Professional Documents
Culture Documents
Product Overview
Service
Contact
Contents
Page
1963
SHW introduces the first universal
milling head in orthogonal design
worldwide
Leonardo da Vinci
Albert Einstein
Ferdinand Porsche
Arnold Dassler
1968
Automatically swivelling
universal turret head
1970
Automation of the universal
swivelling milling heads
1984
Quick swivelling head HVK for
the machines UFZ 42 and 4
1988
Patenting of the interface for
cutter holder
2002
Standard interface for automatic head changing system
2003
HSC milling fork head for
simultaneous 5-axes
machining at 20 000 rpm
2010
Orthogonal milling head with
continuously adjustable A-axis
2013
50 years universal milling head
ORTHOGENIUS
e =mc 2
1964
SHW builds the first UF 4 bed-type
milling machine with a universal
milling head
47
89
1013
1415
1621
2223
2425
2627
2829
3031
3233
3435
Auxiliary equipment
36
38
References
39
Contacts
Contents
1963
SHW introduces the first universal
milling head in orthogonal design
Page
Leonardo da Vinci
Albert Einstein
Ferdinand Porsche
Arnold Dassler
1968
Automatically swivelling
universal turret head
1970
Automation of the universal
swivelling milling heads
1984
Quick swivelling head HVK for
the machines UFZ 42 and 4
1988
Patenting of the interface for
cutter holder
2002
Standard interface for automatic head changing system
2003
HSC milling fork head for
simultaneous 5-axes
machining at 20 000 rpm
2010
Orthogonal milling head with
continuously adjustable A-axis
2013
50 years universal milling head
e =mc 2
1964
SHW builds the first UF 4 bed-type
milling machine with a universal
milling head
47
89
1013
1415
1621
2223
2425
2627
2829
3031
3233
3435
Auxiliary equipment
36
38
References
39
Contacts
Pooling our expertise under one roof ensures short communication paths at every stage and enables us to guarantee the
highest possible quality at all times: from the initial idea, to
series production through to our milling head service.
10
Each milling head component has to undergo intensive inspections and testing prior to delivery to the customers. Thus you can
rely on the long-term high performance of our milling heads,
milling spindle units, headstocks and head change systems with
C-axis and power train.
We check:
temperature performance of the bearings (spindle bearings,
sprocket wheel bearings and roller bearings) to eliminate
assembly faults and thus ensure a longer life,
smooth running of the sprocket wheel assemblies to ensure
the highest possible precision,
all media lines in the milling head for leakage,
all electronic signals in the milling head to ensure the highest
possible availability.
11
12
Universal milling head system for standard machines without head change
13
14
C-axis
360
A-axis
180
A-axis
C-axis
Advantages
Greater stability for more precision
Compact design
Intermediate angular positioning
Special heads also with C-axis
Head change system interface
Hydraulic clamping for head change
system (HCS) 3x120
Clamping force HCS 120/150 kN
Wide support basis 400/500 mm
Positive connection through face gear
Self-locking clamping elements, thus high
level of safety
All media flow through the HCS interface,
thus no external cables or hoses
Advantages
All media such as oil, coolant, sealing air
flow internally
Interface provides development potential
for new milling heads
15
16
With the SHW head change system you have the advantages of
different machine tools in one machine. The system not only
offers you a universal head change interface but can also be
used as infinitely variable C-axis which can be integrated as a full
NC axis in the machining program.
A modular design with different spindle lengths, tool interfaces
and axis lengths can be realised. This enables a cost-efficient
head individualisation using standard components.
Milling heads
Spindle units
Adapter plates
FKE 5-LQ-230-100
FKE 5-LQ-400-100
SK 50-230
Height 100
SK 50-400
Height 150
400
FKE 6-LQ-230-100
500
FKE 6-LQ-400-150
17
18
19
Our milling heads are the result of continuous development and many years of close cooperation
with our customers: As varied as your machining tasks and yet individually tailored to your high
precision demands. And of course all heads are Made in Germany.
