

200V~
240V
3 Phase
60Hz

2.2
3

Sectional area of wire mm2

Magnetic Switch

500V~
550V
3 Phase
60Hz

1.5
2

DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS53F DBS53F DBS63F DBS103F DBS103F DBS203F

Rated Current

380V~
440V
3 Phase
60Hz

1.1
1.5

MS 9

A 0.63-1.0

MCCB

0.75
1

Rated Operating Current A


Overload Relay
TOR Setting Range

MS 180 MS 300 MS 300 MS 400

800

600AF

DBS63F DBS103F DBS103F DBS103F DBS203F DBS203F DBS203F DBS203F DBS403F DBS403F DBS403F DBS603F DBS603F DBS803F

MCCB
A

60

75

100

100

125

150

175

225

300

350

400

500

600

700

Sectional area of wire mm2

14

22

22

38

38

60

60

100

100

150

200

200

200

325

Rated Current

90_91
Magnetic Contactors & Overload Relays

Y- Start
of Squirrel
cage
induction
motor

kW
HP

Motor
Output

Motor Full Load Current

Rated Operating Current A


Overload Relay
TOR Setting Range

15
20

18.5
25

22
30

30
40

37
50

45
60

55
75

75
100

90
125

110
150

132
180

160
220

26

34

48

65

79

93

125

148

180

220

300

360

440

528

640

80

100

20

26

35

50

TH 40

TH 40

TH 85

TH 85

TH 85 TH 100 TH 150 TH 220 TH 220 TH 220 TH 400 TH 400 600AF 600AF 600AF

18-26

24-36

34-50

54-75

63-85 85-125 100-150 100-150 160-240 160-240 260-400 260-400 400-600 400-600 520-800

50

65

125

150

180

220

300

400

400

Operating Contactor

MC 22 MC 32 MC 40 MC 50 MC 50 MC 65 MC 85 MC 100 MC 125 MC 150 MC 180 MC 220 MC 300 MC 400 MC 400

MCCB

DBS53F DBS103F DBS103F DBS203F DBS203F DBS203F DBS203F DBS403F DBS403F DBS403F DBS603F DBS803F DBS803F DBS1003F DBS1203F
A

