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1963
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DRYING OF AIR
BY FIXED BED ADSORPTION
USING MOLECULAR SIEVES
by
James Irving Nutter
A Dissertation Submitted to the
Graduate Faculty in Partial Fulfillment of
The Requirements for the Degree of
DOCTOR OF PHILOSOPHY
Major Subject:
Chemical Engineering
Approved:
Signature was redacted for privacy.
ii
TABLE OF CONTENTS
Page
ABSTRACT
iv
NOMENCLATURE
vi
INTRODUCTION
Nature of Problem
Description of process and definition of terms
Scope of this research
REVIEW OF LITERATURE
Theory and Physical Properties of Adsorbents
Adsorbent structure and adsorption mechanisms
External and internal surfaces and properties
related thereto
1
2
10
12
12
12
21
22
28
35
36
4-2
4-2
4-3
4-3
44
4-8
52
55
55
57
59
66
7474-
75
iii
Page
Fixed Bed Adsorption Equipment and Economics
76
77
80
82
EXPERIMENTAL APPARATUS
90
PROCEDURE
97
102
102
102
105
111
125
134
135
145
149
163
169
170
176
ACKNOWLEDGMENTS
181
LITERATURE CITED
182
APPENDIX
192
192
Sample Calculations
199
iv
ABSTRACT
The rate of drying of air in a fixed bed of Type 4-A
molecular sieves was investigated.
Overall,
The
Inlet con
V
coefficients and. the pore and particle diffusivities were
essentially independent of flow rate.
The
VI
NOMENCLATURE
MTZ
molecule, ft.
a^
Cp
C^
CQ
Cr
dp
d.
pore
diffusivity, ft.2/hr.
Vil
D
P
Dpore
G'
G"
H.T.U.
kg
kg
K,Kg,Ks
molecular weight
N,Ng,Ns
Vlll
Ng
NMTZ
ps
gas constant
r*
radius, feet
rc
r
P
S
SQ
2
adsorbent mass flow rate, lbs. solid/hr. ft.
absolute temperature
time, hours
tg
tg
t^Tz
U
V
= tg - tg)
Vp
ix
sorbent
v
Wg
Wg
^MTZ
= Wg - Wg)
Wg
X*
X*
X*
X^
Xffl
Xp
ZMTZ
Zp
oc
P
^O
^
^
0
TT
Pi
<s
1
INTRODUCTION
Nature of Problem
Considerable attention has been given to the study of
adsorption, but recent developments in the production and in
the use of adsorbents have greatly increased the necessity
of finding simple and dependable design procedures.
One
Some
2
show.
ample, is 60F.
Figure 1.
Start of adsorption
About half-way
End of adsorption
Dew +100point + 6o
Bottom
Top
Bottom
Bottom
5
the bed during operation.
At the start of the operation the entire bed has been
regenerated to a residual water content which is in equilib
rium with air of -50F. dew point.
With more and more air passing through the bed, the up
6
saturation of the entire bed at breakthrough as the impor
tant considerations for operation and design of fixed beds.
Note also that the "S-shaped" wave of the air phase (Fig
ure 1) moves downward through the bed with time of operation
and is still within the bed at the end of the operation.
Recapitulating, during operation the fixed bed consists
of three zones, namely, (l) a zone at the inlet end of the
fixed bed where the adsorbent has become saturated and is in
equilibrium with the moist inlet air stream, (2) a zone at
the exit air end of the fixed bed where the dry air is in
equilibrium with the regenerated adsorbent, and (3) a mass
transfer zone (MTZ) between the equilibrium zones in which
the air stream water concentration is falling.
The time at which the exit air water content increases
to some arbitrarily chosen low value is called the break
through point (tg).
Figure 2.
1.0
0.95
Ratio of
water content
of exit to
inlet air,
C_
U
Co
to
0.05
0.0
I
J I
tE
WE
Time
Cumulative dry air
weight
9
content increase at this point is rapid enough that very
little error results by not specifying exactly what value
applies.
fine the length of the mass transfer zone as the time dif
ference (t,-, - t-n) or the cumulative dry air weight differJ2j
D
ence (Wg - W ) between the appearance of the breakthrough
point and the appearance of the bed exhaustion point.
These
10
Scope of this research
In this research the adsorption of water from air on
fixed beds of molecular sieves was studied.
The important
11
independent variables or process operating conditions, and
possibly assess the effects of scale-up, adsorbent poisoning,
or loss of adsorbing power on the use of the model in de
sign;
shape of adsorbent, (3) air stream flow rate, (4) inlet air
water concentration, (5) water concentration in the adsor
bent if the latter has not been fully regenerated, (6) bed
temperature, (7) bed pressure, and (8) size and shape of the
fixed bed.
Molecular sieve adsorbent was used in the experimental
work to develop and extend application of the isothermal
mass transfer zone (MTZ) method of fixed bed design.
The
12
REVIEW OF LITERATURE
Theory and Physical Properties of Adsorbents
In this section the theory of adsorption of gases or
vapors on solids is summarized.
Knowl
physical and
chemisorption respectively.
13
rent commercial adsorbents physical or van der Waals adsorp
tion generally occurs as will be apparent later.
The structure of zeolites (the Linde Company's synthet
ic zeolites are called molecular sieves) has been intensive
ly studied during the last 25 years.
This was
14
sociated oxygens, in a tight hexagon.
face to face, form a prism.
22
The number
(11).
The
These units
4.2 A diam.
15
Figure 3.
16
Rough shape
of aperaure
as shown by
Sodium ion
Figure 4.
outlines of
oxygen ions
17
occupy positions in the center of the 6-oxygen rings.
During water adsorption these ions may shift to permit paso
sage of water molecules through the 2.0 A diam. openings
(22).
cavity
This sug
H 2 0 ' where
Me
represents
pany's Type A molecular sieve is precipitated in a hydrothermal process as a fine white powder with a particle size
range of 1 to 5 microns and an average size of 2 microns
(22, 53).
18
drive off the water of crystallization.
The Linde Company's molecular sieves have such a high
affinity for water that they can reduce the proportion of
water in a gas or liquid to a fraction of a part per million.
Type A molecular sieves have been discussed extensively at
this time because they are used almost exclusively in this
research.
been adsorbed.
Honig (62) classifies the forces bringing about physi
cal adsorption as those associated with (l) permanent dipole
moments in the adsorbed molecule, (2) polarization (distor
tion of the charge distribution within the adsorbed mole
cule), (3) dispersion effects, and (4) short range repulsive
effects.
19
permanent dipole moment the necessary charges are present
already, whereas if the molecule is non-polar, the electro
static field will be able to induce a weak dipole in it.
For non-polar adsorbed molecules the magnitude of the ad
sorption potential will depend on the polarizability of the
molecule.
The surfaces
20
positive ions being screened by the oxygen ions.
Young
Heats of immersion
The asymmetrical
Water vapor
esu;
therefore
21
External and internal surfaces and properties related thereto
Arbitrarily the external surface of a solid adsorbent is
taken to include the surface of all the prominences, and all
the cracks which are wider than they are deep;
the internal
The term
Relationships such
Den
side surface areas of silica gel has also been proven negli
22
gible compared to the much greater adsorption on inside sur
face areas (32).
Equilibrium and minimum dew-point
Since an understanding of the mechanism of adsorption
involves equilibria, a discussion of this phenomena is in
order.
sorbent depends not only on the vapor pressure (p) but also
on the temperature (T), the nature of the gas, and the na
ture of the solid.
X* = f(p,T,gas,solid).
Type B is character
This type
Glueckauf (44) re
Pierce et al.(90)
Figure 5
Water
content
of solid,
ro
E Self - diffusing
Irreversible
F Multilayer
Self -sharpening
G Self-diffusing + multilayer
Linear not through origin
H Pore filling + multilayer
Linear
I Self - diffusing + pore filling
25
condensation concept.
similar to type B. .
