Professional Documents
Culture Documents
or Need?
Its Time
to Make Your List!
Toyota/Lexus
8-Speed Transmission
is Here!
Show Wrap
Expo 2015
Delivered!
DECEMBER 2015
CVR-1215_v1.indd 2
11/25/15 11:45 AM
11/24/15 9:26 AM
GEARS
TABLE OF CONTENTS
DECEMBER 2015
Dog Clutch
"A"
Publisher
Managing Editor
Technical Director
Advertising
Senior Designer
Graphic Artist
Dennis Madden
Rodger Bland
Lance Wiggins
Frank Pasley
Jeanette Troub
Aurelio Pea
Contributing Editors: Steve Bodofsky
Jim Cathcart Alex Goldfayn
Scott Shotton Thom Tschetter
ATRA Technical Staff:
Rolando (Rolly) Alverez
Mike Brown
David Chalker
Pete Huscher
Shaun Velasquez
Bill Brayton
Keith Clark
Rob Faucett
Mike Souza
Jarad Warren
Vanessa Velasquez
STREET SMART:
Toyota/Lexus 8-Speed
Transmission Is Here!
Page 24
SHOP PROFILE:
Hixson Transmission and Total Car
Care: Attributing Success
to Divine Providence
Page 50
14
by Bill Brayton
THE WORD ON THE STREET: Want or Need? Its Time to Make Your List!
by Mike Souza
20
PAID ADVERTORIAL
24
30
36
40
by Mike Brown
by Scott Shotton
by Thom Tschetter
Advertisers and advertising agencies assume full liability for all content of advertisements printed and also assume full responsibility for any claims arising therefrom against the publisher. The publisher reserves the unqualified right to reject any
advertising copy as it deems appropriate, with or without cause.
by Jim Cathcart
42
44
46
Issue #200
Printed in U.S.A.
by Steve Bodofsky
50
by ATRA Staff
DEPARTMENTS
by Rolly Alvarez
www.gearsmagazine.com
www.atra.com
by Alex Goldfayn
by Dennis Madden
54
58
64
I t wa s a ve r y g o o d ye a r.
As Frank Sinatra used to sing, It was a very good year. If you know the song, you know Ol' Blue Eyes
said that about every year of his life. Looking back, theres always something to be proud of, always
something to point to and say, We did that.
(Paid Advertorial)
But if there were ever a year for us to sing about, this was it.
1TOC-1215new.indd 2
11/25/15 10:07 AM
Ref lecting on
Our Past Successes
and Identifying
Tomorrows Goals
1frmceo1215.indd 2
by Dennis Madden
members.atra.com
11/25/15 10:10 AM
11/24/15 9:29 AM
Dog Clutch
"A"
1bill1215jt.indd 4
Figure 1
11/25/15 11:12 AM
Automatic Transmission
Parts
Hard Parts
Rebuild Kits
Bearing Kits with Syncro Rings
Gasket Sets
Forks & Sliders
Gears & Shafts
Rebuilt Transmissions
Transfer Cases
Standards & Automatics
Clutch Parts
Soft Parts
Torque Converters
Master Kits
Banner Kits (Less Steels)
Overhaul Kits
Paper/Rubber Kits
Filters & Kits
Frictions
Steels
Bushings
CVT Belts
Washers
Bearings
Gaskets
Bands
Flex Plates & Flywheels
Coolers
TeckPak Conversion Kits
Superior Shift Correction Packages
Transgo Reprogramming Kits
Transgo Shift Kits
LUK
Forks
Pilot Bushings & Bearings
Clutch Alignment Tools
Additives
Assembly Lubricants
Builders Benches
Lifts
Parts Washer Soap
Rough Service Light Bulbs
R.T.V. Black, Blue, Clear
Technical Manuals
Tools & Equipment
Threadlock & Thread Repair
Electrical
Version 5.0
2015
Digital Catalog
For quicker access & more info, including
our Tranny Guide, ask for our CD
Catalog. With clickable links to take you
from index, to complete photo layout, to
individual part descriptions instantly!
800-940-0197
www.wittrans.com
WIT_December2015.indd 2
11/25/15 7:38 AM
Dog Clutch
"F"
Figure 2
Dog Clutch
Hydraulics
Figure 3A
B, C, D, and E Clutches
1bill1215jt.indd 6
Figure 3B
11/25/15 11:12 AM
8:32 P.M.
BAYS BACKED UP.
IMPOSSIBLE DEADLINES.
YOU NEED A MIRACLE.
