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Metabolic Engineering
journal homepage: www.elsevier.com/locate/ymben
Department of Chemical and Biomolecular Engineering, Rice University, Houston, TX, USA
Department of Bioengineering, Rice University, Houston, TX, USA
a r t i c l e in f o
a b s t r a c t
Article history:
Received 13 January 2008
Accepted 13 August 2008
Available online 9 September 2008
Given its availability, low prices, and high degree of reduction, glycerol has become an ideal feedstock
for producing reduced compounds via anaerobic fermentation. We recently identied environmental
conditions enabling the fermentative metabolism of glycerol in E. coli, along with the pathways and
mechanisms mediating this metabolic process. In this work, we used the knowledge base created in
previous studies to engineer E. coli for the efcient conversion of crude glycerol to ethanol. Our strategy
capitalized on the high degree of reduction of carbon in glycerol, thus enabling the production of not
only ethanol but also co-products hydrogen and formate. Two strains were created for the coproduction of ethanolhydrogen and ethanolformate: SY03 and SY04, respectively. High ethanol yields
were achieved in both strains by minimizing the synthesis of by-products succinate and acetate through
mutations that inactivated fumarate reductase (DfrdA) and phosphate acetyltransferase (Dpta),
respectively. Strain SY04, which produced ethanolformate, also contained a mutation that inactivated
formatehydrogen lyase (DfdhF), thus preventing the conversion of formate to CO2 and H2. High rates of
glycerol utilization and product synthesis were achieved by simultaneous overexpression of glycerol
dehydrogenase (gldA) and dihydroxyacetone kinase (dhaKLM), which are the enzymes responsible for
the conversion of glycerol to glycolytic intermediate dihydroxyacetone phosphate. The resulting strains,
SY03 (pZSKLMgldA) and SY04 (pZSKLMgldA), produced ethanolhydrogen and ethanolformate from
unrened glycerol at yields exceeding 95% of the theoretical maximum and specic rates in the order of
1530 mmol/gcell/h. These yields and productivities are superior to those reported for the conversion of
glycerol to ethanolH2 or ethanolformate by other organisms and equivalent to those achieved in the
production of ethanol from sugars using E. coli.
& 2008 Elsevier Inc. All rights reserved.
Keywords:
Metabolic engineering
Glycerol fermentation
Biofuels and biochemicals
Escherichia coli
Ethanol
Hydrogen
Formic acid
1. Introduction
Glycerol has become an inexpensive and abundant carbon
source due to its generation as inevitable by-product of biodiesel
fuel production. With every 100 lbs of biodiesel produced by the
transesterication of vegetable oils or animal fats, 10 lbs of crude
glycerol are generated. The tremendous growth of the biodiesel
industry has created a glycerol surplus that resulted in a dramatic
decrease in crude glycerol prices (Yazdani and Gonzalez, 2007 and
references cited therein). This decrease in prices poses a problem
for the glycerol-producing and -rening industries, and the
economic viability of the biodiesel industry itself has been greatly
affected (McCoy, 2006, 2005). The conversion of low-priced
Corresponding author at: Department of Chemical and Biomolecular Engineering, Rice University, 6100 Main Street, MS-362, Houston, TX 77005, USA.
Fax: +1713 348 5478.
E-mail address: Ramon.Gonzalez@rice.edu (R. Gonzalez).
