Professional Documents
Culture Documents
02_03
04_05
C o n t e n t s
MC9~85A(Low Ampere)
06
MC100~400A(High Ampere)
10
16
Ordering information
18
20
22
40
Control Relays
46
50
52
60
Accessories
64
76
Technical information
84
Appendix
90
06_07
08_09
Improved Reliability by the use of materials for Clean Environment and Low consumption of Power.
Environment-friendly new magnetic switches by the use of clean environment ECO
materials for the next generation in future that protect human and nature.
Pleasant working environment provided with giving off light aromatic scents from the
products.
10_11
12_13
Improved Reliability by the use of materials for Clean Environment and Low consumption of Power.
Environment-friendly new magnetic switches by the use of clean environment ECO
materials for the next generation in future that protect human and nature.
Pleasant working environment provided with giving off light aromatic scents from
the products.
14_15
Direct connection to MC
Separate connection terminal is unnecessary.
Option
Separate mounting unit
Transparent Terminal Cover
Phase Loss protection
functional type
16_17
Contactor
Interlock Unit
Interlock Holder
Side-on Auxiliary Contact (2 Contacts)
Terminal Cover
Safety Cover
Head-on Auxiliary Contact (2 Contacts)
Head-on Auxiliary Contact (4 Contacts)
Thermal Overload Relay
TOR Separate mounting unit
Ordering Information
Magnetic Switches
(Contactors)
Magnetic
Contactor
22
Type
Thermal
Overload
Relay
AC220V
Application
Coil Voltage
C Contactor(AC Coil)
7A
75
75A
AC 24~600V
D Contactor(DC Coil)
S Switch(AC Coil)
12
9A
85
80A
- Standard
R Reversing
18
13A
100
100A
22
20A
125
120A
32
25A
150
150A
40
32A
180
180A
SD Switch(DC Coil)
Thermal Overload
Relays
48
35A
220
220A
48A
300
300A
65
65A
400
400A
Ampere Frame
Installation type
22 0.1~22A
40
4~40A
85
7~85A
Standard
Separate
mounting
Hoist
50
22
DC 12~250V
5A
Rated Current
0.14
0.1~0.16
34
28~40
0.21
0.16~0.25
42
34~50
0.33
0.25~0.4
55
45~65
0.52
0.4~0.63
65
54~75
150 34~150A
Elements
0.82
0.63~1
74
63~85
H Standard
220 65~240A
- 2 elements
1.3
1~1.6
41
34~50
Phase
K
Loss
Protection
400 85~400A
3 3 elements
2.1
1.6~2.5
48
39~57
3.3
2.5~4
56
43~65
100 34~125A
Type
4~6
67
54~80
6.5
5~8
80
65~100
107
7.5
6~9
8.5
7~10
11
9~13
130
85~125
100~150
100~160
15
12~18
150
120~180
19
16~22
200
160~240
22
18~26
250
200~300
30
24~36
350
260~400
18_19
Magnetic Contactors & Overload Relays
Control Relays
MR
AC220V
Control Relay
Type of operation
Coil Voltage
AC Coil
DC Coil
AC 24~600V
4
6
8
Auxiliary Units
DC 12~250V
100
AU
Auxiliary unit
4 Contacts
6 Contacts
8 Contacts
2 Contacts
2 Contacts
4 Contacts
2 Contacts
DR
100
Interlock unit
Type Applied MC
9
MC 9~85
100
MC 100~150
180
MC 180~400
Side
Head
Side
MC 9~85
MC 100~400
Type
MC 9
MC 12
MC 18
MC 22
MC 32
MC 40
MC 48
MC 50
200~220V
3 phase AC3 380~440V
squirrel
500~550V
cage
motor
200~220V
AC4
380~440V
Rating
KS C Single phase 110V
4504 motor
220V
2.2kW 11A
2.7kW 13A
3.7kW 18A
4kW 20A
5.5kW 26A
7.5kW 35A
11kW 48A
11kW 50A
Resis
tive
Load
DC1
2 pole
series
conn.
3 pole
series
conn.
2.7kW 7A
4kW 9A
5.5kW 13A
7.5kW 20A
11kW 25A
15kW 32A
15kW 35A
22kW 48A
2.7kW 6A
5.5kW 9A
5.5kW 13A
7.5kW 17A
11kW 20A
15kW 26A
15kW 28A
22kW 38A
1.5kW 8A
2.2kW 11A
3.7kW 18A
3.7kW 18A
4.5kW 20A
5.5kW 25A
7.5kW 30A
7.5kW 35A
2.2kW 6A
4kW 9A
4kW 9A
5.5kW 13A
7.5kW 17A
11kW 24A
11kW 28A
15kW 32A
0.4kW 11A
0.5kW 13A
0.75kW 18A
0.9kW 20A
1.2kW 26A
1.7kW 35A
0.8kW 11A
1kW 13A
1.5kW 18A
1.8kW 20A
110V
6A
10A
13A
15A
25A
25A
35A
35A
220V
3A
7A
8A
12A
12A
12A
15A
15A
110V
8A
12A
18A
20A
25A
35A
50A
50A
220V
8A
12A
18A
20A
22A
30A
40A
40A
Ith AC1
25A
25A
40A
40A
50A
60A
70A
80A
200~240V
3 phase
380~440V
IEC squirrel
AC3
60947 cage
500~550V
motor
690V
Electrical
Endurance
(x 10,000 times) Mechanical
2.5kW 11A
3.5kW 13A
4.5kW 18A
5.5kW 22A
7.5kW 32A
11kW 40A
11kW 48A
15kW 55A
4kW 9A
5.5kW 12A
7.5kW 18A
11kW 22A
15kW 32A
18.5kW 40A
18.5kW 45A
22kW 50A
4kW 7A
7.5kW 12A
7.5kW 13A
15kW 22A
18.5kW 28A
22kW 32A
22kW 40A
30kW 43A
4kW 5A
7.5kW 9A
7.5kW 9A
15kW 18A
18.5kW 20A
22kW 23A
22kW 25A
30kW 28A
250
250
250
250
200
200
200
200
2500
2500
2500
2500
1500
1500
1500
1000
1a1b
1a1b
1a1b
1a1b
2a2b
2a2b
2a2b
2a2b
Side-on
AU 1
AU 1
AU 1
AU 1
AU 1
AU 1
AU 1
AU 1
Head-on
AU 2, AU 4
AU 2, AU 4
AU 2, AU 4
AU 2, AU 4
AU 2, AU 4
AU 2, AU 4
AU 2, AU 4
AU 2, AU 4
Mounting method
Dimension(mm) (WHD) 4477.986.8 4477.986.8 4477.986.8 4477.986.8 6682.694.6 6682.694.6 6682.694.6 9222.1117.3
Mounting
Dimension
(mm)
Contactor
Application
(WD)
10050~60
10060
MD 9
MD 12
MD 18
MD 22
MD 32
MD 40
MD 48
Reversing
MC 9R
MC 12R
MC 18R
MC 22R
MC 32R
MC 40R
MC 48R
MC 50R
Standard
MS 9
MS 12
MS 18
MS 22
MS 32
MS 40
MS 48
MS 50
Switch Reversing
Phase Loss protection
MS 9R
MS 12R
MS 18R
MS 22R
MS 32R
MS 40R
MS 48R
MS 50R
MS 9K
MS 12K
MS 18K
MS 22K
MS 32K
MS 40K
MS 48K
MS 50K
TH 22
TH 22
TH 22
TH 22
TH 40
TH 40
TH 40
TH 85
3 elements
TH 22/3
TH 22/3
TH 22/3
TH 22/3
TH 40/3
TH 40/3
TH 40/3
TH 85/3
Separate mounting
TH 22H
TH 22H
TH 22H
TH 22H
TH 40H
TH 40H
TH 40H
TH 85H
TK 22
TK 22
TK 22
TK 22
TK 40
TK 40
TK 40
TK 85
Standard
Thermal
Overload
Relay
20_21
Magnetic Contactors & Overload Relays
MC 65
MC 75
MC 85
MC 100
MC 125
MC 150
MC 180
MC 220
MC 300
MC 400
15kW 65A
18.5kW 75A
19kW 80A
25kW 100A
30kW 125A
37kW 150A
45kW 180A
55kW 220A
75kW 300A
110kW 400A
30kW 65A
37kW 75A
37kW 80A
50kW 100A
60kW 120A
75kW 150A
90kW 180A
110kW 220A
37kW 60A
37kW 64A
45kW 75A
55kW 80A
60kW 90A
90kW 140A
110kW 180A
132kW 200A
160kW 250A
200kW 350A
11kW 50A
13kW 55A
15kW 65A
19kW 80A
22kW 93A
30kW 125A
37kW 150A
45kW 180A
55kW 220A
75kW 300A
22kW 47A
25kW 52A
30kW 62A
37kW 75A
45kW 90A
55kW 110A
75kW 150A
90kW 180A
110kW 220A
150kW 300A
35A
50A
50A
80A
80A
100A
150A
150A
200A
200A
15A
20A
20A
50A
50A
100A
150A
150A
200A
200A
65A
70A
80A
100A
100A
150A
180A
220A
300A
400A
50A
55A
60A
80A
80A
150A
180A
220A
300A
300A
100A
110A
135A
160A
160A
210A
230A
275A
350A
450A
18.5kW 65A
22kW 75A
25kW 85A
30kW 105A
37kW 125A
45kW 150A
55kW 180A
75kW 250A
90kW 300A
125kW 400A
30kW 65A
37kW 75A
45kW 85A
55kW 105A
60kW 120A
75kW 150A
90kW 180A
132kW 250A
33kW 60A
37kW 64A
45kW 75A
55kW 85A
60kW 90A
90kW 140A
110kW 180A
132kW 200A
160kW 250A
33kW 35A
37kW 42A
45kW 45A
55kw 65A
60kW 70A
90kW 100A
110kW 120A
132kW 150A
225kW 350A
200
200
200
100
100
100
100
100
100
50
1000
1000
1000
500
500
500
500
500
500
500
2a2b
2a2b
2a2b
2a2b
2a2b
2a2b
2a2b
2a2b
2a2b
2a2b
AU 1
AU 1
AU 1
AU 100
AU 100
AU 100
AU 100
AU 100
AU 100
AU 100
AU 2, AU 4
AU 2, AU 4
AU 2, AU 4
Screw only
9222.1117.3 9222.1117.3 9222.1117.3 100157.4146.5 100157.4146.5 120165.9157 138203181 138203181 163243198 163243198
10050~60
10060
10050~60
10060
10050~60
10060
80 100
90 125
80100
90125
100 125~130
45 190
120 190
45190
120190
50210
60220
145 225
50210
60220
145 225
MC 65R
MC 75R
MC 85R
MC 100R
MC 125R
MC 150R
MC 180R
MC 220R
MC 300R
MC 400R
MS 65
MS 75
MS 85
MS 100
MS 125
MS 150
MS 180
MS 220
MS 300
MS 400
MS 65R
MS 75R
MS 85R
MS 100R
MS 125R
MS 150R
MS 180R
MS 220R
MS 300R
MS 400R
MS 65K
MS 75K
MS 85K
MS 100K
MS 125K
MS 150K
MS 180K
MS 220K
MS 300K
MS 400K
TH 220
TH 220
TH 400
TH 400
TH 400/3
TH 400/3
TH 85
TH 85
TH 85
TH 100
TH 100
TH 150
TH 85/3
TH 85/3
TH 85/3
TH 100/3
TH 100/3
TH 150/3
TH 220/3
TH 220/3
TH 85H
TH 85H
TH 85H
TK 85
TK 85
TK 85
TK 100
TK 100
TK 150
TK 220
TK 400
TK 400
TK 220
Rated
Capacity
Rating
3 phase squirrel cage motor (AC3) 3 phase wound rotor motor (AC2B)
Magnetic Magnetic
200~220V 380~440V 500~550V 200~220V 380~440V 500~550V
Contactor Switch
kW A kW A kW A kW A kW A kW A
7
2.7
6
2.2
2.7
7
2.7
6
11
MC 9
MS 9 2.2 11 2.7
5.5
9
4
9
9
5.5
9
2.7
13
4
MC 12 MS 12 2.7 13
MC 18 MS 18 3.7 18 5.5 13 5.5 13 3.7 18 5.5 13 5.5 13
17
20 7.5 20 7.5
7.5
17
4
20
7.5 20
MC 22 MS 22 4
20
11
25
11
MC 32 MS 32 5.5 26 11 25 11 20 5.5 26
MC 40 MS 40 7.5 35 15 32 15 26 7.5 35 15 32 15 26
MC 48 MS 48 11 48 15 35 15 28 11 48 15 35 15 28
MC 50 MS 50 11 50 22 48 22 38 11 50 22 48 22 38
MC 65 MS 65 15 65 30 65 37 60 15 65 30 65 37 60
MC 75 MS 75 18.5 75 37 75 37 64 18.5 75 37 75 37 64
MC 85 MS 85 19 80 37 80 45 75 19 80 37 80 45 75
MC 100 MS 100 25 100 50 100 55 80 25 100 50 100 55 80
MC 125 MS 125 30 125 60 120 60 90 30 125 60 120 60 90
MC 150 MS 150 37 150 75 150 90 140 37 150 75 150 90 140
MC 180 MS 180 45 180 90 180 110 180 45 180 90 180 110 180
MC 220 MS 220 55 220 110 220 132 200 55 220 110 220 132 200
MC 300 MS 300 75 300 150 300 160 250 75 300 150 300 160 250
MC 400 MS 400 110 400 200 400 200 350 110 400 200 400 200 350
Type
Rated Thermal
3 phase squirrel cage motor inching, plugging (AC4) Current Ith
(AC1)
200~220V 380~440V
kW
A
kW
A
A
1.5
2.2
2.2
11
25
3.7
18
40
40
25
3.7
18
5.5
13
4.5
20
7.5
17
50
5.5
25
11
24
60
7.5
30
11
28
70
7.5
35
15
32
80
100
11
50
22
47
13
55
25
52
110
15
65
30
62
135
19
80
37
75
160
22
93
45
90
160
30
125
55
110
210
37
150
75
150
230
45
180
90
180
275
55
220
110
220
350
75
300
150
300
450
Note. Finger-proof covers of Magnetic Contactors and Thermal Overload Relays are optional (Protection Level: IP 20)
Auxiliary
Contact
Ratings
Type
MC(D)9~22
MC(D)32~85
MC 100~400
1.5
1.2
1.5
1.1
0.55
1.5
1.2
1.5
1.1
0.55
1.5
1.2
1.5
1.1
0.55
10
10
10
2.5
16
2.5
16
10
2.5
16
Note 1. Numbers in parentheses are designations by class before the change in KS.