Type H is similar to type F except that it shows satur
ation or filling of pore spaces at high coverage.
Type E
26
the occupied sites.
is:
X*
Bp
Xm
1 + Bp
(1)
where:
Xffl = monolayer adsorbent capacity
B
X* = mC*1</n
(2)
where:
m = a constant
n = a constant greater than unity
This classical isotherm originally was empirical, but has
since been derived by a suitable site distribution treatment
27
that assumed no appreciable interaction between adsorbed
molecules (98).
Multilayer adsorption is best represented by the
Brunauer, Emmett, and Teller (27) equation (B.E.T. equation),
and similar equations developed from the theories advanced
by Polanyi (91) based on the concept of adsorption potential.
The B.E.T. equation with certain modifications (26) can
qualitatively reproduce types B, E, F, G and H isotherms
(Figure 5)r but oversimplification in the basic assumptions
limits its general quantitative application (48).
This
(b - l)p
x*(Ps - P)
+
V
where b is a constant.
(3)
VPs
28
ity may be applicable.
The Linde Company's water and air data sheets (78) give
the latest equilibrium and minimum dew-point data for all
types and particle sizes of their molecular sieves.
These
5)
Eagleton
(35) presented
Dehler (32)
Mini
(35)
29
of the molecules in the adsorbed layer.
These theories
The reduction
The capillary
30
the walls of the pores have become lined with an adsorbed
monolayer (30, 38).
The relation
(4)
M
where
is Avogadro's number.
A great amount
31
in the attempts to determine the condition of the adsorbate
in the adsorbed layer.
An
32
mental data, or to determine the adsorption temperatures
where condensation m,ay occur (66, 67).
The capillary condensation theory was proposed origi
nally in an attempt to explain the hysteresis loop in type H
isotherms (113).
2 yTv
jr-gip cos 9
(5)
This
33
Studies of the melting point of an adsorbed film of
water on silica gel gave evidence that the film is not com
pletely identical in properties with ordinary water (82).
In this work the vapor pressure curve of the adsorbed water
showed no break at 0C, and also none down to -65C.
Pierce et al.(90) have contested the langmuir monolayer
concept of type B isotherms and have given some evidence
that capillary condensation is occuring even in the steeply
rising part of the isotherm.
A contact angle of
An
The non-
The former
Differential heats of ad
(39):
35
RT2T1
(7)
(In p2 - In p1)
-Ah =
t2
Ti
At ambient temper
-i
r ^C n
|- d X i
= o
L- d V.
- d t - W
"S
(8)
2) t - W
s
36
dC
?x
GA.
x
77
dz
+ ^x %
= o
(9)
3?
(10)
mW
3x
(11)
= o
d W
sJ
3v
The se-
37
quence of molecular scale processes involved, in adsorption
can be grouped into the following as given by Vermeulen and
Heister (107):
The
= D
v c
(12)
d)t
Alternatively, one may write these in polar or other
coordinate systems as desired.
In adsorption an equation in
This of the
38
\2,
?r\ ffr/
sin
#Q\
*9/
Sin
29
t?02
3c
(14)
3r2
<?]
The diffusion
39
ed or affected by interaction with the adsorbent surface.
The pore diffusivity is sometimes used in this case to de
scribe just the bulk liquid flow.
Particle diffusion as described by Vermeulen and
Heister (107) denotes diffusion in the adsorbed surface
layer or in the condensed phase.
-j j - = kgap(C -
0 )
(15)
CX is usually assumed to be a
pore
r2
dar
(16)
hS
i
40
(%
e.
%-
2xr .
2>t
"P
Xp =
T /o
(17)
Xrr^dr
<?r2
(18)
- <2r
c+
I
su
b*
as:
(19)
41
fusion are located in a very thin shell just inside the sur
face of the particle.
This approximation is
The variation of
In the
42
profile is approached in adsorption, or essentially plug
flow.
Rate and breakthrough curve data
The only usable rate and breakthrough data for molec
ular sieves is found in past research work by the writer
(86).
He did
4-3
Binary System Performance for Fixed Bed Adsorption Process
Performance studies for fixed beds are concerned with
breakthrough curves.
In
cvc 0
(X*/X* -
1)
r* =
(20)
(1 -
cvc^)
Thus
(l) irreversible
44
unfavorable (r* ^10).
Constant
The
Important
45
process information for this case is largely predictable
from expressions based on equilibrium concepts (41).
The
The generalized
46
The constant MTZ or "self-sharpening" adsorption has
perhaps been more extensively studied.
The continuity ex
(21)
c-w
In C/Co
'- 1
G'
-1
(22)
(bxS
47
has been semiempirically solved for only the irreversible
equilibrium (r* = 0) case in unpublished work by Acrivos and
Vermeulen (2).
next section.
= 1
exp -n
TT2
41T
n=l
(23)
,,2
G
W G,
+ 0.97
oG'dp
v; (t,v \
= 1 - exp G.
"o
- 1
C.G'd
~o" ~p
xb
+ 1 (24)
48
Vermeulen (85).
Constant separation factor conditions with strongly
favorable equilibrium and solid-phase diffusion controlling
has also been solved by Glueckauf and Coates (47).
Baddour
Vermeulen
G'
Z
H.T.U. =
bZ
=
(26)
Mr
49
Stoichiometric behavior is defined by these groups (10?):
XS
(bv
D -
(27)
Go
W - mW
c
0
ZP
s_
(28)
Pbx0
S.^L
(29)
VP
where the subscripts s and g refer to solid phase and gas
phase respectively.
of 5* and r*.
b
1
+
%g
(30)
%s
50
C/C0 =
(51)
J(r'HR, ZpMR)
J(r'NH,
2pNR) + [l - J(Kr,
r'ZpV][ exp(r-
l)H R (z; 1 )]
For smaller
Schmelzer et al.
(94) describe these for the constant MTZ and for adsorption
51
from liquid solutions;
(32)
This also requires changing equation 26 to:
Z MTZ
H.T.U. =
(33)
Linear
on the j^-factor.
controlling mechanism.
Schmelzer et al.(94) used logarithmic plots of mass
52
flow rate versus H.T.U. at various particle sizes to
present toluene adsorption on silica gel.
H.T.U.
53
and silica gel.
results are: (l) the higher the pressure the lower the
minimum dew-point, (2) the cooler the bed the lower the
minimum dew-point, (3) equilibrium capacity is higher at
higher pressures, (4) k
is inversely proportional to
Green (49)
54
initial start up periods, and decreasing activity with time.
He proposed a model to describe a heterogeneous chemical
reaction in a porous catalyst in which pore diffusion and
poisoning are important.
An adsorbent is commonly regenerated for reuse in one
of three ways: (l) exposure to a high temperature, (2)
exposure to a vacuum, or (3) displacement with a more
strongly adsorbed material followed by exposure to a high
temperature.
Baddour and
Design
Of greater impor
55
A recent sim
56
The effect of non-equilibrium conditions, caused by
diffusional resistances, was found to also increase the MTZ
length as it moved down the bed.
"
tB
(34)
Z
tE
or
WE
=
WB
(35)
_
WE
W )
B
57
and. is given by:
r
Z - f Z
MTZ
(36)
Z
58
toward the exit end at different speeds.
Between these
Based
59
Mass transfer coefficient method
The mechanism for water adsorption is important in
developing a method for checking the applicability of the
MTZ method assumptions and for determining the cumulative
dry air weight values of
and Wg.
A kinetic model de
A linear not
< CL
In
Vo
okSaP
c/c
Xfl'
o
VpWs
(37)
W + + 2
G'
for C <) C,
r 1 - CD/Co
okgap
F V^o
In
1 - C/C,
1 - eye, j
VPWS
-
G'
where C^ is given by:
2 +
X*G'
o
(38)
60
(39)
+ 1
W -
- ln(l - C/CQ)
X*G"
(40)
C G1
o
This concept
61
is, that time changes and fixed bed height changes are
directly and linearly proportional.