21
Product
Universal milling heads for machines with head change system (HCS)
Fork milling heads for machines with head change system (HCS)
Horizontal milling heads for machines with head change system (HCS)
Angular milling heads for machines with head change system (HCS)
Special milling heads for machines with head change system (HCS)
Designation
FKE 5-LQ
FKE 6-LQ
FKE 5-LQ-KWS
FKE 6-LQ-KWS
FKE 5-LQ-KWS-ATM
FKE 6-LQ-KWS-ATM
HKE 5-E-LQ-KWS
HKE 6-E-LQ-KWS
HKE 5-Z-LQ-KWS
HKE 6-Z-LQ-KWS
GKE 5-LQ-KWS
GKE 6-LQ-KWS
WKE 5-LQ-KWS
WKE 6-LQ-KWS
DKE 5
DKE 6
MBK 6-3x12
Milling machine
UniSpeed 5, 6, 7
PowerSpeed 5, 6
UniForce 7, 8
PowerSpeed 5, 6
UniForce 7, 8
PowerSpeed 5, 6
UniForce 7, 8
PowerSpeed 5, 6
UniForce 7, 8
PowerSpeed 5, 6
UniForce 7, 8
PowerSpeed 5, 6
UniForce 7, 8
UniSpeed 5, 6, 7
UniForce 7, 8
PowerSpeed 5, 6
UniForce 7, 8
PowerSpeed 5, 6
PowerForce 8
PowerSpeed 5, 6
PowerForce 8
UniForce 7, 8
PowerForce 8
Drive power
PowerForce 8
PowerBridge 6
PowerBridge 6
PowerForce 8
PowerForce 8
PowerForce 8
PowerBridge 6
UF 6
PS 5
UF 7/8
PS 5
UF 7/8
PS 5
UF 7/8
PS 5
UF 7/8
PS 5
UF 7/8
S1: 20 kW
S1: 20 kW
US 7 und PS 5
PS 6
PF 8
PS 6
PF 8
PS 6
PF 8
PS 6
PF 8
S6/40%: 26 kW
S6/40%: 26 kW
PS 6
PF 8
UF 7/8
PS 6
US 5/6/7, PS 5
PB 6
PB 6
S1: 25 kW
S6/60%: 28 kW
20000 rpm
Transmission i=2
Transmission i=2
2500 rpm
2500 rpm
max. 350 Nm
max. 350 Nm
PS 6
UF 6
PS 5 (6000 rpm)
UF 7/8, PB 6
PS 5 (6.000 rpm)
UF 7/8, PB 6
Standard
Standard
PS 5 (6000 rpm)
max. 60 Nm
PS 5 (6000 rpm)
UF 7/8
PS 5 (6000 rpm)
UF 7/8
US 5,6,7 PS 5: 12.000 Nm
UF 6,7: 20.000 Nm
PS 6: 20.000 Nm
PF 8: 20.000 Nm
PS 5 (8000 rpm)
PB 8
PS 5 (8.000 rpm)
PF 8
UF 7/8
PS 5 (8000 rpm)
PF 8
PS 6
PS 6
PS 5 (8000 rpm)
PF 8
PS 6
PS 6
PS 6 (4.000/6.000/8.000)
i = 2 max.: 2.000 Nm
UF 7/8, PB 6
Tool holders
PowerForce 8
US 5/6
PowerForce 8
PS 6
PF 8
HSK 63
HSK 63
SK 50, BigPlus
SK 50, BigPlus
CAPTO C6, C8
CAPTO C6, C8
CAPTO C6, C8
CAPTO C6, C8
CAPTO C6, C8
CAPTO C6, C8
CAPTO C6, C8
CAPTO C6, C8
CAPTO C6, C8
CAPTO C6, C8
CAPTO C6, C8
optional 400 mm
PS 5 (8.000 rpm)
CAPTO C6
CAPTO C10
HSK 50
C-axis 360
optional 400 mm
optional 230 mm
optional 400 mm
optional 230 mm
C-axis 360
C-axis 360
A-axis 120
A-axis 120
C-axis 360
C-axis 360
C-axis 360
C-axis 360
C-axis 360
C-axis 360
Indexing 1
Indexing 1
Continuously indexing
Continuously indexing
Continuously indexing
Continuously indexing
C-axis360
C-axis 360
Continuous indexing
Continuous indexing
Continuous indexing
Continuous indexing
Continuous indexing
Indexing 1
Indexing 1
C-axis 360
C-axis 360
Positioning accuracy 3
Positioning accuracy 3
Positioning accuracy A +C 3
Positioning accuracy A +C 3
Indexing precision 3
Continuous indexing
Continuous indexing
Continuously indexing
Continuously indexing
Machining positions
Machining positions
Positioning accuracy 3
Positioning accuracy 3
Positioning accuracy 3
Positioning accuracy 3
64.800 (75.600)
64.800 (72.000)
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Hydraulic form-fit
Head cooling
Tool cooling
2x IC, 2x EC
2x IC, 2x EC
2x IC (Option 3x IC)
Spindle elongations
Spindle elongations
Spindle elongations
Spindle elongations
Spindle elongations
Spindle elongations
Spindle elongations
Spindle elongations
Spindle elongations
Turning tools
Turning tools
Turning tools
Turning tools
Turning tools
Turning tools
Swivelling range
Interface standard
Unique thats what experts say about our orthogonal milling head time
and again. Since 1963 its technology has been setting the standard for
efficiency and highest precision.
Lubrication
Permanent grease lubrication of the
spindle bearing protected by sealing air