1096-7176/$ - see front matter & 2008 Elsevier Inc. All rights reserved.
doi:10.1016/j.ymben.2008.08.005
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S. Shams Yazdani, R. Gonzalez / Metabolic Engineering 10 (2008) 340351
ATP
NADH
OH Glycerol (42/ )
3
HO
GldA
(gldA)
Biomass (43/10)
NADH
OH Dihydroxyacetone
HO
Phosphoenolpyruvate
DHAK
(dhaKLM)
Pyruvate
Dihydroxyacetone HO
Phosphate
OH
O
P
OH
OH
OH
O
P
NADH
ATP
HO
341
Phosphoenolpyruvate
OO
CO2+ NADH
PYK (pykF)
ATP
O
O
OH
OH
HO
OH
Pyruvate
O
H
PFL
(pflB)
HO
O
FRD (frdABCD)
Fumarate
OH
NADH/H2
O
Succinate (3)
Succinate
Formate (2)
FHL
(fdhF, hycB-I)
H2
CO2
CoA
H
Acetyl-Coenzyme-A
H2
NADH
CO2
ADH PTA
(adhE) (pta)
ADH
(adhE )
OH
Ethanol (6)
NADH
O
H
Acetaldehyde
O
P
OH
OH
Acetyl-phosphate
O
ACK
(ackA)
O
OH
ATP
Acetate (4)
Fig. 1. Main fermentative pathways involved in the anaerobic fermentation of glycerol in E. coli (Murarka et al., 2008; Gonzalez et al., 2008). Relevant genes and
corresponding enzymes are included. Glycerol dissimilation in the absence of electron acceptors is mediated by glycerol dehydrogenase and dihydroxyacetone kinase
(Gonzalez et al., 2008). Ethanol, succinate, acetate, and formate are the main products of the fermentative utilization of glycerol (Dharmadi et al., 2006). Proposed genetic
modications are illustrated by thicker lines (overexpression of gldA and dhaKLM) or double bars (disruption of frdA, pta, and fdhF). Broken lines illustrate multiple steps.
Substrates, products, and biomass are boxed. Abbreviations: ADH, acetaldehyde/alcohol dehydrogenase; ACK, acetate kinase; DHAK, dihydroxyacetone kinase; FHL, formate
hydrogen-lyase; FRD, fumarate reductase; GldA, glycerol dehydrogenase; PFL, pyruvate formate-lyase; PTA, phosphate acetyltransferase; PYK, pyruvate kinase.
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Table 1
Strains, plasmids, and primers used in this study
Strain/plasmid/primer
Description/Genotype/Sequence
Source
Strains
MG1655
YD01
SY01
SY02
SY03
SY04
E. coli dhaKLM gene under control of PLtetO-1 (tetR, oriR SC101*, cat)
C. freundii dhaKL gene under control of PLtetO-1 (tetR, oriR SC101*, cat)
E. coli gldA gene under control of PLtetO-1 (tetR, oriR SC101*, cat)
E. coli dhaKLM and gldA genes under control of PLtetO-1 (tetR, oriR SC101*, cat)
Blank plasmid created by removing C. freundii dhaKL fragment from pZSKLcf and self-ligating the plasmid (tetR,
oriR SC101*, cat)
cgtaatatcagggaatgaccc
gggcaaagaatgtcaaaaacaa
accctgaagtacgtggctg
gcaccacctcaattttcagg
gctgttttgtaacccgcc
gcagcgcaaagctgcgg
agtcacggtaccatggaccgcattattcaatcac
gatcgtctgcagttattcccactcttgcaggaaac
gacactgcagaggagcaattatggaccgca
caagctacgcgtttattcccactcttgcagga
This study
Plasmids
pZSKLM
pZSKLcf
pZSGldA
pZSKLMGldA
pZSblank
Primersa
v-fdhF
v-frdA
v-pta
c1-gldA
c2-glda
This study
This study
This study
This study
a
v indicates the primer sequences (5 to 3) that were used for verication purposes during the creation of disruption mutants by phage transduction. c indicates
the primers that were used for cloning purposes, c1 to clone gldA alone (pZSGldA) and c2 to clone gldA along with dhaKLM (pZSKLMGldA). The forward sequence follows
the reverse sequence in each case. Genes or operons deleted or cloned are apparent from primer names.
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343
Fig. 2. Diagram illustrating the construction of plasmids used in this study. Plasmids pZSKLcf and pZSKLM have been described elsewhere (Bachler et al., 2005).