In place of a fixed
This is
62
Adsorbent out
Gas in
at flow, G
Gas conc.
to here,
C = C0 V
C 0
MTZ rear
Solid conc.
from here
boundary
MTZ front
boundary
Gas conc.
from here
Gas out
Figure 6.
x0
Solid conc.
to here
Adsorbent in
at flow, S 0
63
particle (equation 18).
Differential time (dt) is used since it is directly
and linearly related to differential bed height (dZ)
through the constant MTZ concept;
oC+
(41)
Co
Similar to gas
Figure 7
0.40
0.30
Water content
of solid,
X,lbs.H20
lb. solid
Linear approximation
( intercept = CC)
o.20
Molecular sieves
type 4A
o.io
0.005
0.010
0.015
0.020
66
expressions for each phase.
Since
Figure 8.
Water content
of solid, x
lbs. H 2 0
lb. solid
Equilibrium line
a
\>-Mechanism ratio lin
Operating line
CD
Wafer content of air, C
C0
lbs. H 2 0
lb. dry air
69
values.
Faxen equation.
This equation
70
defined by their ( X/dp0re) ratios, namely, below 0.01,
0.01 < ( X/d__ ) < 1, and above 1, respectively (84).
pore
The flow equations are given by Brown et al.(25).
The
71
pore diffusion model:
(42)
C/C =
C,W
+ 0.557
60D
v P n ,
pore ig
Kg
- 1
+ 1.15
- 1
+ 1.15
G W
- 0.0774
x5
Pbv
G/G, =
(4$)
ksap
fgCo
w -
4.63(10 5 )
'ksap (gGo
- 5.45(10 )
k-a-
5 P
frv
6
+ 1.15(10-4)
(b
In this equation particle diffusivity and pore diffusivity
were assumed equal so that the mass transfer coefficients
calculated from run No. 26 data could be used (87).
The
Figure 9
i.o
r
Mass transfer coefficient
models
v><r
0.8
Ratio of
0.6
water content
of exit to
inlet air, C/C Q
0.4
2.4
2.8
3.2
1.6
2.0
2.4
2.8
3.2
<3
VI
74
results of using this equation as compared to experimental
run No. 26 data.
75
references have been incorporated into the present experi
mental procedures.
The
Eagleton (35)
He also
76
(89):
6 (i -
e)
(44)
P
The air permeability method for measuring the interfacial
area of irregularly shaped particles is discussed by Allen
and Haigh (4).
Experimental porosities
Adsorp
77
tion processes that are economically better than past or
existing processes are mentioned.
(53)
(53)
(53)
dioxide concentration of less than lOppm., exit gas dewpoint less than -100F., 30 minute periods for each adsorb
ing, heating and cooling step of the cycle, and a 6-weight #
Figure 10.
in
/X
Outlet
cycle
zx
V
Fuel
Bed 2
Bed I
Heoter
Adsorption
Air
Purge
ggs in
Purge
gas out
Bed I
Bed 2
Bed 3
(Adsorp
tion)
(Heat
ing)
(Cool ing)
Furngce
Heat
Exchanger
Blower
Cooler
sorption
Air
f Annealing gas 1
Feed inlet
Dual
bed system
bed system
ZX
Coblina
gas in
80
design loading for carbon dioxide.
Automatic valving
The purifying of
For example,
In the last
81
The Linde Company had two types of molecular sieves
available initially;
82
PROPOSED MECHANISM FOR WATER ADSORPTION
ON MOLECULAR SIEVES
In order to develop satisfactory mathematical models
that describe the mass transfer process of water adsorption
on molecular sieves, it is necessary to postulate a
theoretical adsorption mechanism.
Various mathematical
It is
The
83
literature survey information offers sufficient evidence
for one to conclude that this fluid-solid activity is not
rate controlling, although it needs to be an essential part
of the overall adsorption mechanism (17, 22, 23, 62, 106).
Water molecules almost instantaneously displace the
relatively inert oxygen and nitrogen at the adsorbent
surface.
The
It is
84
the condensation profile is one similar to that of
capillary condensation and vapor pressure lowering of
concave surfaces.
The
The
If the
85
macro-scale system in describing a micro or molecular
scale system.
In the above theory the point of vapor pressure
lowering or driving force action is precisely located.
The theory permits explanation of some experimental
findings.
It is possible to theorize
located further into the unit cell cavity and may cause the
concave surface of the vapor-liquid interface to be smaller
and more effective than that for Type 4-A.
After the outermost unit cells have adsorbed the
86
required number of water molecules to form a condensation
interface, there is likely to be a continuous stream of
molecules condensing in the outermost unit cells and moving
toward the center of the adsorbent particle.
The
be distorted as the oxygen and nitrogen molecules counterdiffuse to the external surface and the bulk gas stream.
Thus, the condensation interface could be considered as
only a hypothetical surface;
87
the molecules into the first cavity acts on the water
molecules in the pore.
The total resistance to molecular transport in the
pores increases as the molecules penetrate further into the
particle.
An
88
to locate a heat release interface at the condensation
profile.
The
A suitable method
89
pressure lowering activity occuring in the outermost
unit cells, and the force interactions causing adsorption
on the internal surfaces of the cavities of the unit cells
are also essential parts of this postulated adsorption
mechanism, but their transfer rates are assumed to be
too fast to be controlling.
90
EXPERIMENTAL APPARATUS
The apparatus was designed to pass an air stream of
constant water content, temperature, and flow rate into a
fixed bed of adsorbent maintained in an isothermal condi
tion.
Figure 11.
A.
G.
Heating coil
B.
Pressure regulator
H.
G.
I.
D.
Water saturator
J.
Dew-point potentiometer
E.
Entrainment separator
K.
F.
Needle valve
psychrometrie unit
Air
supply
ii
cooling
gas
vo
ro
Vent
Vent
93
94
was possible to drain both saturators by back pressuring air
through this part of the system.
The
water content of the air stream entering the fixed bed drier
was controlled at a given temperature by the saturator pres
sure.
pressure regulator.
The
5/8 inch copper tubing line following the heating coil was
fitted with a tee so that moist air could by-pass the drier.
Both lines leaving the tee had shut-off valves.
Figure 12 shows details of the fixed bed drier (H).
The
fixed bed drier itself was } inch standard brass pipe (0.628
inch I.D.), and 12, 18, or 24 inches in height as required
95
They gave
connected to the air lines above and below the fixed bed
drier.
It operated
96
supplied by passing nitrogen gas from a pressure cylinder
through a bath of liquid nitrogen, and then into the instru
ment where it impinged on the back of the mirror.
This
97
PROCEDURE
Type 4A molecular sieve adsorbent, purchased from the
Linde company, Division of Union Carbide Corp., Tonawanda,
New York, was supplied in three different lots.
Two lots
31, were made with the -8+9, and the runs from No. 35 to No.
38 the -9+10 screened fraction of spherical particles.
Runs
sorbent was the chief reason for using spherical beads from
other than the -8+9 Tyler mesh size.
98
The pellets of molecular sieves were crushed in a one
quart Abbe ball mill to obtain the -8+9, -9+10, -10+12,
-14+20, and -24+32 Tyler mesh screened fractions of granular
particles.
the screening.
Each adsorbent
99
stirred occasionally while being regenerated.
The following sequence was followed for a typical
breakthrough run.
The
drum was filled with water and the bath temperature adjusted
to that required for the particular run.
the bath was turned on.
Air agitation of
The
point and dry bulb temperature, and the wet and dry bulb
temperatures of the air leaving the dew-point instrument
were measured.
100
flowmeter temperature), (6) bath temperature, and (7) baro
metric pressure.
Sim
A series
In this man
The
The instru
101
imately one to two hours after the exit air dew-point reach
ed the dew-point of the inlet air.