2. DC low current rating of AU 1, 2, 4, 100 is DC24V 10mA.
3. DC low current rating of AU 100 is DC7V 5mA.
Contact
Arrangement
Type
MC(D)9~22
MC(D)32~48
MC50~85
MC100~400
Standard Contacts
Option
1a1b
2a2b
2a2b
2a2b
2a2b
Note 1. Options are for the case that auxiliary units are attached.
AC Operation
MC 9~85
Designation
AC24V
AC48V
AC110V
AC120V
AC220V
AC240V
AC380V
AC440V
AC480V
MC 100~400
Voltage Range
24V 50Hz / 24V 60Hz
48V 50Hz / 48V 60Hz
100V 50Hz / 100~110V 60Hz
110~120V 50Hz / 115~120V 60Hz
200V 50Hz / 200~220V 60Hz
220~240V 50Hz / 230~240V 60Hz
346~360V 50Hz / 380V 60Hz
380~400V 50Hz / 400~440V 60Hz
415~440V 50Hz / 460~480V 60Hz
Designation
AC110V
AC220V
AC380V
Voltage Range
100~127 V 50Hz/60Hz
200~240V 50Hz/60Hz
380~440V 50Hz/60Hz
22_23
Magnetic Contactors & Overload Relays
DC Operation
Operating
Limits
Characteristics
of AC Coil
MD 9~48
Designation
Voltage Range
DC
When the operating coil is in the energized state by applying the coils rated voltage and frequency at the ambient
temperature of 40, an operating tolerance between 85~110% of the coils rated voltage is permitted.
Operation out with the above may cause deterioration to electrical insulation and mechanical operation.
AC 220V, 60Hz
Type
MC 9, 12, 18, 22
MC 32, 40, 48
MC 50, 65, 75, 85
MC 100, 125
MC 150
MC 180, 220
MC 300, 400
Operating Time[ms]
Main ContactON CoilON Main ContactOFF
95
141~156
105~125
41
10~17
6~9
95
150~165
110~130
41
11~19
6`~10
145~160 100~120
48
77
77
16~25
8~15
56
55
55
55
220
17
298
12.3
4.4
298
12.3
4.4
77
48
56
55
380
11.6
4.7
77
48
53
70
70
571
14
77
48
64
55
55
AC 110V, 60Hz
Type
MC 9, 12, 18, 22
MC 32, 40, 48
MC 50, 65, 75, 85
MC 100, 125
MC 150
MC 180, 220
MC 300, 400
Operating Time[ms]
Main ContactON CoilON Main ContactOFF
95
75~85
55~65
73
11~18
6~9
95
75~85
55~65
73
13~20
6`~9
220
17
5.5
68~78
40~50
154
16~25
9~16
162
9.8
3.1
77
48
89
60
60
162
12.2
77
48
111
60
60
220
9.1
3.4
77
48
83
70
70
393
14
4.4
77
48
128
60
60
Characteristics
of DC Coil
DC 110V
Type
MD 9, 12, 18, 22
MD 32, 40, 48
Operating Time[ms]
Main ContactON CoilON Main ContactOFF
50
60~75
15~35
90
45~55
8~15
50
60~75
15~35
90
45~55
8~15
Performance
Rated
Voltage(V)
Type
Making/Breaking Capacity(A)
Rated
Current(A)
Making
Breaking
MC 9
220
440
11
132
110
84
70
MC 12
220
440
13
156
130
108
90
MC 18
220
440
18
216
180
13
156
130
MC 22
MC 32
MC 40
MC 48
MC 50
MC 65
MC 75
MC 85
MC 100
MC 125
MC 150
MC 180
MC 220
MC 300
MC 400
220
20
240
200
440
20
240
200
220
26
312
260
440
25
300
250
220
35
420
350
440
32
384
320
220
48
600
500
440
35
576
480
220
50
600
500
440
48
576
480
220
65
780
650
440
65
780
650
220
75
900
750
440
75
900
750
220
80
960
800
440
80
960
800
220
105
1050
1050
440
105
1050
1050
220
125
1250
1250
440
120
1200
1200
220
150
1500
1500
440
150
1500
1500
220
180
1800
1800
440
180
1800
1800
220
220
2500
2500
440
220
2500
2500
220
300
3000
3000
440
300
3000
3000
220
400
4000
4000
440
400
4000
4000
Cycles per
hour AC3
1800
2500
250
AC310-0
1800
2500
250
AC310-0
1800
2500
250
AC310-0
1800
2500
250
AC310-0
1800
1500
200
AC310-0
1800
1500
200
AC310-0
1800
1500
200
AC310-0
1200
1000
200
AC310-0
1200
1000
200
AC310-0
1200
1000
200
AC310-0
1200
1000
200
AC310-0
1200
500
100
AC310-0
1200
500
100
AC310-0
1200
500
100
AC310-0
1200
500
100
AC310-0
1200
500
100
AC310-0
1200
500
100
AC310-0
1200
500
50
AC311-1
Making Voltage
Current
Breaking Voltage
Current
E
6Im
E/6
m
Making Voltage
Current
Breaking Voltage
Current
E
6Im
E/6
m
6 Im
6 Im
Im
6sec MC 9~MC 85
E : Rated Voltage
Im : Rated Current
0.75sec
2sec MC 9~85
3sec MC 100~MC 400
Note 1. The number of cycles for making capacity is 100 and for breaking
Note 1. Electrical Endurance of AC4 is 30,000 operations
capacity, 25.
2. Making and Breaking capacity for 13 times of rated current (up to MC 300)
are 100 times for making and 1 time for breaking.
E : Rated Voltage
Im : Rated Current
24_25
Magnetic Contactors & Overload Relays
Rated
Capacity
(AC4)
DC Ratings
(Rated Current)
Type
MC 9
MC 12
MC 18
MC 22
MC 32
MC 40
MC 48
MC 50
MC 65
MC 75
MC 85
MC 100
MC 125
MC 150
MC 180
MC 220
MC 300
MC 400
10%
200~220V
50%
100%
10
50
10
50
10
50
10
50
10
50
10
50
10
50
10
50
2.2
2.7
3.7
4
5.5
7.5
11
11
15
18.5
19
25
30
37
45
55
75
110
1
1.5
2.7
3.7
4.5
5.5
7.5
7.5
11
15
15
15
22
25
30
37
50
65
1
1.5
2.7
3.7
4.5
5.5
7.5
7.5
11
15
15
19
22
30
37
45
55
75
0.5
0.75
1.1
1.5
2.2
3.7
3.7
3.7
5.5
7.5
7.5
9
9
11
15
19
25
30
0.75
1.1
1.5
2.5
4.5
4.5
5.5
5.5
7.5
9
11
11
15
19
25
30
37
45
0.3
0.5
0.75
1.1
1.8
2.7
3.7
3.7
4
4
5.5
5.5
7.5
9
11
15
22
25
2.7
4
4
7.5
11
15
22
22
30
37
37
50
60
75
90
110
150
200
1.5
2.2
3.7
7.5
9
11
15
15
22
30
30
37
45
55
75
90
25
132
1.5
3.7
4
7.5
9
11
15
15
22
30
30
37
45
55
75
90
132
150
0.75
1.5
2.2
3.7
4.5
5.5
7.5
7.5
11
15
15
18.5
22
30
37
37
50
75
1.1
2.2
3.7
5.5
7.5
11
15
15
15
15
22
25
30
45
55
60
75
110
0.5
1.1
1.5
2.2
3.7
3.7
5.5
5.5
7.5
7.5
11
13
15
22
25
30
37
55
0.75
0.75
1.5
2.2
2.5
3.7
5.5
5.5
7.5
9
9
11
15
19
22
25
37
45
0.2
0.4
0.5
0.75
1.1
1.5
2.2
2.2
3
3.7
3.7
4.5
5.5
7.5
11
13
18.5
22
0.75
1
2.2
3.7
4.5
4.5
7.5
7.5
11
15
18.5
22
30
37
45
45
55
75
0.2
0.4
0.75
1.5
2.2
2.2
3.7
3.7
5.5
5.5
7.5
11
15
19
22
25
30
37
No. of
DC2, DC4 Rated Current(A)
Contacts DC Motor Load(L/R=15ms)Resistive Load
48V
110V
220V
in Series 24V
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
2 Pole
3 Pole
8
8
12
12
12
12
20
20
25
25
35
35
40
40
45
50
45
50
65
80
65
80
100
100
120
120
150
150
180
180
220
220
300
300
400
400
4
6
6
10
6
10
15
20
20
25
20
30
25
35
25
35
25
35
40
60
40
60
60
90
60
90
100
120
150
180
150
220
200
280
200
280
2.5
4
4
8
4
8
8
15
10
20
10
20
15
30
15
30
15
30
20
50
20
50
40
80
40
80
80
120
120
150
120
150
150
200
150
200
0.8
2
1.2
4
1.2
4
2
8
3
10
3
10
3.5
12
3.5
12
3.5
12
5
20
5
20
30
50
30
50
60
80
80
100
80
100
90
150
90
150
10
10
12
12
18
18
20
20
25
25
35
35
40
50
40
50
40
65
65
75
65
80
100
100
100
120
120
150
180
180
180
220
240
300
240
400
6
8
10
12
13
18
15
20
25
25
25
35
35
50
35
50
35
65
50
75
50
80
80
100
80
100
100
150
150
180
150
220
200
300
200
400
3
8
7
12
8
18
10
20
12
22
12
30
15
40
15
40
15
50
20
55
20
60
50
80
50
80
100
150
150
180
150
220
200
300
200
300
2 poles
4
6
6
10
6
10
12
15
15
25
15
25
15
25
2
3
3
5
3
5
3
10
4
12
4
12
4
12
0.3
0.8
0.5
2
0.5
2
1.2
4
1.2
4
1.2
4
1.2
4
3 poles
Note
1. DC2 and DC4 are the examples stipulated in KS
C 4504 and JEM 1188 applied for the starting and stopping
of a DC shunt motor and a DC series motor, respectively.
2. DC11 and DC1 are the examples stipulated in KS C
4504 and JEM 1188 applied for an inductive load (time
constant L/R100mS) and a resistive load, respectively.
3. For DC 2 and DC 4, making capacity is the four times of
the values in the table and its number of operation is 100
times, while the breaking capacity is the four times of the
values in the table and its number of operation is 25 times.
4. For the methods of 2 poles in series and 3 poles in series,
refer to the drawing shown above.
5. Electrical Endurance is 500,000 operations.
Classes by
Breaking
and ON/OFF
capacity
Magnetic Contactors are classified as below by the breaking and on/off capacity with reference to the domestic
standard, KS and the foreign standards such as IEC, BS, VDE and UL.
Rating Classification
Making
Breaking
KS, JEM, JIS
IEC, BS, VDE
KS, JEM, JIS
IEC, BS, VDE
Current Voltage Power Factor Current Voltage Power Factor Current Voltage Power Factor Current Voltage Power Factor
(I)
(V) (cos ) (I)
(V) (cos ) (I)
(V) (cos ) (I)
(V) (cos )
Class
Application
AC1
AC2B
AC2
AC3
AC4
1.5le 1.1Ee
0.95
4le
1.1Ee
0.65
1.5le 1.05Ue
0.8
4le
1.1Ee
0.65
4le 0.05Ue
10le 1.1Ee
12le 1.1Ee
1.5le 1.1Ee
0.95
1.5le 1.05Ue
0.8
1.1Ee
0.65
0.65
4le
1.1Ee
0.65
0.35
0.35
0.35
0.35
100Cycle
50Cycle
4le 1.05Ue
25Cycle
0.65
50Cycle
Operation Test
Class
AC1
AC2
AC3
AC4
According to
IEC 60947
Application
Ee
0.95
le
Ee
0.95
Ee
0.65
2.5le
Ee
0.65
Ee
0.35
le
0.17Ee
0.35
Ee
0.35
6le
Ee
0.35
le 1.05Ue
0.8
IEC947-4-On-Time
2le 1.05Ue
0.65
0.05 sec. 6,000
2le 1.05Ue 0.45(100A)
cycles
6le 1.05Ue 0.35(100A)
Body
Type
Rated
3 phase squirrel cage motor Thermal
3 phase wound rotor motor(AC2B)
inching, plugging(AC4)
Current
200~240V 380~440V 500~550V 200~240V 380~440V Ith(AC1)
A
kW
A
kW A
kW A
kW A
kW
A
200~240V
kW A
380~440V
kW A
500~550V
kW
A
2.5
11
1.5
2.2
MC 12 MS 12
3.5
13
5.5
12
7.5
12
7.5
5.5
12
7.5
12
2.2
11
25
MC 18 MS 18
4.5
18
7.5
18
7.5
13
7.5
7.5
18
7.5
13
3.7
18
40
MC 22 MS 22
5.5
22
11
22
15
22
15
18
11
22
15
22
3.7
18
5.5
13
40
MC 32 MS 32
7.5
32
15
32
18.5
28
18.5
21
15
32
18.5
28
4.5
20
7.5
17
50
MC 40 MS 40
11
40
18.5
40
22
32
22
25
18.5
40
22
32
5.5
25
11
24
60
MC 9
MS 9
25
MC 50 MS 50
15
55
22
50
30
43
30
33
22
50
30
43
7.5
35
15
32
80
MC 65 MS 65
18.5
65
30
65
33
60
37
42
30
65
37
60
11
50
22
47
100
MC 75 MS 75
22
75
37
75
37
64
45
47
37
75
45
64
13
55
25
52
110
MC 85 MS 85
25
85
45
85
45
75
45
52
45
85
45
75
15
65
30
62
135
MC 100 MS 100
30
105
55
105
55
85
19
80
37
80
37
80
19
80
37
75
160
MC 125 MS 125
37
125
60
120
60
90
22
93
45
90
55
90
22
93
45
90
160
MC 150 MS 150
45
150
75
150
90
140
30
125
55
110
55
90
30
125
55
110
210
MC 180 MS 180
55
180
90
180
110
180
37
150
75
120
75
120
37
150
75
150
230
MC 220 MS 220
75
250
132
250
132
200
45
180
90
180
110
180
45
180
90
180
275
MC 300 MS 300
90
300
160
300
160
250
55
220
110
220
132
200
55
220
110
220
350
400
200
400
225
350
75
300
150
265
150
230
75
300
150
300
450
Auxiliary Contact
MC 9~22
MC 32~85
MC 100~400
Rated Current
DC13(Inductive load on DC)
Type
120V
240V
480V
600V
125V
250V
440V
600V
1.5
1.5
1.2
1.1
0.55
0.31
0.2
1.2
1.1
0.55
0.31
1.5
0.2
1.2
1.1
0.55
0.31
0.2
Rated
Remark
Thermal
Current(Ith)
Minimum
16
current and
16
voltage used are
16
24V and 10mA.