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0.6
0.5
0.4
0.3
0.2
0.1
0
Cells Succinate Acetate Ethanol
Formate
12
0.8
10
0.6
8
0.4
6
4
0.2
2
0
responsible for the conversion of glycerol to glycolytic intermediates (Fig. 1) (Gonzalez et al., 2008). These two enzymes convert
glycerol to dihydroxyacteone (DHA) (enzyme glycerol dehydrogenase, GldA, encoded by the gldA gene) and DHA to dihydroxyacetone phosphate (DHAP) (enzyme DHA kinase, DHAK, encoded
by the dhaKLM operon). This trunk pathway, however, appears to
be expressed at low levels, as can be inferred from the slow
kinetics of glycerol fermentation; the fermentation of 8.5 g/L
glycerol took approximately four days (Dharmadi et al., 2006). Our
key metabolic engineering strategy to increase the rate of glycerol
utilization then involves overexpression of the enzymes GldA and
DHAK (Fig. 1), an approach expected to accelerate the conversion
of glycerol to DHAP. Common glycolytic enzymes known to be
expressed at high levels, and therefore able to support highcarbon uxes, catalyze the remaining steps in the conversion of
DHAP to pyruvate (Fig. 1). Two fermentative enzymes, also known
to support high uxes, catalyze the conversion of pyruvate to
acetyl coenzyme-A (acetyl-CoA) and acetyl-CoA to acetaldehyde
to ethanol: pyruvate formate lyase (PFL) and acetaldehyde/alcohol
dehydrogenase (ADH), respectively (Fig. 1). Therefore, overexpression of GldA and DHAK (individually or in combination) should
increase the rate of conversion of glycerol to DHAP, which in turn
would increase the rate of synthesis of ethanol and co-products
from glycerol.
The metabolic engineering strategies described above are
summarized in Fig. 1. In each case, the engineered pathways that
convert glycerol to ethanol and co-products are redox-balanced
and ATP generating, and thus represented viable alternatives for
the functioning of the cells.
345
0.0
0
30
60
Time (h)
90
120
Fig. 3. Performance of strains SY03 and SY04, which were engineered to convert
glycerol into ethanolH2 and ethanolformate, respectively. (A) Biomass, succinate, acetate, ethanol, and formate yields for strains SY03 (white bars) and SY04
(solid bars). Experiments were conducted in fully controlled fermenters at pH 6.3
(SY03) or 7.5 (SY04). Data represent the average of three measurements for
stationary phase cultures from B. (B) Kinetics of cell growth (closed symbols)
and glycerol utilization (open symbols) for strains SY03 (triangles) and SY04
(squares).
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a
Cells were cultivated using the medium and conditions described in the Materials and Methods section. Unless otherwise specied, the cultures were sparged with argon and 10 g/L pure glycerol was used as carbon
source.
b
Carbon recovery accounts for the percentage of carbon recovered in all products and biomass.
c
Maximum specic productivities, in mmol per gram of cells per hour, were calculated by taking into account the interval at which maximum mmol of substrate were consumed and cells and products formed. The
concentration of cells during the given period of time is calculated as time average.
d
Maximum volumetric productivities are reported for the cultivation period at which the maximum mmol of substrate were consumed and cells and products formed per liter per hour.