COUNT ON US
At Transtar, were constantly evolving
our business to make your job easier.
That means going above and beyond is
standard operating procedure. So when
you need parts or full remanufactured
transmission units ASAP, we answer
with same-day or next-day delivery.
You can COUNT ON US.
855.TRANSTAR | TRANSTAR1.COM
Transtar December2015.indd 1
11/25/15 7:39 AM
To release the
clutch, the
switching valve
moves to connect
the clutch apply
System Pressure
circuit to the
release circuit.
This
prevents
shift
delays
caused by drained clutch apply
circuits. Some of the clutch
valves
have
an
additional
circuit to support limp home mode or
park-by-wire.
Its important to recognize that the
computer is constantly applying and
releasing the clutches to synchronize
the shift timing of the A and F dog
clutches.
Unfortunately the clutch apply
chart doesnt include the in-between
clutch applications (figure 6). Chrysler
hasnt identified which clutches are
partially applied, yet. Well probably
see that before too long, because itll be
a critical diagnostic tool when it comes
to diagnosing shift problems.
Figure 4
System Pressure
Lubrication Valve
E Clutch Solenoid
E Clutch Valve
E Clutch
Figure 5
The Controls
Electronically
controlled
transmissions have been on the road for
some time now and were all familiar
with the controls or inputs that go to
the TCM: the MAF, TPS, RPM sensor
and so on.
The 948TE has all the usual inputs
to the TCM for transmission control,
plus a pressure transducer and the
speed sensors; sensors that operate a
bit differently than the ones youre
probably familiar with.
Pressure Transducer
1bill1215jt.indd 8
Figure 6
11/25/15 11:12 AM
www.transmissionkits.com
E-mail: sales@transmissionkits.com
11/25/15 7:39 AM
Figure 7
When one
of the dog
clutches
releases,
theres a
momentary
increase in
the dog clutch
release circuit
pressure.
When one of the dog clutches releases,
theres a momentary increase in the
dog clutch release circuit pressure. The
Transmission Control Module (TCM)
uses the signal from the sensor for
control and diagnostics.
This pressure sensor is very
different from pressure sensors of
the past. Its a 3-wire sensor like its
predecessor, but thats where the
similarities end.
10
1bill1215jt.indd 10
Figure 8
11/25/15 11:12 AM
G-TEC December2015.indd 1
11/24/15 9:25 AM
Speed Sensors
Figure 9A
Figure 9B
Call 1-800428-8489.
12
1bill1215jt.indd 12
Figure 10
11/25/15 11:12 AM
11/25/15 7:40 AM
Want or
Need?
Its Time to
Make Your List!
by Mike Souza
members.atra.com
1mikesouza1215.indd 14
Figure 1
Figure 2
11/25/15 10:27 AM
11/25/15 7:41 AM
1mikesouza1215.indd 16
Figure 3
Figure 4
11/25/15 10:27 AM
Figure 5
Figure 6
18
1mikesouza1215.indd 18
11/25/15 10:27 AM
Transmission types:
BMW ZF type 3HP / 4HP / 5HP / 6HP / 8HP
BMW GM type 4L30-E / 5L40-E / 6L45
Mercedes type 722.1 / 2 / 3 / 4 / 5 / 6 / 9 and 725.0
36
UNLIMITED MILES
WARRANTY
MONTHS PARTS & LABOR
SALES TEAM:
FAX:
E-MAIL:
WEBSITE:
714.241.9657
714.241.9659
sales@peius.com
www.peius.com
11/25/15 7:43 AM
ETE REMAN
I t wa s a ve r y g o o d ye a r.
As Frank Sinatra used to sing, It was a very good year. If you know the song, you know Ol' Blue Eyes
said that about every year of his life. Looking back, theres always something to be proud of, always
something to point to and say, We did that.
But if there were ever a year for us to sing about, this was it.
11/24/15 9:24 AM
Meet the newest kids on the block - our six dynos. They're a little quiet at first, but boy are they smart. And, they love being put to the test.
11/24/15 9:24 AM
Reason #52
Because Carryover is a 4-letter word.