26_27
Magnetic Contactors & Overload Relays
Application
for StarDelta
Starting
Current, Voltage and Torque of the Magnetic Contactor for Star-Delta Starting
For Starting (Star Magnetic Contactor)
For Operation (Delta Magnetic Contactor)
Starting Current
Torque
Full Load Current Contact Voltage Full Load Current Contact Current Contact Voltage
Starting
Method
Direct
Star-Delta
6lm
1.5T
6lm
Em/
3
lm
lm
2lm
0.5T
2lm
Em/
3
lm
lm/
3
Em/
3
Em
Note. Im: load current to the motor of delta wiring, Em: line-to-line voltage, T: rated torque (change in torque is an estimated value.)
Starting(MCs)
5.5
7.5
11.0
15.0
18.5
22.0
30.0
37.0
45.0
55.0
75.0
90.0
110.0
132.0
160.0
250.0
300.0
200~220V
Operation(MCD) Power Source(MCM)
380~480V
Operation(MCD) Power Source(MCM)
Starting(MCs)
MC 22
MC 22
MC 22
MC 22
MC 22
MC 22
MC 22
MC 32
MC 32
MC 22
MC 22
MC 22
MC 32
MC 40
MC 40
MC 22
MC 22
MC 22
MC 32
MC 50
MC 50
MC 22
MC 32
MC 32
MC 40
MC 50
MC 50
MC 22
MC 40
MC 40
MC 40
MC 65
MC 65
MC 32
MC 40
MC 40
MC 50
MC 85
MC 85
MC 40
MC 50
MC 50
MC 65
MC 100
MC 100
MC 40
MC 65
MC 65
MC 65
MC 125
MC 125
MC 40
MC 65
MC 65
MC 85
MC 150
MC 150
MC 50
MC 85
MC 85
MC 100
MC 100
MC 180
MC 180
MC 65
MC 100
MC 125
MC 220
MC 220
MC 85
MC 125
MC 125
MC 150
MC 300
MC 300
MC 100
MC 150
MC 150
MC 220
MC 400
MC 400
MC 100
MC 180
MC 180
MC 220
MC 400
MC 400
MC 125
MC 220
MC 220
MC 400
MC 600
MC 600
MC 220
MC 400
MC 400
MC 300
MC 400
MC 400
Note 1. The above values may vary depending on the class of the motor and the manufacturer. These are reference values based on AC3 standard
squirrel cage type or AC2 wound-rotor type.
2. The starting of the motor has been based on 10 seconds or less.
3. In case of a load to which a phase-lead capacitor has been applied, the inrush current to the capacitor should be considered for selection.
R
Magnetic Contactor
MCM for Power Source
MCCB
Magnetic Contactor
MCD for Operation
TH
FUSE
PB on
Magnetic Contactor
MCs for Starting
MCM
19T Timer
19X Control Relay
Thermal Overload
TH Relay
MCM
PB off
TH-b
19X
19T
MCD
MCD
19X
MCS
Z
MCM
MCS
19T
19X
MCD
MCS
MC 9~85
3 AC 200~220V
AC3(Standard Duty)
AC4(Inching, Plugging Duty)
3 AC 380~440V
AC3(Standard Duty)
AC4(Inching, Plugging Duty)
28_29
Magnetic Contactors & Overload Relays
MC 100~400
3 AC 200~220V
AC3(Standard Duty)
AC4(Inching, Plugging Duty)
3 AC 380~440V
AC3(Standard Duty)
AC4(Inching, Plugging Duty)
Connectable
Wire and
Tightening
Torque
Main Circuit
Terminal Screw
Type
Line(Magnetic Load(Over- Line(Magnetic Load(Overl Line(Magnetic Load(Over- Line(Magnetic Load(OverContactor) load Relay) Contactor) oad Relay)
Contactor) load Relay) Contactor) load Relay)
MC 9
M4
M4
1.25~5.5
15
15
MC 12
M4
M4
1.25~5.5
1.25~5.5 1.25-4~5.5-4
1.25-4~5.5-4
(1.6~2.6)
(1.6~2.6)
15
15
MC 18
M4
M4
1.25~5.5
15
15
MC 22
M4
M4
1.25~5.5
1.25~5.5 1.25-4~5.5-4
1.25-4~5.5-4
(1.6~2.6)
(1.6~2.6)
15
15
MC 32
M5
M5
2~14
2~14
(1.6~3.6)
1.25-5~14-5
1.25-5~14-5
(1.6~3.6)
26
26
MC 40
M5
M5
2~14
2~14
(1.6~3.6)
1.25-5~14-5
1.25-5~14-5
(1.6~3.6)
26
26
MC 48
M5
M5
2~14
2~14
(1.6~3.6)
1.25-5~14-5
1.25-5~14-5
(1.6~3.6)
26
26
1.25-6~22-6 1.25-6~22-6
1.25-6~60-6 1.25-6~60.6
1.25-6~60-6 1.25-6~60-6
45
45
45
45
45
45
1.25-6~60-6 1.25-6~60-6
2-8~60-8
2-8~60-8
45
45
100
100
2-8~60-8
2-8~60-8
2-8~100-8 2-8~100-8
2-10~150-10 2-10~150-10
2-10~150-10 2-10~150-10
100
100
100
100
150
150
150
150
2-12~200-12 2-12~200-12
2-12~200-12 2-12~200-12
250
250
250
250
MC 50
MC 65
MC 75
MC 85
MC 100
MC 125
MC 150
MC 180
MC 220
MC 300
MC 400
M6
M6
2~22
2~22
M8
M8
2~38
2~38
M8
M8
2~38
2~38
M8
M8
2~38
2~38
M8
2~60
2~60
M8
M8
M8
M8
M10
M10
M10
M10
M12
M12
M8
2~60
2~60
2~100
2~100
2~150
M12
2~150
2~150
2~200
2~200
M12
2~20
2~200
2~150
Line(Magnetic Load(Over- Line(Magnetic Load(Over- Line(Magnetic Load(Over- Line(Magnetic Load(OverContactor) load Relay)
Contactor) load Relay) Contactor) load Relay) Contactor)
load Relay)
M3.5
M3.5
1.25~2
(1.6)
M4
M4
1.25~5.5
(1.2~2.6)
1.25~2
(1.6)
1.25-3.5~2-3.5 1.25-3.5~2-3.5
12
12
1.25~5.5
1.25-4~5.5-4 1.25-4~5.5-4
(1.2~2.6)
15
15
30_31
Magnetic Contactors & Overload Relays
Terminal
Dimension
Terminal Dimension
Main Circuit
Type
Terminal Dimension
Auxiliary Circuit
Detailed drawing
for terminal part
Mounting and
Operational
Environment
MC 9
MC 12
MC 18
MC 22
MC 32
MC 40
MC 48
MC 50
MC 65
MC 75
MC 85
MC 100
MC 125
MC 150
MC 180
MC 220
MC 300
MC 400
M4
9.554.9
M3.5
854.9
M4
9.554.9
M3.5
854.9
M4
9.554.9
M3.5
854.9
M4
9.554.9
M3.5
854.9
M5
12.46.56
M3.5
854.9
M5
12.46.56
M3.5
854.9
M5
12.46.56
M3.5
854.9
M6
17.578.7
M3.5
854.9
M8
17.578.7
M3.5
854.9
M8
17.578.7
M3.5
854.9
M8
17.578.7
M3.5
854.9
M8
158.59.5
M4
10.84.14.1
M8
158.59.5
M4
10.84.14.1
M8
20.5109
M4
10.84.14.1
M10
2512.515
M4
10.84.14.1
M10
2512.515
M4
10.84.14.1
M12
3014.520
M4
10.84.14.1
M12
3014.520
M4
10.84.14.1
Main Circuit
Type
Auxiliary Circuit
TH 22
M4
115.35.8
M3.5
84.85.5
TH 40
M5
12.66.37.7
M3.5
84.85.5
198.511.2
M3.5
84.85.5
M8
22.59.510.5
M3.5
84.85.5
TH 220
M10
2512.513.5
M3.5
84.85.5
TH 400
M12
301511
M3.5
84.85.5
M6
TH 85
M8
TH 100
TH 150
Mounting
Install the contactor at a dry location with the minimum vibration.
Vertical mounting is standard for mounting direction, but it can be normally used up to 30 to the angle
Standard mounting
In case of transverse or horizontal mounting, reduction of endurance and deterioration of various performance may take place
compared with standard mounting.
Operation Environment
Type from MC 9 to 85 can be
Application
for Lighting
loads
100V(Unit : lamps)
Power Source Voltage
Rated Power Consumption 100W 150W 200W 250W 300W 500W 1000W 1500W
11
5
4
2
1
7
3
MC 9
13
6
5
2
1
8
4
MC 12
18
9
7
3
1
1
12
6
MC 18
19
9
7
3
1
1
12
6
MC 22
17
8
26
13
10
5
2
1
MC 32
23
11
35
17
14
7
3
2
MC 40
33
15
50
25
20
10
5
3
MC 50
42
19
65
32
26
13
6
4
MC 65
200V(Unit : lamps)
100W 150W 200W 250W 300W 500W 1000W 1500W
1
22
14
11
26
17
13
10
36
24
18
14
12
38
25
19
15
12
52
34
26
20
17
10
70
46
35
28
23
14
100
66
50
40
33
20
10
130
85
65
52
42
26
13
Fluorescent Lamps
A fluorescent lamp is the combination of a lamp and a ballast, and depending on the type of the starting method of the
ballast, it can be classified into a starter or a quick starter. The starter method turns on the lamp by use of a manual
switch or an automatic switch such as a glow lamp, widely used for households. On the other hand, the rapid starter
method turns on the lamp immediately after the switch is turned on without the use of a mechanical contact, generally
applied for buildings, factories, hospitals and schools. The starting current of a fluorescent lamp varies depending on the
ballast circuit and whether or not the power factor adjustment capacitor exists in the circuit. In any case, as the starting
current is about 10 times of the normal operating current, so it is recommended to select the magnetic contactor so that
its capacity is the same as lower than AC3 operating current.
Number of rapid starter fluorescent lamps (high power factor type) that can be switched
Power Source Voltage
Rated Power Consumption
Type
No. of lamps
Input Current
MC 9
MC 12
MC 18
MC 22
MC 32
MC 40
MC 50
MC 65
100V(Unit : lamps)
200V(Unit : lamps)
60W 80W
110W
220W
40W
60W 80W
110W
1
2
1
1
1
2
1
1
2
1
1
1
2
0.58(1.2) 0.96(1.1) 0.92 1.17 1.55 2.5 2.7 0.29(0.6) 0.48(0.55) 0.46 0.58 0.78 1.3
40W
23
19
14
28
22
16
10
39
31
23
13
13
41
32
24
14
14
56
44
33
20
19
10
120(58) 72(63) 76
172(83) 104(90) 108
60
44
26
25
14
18
86
64
38
37
20
24
224(108) 135(118)
112
83
50
48
26
12
14
11
19
15
11
32(15) 19(17)
44(21) 27(23)
20
16
12
28
22
16
10
59(29) 36(31)
84(41) 52(45)
38
29
22
14
13
54
42
32
20
110(54) 67(59)
70
55
41
26
18(9) 11(10)
22(10) 13(11)
30(15) 18(16)
220W
1
2
1.38 2.5
37(18) 22(20)
44(21) 27(23)
62(30) 37(32)
65(31) 39(34)
89(43) 54(47)
141
Note 1. In 40W, 1 lamp, the figures in parentheses indicate the case of low power factor type.
2. In 40W, 2 lamps, the figures in parentheses indicate the case of flickerless type fluorescent lamps
(Flickerless type fluorescent lamp: Fluorescent lamp that is embedded the circuit preventing flicker when the lamp is turned on).