1.11
0.94
1.70
2.61
2.33
4.65
0.39
0.75
1.80
3.18
3.00
2.97
1.09
0.33
0.78
2.09
3.58
0.91
1.89
2.96
2.53
4.68
3.28
3.41
0.13
0.02
0.09
0.24
0.55
0.14
0.21
0.90
0.64
1.19
0.39
0.55
7.90
8.17
11.16
7.48
6.28
8.84
9.96
8.63
7.88
19.67
18.34
31.96
7.67
7.73
7.84
8.70
16.02
8.16
11.14
6.89
5.63
8.82
15.83
27.18
8.07
8.33
8.96
12.62
15.85
6.16
11.16
8.30
6.13
9.65
20.26
29.54
2.49
0.73
1.45
3.39
5.23
2.41
1.91
6.26
6.28
6.04
4.03
3.79
1.02
1.02
0.91
0.83
0.88
0.96
0.96
0.75
0.85
0.92
0.93
0.88
1.01
0.92
1.00
0.91
1.04
1.02
0.90
0.75
0.82
0.96
0.97
1.02
0.11
0.10
0.10
0.14
0.13
0.10
0.13
0.26
0.26
0.28
0.13
0.09
106
102
96
84
102
103
94
103
97
99
98
100
pH
pH
pH
pH
pH
pH
pH
pH
pH
pH
pH
pH
SY03
SY04
MG1655 (pZSBlank)
MG1655 (pZSKLMgldA)
SY04 (pZSKLMgldA)
SY03 (pZSKLMgldA)
MG1655 (pZSKLMgldA)
MG1655
SY03
SY03 (pZSKLMgldA)
SY04 (pZSKLMgldA)
SY04 (pZSKLMgldA)
6.3
7.5
7.5
7.5
7.5
6.3
6.3
6.0, air in headspace
6.0, air in headspace
6.0, air in headspace
7.5, 10 g/L crude glycerol
7.5, 20 g/L crude glycerol
Ethanol
Glycerol
H2
Formate
Ethanol
1.10
0.33
0.83
2.06
3.58
0.94
1.70
2.48
2.22
4.65
3.39
3.52
H2
Ethanol
Glycerol
Cells
H2
Cells
Cells
Formate
Table 2
Fermentation parameters for cell growth, glycerol utilization, and product synthesis
Formate
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347
GldA activity
(mol glycerol/mg protein/min)
1.0
0.8
0.6
0.4
0.2
0.0
0
25
50
75
100
25
50
75
100
pZSgldA
pZSKLMgldA
DHAK activity
(mol DHA/mg protein/min)
0.3
0.2
0.1
0.0
0
25
50
75
25
50
75
100
ng/ml
ng/ml
ng/ml
ng/ml
ng/ml
ng/ml
ng/ml
ng/ml
ng/ml
pZSKLM
pZSKLMgldA
Fig. 4. Functional characterization of constructs overexpressing enzymes glycerol dehydrogenase (GldA) and dihydroxyacetone kinase (DHAK). Effect of inducer
concentration (anhydrotetracycline) on GldA (A) and DHAK (B) activities is shown. Overexpression of GldA and DHAK individually (pZSgldA and pZSKLM) and in
combination (pZSKLMgldA) was evaluated. Experiments were conducted in Hungate tubes under anaerobic conditions and using specied concentrations of
anhydrotetracycline. Reported values are the average of three samples from 48-h cultures of MG1655 transformed with the specied plasmid. Overexpressed enzymes are
apparent from plasmid name.
0.78 mmol/L/h for MG1655 (pZSblank) and 2.09 g/L/h for MG1655
(pZSKLMgldA) (Table 2). Faster consumption of glycerol was the
result of both faster growth (about 2.3-fold increase in specic
growth rate) and higher specic rate of glycerol consumption (1.4fold increase) (Table 2).
