ArvinMeritor Light Vehicle Products

ArvinMeritor Inc.
Light Vehicle Systems
2135 West Maple Road
Troy, MI 48084 USA

ArvinMeritor GmbH
Albert-Einstein-Strasse 14-20 Litho in UK
D63128
Dietzenbach, Germany Issued 09-2001
© Copyright 2001 SP98132
www.arvinmeritor.com ArvinMeritor Inc. FELTON COMMUNICATION
Commercial Vehicle Systems Light Vehicle Systems Exhaust Systems

Aperture Systems Undercarriage Systems Exhaust Products

Roof Systems Modular Suspension Systems Filtration Products

Door Systems Ride Control Systems

Access Control Systems Wheel Products

Motion Control Systems

The ArvinMeritor merger brought together complementary technologies to
form a world-class light vehicle products business. Strategic alliances and
advanced engineering solutions solidify our position as a global provider of
original equipment integrated systems.

We have leading market positions in both aperture systems and undercarriage

components and systems product segments. Aperture systems include roof,
door, access control and motion control systems. Undercarriage components
and systems include modular suspension systems, ride control and wheel
products, exhaust systems and filtration products.
ArvinMeritor brings together the strength, expertise and resources
of our industry-leading predecessors: Arvin Industries and Meritor With more than 100 years of combined experience, we understand
Automotive. Firmly grounded on the principle that businesses as
well as products should be built to last, ArvinMeritor remains that approaching a challenge systematically rather than piece-by-piece
customer focused, quality driven and environmentally responsible.
yields the best results. That’s why we’ve become the leader in integrating
With a rich heritage of providing simple solutions to complex
automotive issues, we’re proud of our best-in-class technologies, top-quality components into aperture, undercarriage and exhaust systems
systems, practices and people. Headquartered in Troy, Michigan,
U.S., ArvinMeritor employs 36,000 people at more than 150 that provide complete solutions.
manufacturing facilities in 26 countries. We are a $7 billion
automotive supplier, offering a full portfolio of integrated modules
and components that capitalize on innovative technology
and engineering insight.
An intense focus on customer advocacy is embedded into ArvinMeritor’s
We’re well-positioned for strategic growth, with the industry scale
business culture. We listen to customers in order to address their concerns
and scope to provide the right products and services at the right
place and time. ArvinMeritor is ready to meet the growing
and needs each day. As a result success is based on an unparalleled record
automotive demand to source globally and produce locally, while
exceeding customer expectations.
of dependability, delivery, value and quality.
engineering complete systems
for global markets
ArvinMeritor engineers are trained in the
latest technology and have the expertise
to serve customers around the world. Our
engineers provide cutting-edge solutions
to design, prototyping, validation and
manufacturing. In addition we use
intensive computer simulation and
computational analysis to increase the
speed and quality of product development.
Some examples of our technology include
linear motor applications, tribology and
multiplexing. We also support Web and
electronic data interchange, allowing our
customers and suppliers to efficiently
transfer data both internally and externally.
Aperture Systems
Roof systems and modules
Door systems and modules
Access control systems
Motion control systems
Undercarriage Components
and Systems
Modular suspension systems
Suspension products
Ride control systems
Wheel products
Exhaust Systems
Exhaust products
Our technologies enable us to offer Filtration products
customers advanced solutions never
before used in the automotive industry,
making us a leader in world-class
innovation. In addition, we have the ability
to tailor systems to manufacturers’
individual needs.
Along with our technology, we also have
the expertise to cost-effectively produce
complete integrated systems for customers
throughout the world. Our modularity
advances include roof, door and suspension
modules that incorporate several
ArvinMeritor systems. This approach to
complete systems allows us to offer
customers a single source for all their
automotive aperture, undercarriage and
exhaust systems needs.
aperture systems
roof and door modules, access and
motion control systems

ArvinMeritor LVS offers major breakthroughs in the development of Aperture

Systems, including roof and door modules, and access and motion control systems
offering technical innovations to the automotive industry and delivering substantial
customer benefits. By utilizing our mechanical, electrical and electronic control
technologies, we can complete the integration of these aperture systems with skill
and ease, reduce source costs and timing, and because we test for systems integration,
quality is improved. Customers count on us to find ways to take time and cost out of
the automotive assembly process, without sacrificing quality and design integrity.