A-axis: Radial-axial bearing with
oil mist lubrication
C-axis: Bearing in a needle band with
permanent grease lubrication
Cylindrical roller bearing and angular
ball bearing with oil mist lubrication
Spur and bevel gears with oil mist
lubrication
Tool cooling
Media: Cooling lubricant, air,
minimum quantity lubrication
External cooling: 6 ball nozzles in
the nozzle ring
Internal cooling: centrally through
the milling spindle
Pressure: 20 bar standard,
optionally 40 or 80 bar
22
Compactness /
Design principles
Compact design with no external
cables or hoses
No external interference contours
Plasma coated bevel gears, thus
improved wear resistance
C-axis contact surface laser hardened,
thus longer service life
Largest possible diameter of the crown
gear, thus greatest possible rigidity
Main spindle drive as direct drive,
ratio 1:1
All rotating components are balanced,
thus smoothest possible running
Optionally 8000 rpm: Spindle bearing
as hybrid bearing (ceramic ball bearings)
No axial loading of the spindle bearings
when tool is ejected increases service
life
23
Advantages
64,800 machining positions
Maintenance-friendly half-shell technology for rapid
spindle changing
Milling head and holder housing made of cast iron
for better vibration absorption
Compact design
Force and positive fit connection in the A- and C-axes
All media supplied through the head
Programmer friendly
Cooled
This means:
Highest possible accuracy during the machining process,
Longer spindle bearing life.
Supply
Return
24
Applications
Structural steel construction
Building equipment manufacture
Gearbox production
Rail machining
Engine production
Mould making
Machine tool manufacture
Housing machining
Universal machining
25
Universal milling heads for machines with head change system (HCS)
Automatic universal milling head in orthogonal design with infinitely variable A-axis positioning
FKE 5-LQ-KWS-ATM (FKE 6-LQ-KWS-ATM)
Advantages
Advantages
Applications
Structural steel construction
Building equipment manufacture
Gear manufacture
Engine production
Rail machining
Mould making
Machine tool manufacture
Housing machining
Universal machining
26
Applications
Gear manufacture
Tool and mould making
Turbine manufacture
Special-purpose machine manufacture
Energy industry
Shipbuilding
Aircraft industry
Universal machining
27
Horizontal milling heads for machines with head change system (HCS)
Advantages
Advantages
Applications
Applications
Machining depth
Machining depth
= 225 mm
HKE 5-E-LQ-KWS
L = 350, max. 900
28
HKE 6-E-LQ-KWS
L = 350, max. 1.200
HKE 5-Z-LQ-KWS
L = 350, max. 900
HKE 6-Z-LQ-KWS
L = 350, max. 1200
29
Fork/angular milling heads for machines with head change system (HCS)
Advantages
Advantages
Applications
Machining of aluminium
Aircraft industry
Tool and mould making
Milling of special geometries
Gear manufacture
30
Applications
Engine production
Contour machining
Machining of areas within a housing
that are difficult to reach
31
Special milling heads for machines with head change system (HCS)
Advantages
Advantages
Applications
Turning of cast parts
Turning of steel components
32
Applications
Structural steel construction
Cast parts
Gear manufacture
Facing
Cylindrical drilling
33
Auxiliary equipment
34
35
Downtimes cost money. And as every minute counts you can get
suitable replacement components or rent similar components
while your own SHW milling head is being overhauled or
repaired by SHW Werkzeugmaschinen. Thus your production can
continue without any serious downtime while we overhaul your
milling head or replace any damaged components.