32_33
Magnetic Contactors & Overload Relays
Mercury Lamps
A mercury lamp is the combination of a mercury lamp and a ballast, and the
starting characteristics of a mercury lamp vary depending on the type of the
ballast. The types of ballasts are the general type (low P.F. type and high P.F.
type), the fixed power type and the low starting current type and the respective
starting characteristics are shown in the graph in the right. For the general
type and the low starting current type, a starting current of 1.2 to 1.8 times of
the rated current flows through the ballast for the first few minutes. Besides,
the starting current of the fixed power type is lower than the ballast. The high
P.F. type is inserted in a power factor adjustment capacitor in parallel with the
power source, which causes an inrush current at the moment of starting.
When a magnetic contactor is used, the point of consideration is the durability
of the magnetic contactor against over current. However, our magnetic
contactors are capable of withstanding the over current of 1.2 to 1.8 times of
the rated current for some minutes without a problem. Therefore the
selection of the magnetic contactor is recommended so that the input current
of the ballast is within the AC3 input current.
Example of
starting
characteristics
23
19
14
28
22
16
10
39
31
23
13
13
41
32
24
14
14
56
44
33
20
19
10
120(58) 72(63) 76
172(83) 104(90) 108
60
44
26
25
14
18
86
64
38
37
20
24
224(108) 135(118)
112
83
50
48
26
12
14
11
19
15
11
32(15) 19(17)
44(21) 27(23)
20
16
12
28
22
16
10
59(29) 36(31)
84(41) 52(45)
38
29
22
14
13
54
42
32
20
110(54) 67(59)
70
55
41
26
18(9) 11(10)
22(10) 13(11)
30(15) 18(16)
MC 9
MC 12
MC 18
MC 22
MC 32
MC 40
MC 50
MC 65
Application for
Transformers
141
Single Phase
Type
MC 9
MC 12
MC 18
MC 22
MC 32
MC 40
MC 50
MC 65
MC 75
MC 85
MC 100
MC 125
MC 150
MC 180
MC 220
MC 300
MC 400
220V
3 Phase
440V
220V
440V
(kVA)
(A)
(kVA)
(A)
(kVA)
(A)
(kVA)
(A)
1.5
2.5
1.5
7.5
7.5
3.5
2.5
10
9.5
10
7.5
9.5
13
12
13
10
12
17
7.5
16
6.5
17
12
16
25
10
24
10
25
18
24
32
15
32
12
32
25
32
35
17
35
13
35
27
35
40
18
40
15
40
30
40
10
46
20
45
18
46
35
45
15
62
25
55
25
62
42
55
17
75
33
75
30
75
60
75
20
90
40
90
35
90
70
90
25
110
50
110
42
110
85
110
33
150
57
130
57
150
100
130
44
200
90
200
75
200
150
200
Note. Above table is applied to the case that the inrush current of the transformer is less than 20 times of the rated current (effective value).
55
Note1
64.1 (MC18/22)
44
2.5
63.3 (MC9/12)
14.6
1.8
M3.5(Coil Terminal)
7.8
2.2
M4(Main Terminal)
M3.5(Auxiliary Terminal)
R4.1
50
25
46.2
26.6
44.6
77.9
24
9
12
18
22
R2.2
MC
MC
MC
MC
10
2.5
86.8
9.8
30
22
M3.5(Coil Terminal)
66
55
7.8
MC 32
MC 40
MC 48
2.5
1.8
64.6
M5(Main Terminal)
51
5.4
25
44.6
26.6
82.6
50
24
R2.2
R4.1
2.2
M3.5(Auxiliary Terminal)
12.8
2.5
10
8.1
94.6
30
28
92
81
50
84.7
M3.5(Coil Terminal)
44
6.5
26
7.8
M6(50)(Main Terminal)
R2.
3
50
65
75
85
.1
R4
MC
MC
MC
MC
M8(65,75,85)
M3.5(Auxiliary Terminal)
Note2
100
60
8.1
126
MC 100
MC 125
117.3
13.5
6.6
78
111
122.1
100
44.6
26.6
10
19.2
M4(Coil Terminal)
30
90
146.5
4-M4
88.5
102.5
64
27.4
16.5
M4
(Auxiliary Terminal)
M8(Main Terminal)
125
165.8
130
15
34_35
Magnetic Contactors & Overload Relays
144
M4(Coil Terminal)
120
MC 150
157
30
100
4-M5
106.5
78
29
19.8
3.3
M4
(Auxiliary Terminal)
130
175.8
147
M8(Main Terminal)
20
162
138
MC 180
MC 220
M4(Coil Terminal)
93
30
120
181
45
118
4-M6
M4(Auxiliary Terminal)
190
164
203
M10(Main Terminal)
25
187
145
163
MC 300
MC 400
M4(Coil Terminal)
110
60
198
50
50
4-M8
132.5
M4(Auxiliary Terminal)
MC 9~22
MC 32~85
Note 1
Note 1
A1 A2 13 21 R/1 S/3 T/5 43 31
14 22 U/2V/4W/6 44 32
MC 100~400
A1 A2 13 21
Note 2
53 61
13 21
43 31
83 71
14 22 U/2V/4 W/6 44 32
54 62
14 22
44 32
84 72
A1 A2
225
210
Contact Configurations
220
243
201
M12(Main Terminal)
30
9
12
18
22
63.3(MC9/12)
M4 Mounting Hole
24
50
M3.5
(Auxiliary Terminal)
(Auxiliary Terminal
/NC)
M3.5
(Auxiliary
Terminal/NO)
M4(Main Termina)
8
11
11.8
1.6
M4(Main Termina)
27.4
5.4
127.3
25
46.2
93.4
44.6
M3.5
33.5
70.7
86
94.6
66
35
M4 Mounting Hole
64.6
M3.5(Coil Terminal)
14
M3.5(Auxiliary Terminal)
30
25
98.1
26.6
44.6
50
24
M5(Main Terminal)
12.5
51
MS 32
MS 40
MS 48
30
M3.5(Auxiliary Terminal)
26.6
MS
MS
MS
MS
M4
7.8
35
64.1(MC18/22)
44
27.4
5.4
135.6
M3.5(Auxiliary Terminal)
M5(Main Terminal)
40
8
12.6
77.7
21
1.6
91.9
117.3
86.3
M3.5(Coil Terminal)
M8(65,75,85)
78
100
M3.5
137.6
50
65
75
85
44.6
26.6
MS
MS
MS
MS
60
50
M4 Mounting Hole
M6(50)
181.9
M3.5(Auxiliary Terminal)
M6(7~50A)
M8(54~85A)
Main Terminal
33.5
44.8
83.7
19
1.7
97.8
100
88.5
103.5
1.5
(Auxiliary Terminal)
26.5
32
98
M8
(Auxiliary Terminal)
58.1
5
125
230.1
M4
16.5
80
M8(Main Terminal)
125
21.8
90
148.6
M4(Coil Terminal)
193.5
MS 100
MS 125
64
15
36_37
Magnetic Contactors & Overload Relays
100
100
231.7
M4
(Auxiliary
Terminal)
254.8
130.1
106.5
60.3
20
78
98
M8(Auxiliary Terminal)
138
178.7
93
25
120
118
M10(Main Terminal)
19.5
M4(Coil Terminal)
45
M6 Mounting Hole
6.5
MS 180
MS 220
126.6
M8(Main Terminal)
20
13.3
MS 150
155.5
M4(Coil Terminal)
78
274.5
306.5
190
M4
(Auxiliary
Terminal)
M3.5
(Auxiliary
Terminal)
75
25
M10(Main Terminal)
93.5
60
132.5
110
MS 300
MS 400
145
198.4
16.3
50
M12(Main Terminal)
M8 Mounting Hole
21.1
M4(Coil Terminal)
97
30
M12(Main Terminal)
60.5
Contact Configurations
MS 9~150
A2 A1
13 21
R/1 S/3
T/5
14 22
MS 180~400
43 31
44 32
A2 A1
13 21
R/1 S/3
14
97
14 22
97 95
98 96
T/5 43 31
U/2
32
95
V/4 W/6 98 96
225
210
381
343.9
M3.5
(Auxiliary
Terminal)
220
M4
(Auxiliary
Terminal)
Note
MC 18/22 96.6
55
14.6
2.5
MC 9/12 95.8
M3.5
18
M4
44
2.2
M3.5
24
9
12
18
22
R2.2 R4.1
25
5.4
44.6
26.6
77.9
46.2
50
MD
MD
MD
MD
2.5
30
9.8
10
119.3
22
66
M3.5
97.1
55
2.5
7.8
M4
18
5.4
25
26.6
50
R2.2 R4.1
44.6
51
82.6
2.2
M3.5
24
MD 32
MD 40
MD 48
2.5
12.8
8.1
10
30
127.1
28
Contact Configurations
MD 9~22
MD 32~48
Note
A1 A2
A1
13
21
14
22
43 31
44 32
A2 13
21
14
22
43 31
44 32
38_39
Magnetic Contactors & Overload Relays
Note
9
12
18
22
55
9.8
M3.5(Coil Terminal)
44
11
10
119.3
35
95.8
M4(Main Terminal)
2.5
30
M3.5(Auxiliary Terminal)
92.1
65.5
M3.5(Auxiliary Terminal)
M4((Main Terminal)
102.6
11.8
M3.5(Coil Terminal)
66
13.1
116.5
2.2
9.6
MSD 32
MSD 40
MSD 48
M4 Mounting Hole
5.4
12.1
60.1
126.8
26.6
44.6
50
39
MSD
MSD
MSD
MSD
10
127.1
97.1
M5(Main Terminal)
14
35
M3.5(Auxiliary Terminal)
30
50
98.1
26.6
14.7
5.4
66.1
136.6
51
44.6
39
2.5
M3.5(Auxiliary Terminal)
M5(Main Terminal)
72.4
8
12.6
21
110.1
2
123.9
Contact Configurations
MSD 9~48
A2 A1
MSD 32~48
Note
13 21
R/1
S/3
T/5
43 31
A1
14 22
A2 13
21
14
22
43 31
44 32
97 95
U/2
V/4
W/6
98 96
44 32
40_41
Magnetic Contactors & Overload Relays
Rated
Capacity
Aux.
Rated Capacity(kW)
Rated Operating Current(A) Rated Thermal
Matching Thermal
Magnetic Magnetic
(AC3, 3 phase squirrel cage motor) (AC3, 3 phase squirrel cage motor) Current Ith
Contact
Overload Relay
Contactor Switch
200~220V 380~440V 500~550V 200~220V 380~440V 500~550V
Standard Addition Type Current Range(A)
(A)
2.2
2.7
2.7
11
7
MC 9R MS 9R
6
25
2.7
4
5.5
13
9
MC 12R MS 12R
9
25
TH 22 0.1~22
AU 2
3.7
5.5
5.5
18
13
13
40
MC 18R MS 18R
1a1b or
4
7.5
7.5
20
20
17
40
MC 22R MS 22R
2 AU 4
5.5
11
11
26
25
20
50
MC 32R MS 32R
7.5
15
15
35
32
TH 40
26
60
MC 40R MS 40R
4~40
11
15
15
48
35
28
70
MC 48R MS 48R
11
22
22
50
48
38
80
MC 50R MS 50R
AU 2
15
30
37
65
65
60
100
MC 65R MS 65R
1a1b
7~85
or TH 85
18.5
37
37
75
75
2
64
110
MC 75R MS 75R
AU 4
19
37
45
80
80
75
135
MC 85R MS 85R
25
50
55
100
100
80
160
TH
MC 100R MS 100R
34~125
100
30
60
60
125
120
90
160
MC 125R MS 125R
37
75
90
150
150
TH 150 34~150
140
210
MC 150R MS 150R
2a2b
45
90
110
180
180
180
230
MS
180R
TH
MC 180R
65~240
2
220
55
110
132
220
220
200
275
MC 220R MS 220R
75
150
160
300
300
250
350
TH
MC 300R MS 300R
85~400
110
200
200
400
400
400
350
450
MC 400R MS 400R
Note. Finger proof covers of magnetic contactors and thermal overload relays are optional (Protection level: IP20).
Structure and
Operation
Structure
For MC(S) 9R~85R, DIN-Rail mounting is available.
For MC(S) 9R~85R, Mechanical Interlock Unit is
commonly used.