To this end, we are unique in our technical expertise to design, validate and
manufacture aperture systems. ArvinMeritor’s own electric motor and electronic
control capabilities complete the integration of these aperture systems.
 roof systems
roof modules, multi-panel systems and sunroofs
ArvinMeritor roof modules
consisting of molded
headliner and outer “skin”
made from composite,
plastic, steel or aluminium,
available with or without
sunroofs

Roof modules will revolutionize the
modern automotive assembly line process.
ArvinMeritor’s newly developed product
range of roof modules includes the
headliner and the roof “skin” made from
composite, plastic, steel or aluminum with
or without a sunroof.
This new approach to car roof design
is particularly appealing to vehicle
manufacturers because the car interior is
fully accessible from the roof opening. In
the past, interior assembly and installation
were restricted solely to the window and
door openings.

This development allows the integration
of parts such as grab handles, sunvisors,
ventilation systems, interior lighting and
antennae into the roof itself.
We can supply a wide variety of roof
modules and if necessary, just-in-time and
in-line sequence. For example, modules
can be supplied with spoiler, canvas-top,
T-top or sliding/tilting sunroofs.
ArvinMeritor’s spoiler roof
system consists of four glass
panels. The front and rear
panels are fixed and non-
transparent. The second and
third panels can be moved to
the back to provide a large
double spoiler roof opening

Canvas-top sunroof

We manufacture sunroof products, Powered sunroofs include electronic

including multi-panel, sliding and tilting, control capability and provide special
spoiler and canvas-top models. These functions such as anti-squeeze and
feature both power and manually operated remote control roof closure.
versions with integrated wind deflectors.
We also offer a range of steel, glass and ArvinMeritor sunroof systems are designed
solar panel versions with sliding sunscreens. and manufactured to meet increased
customer demands for low weight, low
New generation low-weight, noise levels and maximum headroom.
high performance
tilt-and-slide sunroof with
solar panel and electronic
control functions
 door systems
door modules, window regulators, door latches
and actuators with integrated electronic features

In the concept and development of door We manufacture a wide range of manual

modules and systems, ArvinMeritor
has identified major advantages for vehicle
manufacturers. Our unique design and
manufacturing capabilities combine
window regulators, electric motors,
electronic controls and access control
systems for best-in-class performance,
functionality, comfort and security.
and power window regulators with anti-
trap capability.
A new generation of electric motors
powers ArvinMeritor’s window regulators.
The motor utilizes the regulator panel
bracket, improving overall noise quality
and product durability.

ArvinMeritor sealed door

module consisting of:
window regulator, electric
motor, integral electronic
controls with anti-trap
function, door latch with
superlocking actuator,
wiring harness, multiplexing,
loudspeaker and watershield.

Single-arm window Single-lift regulator Single-lift drum & cable Compatto-type push-pull
regulator (manual version) (power version) regulator (manual version) regulator (power version)
 Arm and sector window
regulator (power version)

Double-lift window Rear window control systems

regulator (power version for cabrio applications
with anti-trap feature) (power version)
access control systems
aperture latching solutions, electrical actuators
and powered closure and release systems
ArvinMeritor is a world leader in the supply
of aperture latching solutions for the
automotive industry.
We've achieved this position by leveraging
our 70 years of experience to place the
highest importance on leading edge
technology, product robustness,
crashworthiness and customer service.
The Global Latch -
Integrated solution with
Multiple Applications
The Modular Corporate Latch
in manual, power lock,
superlock and powered child
safety versions
In a single year we design and manufacture
over twenty million manual and powered
latches and a similar number of electrical
actuators for use in modular power
locking, electrical door release, powered
closure and electrical fuel flap operation.
Examples of our world-class products
include the integrated S1 latch fitted to the
first vehicle ever to achieve full marks in
Euro-NCAP crash tests and the modular
Corporate Latch that provides brands with
multiple feature levels through advanced
modular design.
The S1 Integrated Latch -
award winning safety and
security
motion control systems
gas spring and climate control products
ArvinMeritor is a global leader in the
manufacture and supply of climate control
actuators and counter-balancing systems
for the automotive market. As the world
standard in actuator application
specification, we have produced more than
one billion vacuum actuators.
Gas spring systems supplied include
integrated gas springs and connectors for
deck lids, hoods, gates and many other
lift-and-support-type applications.
Standard lift gas springs
with additional safety
features
Our counterbalancing technology has been Lift gas springs in Stainless
responsible for innovative gas spring steel (high corrosion resistant)
and standardized springs in
systems that meet customers’ demanding black nitrate rod
assembly and performance needs. Another
new feature is our patented Temperature
Compensating Module, which provides
consistent gas spring performance in all
temperatures.
Our innovations continue to make the
vacuum actuator the preferred choice of
automakers. Climate control products
include two-and three-position actuators,
in all plastic, plastic and metal, and all
metal. These offer engineers time-tested
failure-proof and cost-effective solutions
to any climate control system design.
undercarriage components and systems
modular suspension systems, ride control, wheel
and suspension products