102
EXPERIMENTAL RESULTS AND DISCUSSION
Results and Data Interpretation
Interpretation of breakthrough data taken for a fixed
bed operation consists of fitting the mathematical
relationships thought applicable to the experimental data,
thus establishing the applicability of the equations used.
It was possible to postulate a theoretical adsorption
mechanism for the air-water-molecular sieves (Type 4-A)
system by evaluating the effect of several variables on the
mass transfer and by comparing mathematical models of
mechanisms with the experimental data.
The pore and particle diffusion mathematical models
are thought applicable to the postulated rate determining
mechanism.
Dew-
103
Run no. 26
Ratio of
water content
of exit to
inlet air, 0.4
C
Co
1.2
1.6
2.0
2.4
was 0.593 0.03 for spherical beads and 0.593 + 0.06 for
granular particles.
The
material
-r
1m
actual bed
calc. bed
weight gain'weight gain
= 100'
105
integration procedure giving the area above the breakthrough
curve for the entire run.
The errors ob
can be used to
The
was
The value of
106
The slope of a plot of In (C/CQ) versus WQ can be used
to calculate k a (see equation 37) This plot for run No.
S P
26 is given in Figure 15. Eagleton (35) determined k^a^
by using the slope of the best line drawn through the ex
perimental points up to the discontinuity point (C^).
In
close to zero.
Figure
Each
Fig
ure 16 shows the results of this procedure for run No. 26.
Figure 14.
0.8
0.6
0.4
0.2
Run No. 26
0.1
1.8
2.0
2.2
2.4
2.6
Corrected cumulative dry air weight, W e , lbs.
2.8
Figure 1$.
1.0
Run No. 26
0.8
0.6
0.4
Log ( )
uo
0.2
0.1
1.6
1.8
2.0
22
2.4
2.6
Corrected cumulative dry air weight, W c , lbs.
2.8
Ill
It was found that
k a
g p
and
correspondingly change
Only re
kga
- C =
The difference
Figure 16.
C/Co=o.io
C/C 0 =020
Ratio of
water content
of exit to
inlet air,
C
Co
Experimental
Run No. 26
C/Co = 0.50
C/Co = 0.40
C/Co =0.30
1.2
1.4
16
1.8
2.0
22
24
26
28
3.0
32
3i4
114
Table 1.
Bed
Bed
temp.
Run weight
No. (grams) (F.)
Flow
Inlet conMTZ
Particle
rate
centrtion
height
size (lbs. air/ (lbs. H 0/
P
ZMTZ
(Tyler
Mesh) hr. ft. )
lb. air) (inches)
2 50.49
3 50.65
4 50.74
5 49.38
6 71.18
7 92.61
8 90.66
9 70.81
10 50.39
11 50.58
12 70.15
13 71.05
14 49.63
15 49.19
17 91.67
18 92.48
19 91.52
20 91.96
21 70.58
22 49.80
23 49.19
24 48.27
25 70.47
26 70.90
27 90.30
28 49.24
29 91.24
30 89,85
31 69.90
33 70.32
34 70.72
35 69.45
36 70.93
38 70.36
Ba
B
B
B
8+9 B
- 8+9 B
- 8+9 B
- 8+9 B
- 8+9 B
8+9 B
8+9 B
8+9 B
- 8+9 B
8+9 B
- 8+9 B
- 8+9 B
8+9 B
8+9 B
8+9 B
8+9 B
- 8+9 B
8+9 B
- 8+9 B
- 8+9 B
8+9 B
8+9 B
- 8+9 B
8+9 B
8+10B
8+10B
8+10B
- 9+10B
9+10S
aB
67.5
71.1
65.8
67.3
65.9
68.8
65.3
66.8
66.4
80.9
80,3
80.6
79.9
80,4
79.7
79.8
80.0
80.0
80.2
79.6
90.0
90.9
90.4
89.9
90.0
90.0
90.0
90.1
90.0
70.5
70.4
70.3
70.6
70.4
8+9
8+9
8+9
8+9
8+9
1096
1118
1131
1131
1097
1107
469
469
471
1139
914
913
912
912
915
913
914
913
913
900
913
913
914
915
914
914
912
912
909
915
915
915
913
915
0.01101
0.01137
0.00988
0.01042
0.00988
0.01065
0.00998
0.01065
0.01119
0.01750
0.01244
0.01811
0.01841
0.01222
0.01870
0.01374
0.01291
0.00784
0.00799
0.00772
0.01870
0.01542
0.01634
0.01542
0.01572
0.01083
0.01750
0.01083
0.01119
0.00988
0.00571
0.01222
0.00860
0.00860
11.620
11.180
10.720
12.620
10.050
11.290
5.110
5.240
5.830
11.670
7.670
11.260
9.920
8.140
11.170
10.340
9.400
8.290
7.770
8.400
9.410
9.520
11.660
10.910
10.650
9.500
10.460
9.890
8.770
8.110
7.250
8.770
7.740
7.760
115
Table 1. (Continued)
Inlet con
MTZ
Flow
Particle
centration
height
rate
size
Bed
(lbs. H20/
ZMTZ
Run weight
mp* (Tyler (lbs. air/
lb. air) (inches)
No, (grams) ( F.)
Mesh) hr. ft. )
39
40
4-1
42
45
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
68.17
68.39
60.93
61.80
62.10
69.05
68.76
66.06
65.45
63.74
63-07
64.66
63.71
63.87
65.00
64.82
68.70
70.52
62.66
62.50
62.61
66.51
65.58
66.59
69.14
63-91
60.84
61.36
60.03
69.39
68.24
68.06
65.62
69.72
63.81
90.0
89.9
90.0
90.1
89.9
90.0
90.0
90.0
80.4
80.5
80.3
79.8
80.0
79.6
79.9
80.0
70.5
70.0
70.0
70.3
69.9
69.8
69.7
70.0
66.1
80.2
90.2
90.0
89.6
80.0
80.0
79.7
89.9
89.6
79.7
- 9*9 >B
- 8+9 B
-14+200%
-14+20G
-14+20G
- 8+9 B
- 8+9 B
- 7+8 G
- 8+10G
- 8+10G
- 8+10G
- 8+10G
- 8+9 G
- 8+10G
- 8+10G
- 8+9 G
- 8+10B
- 8+10B
-12+14G
-12+14G
-12+14G
- 7+8 G
- 7+8 G
- 7+8 G
- 8+9 B
8+9 G
-24+32G
-24+32G
-24+32G
- 8+9 B
- 8+9 B
- 8+9 B
- 7+8 G
- 8+9 B
- 8+9 G
664
452
147
294
444
664
973
443
664
444
663
972
442
663
972
443
663
443
294
147
442
663
972
810
972
443
294
148
973
992
973
663
812
971
0.01542
0.01542
0.01512
0.01542
0.01542
0.00968
0.00988
0.01542
0.01572
0.01542
0.01265
0.01244
0.01222
0.01008
0.01027
0.01027
0.00988
0.00988
0.00988
0.00988
0.01008
0.01027
0.01027
0.00988
0.01101
0.01542
0.01542
0.01542
0.01542
0.01542
0.01008
0.00571
0.01542
0.01542
0.00784
6.240
7.170
1.463
0.939
1.233
5.410
6.640
3.320
3.258
4.888
4.375
3.991
4.782
1.925
2.435
4.188
5.405
5.448
1.533
0.939
1.040
3.708
5.380
5.980
8.032
4.558
1.476
1.706
0.715
9.770
9.568
7.825
3.155
9.418
3.992
116
Table 1. (Continued)
PQT.-H nio
q
Run weight
Bed
tmp*
63.96
64.32
62.19
63.40
69.97
69.8?
70.48
64.63
64.66
69.91
80.0
90.2
89.8
90.2
91.0
80.1
69.9
89.9
90.1
90.4
Inlet concentration
^lbSe
hr. ft. )
(Tyler
No. (grams) ( F.)