Operation
Open state
Rebounding Spring
Crossbar groove
Releasing
(b) Interlocked
Groove
Lever pin
Guide groove
Protrusion
Guide rail
Holder
7.8
64.1 MC 18/22
63.3 MC 9/12
M4(Main Terminal)
56
M3.5(Auxiliary Terminal)
2.5
2
6
R4
.1
2.2
5.4
25
50
44.6
26.6
77.9
.2
R2
46.2
1.8
12
8.1
10
12
2.5
86.8
100
30
M3.5(Coil Terminal)
44
55
MC 32R
MC 40R
MC 48R
5.4
22
56
9.8
7.8
14.6
56
64.6
M5(Main Terminal)
2.5
2
1.8
R4
.1
25
50
12.8
12
2.5
12
8.1
10
56
5.4
5.4
44.6
26.6
82.6
51
.2
R2
2.2
M3.5(Auxiliary Terminal)
33
24
M3.5(Coil Terminal)
44
14.6
24
MC 9R
MC 12R
MC 18R
MC 22R
94.6
30
122
M3.5(Coil Terminal)
44
81
M6(50)(Main Terminal)
84.7
M8(65,75,85)
60
60
50
12
50
R2
.2
8.1
19.2
82
10
174
13.5
6.6
100
44.6
26.6
51
82.6
122.1
6.5
M3.5(Auxiliary Terminal)
.1
R4
MC 50R
MC 65R
MC 75R
MC 85R
26
82
117.3
124
249.2
148.6
M4(Coil Terminal)
38
88.5
80
21.8
103.5
30
M3.5(Auxiliary Terminal)
17
124
32
M8(Main Terminal)
1.5
125
130
MC 100R
MC 125R
90
M4
42_43
Magnetic Contactors & Overload Relays
MC 150R
287.6
155.5
M4(Coil Terminal)
38
13.3
143
M5
106.5
30
100
19.1
143
126.6
130.1
147
M3.5
(Auxiliary Terminal)
M8
(Main Terminal)
39
280
319
160
M4(Coil Terminal)
46
30
181
37.5
19.5
MC 180R
MC 220R
45
M6
118
190
164
M3.5
(Auxiliary Terminal)
21.5
160
46.5
M10
(Main Terminal)
187
375
M4(Coil Terminal)
44.9
50
198
M8
50
132.5
21.1
MC 300R
MC 400R
145
60
187
55
210
225
25
220
200.9
M3.5
(Auxiliary Terminal)
M12
(MainTerminal)
Contact Configurations
MC 9R~22R
MC 32R~85R
44 32
MC 100R~400R
44 32
R/1
23 4113 31
24 42 14 32
U/2
R/3
T/5
R/1
A1
S/3
T/5
23 41 13 31
A2
24 42 14 32
V/4 W/6
U/2
V/4
W/6
A1
A2
86.8
100
56
M3.5
(Coil Terminal)
44
11
56
M3.5(Auxiliary Terminal)
M4
2.5
Mounting Hole
30
35
5.4
M3.5
(Auxiliary Terminal)
27.4
127.3
50
77.9
93.4
46.2
M4(Main Terminal)
44.6
9R
12R
18R
22R
26.6
MS
MS
MS
MS
64.1(MC18/22)
63.3(MC9/12)
8.1
9.8
M3.5(Auxiliary Terminal)
M4(Main
Terminal)
M4(Main Terminal)
11.8
11
1.6
56
11
M3.5(Coil Terminal)
86
94.6
64.6
122
56
13.1
44
13
M4
Mounting Hole 2.5
30
35
50
5.4
27.4
135.6
82.6
98.1
69.4
51
44.6
M5(Main Terminal)
26.6
MS 32R
MS 40R
MS 48R
33.5
70.7
M3.5
(Auxiliary Terminal)
M5(Main Terminal)
40
1.6
117.3
86.3
174
50R
65R
75R
85R
82
19.2
82
M3.5(Coil Terminal)
44
M4
Mounting Hole
M6(50)
60
50
M8(65,75,85)
M3.5
(Auxiliary Terminal)
181.9
100
26.6
44.6
78
122.1
137.6
MS
MS
MS
MS
77.7
91.9
M3.5
(Auxiliary Terminal)
Main Terminal
M6(7~50A)
M8(54~85A)
44.8
1.7
249.2
124
32
124
M4(Coil Terminal)
15
148.6
103.5
90
88.5
17.8
80
1.5
125
193.5
MS 100R
MS 125R
83.7
97.8
M8(Main Terminal)
26.5
32
58.1
44_45
Magnetic Contactors & Overload Relays
287.6
143
155.5
106.5
M4(Coil Terminal)
20
143
100
231.7
130.1
9.8
MS 150R
126.6
22.6
M8(Main Terminal)
60.3
319
MS 180R
MS 220R
28.5
280
160
178.7
M4(Coil Terminal)
160
118
37.5 45
M6
274.5
190
19.5
25
M10(Main Terminal)
25
75
47
375
M4(Coil Terminal)
198.4
132.5
60
50
343.9
225
21.1
30
145
30
M8
210
MS 300R
MS 400R
187
187
220
28.4
97
60.5
Contact Configurations
MC 9R~22R
MC 32R~85R
97 95
97
95
MC 100R~400R
44 32
14 32
23 41
97 95
96
A1 A2
Control Relays
High Endurance
Mechanical endurance is more than 10 mil. times and for electrical,
it guarantees more than 0.5 to 1 mil. times according to the rated currents.
46_47
Magnetic Contactors & Overload Relays
Ratings
Performance
Coil Ratings
Coil
Characteristics
MR 4(D)
Type
MR 8(D)
MR 6(D)
4a,3a1b,2a2b,1a3b,4b
8a,7a1b,6a2b,5a3b,4a4b
6a,5a1b,4a2b,3a3b,2a4b
Contact Configuration
690V
690V
690V
Rated Insulation Voltage(Ui)
16A
16A
16A
Rated Thermal Current(AC1)
Category
AC15(11)(Inductive load) AC12(13)(Resistive load) AC15(11)(Inductive load) AC12(13)(Resistive load) AC15(11)(Inductive load) AC12(13)(Resistive load)
6
10
6
6
10
AC110V
10
3
8
3
3
8
Rated AC220V
8
Current (A) AC440V
1.5
5
1.5
1.5
5
5
1.2
5
1.2
1.2
5
AC550V
5
AC
66
66
66
66
66
AC110V
66
Making,
33
33
33
33
33
33
Breaking AC220V
16.5
16.5
16.5
16.5
16.5
16.5
Current (A) AC440V
13.2
13.2
13.2
13.2
AC550V
13.2
13.2
DC13(11)(Inductive load) DC12(14))(Resistive load) DC13(11)(Inductive load) DC12(14))(Resistive load) DC13(11)(Inductive load) DC12(14))(Resistive load)
Category
5
3
3
5
5
3
DC24V
1.5
3
1.5
1.5
3
3
Rated DC48V
1.1
2.5
1.1
1.1
2.5
Current (A) DC110V
2.5
DC
0.55
1
0.55
0.55
1
1
DC220V
3.7
3.7
3.7
DC24V
Making,
1.8
1.8
1.8
DC48V
Breaking
1.4
1.4
1.4
DC110V
Current (A)
0.7
0.7
0.7
DC220V
25
50
50
25
25
50
Endurance Electrical
2,000
2,000
2,000
(10,000 times) Mechanical
Operating cycle Cycles/hr
1,800
1,800
1,800
Type
Pole
Cycles/hr
Mechanical
endurance
(10,000 times)
MR 4,4D
MR 6,6D
MR 8,8D
1,800
2,000
50
50
25
25
50
1,800
2,000
50
50
25
25
50
1,800
2,000
50
50
25
25
50
DC Coil
AC Coil
Type
MR 4
MR 6
MR 8
Type
MR 4D
MR 6D
MR 8D
Rated Voltage(Designation)
24V, 48V, 110V, 120V,
220V, 240V, 380V, 440V,
480V
Rated Voltage
12V, 24V, 48V
100V, 110V, 125V,
200V, 220V, 250V
Electromagnet Capacity(VA)
Type
Inrush
4a
2a2b
6a
3a3b
8a
4a4b
MR 4
MR 6
MR 8
95
141~156
105~125
10~17
7~13
138~148
110~130
8~15
6~15
7~13
8~15
145~160
100~120
10~17
7~13
140~155
105~125
10~16
5~13
7~13
8~15
150~160
90~110
10~18
7~13
148~158
95~115
10~16
5~13
7~13
8~15
Type
MR 4D
MR 6D
MR 8D
4a
2a2b
6a
3a3b
8a
4a4b
50
65~75
15~35
45~55
7~13
63~73
18~38
40~50
20~30
7~13
13~19
68~78
15~35
45~55
7~13
63~73
18~38
40~50
20~30
7~13
13~19
70~80
15~35
45~55
7~13
63~73
18~38
40~50
20~30
7~13
13~19
Control Relays
External Dimensions (AC-operated Control Relays)
44
M3.5(Coil Terminal)
64.7
14.6
2.5
1.8
24
2.2
R4.1
5.4
R2.2
25
50
78
44.6
68
44
MR 4
5.4
M3.5
44
30
86.7
31.2
MR 6
2.5
10.4
M3.5(Coil Terminal)
14.6
119
2.5
64.8
1.8
24
2.2
5.4
R4.1
25
5.4
M3.5
M3.5
R2.2
50
78
28.8
68
44.6
44
2.5
10.4
30
31.2
100.5
44
MR 8
M3.5
(Coil Terminal)
119
2.5
64.8
1.8
M3.5
30
10.4
31.2
24
25
2.5
M3.5
R4.1
50
R2.2
5.4
78
28.8
68
44.6
44
2.2
14.6
100.5
48_49
Magnetic Contactors & Overload Relays
44
14.6
MR 4D
M3.5(Coil Terminal)
97.2
2.5
1.8
5.4
44
14.6
2.5
10.4
MR 6D
25
M3.5
31.2
30
118.9
M3.5(Coil Terminal)
R4.1
50
78
44.6
68
R2.2
24
44
2.2
151.5
2.5
1.8
5
6
97.2
5.4
M3.5
2.5
10.4
M3.5
30
133
31.2
44
MR 8D
24
25
DU-2
10
R4.1
50
R2.2
78
28.8
68
44.6
44
2.2
M3.5
(Coil Terminal)
151.5
14.6
2.5
97.2
1.8
44
R4.1
10
25
M3.5
5.4
M3.5
10.4
31.2
24
R2.2
50
DU-4
2.2
78
28.8
68
44.6
30
2.5
133
30
Capacity of
Main Contact of the
Magnetic Contactor
Type of Load
Motor
Resistive Load
Operation
Method
DC Load
Capacitor Load
Transformer
Lighting Load
Direct On-Line
Starting
Star-Delta Starting
Endurance
Reversible operation
Reversing Magnetic
Switches/Contactors
Electrical On/Off
endurance
Mechanical On/Off
endurance
Operating Voltage of
the Magnetic Contactor
Power Source
Voltage
Coil Voltage
Response to
Voltage Fluctuation
Auxiliary
Circuits
Aux. Contact
Configuration
Performance
Coil list
Voltage Fluctuation
(area, location) considered
Refer to the List of products
50_51
Magnetic Contactors & Overload Relays
Operating
Environments and
Mounting Conditions
Availability of Case
and Cover
Tropical or Frigid
Zone
Special
Environments
Domestic Standards
International
Standards
Selection on the
ratings of the Motor
Application
on the Starting
Purpose of
Protection
Protection from
Overload and Stall
Protection from
Phase Loss
Mounting and
Operational
Environment
Operational Environment
Mounting
52_53
Magnetic Contactors & Overload Relays
Characteristics
Operation
part
Power
part
Easy operation
3 steps current setting
The rated current can be set with a Philips or flat head screw driver.
Easy in setting Manual-Auto Reset
For the increased convenience of the user, you can select manual
reset or automatic reset at your choice.
(Manual Reset)
As shown on the right, turn the reset screw so that the arrow mark
points to H and allow the screw to lift up.
(Automatic Reset)
Push down the reset screw and turn it so that the arrow mark
points to A.
Current
setting
Manual
Reset
Automatic Reset
Trip Indication
Combination
with a Magnetic
Contactor
110V
550V
1.6
0.8
0.3
Magnetic Contactor
MC 9, 12, 18, 22
MC 32, 40, 48
MC 50, 65, 75, 85
MC 100, 125
Overload Relay
TH(K) 22
TH(K) 40
TH(K) 85
TH(K) 100
Magnetic Contactor
MC 150
MC 180, 220
MC 300, 400
Note We also have the Electronic Over Current Relays (DPR) which can be combined with Magnetic Contactors.
(For more details, please refer to the parts for the Electronic Over Current Relays in this catalog.)
0.14
Overload Relay
TH(K) 150
TH(K) 220
TH(K) 400
Types and
Ratings
Type
Subject
Rated
Current(A)
No. of Elements
Nominal
0.14
0.21
0.33
0.52
0.82
1.3
2.1
3.3
5
6.5
7.5
8.5
11
15
19
22
30
34
42
55
65
74
2 Elements
3 Elements
Aux. Contact
Reset method
Power loss Note
Dimension(mm) (WHD)
Separate mounting unit
3 Elements
Application
Phase loss protection
Magnetic Contactor
Magnetic Switch
TH 22
Current Range
Min.
Mid.
Max.
0.1
0.16
0.25
0.4
0.63
1
1.6
2.5
4
5
6
7
9
12
16
-
0.14
0.21
0.33
0.52
0.82
1.3
2.1
3.3
5
6.5
7.5
8.5
11
15
19
-
TH 40
Current Range
Min.
Mid.
Max.
0.16
0.25
0.4
0.63
1
1.6
2.5
4
6
8
9
10
13
18
22
-
4
5
6
7
9
12
16
18
24
28
-
Standard
Option
5
6.5
7.5
8.5
11
15
19
22
30
34
-
6
8
9
10
13
18
22
26
36
40
-
Standard
Option
TH 85
Current Range
Min.
Mid.
Max.
7
9
12
16
18
24
28
34
45
54
63
8.5
11
15
19
22
30
34
42
55
65
74
Standard
Option
1a1b
1a1b
1a1b
Manual/Auto
1.8VA/pole
Manual/Auto
2.0VA/pole
Manual/Auto
3.5VA/pole
446389
AZ 22H
TH 22/3
TK 22
MC 9, 12, 18, 22
MS 9, 12, 18, 22
537196
AZ 40H
TH 40/3
TK 40
MC 32, 40, 48
MS 32, 40, 48
7081102
AZ 85H
TH 85/3
TK 85
MC 50, 65, 75, 85
MS 50, 65, 75, 85
Selection
TH 22
TH 40
TH 85
0.1~0.16
0.16~0.25
0.25~0.4
0.4~0.63
0.63~1
1~1.6
1.6~2.5
2.5~4
4~6
5~8
6~9
7~10
9~13
12~18
16~22
-
4~6
5~8
6~9
7~10
9~13
12~18
16~22
18~26
24~36
28~40
-
7~10
9~13
12~18
16~22
18~26
24~36
28~40
34~50
45~65
54~75
63~85
10
13
18
22
26
36
40
50
65
75
85
54_55
Magnetic Contactors & Overload Relays
Types and
Ratings
Type
Subject
TH 100
Current Range
Min. Mid. Max.