Online Catalog
Selection
Fast Shipping
Warranty
Warehouses in Wisconsin,
Georgia, Texas, Maryland,
Oregon, and California
3 Year/Unlimited Mileage
Nationwide
Paid Parts and Labor
11/24/15 9:23 AM
ETE R EMA N
11/24/15 9:23 AM
STREET SMART
Toyota/Lexus
8-Speed
Transmission
Is Here!
by Mike Brown
members.atra.com
A760H
1st
4.596
3.520
2nd
2.724
2.042
3rd
1.863
1.400
4th
1.464
1.000
5th
1.231
0.716
6th
1.000
0.586
7th
0.824
8th
0.685
Reverse
4.056
3.224
Figure 1
24
1brown1215 v2.indd 24
10
Temp Sensor
Figure 2
11/25/15 10:30 AM
1brown1215 v2.indd 25
Figure 3
C4 Relay Valve
C2 Damper
10
B2 Control Valve
11
B2 Check Valve
12
13
14
C1 Accumulator Valve
15
Figure 4
REGISTRATION
11/25/15 10:30 AM
PROCEDURE 1
Set Transmission Compensation
Code into TCM
Figure 5
PROCEDURE 2
Transfer Transmission
Compensation Code
1brown1215 v2.indd 26
Figure 6
even if you cant read the transmission compensation code with the
Techstream. The code printed on an
in-service transmission may not match
its current characteristics. Replace the
TCM with a new one and perform a
road test to allow the TCM to learn the
transmission characteristics.
g. Key off.
h. Replace the TCM.
2. Set the transmission
compensation code.
a. Key on, engine off.
b. Turn the Techstream on.
c. Enter the following menus:
Powertrain/ECT/Utility/A/T
Code Registration.
d. Select Set Compensation
Code.
e. Press Open.
f. Select Open.
g. Set the compensation code to
the TCM.
Once youve Set Compensation
Code into the TCM, its time for the
Initialization.
Perform Reset Memory (AT initialization) when replacing automatic
transmission assembly, TCM, valve
body assembly, or solenoids.
This is only possible with the
Techstream; you cant perform a Reset
Memory simply by disconnecting and
reconnecting the battery.
3. Reset Memory procedure
a. Key off.
b. Connect the Techstream to the
DLC3.
GEARS December 2015
11/25/15 10:30 AM
Reason #62
Your customer says luxury
import car, but you hear
huge pain in the butt.
ETE R EM AN
11/25/15 8:33 AM
SR
SL
SLU
1st
2nd
3rd
4th
5th
6th
7th
8th
D
D8
Clutch
P
R
N
D
D8
1st
2nd
3rd
4th
5th
6th
7th
8th
C1
C2
C3
Brake
C4
B1
1-Way
Clutch
B2
F1
Figure 7
LEARNING TIPS
1brown1215 v2.indd 28
1. Forward
Multiple Clutch B
2. No. 2 Clutch
3. No. 3 Clutch
4. Reverse Clutch
5. No. 1 Brake
Figure 8
Figure 9
11/25/15 10:30 AM
C1 Clutch
.035"-.047"
C2 Clutch
.035"-.047"
C3 Clutch
.015"-.027"
C4 Clutch
.019"-.031"
B1 Brake
.029"-.041"
B2 Brake
.020"-.032"
Figure 10
Figure 11
1brown1215 v2.indd 29
Figure 12
29
11/25/15 10:30 AM
Automatic Transmission
Pistons and Piston Kits
Chrysler
Ford
Ford/GM
General
Motors
Mazda
Mitsubishi
Nissan
Renault
Toyota
Volkswagen
ZF
Description
222
221
4851
4859
4856
4860
32388D
788
45188
4863
4867
46388B
4850
4850
765A
765B
32388E
32388F
4861
798
732
34088
310
4864
247
4869
4857
4858
764
20588
796
32388G
4855
21110
17388
29080C
252088
252088A
26288A
26288C
26288C-1
26288B
26288F
4865
8404
8403
8404
4871
4862
Pcs. Brand
3
3
2
5
6
5
7
8
3
5
5
5
5
5
3
3
7
9
5
4
3
3
7
9
9
3
5
5
4
2
4
9
2
3
5
7
5
6
7
3
7
5
7
2
OE
OE
OE
OE/AM
Hi-Per/OE
OE/AM
OE/AM
OE
Hi-Per/OE
OE
OE
OE
OE
Hi-Per/OE
OE
OE
OE/AM
AM/Hi-Per
OE
OE
OE
OE
OE
Hi-Per
OE
Hi-Per
OE
Hi-Per
OE
AM
OE
AM/Hi-Per
Hi-Per
OE
Hi-Per
AM
Hi-Per
Hi-Per
Hi-Per/OE
Hi-Per/OE
Hi-Per/OE
Reengineered
Pistons:
AM/Hi-Per
Hi-Per/OE
AM
AM
AM
Hi-Per
Hi-Per
11/25/15 8:35 AM
1scottshotton1215n.indd 33
Figure 4
33
11/25/15 11:14 AM
SHIPPING
WORLDWIDE
BAAN Powertrain is
your best choice for
North American transmissions,
transfer cases, and differentials.