Mesh)
74
75
76
77
78
79
80
81
82
83
Flow
rate
r 8+10G
- 7+8 G
-10+12G
-10+12G
- 8+9 B
- 8+9 B
- 8+10B
- 7+8 G
-10+12G
- 8+9 B
MTZ
height
ZMTX
^lbS*
lb. air) (inches)
0.00784
0.01572
0.01485
0.01542
0.00681
0.00460
0.00336
0.01542
0.01542
0.00988
665
443
295
442
972
972
971
443
442
972
1.908
3-272
2.008
1.963
7.190
7.875
8.413
3.4-17
2.698
6.410
Some
Particle diffusivities
117
Glueckauf and Coates (47):
60 5^
k A
(46)
The
118
Table 2.
Inlet con
centration,
C_
Run
No.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
36
38
(lb.
H2O/
lb. air)
0.01101
0.01137
0.00988
0.01042
0.00988
0.01065
0.00998
0.01065
0.01119
0.01750
0.01244
0.01811
0.01841
0.01222
0.01870
0.01374
0.01291
0.00784
0.00799
0.00772
0.01870
0.01542
0.01634
0.01542
0.01572
0.01083
0.01750
0.01083
0.01119
0.00988
0.00571
0.01222
0.00860
0.00860
Overall
rate
coefficient,
Gas phase
rate
coefficient,
k a
Solid phase
rate
coefficient,
Ksap
-,
(lb. air/
(hours-* ) hr. lb. solid)
3.080
3.475
3.090
3.100
3.213
2.942
2.950
2.740
2.667
4.770
4.227
4.600
5.300
3.892
5.350
3.883
5.315
2.693
2.842
2.560
5.760
4.315
3.860
3.695
4.282
3.692
4.795
3.402
3.490
4.040
2.302
3.985
3.600
3.942
317
315
428
502
378
430
447
111
190
415
504
240
435
982
530
734
548
205
586
293
536
290
277
428
384
365
278
386
274
529
569
314
590
655
(hours'*1)
3.155
3.490
3.090
3.121
3.250
2.968
2.995
2.855
2.710
4.848
4.280
4.855
5.518
3.928
5.345
3.920
5.410
2.703
2.873
2.600
5.825
4.455
3.940
3.738
4.345
3.760
4.890
3.445
3.590
4.111
2.360
4.065
3.645
3.992
119
Table 3
Gas phase
Plow
Overall
rate
Solid phase
rate,
rate
coefficient,
rate
G
coefficient,
k a
coefficient,
k s ap
Run <lbs- a ir/
Vp ,
(lbs! air/
,
No.
hr. ft. )
(hours ) hr. lb. solid)
(hours )
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
434
664
452
147
294
444
664
973
443
664
444
663
972
442
663
972
443
663
443
294
147
442
663
972
810
972
443
294
148
973
992
973
663
4.483
4.850
393
309
22.170
11.260
701
10.870
1247
14.370
3.310
3.550
14.100
3.300
3.508
12.630
10.560
9.120
7.280
11.020
13.330
8.682
11.110
10.750
3.290
3.958
13.930
12.100
6.715
4.200
4.893
5.652
4.412
10.840
42.150
13.700
24.220
5.550
3.700
2.228
12.800
405
443
1345
714
715
858
936
2738
778
984
1077
352
483
1166
760
528
396
502
800
391
752
1537
2250
1570
471
380
419
940
4.550
4.962
12.900
10.900
9.350
7.435
11.350
13.480
9.150
11.220
11.000
3.352
4.000
14.170
12.830
6.840
4.260
5.050
5.675
4.605
11.270
45.100
13.880
24.870
5.680
3.755
2.248
13.060
120
Table 3
(Continued)
Gas phase
Flow
Overall
rate
Solid phase
rate,
rate
coefficient,
rate
G
coefficient,
k a
coefficient,
Ksap
Vp
(lbs ? %ir/
Run (lbs. dry air/
No.
hr. ft. )
(hours ) hr. lb. solid) (hours )
72
813
971
665
443
295
442
972
972
971
443
442
972
73
74
75
76
77
78
79
80
81
82
83
Table 4.
4.512
7.950
8.990
8.630
13.960
18.450
2.690
1.566
1.160
8.875
12.200
5.070
Flow
ration,
Bun
No.
4.538
8.080
8.630
9.065
14.670
19.160
2.680
1.573
1.158
9.190
12.860
4.635
378
1284
821
444
599
758
509
518
746
695
591
935
rate,
hr. ft.2)
0.01101
1096
3
4
5
0.01137
0.00988
0.01042
1118
1131
1131
Particle
diffusivity,
Dp(16)
(ft.2/hr.)
2.667
2.930
2.613
2.640
Pore
diffusivity,
Vre(16)
(ft.2/hr.)
2.40000
2.51100
2.46000
2.73000
121
Table 4. (Continued)
Run
No.
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
36
38
39
40
41
42
43
44
Inlet con
centration,
o
(lb. H20/
lb. air)
0.00988
0.01065
0.00998
0.01065
0.01119
0.01750
0.01244
0.01811
0.01841
0.01222
0.01870
0.01374
0.01291
0.00784
0.00799
0.00772
0.01870
0.01542
0.01634
0.01542
0.01572
0.01083
0.01750
0.01083
0.01119
0.00988
0.00571
0.01222
0.00860
0.00860
0.01542
0.01542
0.01512
0.01542
0.01542
0.00968
Flow
Particle
Pore
diffusivity, diffusivity,
rate,
G
6
6)
Dp(10
D_
v
(lbs. air
~"p
'
"poreXio )
hr. ft.2) (ft.2/hr.)
1097
1107
469
469
471
1139
914
913
912
912
915
913
914
913
913
900
913
913
914
915
914
914
912
912
909
915
915
915
913
915
443
664
452
147
294
444
2.748
2.512
2.533
2.415
2.292
4.105
3.620
4.110
4.665
3.325
4.520
3.318
4.575
2.288
2.432
2.200
4.930
3.772
3.334
3.163
3.676
3.180
4.137
2.915
3.037
2.963
1.702
2.930
2.158
2.362
3.850
4.200
3.970
1.948
2.575
2.800
(ft.2/hr.)
1.83000
1.42800
1.21600
1.02700
2.22000
2.72000
2.61000
3.96000
3.25000
1.90400
M
2.16000
1.33800
11.86200
2.52000
3.40000
2.88000
2.16000
2.07000
1.55000
2.48000
1.83600
1.24600
1.71000
0.91000
0.62000
0.87000
0.48000
0.42600
1.66200
2.36000
0.14010
0.07910
0.11710
1.45700
122
Table 4. (Continued)
Inlet con
centration,
0
Sun
No.
<lb-
H20/
45
46
47
48
49
50
51
52
55
54
55
56
57
58
59
60
51
62
65
64
65
66
67
68
69
70
71
72
75
74
75
76
77
78
79
80
0.00988
0.01542
0.01572
0.01542
0.01265
0.01244
0.01222
0.01008
0.01027
0.01027
0.00988
0.00988
0.00988
0.00988
0.01008
0.01027
0.01027
0.00988
0.01101
0.01542
0.01542
0.01542
0.01542
0.01542
0.01008
0.00571
0.01542
0.01542
0.00784
0.00784
9.01572
0.01485
0.01542
0.00681
0.00460
0.00556
lb. air)
Flow
rate,
Particle
Pore
diffusivity, diffusivity,
664
975
445
664
444
665
972
442
663
972
445
665
443
294
147
442
665
972
810
972
443
294
148
975
992
975
665
812
971
665
445
295
442
972
972
971
5.000
15.410
7.860
6.740
5.560
8.190
11.400
6.600
8.090
9.500
2.420
2.890
4.I9O
5.790
2.020
5.090
6.040
6.780
5.895
9.540
2.910
0.895
1.605
4.800
5.175
1.905
15.600
5.857
6.850
6.230
10.820
6.120
7.990
2.267
1.551
0.855
Wlo6)
(ft.2/hr.)