Nominal
TH 220
Current Range
Min.
Mid. Max.
TH 400
Current Range
Min.
Mid. Max.
34
41
50
34
41
50
39
48
57
39
48
57
43
56
65
43
56
65
54
67
80
54
67
80
65
80
100
65
80
100
65
80
100
107
85
107
125
85
107
125
85
107
125
85
107
125
130
100
130
150
100
130
160
100
30
160
150
120
150
180
120
150
180
200
160
200
240
160
200
240
250
200
250
300
350
260
350
400
41
48
56
67
80
Rated
Current(A)
TH 150
Current Range
Min.
Mid. Max.
Standard
Option
2 Elements
No. of Elements
3 Elements
Aux. Contact
Reset method
Power loss Note
Dimension(mm) (WHD)
3 Elements
Application
Phase loss protection
Magnetic Contactor
Magnetic Switch
Standard
Option
Standard
Option
Standar
Option
1a1b
1a1b
1a1b
1a1b
Manual/Auto
2.3VA/pole
Manual/Auto
2.3VA/pole
Manual/Auto
2.3VA/pole
Manual/Auto
2.3VA/pole
10367105
11289105
145141180
151171193
TH 100/3
TH 150/3
TH 220/3
TH 400/3
TK 100
TK 150
TK 220
TK 400
MC 100, 125
MC 150
MC 180, 220
MC 300, 400
MS 100, 125
MS 150
MS 180, 220
MS 300, 400
Selection
TH 100
TH 150
TH 220
TH 400
22
-
39
-
11
-
42
-
34~50
34~50
39~57
39~57
30
37
45
54
15
55
43~65
43~65
66
80
99
18.5
22
30
67
78
107
54~80
54~80
65~100
65~100
65~100
85~125
85~125
85~125
85~125
75
90
110
132
135
37
132
100~150
100~160
100~160
160
192
226
45
55
-
160
198
-
120~180
120~180
160~240
160~240
200~300
160
200
265
75
270
330
90
320
260~400
55
TH22~85
Cold Start
Hot Start
Operating Time
sec.
Operating Time
sec.
TH22
min.
min.
Model
min.
min.
sec.
Operating Time
sec.
TH40
Operating Time
min.
min.
sec.
Operating Time
TH85
Operating Time
sec.
Characteristics
Curve
56_57
Magnetic Contactors & Overload Relays
TH100~400
Hot Start
min.
Cold Start
sec.
Operating Time
sec.
TH100
TH150
Operating Time
min.
Model
Operating Time
sec.
Operating Time
sec.
TH220
TH400
min.
min.
TH 22
2 elements
(standard)
3 elements
(option)
Contact Configurations
TH 40
2 elements
(standard)
3 elements
(option)
Contact Configurations
TH 85
2 elements
(standard)
3 elements
(option)
Contact Configurations
TH 100
2 elements
(standard)
3 elements
(option)
Contact Configurations
58_59
Magnetic Contactors & Overload Relays
TH 150
2 elements
(standard)
3 elements
(option)
Contact Configurations
TH 220
2 elements
(standard)
3 elements
(option)
Contact Configurations
TH 400
2 elements
(standard)
3 elements
(option)
Contact Configurations
ADL
bimetal
No Load
All three bimetals are in the Start positions that are not bent.
Release Lever
1)No Load
Rated Load
Three bimetals are bent for sizeaand Shifter A, B,
Release lever moves right in parallel, but contacts are
not yet released.
2)Rated Current
Overload
Due to over current, bimetals are bent for sizeb in
comparison with the rated load, so that they release
contacts.
3)Overload
Characteristics
60_61
Magnetic Contactors & Overload Relays
Selection
0.36
0.7
1.8
3.3
4.6
7.5
11
15
21
28
34
39
54
66
80
99
135
160
192
226
265
330
-
0.1
0.2
0.4
0.75
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
132
160
Magnetic Contactor
0.71
1.4
2.3
3.6
1.5
9.2
15
22
29
42
55
67
78
107
132
160
198
270
320
452
530
TK22
TK40
TK85
TK100
TK150
TK220
TK400
0.1~0.16
0.16~0.25
0.25~0.4
0.4~0.63
0.63~1
1~1.6
1.6~2.5
2.5~4
4~6
4~6
5~8
5~8
6~9
6~9
7~10
7~10
7~10
9~13
9~13
9~13
12~18
12~18
12~18
16~22
16~22
16~22
18~26
18~26
24~36
24~36
28~40
28~40
34~50
34~50
34~50
45~65
39~57
39~57
54~75
43~65
43~65
63~85
54~80
54~80
65~100
65~100
65~100
85~125
100~160
85~125
85~125
85~125
100~150
100~160
120~180
120~180
160~240
160~240
200~300
260~400
MC 9
MC 32
MC 50
MC 100
MC 150
MC 180
MC 300
12
40
65
125
220
400
18
48
22
75
85
TK22~85
Cold Start
Hot Start
Operating Time
Operating Time
TK22
min.
min.
Model
sec.
sec.
min.
min.
sec.
Operating Time
sec.
TK40
Operating Time
min.
min.
Operating Time
Phase Loss feature
(average value)
sec.
sec.
TK85
Operating Time
Characteristics
Curve
62_63
Magnetic Contactors & Overload Relays
TK100~400
Cold Start
Hot Start
sec.
Operating Time
Operating Time
sec.
TK100
TK150
min.
min.
Model
Operating Time
sec.
sec.
TK220
TK400
Operating Time
min.
min.
Accessories
Auxiliary
Contact Unit
Ratings
Head-on
Type
AU 2
AU 4
Contact Configuration
Magnetic Contactor
2
4
2a, 1a1b, 2b
4a, 3a1b, 2a2b, 1a3b, 4b
MC9~MC85
MD9~MD48
Side-on
Type
AU 2
AU 4
AU 1
AU 100
Type
AU 1
AU 100
1a1b
1a1b
Magnetic Contactor
MC9~MC85, MD9~MD48
MC100~MC400
Type
Head-on
Performance
Side-on
Pole
AU 2
AU 4
AU 1
AU 100
6
6
6
6
Cycles/hr
1800
1800
1800
1800
3
3
3
5
1.5
1.5
1.5
1.5
1.2
1.2
1.2
1.2
3
3
3
5
1.5
1.5
1.5
1.5
Mechanical
Endurance
(10,000 times)
220V
2000
2000
2500
1000
50
50
50
50
0.55
0.55
0.55
0.55
0.27
0.27
0.27
0.27
AC15(11)
10
10
10
10
8
8
8
8
5
5
5
5
5
5
5
5
5
5
5
5
3
3
3
5
25
25
25
25
25
25
25
25
2.5
2.5
2.5
2.5
1
1
1
1
16
16
16
16
DC13(11), 12(14)
24~220V
50
50
50
50
64_65
Magnetic Contactors & Overload Relays
AU 1
Contact Configuration
Side-on
AU 2
Contact Configuration
Head-on
AU 4
Contact Configuration
Head-on
AU 100
(Aux. Terminal)
Contact Configuration
Side-on
Assembly and
Disassembly
AU 2, 4 (Head-on)
AU 1 (Side-on)
Aux.
Contact Unit
Magnetic
Contactor
Hook
Magnetic
Contactor
Aux. Contact Unit
Holder
For assembly, set the hook of auxiliary contact unit to the projected
part of the head and push it inside.
After assembling, check if the operation is smooth by pushing holder.
For disassembly, lift the hook of auxiliary contact unit and remove it.
Part
Holder
Hook
Holder
For assembly, with the holder of contactor pressed down, set the holder
of auxiliary contact unit to the
part and push it.
After assembling, check if the operation is smooth by pushing holder.
For disassembly, remove the auxiliary contact unit using a flat head screw driver.
Accessories
Auxiliary Contact Unit
Mechanical
Interlock Units
Separate
mounting units
Magnetic Contactor
Type
DR 9
DR 100
DR 180
MC(D)9~MC(D)85
MC100~MC150
MC180~MC400
DZ/22
(Separate
mounting units)
Main
Terminal
Mounting
Hole
Auxiliary
Terminal
Main Terminal
Main Terminal
DZ/40
(Separate
mounting units)
Mounting
Hole
Auxiliary
Terminal
Main Terminal
Mounting Hole
DZ/85
(Separate
mounting units)
Auxiliary
Terminal
Main
Terminal
66_67
Magnetic Contactors & Overload Relays
Terminal Covers
(Low Amperes)
Accessory preventing electric shock and foreign materials incoming to terminal parts.
MC(D)9~22
Contactors
(Standard)
MC(D)9~85
Overload
Relays
TH(K)22~85
MC(D)32~85
Finger proof covers of magnetic contactors and thermal overload relays are optional (Protection Level: IP20).
Accessories
Terminal Covers
(High Amperes)
Contactors
MC100~400
Overload
Relays
TH(K)100~150
Finger proof covers of magnetic contactors and thermal overload relays are optional (Protection Level: IP20).
Applied products
Details
Quantity
MC100~400
8ea
MS100~150
10ea
MS180~400
12ea
TH(K)100~150
2ea
Switches
Overload Relays
68_69
Magnetic Contactors & Overload Relays
Terminal Covers
(Aux. Contact Units)
AU 1
Aux.
Contact Unit
AU 2, 4
Finger proof covers of magnetic contactors and thermal overload relays are optional (Protection Level: IP20).
Applied products
Details
MC(D)9~22
MC(D)32~85
TH(K)22, 40, 85
MR4(D)
MR6(D), 8(D)
AU 2, 4
AU 1
Quantity
5
7
2
3
5
2
2
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
pcs.
Accessories
Phase Loss detection Module
Purpose
Classification
To prevent Magnetic Contactor used for controlling various equipment from being in an unstable state caused by abnormal situation
of load during operation in field or the phase loss by burnout(short circuit, fusion) of magnetic contactor body.
Advanced type
Support
Support
Not Support
Support
Alarm
Not Support
Interface
RS485
* Up to contact configuration
Ratings
Type
Rated operating voltage
Rated main circuit voltage Contact
configuration
Output
Contact rating
Min. input time of operation
Detection time
Input voltage
Power loss
Temperature / Humidity used
Operation Normal type
indication Advanced type
Interface(Advanced type)
PD-3PA / PDA-3PA
PD-3PB / PDA-3PB
AC220~380V 50/60Hz
AC220~380V 50/60Hz
1a
1b
Connection
Connection
method
Connection Example
3 phase input
AC220V
50~60Hz
Operating voltage
R S T
Input voltage
AC220V 50~60Hz
V1 V2
A1 A2
V1
A1
Phase Loss detection Module
MC
Shunt
Phase Loss
detection
Module
MC
A2
V2
Shunt
RI
SI
TI
R
Load
3 phase input
Load
RI SI
TI
70_71
Magnetic Contactors & Overload Relays
Operating
condition
If load current flows while operating voltage is being inputted, it judges normal.
If single or three phase operation is done when operating power source is in OFF state, it judges detecting fault.
Timing
Phase Loss detection
Operating input signal
Load voltage
(Detecting input voltage)
0.5sec
OutputaContact
Outside device
Ordering
information
3P
Option
Pole
- Normal type
A Advanced type
No. of
3P Connecting
Poles
A
Contact
A
B
1a
1b
Accessories
Replacement period notification Module
Purpose
Classification
In case Magnetic Contactor is operated in field, it monitors the switching times of contactor for users easy maintenance
and supplies product replacement time in advance to prevent the accident by the fault from increasing and do the
prevention and maintenance effectively.
Advanced type
Support
Not support
Normal - NO
Above the endurance range - NC
Normal - NO
Above the endurance range - NC
Function
Alarm indication
Normal : GREEN
Alarm
Alarm indication
Normal : GREEN
Interface
Ratings
LD-2PA / LDA-2PA
Type
Rated operating voltage
Rated main circuit voltage
Contact configuration
Output
Contact rating
Min. input time of operation
Detection time
Input voltage
Power loss
Temperature / Humidity used
LD-2PB / LDA-2PB
AC220~380V 50/60Hz
AC220~380V 50/60Hz
1a
1b
Normal : GREEN
Close to the replacement period setting range(80%) : YELLOW
Above the replacement period range : RED
Operation indication
Interface(Advanced type)
Replacement period range setting
RS-485
Connection
Connection
method
Connection Example
3 phase input
AC220V
50~60Hz
Operating voltage
R S T
Input voltage
AC220V 50~60Hz
A1
MC
Shunt
V1 V2
A1 A2
V1
Replacement period
notification Module
Replacement
period
notification
Module
MC
A2
V2
RI
SI
Shunt
TI
R
Load
Load
RI SI
72_73
Magnetic Contactors & Overload Relays
Operating
condition
If operating power source is changed from OFF state to ON state, switching times are increased.
The front side LED color is changed by switching times.
If switching times are more than setting range, contact is output.
Ordering
information
Endurance range
setting by the
kinds of loads
Setting of DIP
Switch on the
front side
3P
Option
- Normal type
A Advanced type
Pole
No. of
3P
Connecting Poles
A
Contact
A
B
1a
1b
Setting Range
E-LIFE(times)
Classification
Load
AC1
AC3
AC4
Heater
Standard starting and stop of squirrel cage motor
Standard inching and plugging of squirrel cage motor
Classification
Range setting
AC1
1,000,000
AC3
500,000
AC4
250,000
CLEAR
1,000,000
500,000
250,000
Configuration
ON
ON
ON
ON
Accessories
Temperature detection Module
Purpose
Classification
When conductors contact, resistance is generated on the contacted parts and, if current flows on the parts, heat is
generated. In case this kind of heat is increased abnormally, fire can occur due to the insulation breakdown by the burnout
of mold and the disorder in power source system can occur due to the short circuit between phases. It is to protect
against them.