The performance of strain MG1655 (pZSKLMgldA) was superior to that reported for E. coli strains engineered to ferment
glycerol (Zhu et al., 2002). For example, recombinant E. coli strains
expressing glycerol-fermenting pathways from organisms such as
K. pneumoniae required glucose to efciently metabolize glycerol
(i.e., co-fermentation of glycerol and glucose) (Zhu et al., 2002;
Cameron et al., 1998). The rate of glycerol utilization by strain
MG1655 (pZSKLMgldA) compared well with that of glycerol-
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1.0
6
0.8
5
4
0.6
0.4
2
0.2
1.2
0.0
0 ng/ml 25-100 0 ng/ml 25-100 0 ng/ml 25-100 0 ng/ml
ng/ml
pZSblank
ng/ml
ng/ml
pZSgldA
25
ng/ml
pZSKLM
50
75
100
ng/ml
ng/ml
ng/ml
pZSKLMgldA
10
1.0
0.8
0.6
0.4
0.2
0
0
30
60
Time (h)
90
0.0
120
12
1.2
10
1.0
0.8
0.6
0.4
0.2
1.2
12
Fig. 5. Effect of expression level of glycerol dehydrogenase (GldA) and dihydroxyacetone kinase (DHAK) on cell growth (bars) and glycerol fermentation (line). Experiments
were conducted in Hungate tubes under anaerobic conditions and initial pH of 7.5. Reported values are the average of three samples from 48-h cultures of MG1655
transformed with the specied plasmid. Coefcients of variation were below 10% in all cases. Average results for the use of different concentrations of inducer are shown for
plasmids pZSblank, pZSKLM, and pZSgldA. Cultures carrying these plasmids did not exhibit signicant changes in cell growth or glycerol utilization at different inducer
concentrations. Overexpressed enzymes are apparent from plasmid name.
0.0
0
0
10
20
30
Time (h)
40
50
60
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12
2.4
10
2.0
1.6
1.2
0.8
0.4
349
0.0
0
10
20
30
40
50
60
70
12
2.4
10
2.0
1.6
1.2
0.8
0.4
Time (h)
0.0
0
0
10
20
30
40
50
Time (h)
Fig. 8. Glycerol dehydrogenase (gldA) and dihydroxyacetone kinase (dhaKLM)
overexpression in SY03 at acidic conditions. (A) Cell growth (closed symbols) and
glycerol utilization (open symbols) in strains SY03 (squares) and SY03
(pZSKLMgldA) (triangles) at pH 6.3. (B) Cell growth for strains MG1655 (pZSblank)
(circles), and MG1655 (pZSKLMgldA) (triangles) at pH 6.3 (open symbols) and 7.5
(closed symbols). (C) Impact of pH on in vitro GldA activities.
Fig. 9. Glycerol utilization and product synthesis under microaerobic and acidic
conditions (air in the headspace and pH 6.0) by strains (A) MG1655 and (B).SY03
(pZSKLMgldA). Microaerobic conditions are characterized by a volumetric oxygen
transfer coefcient (kLa) of 0.4970.07 h1. Data is shown for concentration of cells
(OD550: ~), glycerol (&), ethanol (J), formate (K), succinateacetate (W), and
oxygen transfer rate ().
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10
1.5
1.2
0.9
0.6
0.3
4. Conclusions
This work demonstrates the feasibility of converting glycerol,
an inevitable byproduct of biodiesel production, to ethanol and
valuable co-products. Using a rational engineering approach
enabled by our previous studies of glycerol fermentation in
E. coli, two microbial platforms for the efcient production of
ethanolhydrogen and ethanolformate were developed. Product
yields and productivities in these strains were superior to those
reported for the conversion of glycerol to ethanolH2 or
ethanolformate and similar to or better than those reported for
the production of ethanol from sugars using engineered E. coli
strains. Additional improvements of these strains in order to
achieve very high-product titers are envisioned through further
increases in GldA and DHAK expression and the use of metabolic
evolution techniques. Metabolic evolution is a well-established
approach that has been successfully implemented in E. coli for the
efcient production of biofuels and other products (Zhang et al.,
2007; Yomano et al., 1998). Process-based improvements, including fed-batch cultivations and high-density cultures, are also
envisioned to further optimize the production of ethanol and coproducts hydrogen and formate.
Acknowledgments
25
1.5
20
1.2
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15
0.9
10
0.6
0.3
0.0
0
0
20
40
60
Time (h)
0.0
0
0
20
40
60
Time (h)
80
100
Fig. 10. Conversion of crude glycerol to ethanol and formate by strain SY04
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