1.64500
14.47000
2.59000
2.50000
1.45000
2.49000
4.45000
2.99000
5.76000
4.69000
0.95500
1.45800
0.55200
0.31000
0.17780
4.53000
4.20000
6.22000
1.83600
4.81000
0.02350
0.00945
0.01495
5.06000
2.04000
1.43500
10.19000
2.03000
3.68000
5.47000
6.90000
0.56600
0.95500
1.59800
1.14700
0.40700
123
Table 4. (Continued)
centration,
Flow
^ate,
Particle
Pore
diffusivity, diffusivity,
Run
No.
lb. air)
V10^
Dpore(16)
(ft.2/hr.)
81
82
0.01542
0.01542
443
442
10.970
5-360
6.73000
0.63900
83
0.00988
972
3.920
2.66000
124
Table 5
Arithmetic
mean
Calculated
porosity
Pasizele
dSmeter
(Tyler mesh) (inches)
- 8+9 Ba
- 8+10B
- 7+8 Gb
- 8+9 G
- 8+10G
-10+12G
-12+14G
14+2G
-24+32G
aB
0.0855
0.0790
0.1015
0.0855
0.0790
0.0600
0.0505
0.03940.0236
Experimental
porosity
0.453
0.382d
0.393e
0.434
0.398
0.418
0.418
0.424
0.431
0.436
0.448
(ft>2/
lb. solid
0.445
0.445
0.416
0.423
0.431
0.443
0.443
0.448
0.456
11.84
10.87
10.59
13.22
14.70
19.06
22.90
30.60
-
used
It then de
Figure 17.
0.24
2000
0.20
approximation
Linde Company
0.24
Water content
of solid, X*
lbs H,0
lb solid
'oo
approximation
temperature
0.22
ru
<J\
0.20
Company
0.24
approximation
Bed temperatures:
0.22 -
0.20 -
a
x
70 F _
66.5e F
Inlet air water content, C0, (lb H0/lb dry air) x 10'
12?
that of the fixed bed originally (e.g., that of the
constant temperature bath).
No measureable difference in
Order of mag
This is
the major requirement for the use of the simple MTZ design
procedure, and was extensively investigated in previous
work (86).
These
Figure 18.
Figure 19.
Figure 20.
129
T
mesh
-~7~.
--a^inish
_
,----=b"j2 3h_
~~~
*"turvesA.B,C.D
j),1 oronulor
gronulor particles
*9 mesh
iphericol beads
Adsorbent particle sites:
i o -8+9mesh * -14+20mesh
-7+8mesh -24+32 mesh
-K)+I2mesh
002
004
ooe
008
010
0.12
_L 0.16
0.14
Bed temperture:CO*F
Bed height : 19.679inches
_ Adsorbent portide sixes:
o -e+9mssh fraction
e -8+10 mesh fraction
i
Granular
particles
^/""Gronulor
0
particles
Spherical
beads
_
-
ri
0
0.02
004
0.06
o.oe
40
0.10
0.12
0.14
i
Gronulor
particles
Maximum
exit oir
temperature
i
^
Gronulor
particles^/
20
'
-
Spherical
beads
i
0
0.02
i
. 004
006
ooe
010
012
bed)
0.16
130
2.2
iiiiir
1.8
MTZ length,
w E -w B ,
lbs. dry air 14
C0S 0.01095
0=0.01750
l.O
0.6
Co= 0.01552
J
40
J
80
120
160
131
2.2 -
.8 -
MTZ length,
wrwB,
lbs. dry air
.4 Flow rate =
o
.0-
40
80
120
160
Figure 22.
132
graphs cover a representative sample of past molecular
sieve experimental data (86).
Bed diameter is usually fixed by capacity require
ments and adsorbent particle size.
Hence it was de
Pressure has
A pressure of 760 mm
133
Table 6.
Maximum
System
- 8+9 Ba
- 8"lCffi
- 7+8 Gb
- 8+9 G
- 8+10G
-10+12G
-12+14G
-14+20G
-24+32G
972
972
972
972
664
442
443
452
443
4-3.8
4-3.440.7
39.7
39.7
39.3
38.8
38.2
37.6
aB
bG
(mm Hg)
4-450
64
70
60
56
66
96
239
4-7
4-9
48
47
37
17
17
19
17
As
134
runs (Nos. 75 and. 81, and Nos. 77 and 82) show no loss in
adsorbent capacity, and in fact, no difference in adsorption
characteristics.
The adsorbent
The bed
In
135
Mass transfer zone heights
If the
Figure 23.
Figure 24.
137
12
iTi
10
MTZ
height,
ZMTZ 8
inches
ai
10
12
16
14
18
20
12 I
o 0
Spherical beads
(-8+9 mesh)
MTZ
height,
Particle sizes
o x -8+9 Tyler mesh fraction
f -8+10 Tyler mesh fraction
ZMT2'
inches 6
Granular particles
(-8+9 mesh)
10
__L.
12
14
f 443Ibs/hrft
16
18
20
Figure 25.
14
12
MTZ 10
height,
ZMTZ
8
inches
200
400
600
aT=66.5F
800
1000
1200
140
12
10
__
-8+10 mesh fraction spherical beadsx -7+8 mesh fraction granular particles
a -12+14 mesh fraction granular particles
MTZ
height
Z MTZ 6
inches
4
200
400
600
800
1000
141
Bed temperature:90F
Bed height : 19.875 inches
Inlet concentration:0.01542 lbs H20/lb air.
Particle sizes:
o -8+9 mesh fraction
x - 7+8 mesh fraction
v -10+12 mesh fraction
a -14+20 mesh fraction
f -24+32 mesh fraction
18
14
10
MTZ
height,
7
'MTZ
inches
Spherical
beads
x
7
7
Granular
particles
0
200
400
600
800
1000
142
viation from each line is greater than the difference be
tween the isotherms.
Dotted
Apparently
The flow
Figure 28.
MTZ 3
height,
Z MTZ
inches 0
1
I
1
1
1
Bed temperature: 90F
Bed height: 19.875 inches
Inlet concentration: 0.01542lbs HjO/lb air
Air flow rates :
X 972 lbs/hr ft?
663 lbs/hr ft2
t 443 lbs/hr ft2
i 294 lbs/hr ft2
147 lbs/hr ft2
I
f
y/
A
w
y
/i
Granular
particles
1
0.02
1
0.04
i
0.06
i
0.08
i
o.io
145
the various breakthrough curve models (equations 57 38,
40 or 51) give analytical expressions that describe the ef
fect of the independent variables on the design parameters.
Using equation 40 - the overall solid phase resistance
model - for calculating Wg, and an empirical expression ob
tained from run No. 26 data for Wg, one finds:
2.148 C G'Z
^MTZ
=~ ( 4 7 )
1.2 X*G*
0
+
(48)
Vp
It appears that
the slope of the ZMTZ versus CQ line reflects the nonconstant character of the equilibrium parameter (r*).
Further work is necessary to determine how these relation
ships function as zero inlet concentration and zero flow
rate are approached.
Figures 29, 30
The graphs of
Figure 29.
Figure 30.
Figure 31.
147
~i
Overall
rote
coefficient,
K. 'p. 3 hours I
_l
10
0L
4
Inlet
Solid
5!phase
rate
coefficient
k, a
hours-i 2
7 V 70 F Bed T
0 8 * 80 F Bed T_
0 0 0 90F Bed T
o V 0 13.875
o 7 ol9.875"
25.875"
I
12
16
14
18
20
o Vo 13.875"
o Va 19.875"
25.875"
I -v
4
~i
12
10
V VT70
(lb.
14
16
I8_
20
800
Gas
600
phase
rate
coefficient,
T = 70 F
T - 80 F y
kg Op,
400 !
lbs. H20
o
T = 90 F
^'^slid^units^ zoo|
o V a 13.875" Bed ht.
o V o 19.875" Bed ht
25.875" Bed ht
10
V ? V 70 F Bed
o o 80 F Bed
on 90 F Bed
T.