Temperature detection Module is classified as normal and advanced types.
Normal type
Support
Temperature check
Detected temperature
indication
Function
Contact signal*
(Above the temperature range-NC)
Advanced type
Support
Not support
Normal NO
Above the temperature range NC
Normal NO
Above the temperature range NC
Alarm indication(LED)
Normal(60) : GREEN
Alarm indication(LED)
Normal(60) : GREEN
Alarm
Not support
RS485
Interface
*Up to contact configuration
Ratings
Type
Rated operating voltage
Contact configuration
Output
Contact rating
Min. input time of operation
Detection time
Input voltage
Power loss
Temperature / Humidity used
TD-3PA / TDA-3PA
TD-3PB / TDA-3PB
AC220~380V 50/60Hz
1a
1b
Normal(60) : GREEN
(60Measured temperature80) : YELLOW
Operation indication
RS-485
0 ~ 120
Connection
Connection
method
Connection Example
3 phase input
AC220V
50~60Hz
Operating voltage
R S T
Input voltage
AC220V 50~60Hz
A1
MC
Shunt
V1 V2
A1 A2
V1
Temperature
detection Module
Temperature
detection
Module
MC
A2
V2
RI
SI
Shunt
TI
R
Load
Load
74_75
Magnetic Contactors & Overload Relays
Operating
condition
Ordering
information
3P
Option
- Normal type
A Advanced type
Pole
No. of
3P
Connecting Poles
A
Contact
A
B
1a
1b
Troubleshooting for the malfunction due to noise and its cause of defect.
With the adoption of the high quality power circuit (licensed), it completely troubleshoots the malfunction due to
strong high frequency noise and its cause of defect, which have been the defects of previous products.
76_77
Magnetic Contactors & Overload Relays
Instruction
L1
L2
L3
MCCB
L1
L2
L3
FUSE
TRANS
RESET
L4
OFF
ON
TRIP
L.P
MC
L1
DPR
NC/96
NO/98
DPR
L2
MOTOR
COM/95
Operation checking
If you push the TEST button at the state where only
operation power is applied, the over current indication
lamp (O.L) of motor protection relay is on and it trips
putting out the power lamp after the time set.
If you push the RESET button, the over current indication lamp is put out and the power
lamp is on returning to the initial state.
Ordering
Information
DPR
Type
EP
SP
ES
ES2
SS
SS1
SS3
3ESS
UCR
GR
OVR
UVR
NPR
SDDR
EP
Characteristics
Contactor mounting Definite curve
(Over Current, Locked rotor, Phase Loss protection, Single phase-available)
SSR
Temperature Control(Converter)
converter
30
Current Setting Range
220
Control Power
01
0.1~1.4A
220
110-220V AC
06
0.5~6.5A
440
380-440V AC
10
0.5~10A
30
3~30A
50
5~50A
60
5~60A
120
10~120A
Output Relay
B
N
1c (95-96 CLOSE)
1a1b (95-96 CLOSE)
1c (95-96 OPEN)
Reset
Manual
Auto
TYPE
Contactor mounting
Contactor mounting
Contactor mounting
Terminal
SP 10/30
EP 01/06/30
EP 50
ES 01/06/30/50
Contactor mounting
Characteristics
Magnetic Contactor
MC 9~22
Stand-alone
MC 9, 12, 18, 22
MC 32, 40, 48
10
30
01
06
30
50
0.5~10
3~30
0.1~1.4
0.5~6.5
3~30
5~50
01
06
30
50
Definite Curve
230~240V
1.5
3.7
~0.05
0.12~0.75 0.55~3.7
1.5~7.5
380~460V
3.7
7.5
~0.15
0.25~1.5
3.7~11
1.5~7.5
Over Current
Protection
Locked rotor
Phase Loss
Phase Reversal
Voltage
0.2~12
Frequency
1C
Normally Closed(COM/95-NC/96-NO/98)
5A/250V Resistive Load
Capacity
Insulation Resistance
Min 50 at 500V DC
Surge Endurance
2kV(6 times/min.)
Operation
-25~70
Storage
-30~80
Humidity
Operation indication
Installation
Note. Indicated spec. is upon request.
180~260V AC
Contact
Ambient
Temp.
0.2~30
45-85%RH
Red LED (O.L ) :
Over Current Trip
78_79
Magnetic Contactors & Overload Relays
Pass-through (3 holes)
Pass-through (2 holes)
Pass-through (2 holes)
SS 06/30/60/120
ES2
UCR 30/50
Wider Pass-through
Wider Pass-through
30
60
0.5~6.5
3~30
5~60
120
06
10~120 0.5~6.5
30
60
120
06
30
60
120
30
50
3~30
5~60
10~120
0.5~6.5
3~30
5~60
10~120
3~30
5~50
Under Current
(2CT)
-
0.2~30
Normally Closed(COM/95-NC/96-NO/98)
5A/250V Resistive Load
Min 50 at 500V DC
2kV( 6 times/min.)
-25~70
-30~80
45-85%RH
TYPE
Over Current (AC) Relay
Phase Reversal
Protection Relay
SDDR
NPR
SDDR
UVR
Characteristics
Terminal type
CT
Current Setting Range(A)
Definite Curve
Operation Characteristics
Application
Setting Range
Ground Fault
Protection
Over Voltage
Under Voltage
Over Current
Phase Loss/
Locked rotor
Auxiliary Current
Voltage
0.2~3
Manual(Instantaneous) Reset
L1-L2 90~260V AC
1C
Insulation Resistance
Surge Endurance
2kV(6 times/min.)
Operation
-25~70
Storage
-30~80
Humidity
Operation indication
90~260V
Normally Closed(COM/95-NC/96-NO/98)
Capacity
Installation
220V/380V
50/60
Contact
Ambient
Temp.
0.2~5 + 0.2~5 = 10
-
110V/220V/380V/440V
Frequency
0.1
0.2~12
45-85%RH
Green LED (P.L) : Power on
Red LED (O.L) : Over Current Trip
80_81
Magnetic Contactors & Overload Relays
3ESSG(06/30/60/120)
UCRG(SS3)(06/30/60/120)
UCR(ES2)
UCR(SS2)
Shock Relay of special machines for Disconnection in Heater and Ground Fault Disconnection in Heater and Under Current Disconnection in Heater and Under Current
protection. Under Current and Ground
low voltage induction motor protection Fault protection, Trouble Monitoring, Alarm
protection Trouble Monitoring (2CT)
protection Trouble Monitoring (2CT)
06
30
60
120
06
30
60
120
06
30
60
120
06
30
60
120
0.5~6.5
3~30
5~60
10~120
0.5~6.5
3~30
5~60
10~120
0.5~6.5
3~30
5~60
10~120
0.5~6.5
3~30
5~60
10~120
0.2~30
Manual(Instantaneous)/Electrical(Remote)
AC90V~260V
50/60Hz
1C
Normally Open(COM/95-NC/96-NO/98)
3A/250V(Resistive Load)
Min 50 at 500V DC
2kV(6 times/min.)
-25~70
-30~80
45~85%RH
Green LED (P.L) : Power on
Red LED (O.L) : Trip
Yellow LED (G.L) : Ground Fault Trip
DPR SP
10/30
V/4/T2
W/6/T3
L2/
A2
L1/A
COM
95
N96
RESET
60
55
76
U/2/T1
N98
TEST
44
47.66
M4
11
DPR EP
01/06/30
4/T2
6/T3
15
2/T
75.1
M3
TIME
LOAD
O
L1A
L2A
N9
N9
41.5
TEST
CO9
RESET
53.8
57
M4
16.5
DPR EP 50
4/T2
6/T3
21
2/T
81
M3
TIME
TEST
L1/A1
L2/A2
NO
98
NC
96
LOAD
RESET
COM
95
P
50.2
53.8
M4
DPR ES
01/06/30/50
2/T
4/T2
6/T3
41
N9
N9
CO9
47
L2A
50
L1A
35.5
79.7
M3
TIME
TEST
LOAD
O
53.8
55.5
5
RESET
82_83
Magnetic Contactors & Overload Relays
50
35.5
14.4
13.2
16
60.35
DPR SS
ES2
UCR(ES2)
63.9
50
35.5
14.6
17.41
50
79.7
M3
15.2
5
60.35
M4
2/T
4/T2
6/T3
TIME
79.7
DPR UCR
GR OVR
UVR NPR
SDDR
53.8
TEST
M3
58
L1A
L2A
N9
54
N9
CO9
LOAD
O
RESET
50
M3
79.7
DPR 3ESS
SS3 3ESSG
UCRG(SS3)
UCR(SS3)
Technical Information
DPR Current-Operating Time Characteristics (Motor Operating Current DPR Setting Current)
[sec]
Definite Curve
O-TIME
Setting Range
Current
[Multiples of Current Setting]
Comparison between Thermal Overload Relay (TH) and Electronic Over Current Relay (DPR)
Over Current
Protection
TH
Setting Time
O-Time
DPR
Power Consumption
(W)
6W
TH
DPR
84_85
Magnetic Contactors & Overload Relays
Comparison between Thermal Overload Relay (TH) and Electronic Over Current Relay (DPR)
According to the types of DPR, Operates after the O-TIME set by the user Operates within 4 sec.
Phase Loss
protection
40 sec.
TH
setting time
DPR
within 4 sec.
DPR
O-Time
Wide Setting
Range
Current
1:10
DPR
1:2
TH
1:2
1:2
TH
TH
Ratings
Subject
Type
01
06
Rated
10
Current
30
Setting
50
Range
60
120
Type
R
Aux.
Contact
N
Capacity
24V
Operating 48V
Voltage
220V
440V
Reset
Magnetic Contactor
Magnetic Switch
DPR SP
DPR EP
DPR ES
DPR ES2
0.1~1.4A
0.1~1.4A
DPR SS/SS3
-
0.5~6.5A
0.5~6.5A
0.5~6.5A
0.5~6.5A
0.5~10A
3~30A
3~30A
3~30A
3~30A
3~30A
5~50A
5~50A
5~60A
5~60A
1-SPDT
10~120A
10~120A
Normally Closed
Normally Open
5A/250VAC Resistive Load
24VDC/AC (Option)
48VDC/AC (Option)
90~260VAC (N: 180~260VAC)
380/440VAC (N: 360~460VAC)
Manual(Instantaneous)/Electrical(Remote)
MC 9~22
MC 9~48
MC 9~48
Standard (Analogue DPR)
MC 9~85
MC 9~85
MS 9~22
MS 9~48
MS 9~48
MS 9~85
MS 9~85
Technical Information
Type Selection of DPR
0.1
0.2
0.75
1.5
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
45
55~
0.36
0.7
1.8
3.3
4.6
7.5
11
15
21
28
34
39
54
66
80
99~
0.1
0.2
0.4
0.75
1.5
2.2
3.7
5.5
7.5
11
15
18.5
22
30~
0.71
1.4
2.3
3.6
6.5
9.2
15
22
29
42
55
67
78
107~
DPR
DP/ES-01
EP/ES/ES2
/SS/SS3-06
SP-10
SP/EP/ES/
ES2/SS/SS3-30
EP 50
ES/ES2/SS/SS3-30
ES2/SS/SS3-60
ES2/SS/SS3-120
Terminology
D-TIME :
Delay time
O-TIME : Over
current
operating
delay time
RESET
When a motor starts up, starting current about 5 to 8 time of the rated operating current flows and starting time defers from load
(motor) to load. D-TIME is the time during which starting current is not recognized as over current and activation of the DPR is
suppressed. It is set by the D-TIME knob and only operates when a motor starts. The Relay which does not have the D-TIME knob
and have a O-TIME knob only is set considering D-TIME and O-TIME.
If over current exceeding the present value flows continuously during operation, the time between the first detection of the over
current and the activation of the DPR is adjusted by use of the O-TIME knob.
Upon detection of over current, the definite time type activates the DPR after the time set by the O-TIME knob has elapsed. While,
the inverse time type activates the DPR according to the current-time characteristic curve selected by the O-TIME knob.
This is the function to restore the state of the DPR back to the condition it was activated.
Manual Reset : Pushing the reset button on the front face of the DPR, it is initialized immediately.
Electrical Reset : This method initializes the DPR by cutting off the power source of the control voltage supplied to the DPR.
It is initialized by means of a remotely installed off button or reset switch.
Auto Reset : This is the automatically initialized function after set time. One is the model that the auto reset time can be set
by the user selecting the R-TIME knob or Mode S/W to auto and another is the model that the auto reset time is set when it is
dispatched by order.
TEST
It is installed on the front face of the DPR for periodic check and test. While control voltage is normal, continuously pushing the
TEST button trips the internal relay after D-TIME + O-TIME has elapsed. You can close the test session by pushing the reset button.
86_87
Magnetic Contactors & Overload Relays
This is the fail-safe mode such that, upon application of the control power to L1 and L2 terminals, the internal circuit of the DPR
powers on normally and the internal relay is magnetized consisting the sequence normally, but upon the activation of the DPR by over
current, the internal relay gets demagnetized. Also called NVR (no voltage release) function, this is the standard mode for the DPR
recommended for perfect protection. The mode can be selected by order or the embedded DIP Switch(NVR) according to models.
L1
OFF
MC
ON
Note
MC
DPR
98
L1
96
95
L2
L2
R Type(Non-Fail-Safe Mode)
This is the non-fail-safe mode such that the internal relay initially remains demagnetized and so it is possible to drive the load
regardless of the conditions of the power to L1 and L2 terminals or the operation of the DPR, while the internal relay gets magnetized
upon activation of the DPR by over current.
The mode can be selected by order or the embedded DIP Switch(NVR) according to models.