On request you can even buy the replacement head afterwards.
Dismantling and assembly are performed quickly and reliably by
our own expert fitters.
Advantages
Minimised downtime
Overhauling at a fixed price
Always up-to-date
Services
Dismantling and assembly on site
Timely delivery after receipt of the order
Competent and speedy repair of damaged components
36
37
References
Contacts
SHW Werkzeugmaschinen
available around the globe.
Operator of a SHW WM
machine
11
12
10
11
2
3
8
4
7
Vancouver, USA
Headquarters
SHW Werkzeugmaschinen GmbH
Alte Schmiede 1
73433 Aalen
Tel. +49 7361 5578-800
Fax +49 7361 5578-900
Branch offices
USA
SHW Machine Tools LLC
10906 NE 84th Street
Vancouver
Wa 98662-3149
China
SHW Machine Tools (JiaShan) Co.Ltd.
Kapp Road No.8
DaYun Industry Zone
314113 JiaShan County
ZheJiang Province / P. R. China
RUDOLF VOGEL,
DEVELOPMENT DEPARTMENT
THOMAS ERHARDT,
HEAD OF ASSEMBLY
India
SHW Machine Tools (India) Pvt. Ltd.
512, The Landmark
Plot No. 26, Sector 7
Khargar
Navi Mumbai 410 210
Brasil
SHW Werkzeugmaschinen Brasil
Rua Prof. Tancredo Martins, 155/01
30240440 Belo Horizonte / Brasil (MG)
38
12
10
11
2
3
8
4
7
12
10
3
8
4
7
References
Contacts
SHW Werkzeugmaschinen
available around the globe.
Operator of a SHW WM
machine
11
12
10
9
8
7
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
12
11
2 10
2 10
2 10
2 10
2 10
2 10
2 10
2 10
2 10
2 10
2 10
2 10
2 10
93
3
9
93
3
9
93
3
9
93
3
9
93
3
9
93
3
9
93
4 8
4 8
4 8
4 8
4 8
4 8
4 8
4 8
4 8
4 8
4 8
4 8
4 8
12
1
2
3
4
Headquarters
SHW Werkzeugmaschinen GmbH
Alte Schmiede 1
73433 Aalen
Tel. +49 7361 5578-800
Fax +49 7361 5578-900
Branch offices
USA
SHW Machine Tools LLC
10906 NE 84th Street
Vancouver
Wa 98662-3149
China
SHW Machine Tools (JiaShan) Co.Ltd.
Kapp Road No.8
DaYun Industry Zone
314113 JiaShan County
ZheJiang Province / P. R. China
RUDOLF VOGEL,
DEVELOPMENT DEPARTMENT
THOMAS ERHARDT,
HEAD OF ASSEMBLY
India
SHW Machine Tools (India) Pvt. Ltd.
512, The Landmark
Plot No. 26, Sector 7
Khargar
Navi Mumbai 410 210
Brasil
SHW Werkzeugmaschinen Brasil
Rua Prof. Tancredo Martins, 155/01
30240440 Belo Horizonte / Brasil (MG)
40
Headquarters
Branch office
Service location
Picture credits:
Der vitruvianische Mensch: Peter Hermes Furian fotolia.com
Albert Einstein: ullstein bild The Granger Collection Ferdinand
Porsche: ullstein bild Walter Frentz Porsche 911: Rex Gray from
Southern California