T.
T.
12
14
16
18
20
(lb. HgO/lb. dry air)x io3
148
and are utilized for adsorber design in the same way.
The
It also has a
Thus
Appropriate
in a ka_
s p value is observed
for a considerably larger change in the corresponding
kgap
value
149
in this research for
k a *
g p
However, the
data are
It appears that
K ap
s
Particle dif-
The
Internal re-
Figure 32.
,
14
12
j-
Bed temperature: 80 F
Particle size:
o x - 8 + 9 Tyler mesh fraction x
-8+10 Tyler mesh fraction
Granular
particles
10
Overall rate
coefficient,
K 8 Op, hours" 1 6
4
Spherical
beads
x 9 7 2 Ibs./hr. ft2
o 914 Ibs./hr. ft?
2
8
J
:
10
I
12
I
14
I
18
20
Figure 33*
Figure 34-.
Figure 35
153
i
Overall rate
coefficient, 4
T *66.5*F
K s Op, hour*"'.
A-
Bed heights:
V 13.875 inches
_0x 19.875 inches
_L
200
400
600
800
1000
1200
Solid phase
rate
coefficient,
kgOp,
T.90'F
"*7766VF
Bed heights: x 13.875 inches
0 v 19.875 inches
1 25.875 inches
hours* 1
200
400
600
600
1000
1200
600
Gas
phase
hast
rate
coefficient,
k, Op.
500
400
300
T * 66.5
M - 200
(hr.Xlb. solid)
100
200
400
600
800
1000
BOO
Figure 36.
50
40
30
Overall rate
coefficient,
1
20
K s a p , hours" 1
10
0.04
0.06
0.08
0.10
Figure 37.
r~
inches
Particle
diffusivity,
D.p
(ft"/hr.)xl06 2
o V 13.875
0 Vq 19.875
25.875
water content
Figure 38.
Figure 39*
Figure 40.
159
Pore
diffusivity, 4
beods): 0.065-0.093
ht. V 7 V 70 F Bed
ht. 00e 80*F Bed
ht. 0 90F Bed
inches
temp,
temp,
temp.
"pore,
(ft Z /hr.)*l0 6
80 F a 9
: 1
Partiel
Diffusivity, 4
Bed heights
0 V 13.875"
o v 19.875'
i ev 25(875"
4
Inlet air
10
12
14
1
16
18
20
Pore
diffusivity, '
Dpore
(ft. 2 /hr.)xl0 6 .
Spherical beods
10
12
14
16
18
20
160
sistances are isolated from the resistances at the external
surface of the particles when Dp 0re is independent of the
operating variables (e.g., C Q and G).
Figure 39 indicates
The difference
Pore
mathematical model.
Relationships of some
variables to D
are difficult if not impossible to expore
plain without this understanding.
At present Dp 0re is
Figure 4-1.
Pore
diffusivity,
Dpore >
(ft.2/hr.) x I06
Bed
o
temperature
80 F.
90 F.
0.10
Adsorbent
0.15
0.20
163
used, as a convenient estimating function since it is a
macro-scale defined term used in this molecular scale sys
tem of water adsorption on molecular sieves.
In Figure 42 Dp 0re appears to be independent of air
flow rate.
Hence
water saturation.
The eight independent variables listed in the intro
duction have been thoroughly scrutinized as to their im
portance in molecular sieve water adsorption.
By consider
Figure 42.
T= 66.5 F
Pore
diffusivity,
D'pore
r
9
(ft.2/hr.)
_Z
3U375
vvv
t n-0^
V
J= 66. 5F
x I06
Li 25.875"
200
400
-V-
_ T __
Bed heights
V 13.875"
o V 19.875"
25.875"
600
800
(z):
inches
inches
inches
1000
1200
166
on W-g).
Reproducibility
These
controlled the maximum humidity attainable, and the saturator pressure requirement limited the low humidity value.
Actual experimental conditions in this research limited the
Figure 45.
0.8
Ratio of 06
water content
of exit to
inlet air, 0.4
0.2
1.8
2.2
2.6
3.0
3.4
3.8
4.2
169
range to 25 - 80# relative humidities.
upsetting; variables and external constraints
In adsorption operations there are several variables
which can upset any mathematical model and equations that
may be used.
MTZ
MTZ
170
RECOMMENDED DESIGN PROCEDURES AND EQUATIONS
FOR ADSORBERS USING MOLECULAR SIEVES
The information required for design purposes and for
determining or understanding the molecular sieve adsorption
mechanism is the exit air stream concentration as a func
tion of the cumulative variables (e.g., time, dry air passed,
or bed position).
In design
is
and Wg
Both the
171
research.
The design procedures and the models developed for
water adsorption on molecular sieves involve two approaches.
One method utilizes mass transfer coefficients; the other
considers diffusivities in order to approximate the postu
lated adsorption mechanism.
culate values of Wg and
In
= 1.0.
The
172
tions 37 38 or 40.
1.875[W(C/c
= o.75) ~
VB
= wE - wB
(49)
exactly.
W =
XSWs
(x; -oc)
(50)
W s Td p G '
cCW
w =
(5D
ln(l - C/CQ)-1
(x; - oc)
72 q(i- e )v2c0Bpore
- (1 - G/G Q )
173
Equation 51 exactly duplicates the experimental breakthrough
curve data.
Derivations of equa
50 or equation 51*
w s Tra5 G '
<52)
WE - WB = 3.842 (X. 0
2,
72 Pg(1- S)/0oBpore
Figure 44.
06
Ratio of
water content
of exit to
inlet air, -0-
O
Vi
04
-flip
oo Exp.
l u 2_l
L
28
3.2
Cumulative
Run
conditions:
Inlet
run
Run
concentration
Molecular
sieve
Flow
(lb.
rate
3.4
(lb.
(beads)
dry
Bed
height
Bed
temperature
H20/lb. air)
alr/hrj
(inches)
(*F)
3.8
4.2
4.6
26
0.01542
0.078" to
1.969
19875
89.9
0.00799
0.093"
0.078"
1.963
19.875
80.2
to
0.093
no.
176
CONCLUSIONS AND RECOMMENDATIONS
The conclusions reported previously by the writer for
water adsorption on Type 4-A molecular sieves apply to the
present research (66).
The important
all runs.
and 25.875 inch bed heights, with all other run conditions
the same, showed that the MTZ length is independent of bed.
height for Type 4-A molecular sieves in water adsorption.
4-.
5.
were obtained for MTZ heights versus inlet air water con
centrations at constant bed temperature and flow rate con-
177
itions.
These linear
temperature.
6.
on MTZ heights.
The increase in
178
rate conditions.
obtained for Z,
versus C.
o
ml7
i'lTZi
k g ap and
The effect of CX un K a .
o
s p'
flow rates.
13.
was obtained.
15.
diffusivity.
17.
179
the 0 to O.75 C/CQ range of inlet air water concentrations.
18.
180
sizes and pellets of molecular sieves available.
24.
181
ACKNOWLEDGMENTS
The author wishes to thank Dr. George Burnet, Jr. for
helpful assistance during the course of this work, and also
the Chemical Engineering Department, Iowa State University,
Ames, Iowa, for the financial assistance in support of this
work.
182
LITERATURE CITED
Acrivos, A. On the combined effect of longitudinal
diffusion and external mass transfer resistance
in fixed bed operations. Chemical Engineering
Science. 13: 1-6. I960.
and Vermeulen, T. Pore diffusion. In
Vermeulen, T. Separation by adsorption methods.
Advances in Chemical Engineering. 2: 177-178.
1956.
A daw son, A.
Physical chemistry of surfaces.
New York, New York, Interscience Publishers,
Inc. I960.
Allen, J. A. and Haigh, C. J. The permeability
method for the measurement of surface areas of
fine powders. Journal of Chemical Education.