L1
OFF
MC
ON
Note
MC
DPR
98
L1
96
L2
L2
95
Technical Information
Cautions
(Common)
Control Power should be connected and supplied exactly to the control power terminal. If the connection to the output terminal is
wrong, it may cause the burnout of DPR and short circuit of system. Wiring work after knowing the wiring diagram on the
instruction or catalog thoroughly is highly recommended.
When wiring, followings should be complied.
-You should do the wiring exactly referring to the 3-line wiring diagram and connect the terminal and wire to keep enough contacts
between them.
-When tightening bolts, you should use a electric screw driver which can keep the rated torque. When working manually, you should
not wear down screws by giving force too much at the last stage of tightening and should use a tool matched well with bolts.
The CT attached in DPR is for the use of current detection to operate DPR, so it should not be used for other purpose. Also, you
should not damage on the CT by giving force too much on the wires to penetrate them.
An operator should check if the DPR is working properly as an protection relay by pushing Test button regularly in the field,
so that the DPR is protecting motor soundly.
When you carry or install DPRs, they should not be impacted severely and fallen. If this case happens, please check the function by
Test button or contact our A/S Center.
In the power systems with the frequency change equipment such as inverter, DPR may be affected by the harmonics generated
from this equipment and various noises. In this kind of system, you should supply the control power through tow winding
transformer as shown on the example wiring diagram.
Please refer to the instruction for the A/S about the effective life of DPR.
You need to choose and use DPRs according to the applied equipments characteristics by differentiating N-&R-types for the
analogue circuit products.
Environment and Cautions are as follows;
-Temperature: Storage (-30~80C), Operation (-20~60C). Do not use beyond these ranges.
-Humidity: 30~85% RH without due condensation. Do not use beyond this range.
-In the place with much dust, the internal circuit may be weakened by that, so we recommend you to install and operate DPRs
preventing dust from incoming and do the cleaning regularly.
Considerations
for the
selection of
appropriate
DPR for the
load protection
Inverse Curve DPR: If the current flows with more than the setting value(appropriate current), the Trip Time of DPR differs by the
over current value
Definite Curve DPR : If the current flows with more than the setting value(appropriate current), DPR operates and trips the circuit
after certain period of time (setting time) regardless of the over current value.
DPR is mainly used for the protection of motors in the industrial field. The thing which may be overlooked in selecting DPRs is how
similar the types of heat characteristics curve of motor and DPR are.
The heat characteristics curve of motor is based on the curves for coils used for rotor and stator, so it shows similar curve to those
for coils. Also, the heat characteristics curves of various wires used in the industrial fields like various distribution panels including
MCC are usually showing similar curves to that of motor along with the wire connected to motor. Therefore, the relays having
similar operation characteristics to this feature should be used in the sequence using motors for the protection of wires and motors.
The characteristics curves of MCCB usually used in
distribution panels are also showing the similar curves to
those for motors, so, in terms of the protection assistance
among the protection equipments, DPRs having the
characteristics need to be used.
Time
TH Characteristic
Heat characteristic of a motor
MCCB Characteristic
Type
Definite
Curve
Inverse
Curve
Current
Trip in short circuit during motor operation
Appropriate Load
Fixed load such as Heater,
Electronic Circuit, Lighting, etc.
Motor
88_89
Magnetic Contactors & Overload Relays
Classification of
Definite & Inverse
Curve DPR by
application
Characteristics
Curves
Definite Curve DPR : Loads almost having no change in the starting and operating currents
Inverse Curve DPR : Loads showing inverse curves in the heat characteristics curves
Heater, General Lighting product, Electronic Circuit, etc.
Motor, etc.
The Characteristic Curve of the Inverse Curve DPR is classified into the Cold Curve and Hot Curve.
Cold Curve : The curve applied when a motor initially starts. The curve is 6 to 8 times of normal operating current
(For motors, the starting current is 600 to 800% of normal current).
Hot Curve : The curve applied during a motor operates. It is similar to the heat characteristic curve of a common motor,
so it is more efficient in protecting a motor by choosing the close point to the motors critical temperature as a protection point.
For DPR, the characteristic curve shows the Cold Curve when the motor is initially starting and Hot Curve after the
setting time.
Ex) When starting, if the operating time is set at 10 sec, it shows Cold Curve. After the setting time, it shows Hot Curve.
During the operation, it trips though 600% of rated current flows for only 1.3 sec. according to the Hot Curve characteristic.
Caution
Inverse Curve DPR may trip in case motor is restarted several times in serial, so please restart it with minimum 3 sec. interval.
The motor with frequent direct-reverse operation should be used extending the setting time a little. However, please consult with
us for the application of crane and hoist.
Appendix
Charts for the Selection of Magnetic Switches and MCCBs
Direct Start
of Squirrel
cage induction
motor
Motor
Output
kW
HP
Motor Full Load Current A
Magnetic Switch
200V~
240V
3 Phase
60Hz
4
5.5
5.5
7.5
7.5
10
11
15
1.0
1.5
1.9
2.9
3.3
4.8
6.8
11.1
14.7
17.4
18.8
26
34
48
MS 9
MS 9
MS 9
MS 9
MS 9
MS 9
MS 9
MS 9
MS 18
MS 18
MS 22
MS 32
MS 40
MS 50
11
11
11
11
11
11
11
11
11
18
18
20
26
35
50
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 40
TH 40
TH 85
1-1.6
1.6-2.5
2.5-4
2.5-4
4-6
5-8
6-9
9-13
12-18
12-18
16-22
18-26
24-36
34-50
10
10
10
15
20
30
40
50
60
75
100
5.5
5.5
14
14
14
22
0.5
0.7
0.9
1.4
1.6
2.4
3.4
4.0
5.5
7.3
8.7
9.4
13
17
24
MS 9
MS 9
MS 9
MS 9
MS 9
MS 9
MS 9
MS 9
MS 9
MS 12
MS 12
MS 12
MS 18
MS 22
MS 32
13
20
25
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 40
A 0.4-0.63 0.63-1
0.63-1
1-1.6
1-1.6
1.6-2.5
2.5-4
2.5-4
4-6
5-8
6-9
7-10
12-18
12-18
18-26
125
DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS53F DBS63F
A
10
10
15
15
20
20
30
40
5.5
5.5
5.5
14
0.4
0.56
0.72
1.1
1.3
1.9
2.7
3.2
4.4
5.8
7.5
10
13.6
19.2
MS 9
MS 9
MS 9
MS 9
MS 9
MS 9
MS 9
MS 9
MS 9
MS 12
MS 12
MS 12
MS 18
MS 22
MS 32
13
17
20
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 22
TH 40
1-1.6
1-1.6
1.6-2.5
2.5-4
2.5-4
4-6
5-8
6-9
6-9
7-10
12-18
16-22
Magnetic Switch
Rated Operating Current A
Overload Relay
TOR Setting Range
60
DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS53F DBS53F
MCCB
A
10
10
10
15
15
15
20
40
50
5.5
5.5
14
kW
HP
15
20
132
180
160
220
200
270
250
340
1000
Rated Current
Motor
Output
18.5
25
22
30
30
40
37
50
65
79
93
125
148
MS 65
MS 85
MS 100
MS 125
MS 150
45
60
55
75
75
100
90
125
180
220
300
360
110
150
440
528
640
800
600AF
600AF
800AF
800AF
65
80
100
125
150
TH 85
TH 85
TH 100
TH 150
TH 150
54-75
63-85
65-100
100-150 100-150 120-180 160-240 260-400 260-400 400-600 400-600 520-800 520-800
180
220
TH 220 TH 220
300
400
600
600
800
800
TH 400
TH 400
600AF
600AF
600AF
600AF
DBS203F DBS203F DBS203F DBS203F DBS403F DBS403F DBS603F DBS603F DBS803F DBS803F DBS1003F DBS1203F
MCCB
A
150
175
200
225
300
400
500
600
700
800
1000
38
38
60
60
100
100
150
200
200
250
325
325
32.5
39.5
46.5
63
74
90
110
150
180
200
264
320
MS 40
MS 50
MS 50
MS 65
MS 85
MS 100
MS 125
MS 150
Rated Current
Magnetic Switch
Rated Operating Current A
Overload Relay
TOR Setting Range
1200
400
500
600AF
32
48
48
65
80
100
120
150
180
200
300
400
400
630
TH 40
TH 85
TH 85
TH 85
TH 85
TH 100
TH 150
TH 150
TH 220
TH 220
TH 400
TH 400
TH 400
600AF
24-36
34-50
34-50
54-75
63-85
65-100
DBS103F DBS103F DBS203F DBS203F DBS203F DBS203F DBS203F DBS403F DBS403F DBS403F DBS603F DBS603F DBS803F DBS803F
MCCB
A
100
100
125
125
150
200
225
300
350
400
500
600
700
14
22
22
38
38
60
60
100
100
150
200
200
200
325
26
31.6
37.2
50
59
72
88
120
144
176
211
256
320
400
MS 40
MS 50
MS 50
MS 65
MS 75
MS 85
MS 125
MS 150
MS 180
26
38
38
60
64
75
90
140
180
180
250
250
350
500
TH 40
TH 85
TH 85
TH 85
TH 85
TH 85
TH 100
TH 150
TH 220
TH 220
TH 400
TH 400
TH 400
600AF
18-26
24-36
28-40
45-65
45-65
63-85
Rated Current
Magnetic Switch
500V~
550V
3 Phase
60Hz
3.7
5
Rated Current
380V~
440V
3 Phase
60Hz
3
4
MCCB
200V~
240V
3 Phase
60Hz
2.2
3
Magnetic Switch
500V~
550V
3 Phase
60Hz
1.5
2
DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS33F DBS53F DBS53F DBS63F DBS103F DBS103F DBS203F
Rated Current
380V~
440V
3 Phase
60Hz
1.1
1.5
MS 9
A 0.63-1.0
MCCB
0.75
1
800
600AF
DBS63F DBS103F DBS103F DBS103F DBS203F DBS203F DBS203F DBS203F DBS403F DBS403F DBS403F DBS603F DBS603F DBS803F
MCCB
A
60
75
100
100
125
150
175
225
300
350
400
500
600
700
14
22
22
38
38
60
60
100
100
150
200
200
200
325
Rated Current
90_91
Magnetic Contactors & Overload Relays
Y- Start
of Squirrel
cage
induction
motor
kW
HP
Motor
Output
15
20
18.5
25
22
30
30
40
37
50
45
60
55
75
75
100
90
125
110
150
132
180
160
220
26
34
48
65
79
93
125
148
180
220
300
360
440
528
640
80
100
20
26
35
50
TH 40
TH 40
TH 85
TH 85
TH 85 TH 100 TH 150 TH 220 TH 220 TH 220 TH 400 TH 400 600AF 600AF 600AF
18-26
24-36
34-50
54-75
63-85 85-125 100-150 100-150 160-240 160-240 260-400 260-400 400-600 400-600 520-800
50
65
125
150
180
220
300
400
400
Operating Contactor
MCCB
DBS53F DBS103F DBS103F DBS203F DBS203F DBS203F DBS203F DBS403F DBS403F DBS403F DBS603F DBS803F DBS803F DBS1003F DBS1203F
A
50
75
100
125
150
175
200
250
300
400
600
700
800
1000
5.5
14
14
22
22
38
38
60
60
100
150
150
200
325
325
13
17
24
32.5
39.5
46.5
63
74
90
110
150
180
220
264
320
MC 22 MC 22 MC 22 MC 32 MC 40 MC 40 MC 50 MC 65 MC 65 MC 85 100AF
Magnetic Contactor
Rated Operating Current A
Overload Relay
TOR Setting Range
125AF
150AF 180AF
1200
220AF
20
20
20
25
32
32
48
TH 22
TH 22
TH 40
TH 40
TH 40
TH 85
TH 85
9-13
12-18
18-26
24-36
28-40 34-50
45-65
65
65
80
100
120
150
180
220
Starting Contactor
Operating Contactor
MCCB
DBS33F DBS33F DBS53F DBS103F DBS103F DBS103F DBS203F DBS203F DBS203F DBS203F DBS403F DBS403F DBS403F DBS603F DBS603F
A
30
30
50
75
75
100
125
150
175
200
300
350
400
500
5.5
5.5
5.5
14
14
14
22
38
38
38
60
60
100
150
150
9.8
12.8
18
24.4
29.6
35
47
56
68
83
113
135
165
198
240
Rated Current
MC 12
Magnetic Contactor
Rated Operating Current A
500V~
550V
3 Phase
60Hz
11
15
Starting Contactor
Rated Current
380V~
440V
3 Phase
60Hz
7.5
10
Magnetic Contactor
200V~
240V
3 Phase
60Hz
5.5
7.5
Overload Relay
TOR Setting Range
Starting Contactor
Operating Contactor
600
17
17
38
60
TH 22
TH 22
TH 22
TH 40
TH 40 TH 40
TH 85
TH 85
16-22
18-26
24-36
34-50
45-65
20
26
64
75
75
90
140
140
180
7-10
9-13
MC 9
MC 12
MC 12
24-36
MC 12 MC 18 MC 22 MC 22 MC 22 MC 32 MC 40 MC 50 MC 50 MC 65 MC 85 MC 100 MC 125
DBS33F DBS33F DBS53F DBS53F DBS63F DBS103F DBS103F DBS103F DBS203F DBS203F DBS203F DBS403F DBS403F DBS403F DBS603F
MCCB
A
20
30
40
50
60
75
100
100
150
175
225
250
300
350
500
5.5
5.5
14
14
22
22
38
38
38
60
100
100
100
Rated Current
Direct Start
MCM
MCCB
TH
FUSE
PB-OFF
PB-ON
TH
MC
MC
Y- Start
MCCB
TH
MCM
u
z
MCY
FUSE
MCD
TH
PB-OFF
PB-ON
TR
MCD
MCM
MCY
MCM
MCD
MCY
TR
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