Professional Documents
Culture Documents
TM
Software Introduction
(Sand Casting)
AnyCasting
TM
Die
Sprue
Chill Vent
Pins
Pins
Slide Core
Cavity
Line Channels
Core
Runner
Drag
Cavity
Shot Sleeve
AnyCasting
CATIA
UniGraphics
Import
PRO Engineering
Solidworks
System Configuration
Software Structure
AnyCasting Standard
AnyPRE
AnySOLVER
AnyPOST
AnyMESH
AnyDBASE
BatchRunner
AnyCasting Performance
HPDC/Thixo Module
LPDC Module
Permanent Mold (Tilt) Module
Sand Module
- Cast Iron
- Cast Steel
Large Ingot Module
Investment Module
anyTX
Advanced Material Properties
Cast Iron Module
Eject Pin Module
SW Configuration
AnyCasting Work Flow
Input Data & Solving & Observation
Input Data
Solving
- Meshing
- Set Casting Condition
- Dramatic Decreased
Solving Time
Observation
Fluid
- Entrapped Air / Gas
- Oxide
- Temperature
- Velocity
- Leakage
Solidification
- Final Solidification Area
- Micro / Macro Shrinkage
SW Configuration
AnyCasting Work Flow
Input Data & Solving & Observation
Input Data
- Meshing
- Set Casting Condition
Meshing
Set TEMP.
Set HTC
Set Pouring Temp.
Set Shot Condition
Set Channel
Set Cycle Condition
SW Configuration
AnyCasting Work Flow
Input Data & Solving & Observation
Solving
- Dramatic Decreased
Solving Time
SW Configuration
AnyCasting Work Flow
Input Data & Solving & Observation
Observation
Fluid
- Entrapped Air / Gas
- Oxide
- Temperature
- Velocity
- Leakage
Filling Sequence
Melt Velocity
Temp.
Distribution
Core Gas
Solidification
- Final Solidification Area
- Micro / Macro Shrinkage
Development Roadmap
2001
2008
V1.0
V5.0
V3.0
- Anycasting Release
Real Shape
Large Ingot
Centrifugal Casting
Chinese Version
Predicting Oxide
Shot Sleeve Setting
Vacuum Setting
Melt Supply Setting
Thermal Stress Analysis
V4.0
2005
2010
V6.1
- Multi Process
- Cast Iron
- Predicting Eject-Pin Stability
Real Flow
Filter
Auto Report
Calculating Properties
Multi Language
Predicting Core Gas
V2.0
2014
2012
Auto Mesh
Enhanced Centrifugal Casting
Quantitative Analysis
Result Combination
Predicting Gas Defect
V6.0
2013
9
AnyPRE Process
AnyPOST Process
Rotating
(Free Section)
AnyPOST Process
Moving
10
Set Material
by Mouse
Clicking
11
STL Geometry
Meshed State
12
Auto Meshing
3-clicks is enough for mesh generation!
Find the best meshing condition automatically
Check thin sectioned area automatically
AnyCasting S/W has Uniform / Variable / Auto Mesh System
13
Parallel process
Up to 2-times Analysis Speed Improvement
Test PC Performance
- Intel i7-4770 3.4GHz / RAM 16GB
Analysis Type
- Filling & Solidification
(1 CPU)
(8 CPU)
14
15
16
Hybrid Scheme
Experiment
(Real Flow)
(movie file)
(movie file)
17
G2
G4
G1
G2
G3
G4
Filter
Core
G3
Runner
Runner
General FDM
Solver
G1
Hybrid Method
Cavity
Riser
(Real Flow)
Core
Bracket, Weight : 42 Kg
FCD 600, Green Sand / Shell Core
18
General FDM
Solver
Hybrid Scheme
(Real Flow)
50% Filled
Temp. Distribution
Changes :
Metal Structure,
Sol/ Shrinkage,
Miss-Run,
Sand Drops,
Crack Area, etc.
100% Filled
Temp. Distribution
19
20
RMM :
Retained Melt Modulus
M R.M .
VR.M .
S R.M .
PM :
Probabilistic Model
21
Calculated Shrinkage
Intensity be Analyzed
by Probabilistic
Distribution
0
0
Cumulated Frequency ()
Shrinkage Probability :
'
'
(1 ) cos '
2
PSh
'
' 1 sin
'
2(1 )
for '
for '
Shrinkage Conservation :
1
P
0
Sh
d '
: Shrinkage Potential
22
Contents
1.
Filter
2.
3.
Core Gas
4.
Exothermic Sleeve
5.
Exothermic Powder
6.
Cast Iron
7.
8.
Shrinkage Volume
24
4 Direction Flow
under installed
Filter Condition
Sprue
Filter
Runner
No Filter Case
Filter Case
keep
stable
pressure
keep
stable
velocity
25
Er K mat K env CV n f ( )
Er Erosion rate (mg / s )
K mat Material constant
K env Environmen tal constant
C Concentration of particles
f ( ) Function of impact angle
V Impact velocity
Horizontal
Casting Design
Vertical
Casting Design
27
Horizontal
Runner
Design
Vertical
Runner
Design
28
Core Print
Cast Iron
29
Horizontal
Runner
Design
Horizontal design has higher possibility of Core Gas defect than Vertical design
Vertical
Runner
Design
30
( cT )
VT kT b (t )
t
31
No Sleeve
22mm
42mm
32
Spread
Exothermic Powder
Control
Solidification Direction
( cT )
VT kT s (t )
t
xs
33
Shrinkage Defect
Shrinkage Defect
34
35
36
37
No Shrinkage Defects
in Simulation
Shrinkages are
Too Close to
Core
Defect 1
No Shrinkages
in Actual Castings
38
CSF=0.2
CSF=0.3
CSF=0.4
39
CSF=0.7
CSF=0.9
40
Coupled
RMM + PM
Coupled
RMS + PM
41
Coupled
RMM + PM
Coupled
RMS + PM
42
Basic Equation
-
Vi shr
shr
n
Vi
V0 f s
Vn
V1
V2
V0 f s V0shr
V0 : Total Volume
Vi : Volume of i pocket
Vi shr : Shrinkage Volume of i pocket
43
Cast Steel : CG 8M
Solidification Pattern
Shrinkage Volume
44
Thank You !
Headquarter
Gimhae Plant
45