31: 354-356. 1954.
Anderson, R. M. and Whitehouse, A. M. Poisoning in
fixed beds of catalysts. Industrial and En
gineering Chemistry. 55: 1011-1014. 1961.
Bacon, L. R. Measurement of absolute viscosity by
the falling sphere method. Journal of the
Franklin Institute. 221: 251-273 1956.
Baddour, R. F. and Geddes, R. L. Deactivation and
reactivation phenomena during charcoal adsorp
tion of hydrocarbon gases. Chemical Engineer
ing Progress Symposium Series. 55 No. 24:
37-44. 1959
and Gilliland, E. R. The rate of ion ex
change. Industrial and Engineering Chemistry.
45:
250-357.
1952.
183
12.
13.
14.
15.
16.
17.
16.
de Boer, J. H.
Catalysis.
19.
Adsorption phenomena.
8: 17-161. 1958.
Advances in
20.
21.
22.
Breck, B. W. , Eversole,
G., Hilton, R. M.,
Head, T. B. a^d Thomas, T. L. Crystalline
zeolites. I. The properties of a new synthetic
zeolite, type A. Journal of the American Chemi
184
cal Society.
23.
78:
5963-5971.
1956.
24.
25.
26.
27.
2o.
29.
30.
31.
32.
33'
34.
35.
18$
36.
37.
38.
39*
40.
41.
Frisch,
exchange
design.
Series.
42.
43.
44.
45.
46.
47.
IV.
186
the front boundary of chromatograms and on the ef
fectiveness of separation. Journal of the Chemical
Society (London). 14-9: 1515-1321. 194-7
4-8.
4-9.
50.
1961.
51.
52.
53.
54-.
55
56.
57.
58.
187
Engineering Progress.
59
48:
505-516.
1952.
Advances
60.
61.
62.
65.
64.
65.
66.
67.
68.
69.
Holding-time
188
distributions of the Gaussian-type. Chemical En
gineering Science, fx 258-270. 1956.
70.
71.
72.
73.
74.
75.
(Form
76.
77
76.
.
Author.
79.
dO.
81.
o2.
189
water. Journal of the American Chemical Society.
70: 2922-2924. 1948.
p.
84-.
85.
86.
1961.
67.
202-206.
1965.
88.
89.
90.
91.
92.
190
5972-5977.
1956.
93.
94-.
95.
96.
97.
98.
99.
Smiuh, J. iL
Chemical engineering kinetics. New
York, Mew York, I-icGraw - Hill Book Co., Inc. 1956.
100.
101.
102.
103.
104.
191
105.
106.
107.
1959.
108.
109.
110.
111.
Chemical
1951.
112.
58:
113.
313-315.
1954.
192
APPENDIX
Pore Diffusion Model Derivation
The following development briefly outlines the pore
diffusion model proposed for water adsorption on molecular
sieves.
The rate equation expressing Pick's law of diffusion
for one particle and the isotropic case in spherical
coordinates is:
r
^ Gr -,
(b F ^ X r n
(53)
9t
f6
^!frr^,+
r^
L dp V
5r'
d c
(sin8
sinO
C\i
sin20^ <^02
By assuming constant concentric concentration profiles
in the spherical particle, and that the fluid-phase
concentration in the pores is negligible compared to the
solid-phase concentration, one can reduce equation 53 to:
6,
r5Xrl
D_
pore
(54)
fg
51
d-
193
since
( ^ 2 c r /d0 2 ) = o
( 3cy Je) = o
( dc r /dt) = o
X p =
rp
X p
d r
( 5 5 )
JQ
fBw2 -
3c
(56)
L d:
An operating line material balance over one particle
is represented by:
(C/C^) = (Xp/%.)
(57)
(58)
194
xs
oC
(59)
1 - (r/rp)5
oC
Gi
constant.
3%,
2
l-Gi3r n r
X* -
dr
(60)
- dt
l r;
t -1
After
D_
pore - 3cr~
oO
- 3r -
(61)
p-
- 31
6,
^*0 -C-|r
_ n
i
(62)
[cC +
fb=p
dt
195
After this substitution the expression is integrated over r
from 0 to r , and over W from W to 0.
P'
reduction and rearrangement is:
r C L n r 2 (lg
2 Dpore C o
.
1 =
L
- cCn r C, i
w -
(63)
<x
C.
G.
Equation 63 thus
x*
w fb^a'
-CflrC
(64)
cC
LC o J
d(C/Co)
= B dW
- WB +
oC
where :
C/C_
(65)
196
This is
The (-WB)
197
can then be used to evaluate the integrals in equation 66.
The integral over C/C^ from C/CQ to 1.0 has an undefined
limit at C/Co = 0.
to (1 - C/C ).
r- G.n
c w
o
V3 +
(67)
f(C/C<,)
oC
<1.0
Coir
(1 - C/C^)
- oC]
d(C/C,)
B
G-nr x;
of
oC
AG/C^)
(0/G,)
0
TTcT
rl
- oc
w =
B
(68)
oC
= 0
198
relationship of Kgap to Dpore:
G'X* _
0
(69)
Vp -
L x ; - o C J L constant-!
(70)
"x - oc
-constant.
ln(l - C/C^)-! + g(C/C^)
oC
The solid-
SPORE = (DPORE)APPARENT/"STANT
(71)
199
slope of ln(l - C/C^)"1 versus WQ using this equation:
TT<?C d^G1
P
rX*
o - cC i
^pore^apparent
72 fg(l - 6)v2C0m2
where
(72)
oC
is the slope.
Equations 50 and 51 include the above modifications of
200
air were calculated from the vapor pressure data in Perry
(89) for liquid water over the temperature range of -100F.
to +80F.
19.875 inches
0.593
wb
V!
=0
XS
G'
oC
ml
m^
WE
Z MTZ
= 14.93
" WB
WE - (! - f)(VB - VB) J
= -1.670
201
(2.74 - 1.51)
= 19.875
.(2.74) - (1 - 0.593X2.74 - 1.51)
= 10.91 inches
The average percent saturation in the bed was obtained
from the experimental data and also calculated by equation
36.
(Wg)(Co)(454)
(73)
= 100#
Total water adsorbed
by adsorbent, grams
(1.51)(0.01542)(454)
= 100#
(15.9463)
= 66.
By equation 36:
Average
percent
saturation
in bed
= 100#
- f
Z MTZ
(19.875) - (0.593)(10.91)
= 100#
(19.875)
= 67.4#
The required values of Wg and Wg are calculated by
using the mechanism models.
202
Ksa
(74)
(oC)
(1.670)(0.2250)(1.9686)
(0.2000)
=
3*695 hours""*-
V Sy
(14.93)(0.2250)(1:9686)
(0.01542)
(hr.)(lb. solid)(C-units)
1
r =
1 - (m1/m2)
(76)
1 + (14.93/1.670)
= 0.1006
CX: -
f =
RCo
(77)
203
(0.2000) - (0.2250)(0.1006)
(0.1006)(0.01542)
=
114.5
Vp
ksap
,
"8)
f-
= jffrj
J. 758 hours"1
= 0.00355 ft.5
(X 0 ) average
(3.738)(0.007125)2
60
= 3.163(10-6) ft.2/hr.
The apparent pore diffusivity was calculated using an
average X* from the linear approximation isotherm (Figure
204
17), and this equation:
(79)
CD
)
pore'apparent
Troika*
I*
0 - ^
OC
(0.1561)(3.14)(0.200)(0.007125)^(1.9686)
(72)(1-0.453)(1.670)(0.0698)(0.00355) (0.01542)
0.2200 - 0.2000
0.2000
= 0.396(10-6) ft.2/hr.
(80)
R' = (3.842)m.
2.74 - 151
(3.842)(1.6?0)
= 0.1915
R,
0 396(10-6)
=
0.195
2.07(10-6) ft.2/hr.