ArvinMeritor LVS Undercarriage Components and Systems

businesses consist of modular suspension systems, ride and
control system, suspension and wheel products. Together, they
offer vehicle manufacturers quality products that use state-of-the-art
design and manufacturing processes.

Research and development aided by ArvinMeritor’s Technical

Centers continue to explore new technologies and areas for
weight savings through the use of stronger, lighter materials
and new procedures in basic production techniques.
modular suspension systems
strut modules, full-corner modules and
complete suspension systems
Full size light truck and
SUV independent rear
suspension system

ArvinMeritor is committed to the Our independent rear suspension system

development of suspension modules to is one example of how we integrate our
offer our customers solutions that are products into complete systems. Our team
efficient, flexible and innovative. This of advanced engineers developed the
commitment, combined with our lean concept utilizing simultaneous engineering
manufacturing processes, offers practical practices, computer-aided engineering
solutions to our customers’ global and supplier partnerships. The complete
undercarriage module needs. process is guided by the principles of
our Concept-to-Customer product
We are well-positioned to supply development.
suspension modules by integration of
our expertise, ride control and suspension
products. We are an industry-leading Tier
One supplier to original equipment
customers, with products ranging from
strut modules, to full-corner modules and
complete suspension systems.

Full corner module Strut


In addition to our supplier partners, the
Modular Suspension Systems business
also utilizes the resources of the Meritor
Suspension Systems Company (MSSC) and
the ArvinMeritor Ride Control business.
MSSC, a joint venture with Mitsubishi Steel
Manufacturing Company of Japan, supplies
virtually every North American OEM. The
company manufactures coil springs,
stablizer bars and torsion bars. It has
produced more than 100 million coil
springs in the past ten years.
Torsion bar, for low
profile suspensions
Barrel-shaped coil spring,
providing space saving
ArvinMeritor Ride Control is a worldwide Left-hand wound coil
spring to improve steering
organization that provides OEM customers
with struts, shock absorbers and ride
control equipment. Its ride control products
have been consistently recognized as
industry leading. The business unit
achieves success by applying hydraulics
in carefully selected markets, monitoring
customer requirements and developing
innovative solutions.
No matter which modular suspension
systems our customers choose, they can
expect top quality. All our products are
made using world-class production
methods that ensure consistent quality and
on-time sequencing at competitive prices.
Everything we make is designed for use in
the most demanding automotive
environments. Variable rate rear
coil spring
Stabilizer with tapered
arms, for space saving
wheels
drop-center-base steel wheels, spare wheels,
bead-seat and full-face design and fully
cladded wheels
From drop-center-base and spare wheels,
to bead-seat and full-face design, to fully
cladded wheels, ArvinMeritor is positioned
to answer all of our customers’ needs
with the highest quality and workmanship.
Plant and equipment design permit the
production of a wide range of wheels in
volumes consistent with today’s varied
OEM product market segments.
Fabricated aluminium
wheels for optimum
weight savings
Bead-seat attached wheels
for greater brake clearance
and design flexibility
We continue to develop new capabilities for
stronger, lighter materials, procedures in
basic material production, and concepts
for protecting the environment through
advanced research programs.
The results of our flexible approach
demonstrate our commitment to supplying
customers with high-quality, lightweight,
Full-face design wheels
low-cost, high-performance products.
provides greater styling
flexibility
Cladded wheels with
chrome finish for styled
pick-up truck application
exhaust systems and filtration products
full exhaust systems and components and
oil, air, fuel, transmission and cabin air filter products

ArvinMeritor’s exhaust business is built on a history of firsts. From

creating the first catalytic converter in North America to developing
the first mass-produced, high-performance automotive titanium
exhaust system, we build on our past accomplishments to develop
new ideas.