50

75

100

125

150

175

200

250

300

400

600

700

800

1000

Sectional area of wire mm2

5.5

14

14

22

22

38

38

60

60

100

150

150

200

325

325

Motor Full Load Current

13

17

24

32.5

39.5

46.5

63

74

90

110

150

180

220

264

320

MC 22 MC 22 MC 22 MC 32 MC 40 MC 40 MC 50 MC 65 MC 65 MC 85 100AF

Magnetic Contactor
Rated Operating Current A
Overload Relay
TOR Setting Range

125AF

150AF 180AF

1200

220AF

20

20

20

25

32

32

48

TH 22

TH 22

TH 40

TH 40

TH 40

TH 85

TH 85

TH 85 TH 100 TH 100 TH 220 TH 220 TH 220 TH 400 TH 400

9-13

12-18

18-26

24-36

28-40 34-50

45-65

63-85 65-100 85-125 120-180 160-240 160-240 200-300 260-400

65

65

80

100

120

150

180

220

MC 22 MC 22 MC 22 MC 22 MC 22 MC 32 MC 40 MC 40 MC 40 MC 50 MC 65 MC 85 MC 100 MC 100 MC 125

Starting Contactor
Operating Contactor

MC 22 MC 22 MC 22 MC 32 MC 40 MC 40 MC 50 MC 65 MC 65 MC 85 MC 100 MC 125 MC 150 MC 180 MC 220

MCCB

DBS33F DBS33F DBS53F DBS103F DBS103F DBS103F DBS203F DBS203F DBS203F DBS203F DBS403F DBS403F DBS403F DBS603F DBS603F
A

30

30

50

75

75

100

125

150

175

200

300

350

400

500

Sectional area of wire mm2

5.5

5.5

5.5

14

14

14

22

38

38

38

60

60

100

150

150

Motor Full Load Current

9.8

12.8

18

24.4

29.6

35

47

56

68

83

113

135

165

198

240

Rated Current

MC 12

Magnetic Contactor
Rated Operating Current A

500V~
550V
3 Phase
60Hz

11
15

MC 22 MC 22 MC 32 MC 32 MC 40 MC 40 MC 50 MC 65 MC 65 MC 85 MC 100 MC 125 MC 150 MC 220 MC 220

Starting Contactor

Rated Current

380V~
440V
3 Phase
60Hz

7.5
10

MC 22 MC 32 MC 40 MC 50 MC 50 MC 65 MC 85 MC 100 MC 125 MC 150 MC 180 MC 220 MC 300 MC 400 MC 400

Magnetic Contactor

200V~
240V
3 Phase
60Hz

5.5
7.5

Overload Relay
TOR Setting Range

Starting Contactor
Operating Contactor

600

MC 12 MC 22 MC 22 MC 32 MC 40 MC 50 MC 50 MC 65 MC 85 MC 85 MC 125 MC 150 MC 150 MC 180

17

17

38

60

TH 22

TH 22

TH 22

TH 40

TH 40 TH 40

TH 85

TH 85

TH 85 TH 100 TH 100 TH 150 TH 220 TH 220 TH 400

16-22

18-26

24-36

34-50

45-65

54-75 65-100 85-125 100-150 120-180 160-240 200-300

20

26

64

75

75

90

140

140

180

7-10

9-13

MC 9

MC 12

MC 12

MC 12 MC 22 MC 22 MC 32 MC 40 MC 50 MC 50 MC 65 MC 85 MC 85 MC 125 MC 150 MC 150 MC 180

24-36

MC 12 MC 18 MC 22 MC 22 MC 22 MC 32 MC 40 MC 50 MC 50 MC 65 MC 85 MC 100 MC 125

DBS33F DBS33F DBS53F DBS53F DBS63F DBS103F DBS103F DBS103F DBS203F DBS203F DBS203F DBS403F DBS403F DBS403F DBS603F

MCCB
A

20

30

40

50

60

75

100

100

150

175

225

250

300

350

500

Sectional area of wire mm2

5.5

5.5

14

14

22

22

38

38

38

60

100

100

100

Rated Current

Direct Start

MCM

MCCB

TH

Note1. Standard 3 phase-4 pole squirrel induction motor is based.


2. TH setting ranges are based on the motor full load current
3. Sectional area of wire is the thickness which can be
connected to MCM. MCCB ratings are for theline protection.
4. Breaking Capacity was not considered.

FUSE

PB-OFF

PB-ON

TH
MC

MC

Y- Start

MCCB

TH

MCM
u

z
MCY

FUSE
MCD

TH
PB-OFF

PB-ON
TR

MCD

MCM
MCY

MCM
MCD

MCY
TR

Note1. Standard 3 phase-4 pole squirrel induction motor is based.


2. TH setting ranges are based on the motor full load current
3. When wiring on the part of the dotted line in the picture,
the ratings of TH are applied by multiplying 1/ 3 of
the setting ranges above.
4.Sectional area of wire is the thickness which can be
connected to MCM. MCCB ratings are for theline protection.
5. Breaking Capacity was not considered.
6. Separate mounting unit for TH is recommended for Y- start.
(Type combined with MC can be used when wiring on the part
of the dotted line in the picture.)

www.e-daco.net

DAERYUK CO., LTD.


Head Office & Factory
530, Samkye-ri, Pogok-eup, Cheoin-gu, Yongin-si, Kyunggi-do, Korea
TEL : +82-31-334-3371~3 FAX : +82-31-334-3374

Copyright(c) 2009 by DAERYUK CO., LTD. All Rights Reserved. / 2009.04

Seoul Office
1F, Ohsung Bldg, 430-4, Bangbae2-dong, Seocho-gu, Seoul, Korea
TEL : +82-2-588-7154~8 FAX : +82-2-588-7159

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