ArvinMeritor is the industry leader in manufacturing and distribution

of original equipment automotive filtration products.
exhaust systems
Dual mode silencer
Many suppliers can meet emissions
standards, but sacrifice mileage. Other
suppliers can meet sound requirements,
but at the expense of increased weight. We
are the world’s largest supplier of exhaust
systems, with the experience and proven
full-system expertise to balance
performance and acoustic control against
weight restrictions.
This know-how drives ArvinMeritor’s
excitement about leveraging what we do
best in the light vehicle market to develop
next generation air and emissions
management solutions for the commercial
vehicle and recreational industries. At a
time when market forces are demanding
new levels of emissions management, we
know how to meet durability and weight
objectives without losing peak performance
and cost effectiveness.
Titanium silencer
ArvinMeritor is taking a fresh approach to
managing engine air flow processes with
Air2Air™, a full-system concept that
optimizes air flow from air induction to
exhaust tailpipe. This innovative
atmosphere-to-atmosphere solution
optimizes engine air flow, noise, vibration
and harshness (NVH), emissions
management, and overall engine
performance, while reducing vehicle
development time and expense. Simply
stated, Air2Air™ redefines value.
Complete exhaust system
 filter products
oil, air, fuel, transmission and cabin air

Fabricated air gap

manifold

ArvinMeritor is the industry leader in ArvinMeritor Filtration Systems provide oil,

manufacturing and distribution of original air, fuel, transmission, cabin air and oil
equipment automotive filtration products. cooler products. Engineers utilize CAD
Numerous OEM customers have presented system technology featuring SDRC, I-DEAS,
us with awards for our leadership CATIA, Finite Element Analysis and solid
contributions in the area of environmentally modeling capabilities.
friendly automotive filtration products.
Arvinmeritor's dedicated prototype shop and
leading test laboratory help assure our OEM
customers the best in full range automotive
filtration products available worldwide.

Maniverter

Air filter products

global reach

AMERICAS EUROPE Spain

Almussafes
Argentina Belgium Barcelona
Cordoba Brussels Linares
Martorell
Brazil Czech Republic Pamplona
Limeira Boleslav
Barueri Liberec United Kingdom
Minas Gerais Birmingham
São Paulo France Blackpool
Rio Grande do Sul Esson Leicester
Joigny Ramsbottom
Canada Nanterre Redditch
Milton, Ontario Saint-Dié Sheffield
Chatham, Ontario Sully-sur-Loire Warton

Mexico Germany
Puebla Augsburg ASIA/PACIFIC
Queretaro Bremen
San Luis Potosi Dietzenbach Australia
Eschborn Melbourne
United States Finnentrop
Brighton, Michigan Gifhorn India
Columbus, Indiana Lilenthal Chennai
Dexter, Missouri Wolfsburg
East Fayette, Alabama Japan
Farmington Hills, Michigan Hungary Hiroshima
Franklin, Indiana Gyongyos Yokohama
Gordonsville, Tennessee
Hopkinsville, Kentucky The Netherlands Peoples Republic of China
Madison, Indiana Hoofddorp Jiangsu
Merced, California Sittard Shanghai
Pulaski, Tennessee Roermond
Spartanburg, South Carolina South Africa
Taylor, Michigan Italy Cape Province
Troy, Michigan Asti Ga-Rankuwa
Como Rosslyn
Mosciano
Terni Thailand
Turin Bangkok
Rayong

For full contact details for any of these locations please call our
World Headquarters in Troy, Michigan on (1) 248 435 1000
or visit our website www.arvinmeritor.com.