Immediate quotes
Massive inventory
Prompt shipping
1.780.633.2780
sales@baanpowertrain.com
www.baanpowertrain.com
GEARS December 2015
1scottshotton1215n.indd 35
35
11/25/15 11:15 AM
UP YOUR BUSINESS
He Quit
but Didnt Leave
and He Couldnt
Be Fired
by Thom Tschetter
1tschetter 1215.indd 36
11/25/15 10:31 AM
GROUND-ZERO ANALYSIS
1tschetter 1215.indd 37
Need
Hard Parts?
Just Ask!
2148 Refugee Road, Columbus, OH 43201 | 1.877.888.5160
G-CorAutomotive.com
Rebuilder Sales
Jacob Snyder jacob.s@g-cor.com
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j.benner@g-cor.com
Export
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margarita@g-cor.com
Shops Online
Michael Bennett
m.bennett@g-cor.com
gcor-just-ask-2014-4.75x7-island.indd 1
37
1/5/14 7:30 PM
11/25/15 10:31 AM
THE FACILITIES
EMPLOYEE INTERVIEWS
4.
5.
6.
7.
8.
9.
10.
11.
12.
38
1tschetter 1215.indd 38
11/25/15 10:31 AM
1tschetter 1215.indd 39
39
11/25/15 10:31 AM
ATRA WEBINARS
ARE THE FUTURE OF TRAINING.
ATRA Webinars stream the newest trends in
diagnosis and training right to your computer,
tablet or mobile device.
ATRA Webinars have over 77,000 views by
technicians worldwide.
11/25/15 8:38 AM
HOW TO ADD
NEW CUSTOMERS
THROUGH
POWERFUL MARKETING
by Alex Goldfayn
SEEK REFERRALS
1AlexGoldfayn1215.indd 42
11/25/15 10:33 AM
SPECIALIZE IN VERTICAL
MARKETS:
BUILD LISTS:
Rostra
www.RostraTransmission.com
See the story behind OE-quality parts.
1AlexGoldfayn1215.indd 43
43
11/25/15 10:33 AM
HEAVY METAL!
Multiple
6R60E/6R80E Problems
Traced to Bulkhead Connector
Transit Transmission
Bulkhead Connector
1rolly1215.indd 44
by Rolly Alvarez
members.atra.com
11/25/15 10:37 AM
1rolly1215.indd 45
45
11/25/15 10:38 AM
Powertrain
2015:
An Expo
To Remember
by Steve Bodofsky
members.atra.com
46
1ShowWrap 2015-jt.indd 46
11/25/15 11:00 AM
1ShowWrap 2015-jt.indd 47
11/25/15 11:02 AM
1ShowWrap 2015-jt.indd 48
11/25/15 11:03 AM
(case sensitive)
1ShowWrap 2015-jt.indd 49
49
11/25/15 11:06 AM
SHOP PROFILE
HIXSON TRANSMISSION
AND TOTAL CAR CARE:
Attributing Success
to Divine Providence
I
50
11/25/15 11:08 AM
A REMARKABLE BEGINNING
51
11/25/15 11:08 AM
Hixson Transmission and Total Car Care: Attributing Success to Divine Providence
MARKETING 101
11/25/15 11:08 AM
COMMUNITY INVOLVEMENT
53
11/25/15 11:08 AM
GEARS does not endorse new products but makes this new information available
to readers. If you have a new product, please email the press release information
with applicable digital photo or drawing to fpasley@atra.com or send by mail to
GEARS, 2400 Latigo Avenue, Oxnard, CA 93030.
AMSOIL Synthetic
Air Tool Oil is specially
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reduced wear for a variety of common air tools,
including grinders, impact wrenches,
ratchet wrenches, chisels, drills, sanders, hammers and nail guns. It effectively lubricates rotary and piston-type
air tool bearings and motors, while
managing moisture and conditioning
rubber and plastic seals & O-rings.
AMSOIL Synthetic Air Tool Oil
helps prevent corrosion and deposits
while reducing wear and extending
tool life. It allows air tools to run
cleanly and reliably for years, even
GEARS December 2015
11/25/15 11:09 AM
Raybestos Powertrain
Releases New Applications
for ZPAK Single-Sided
Clutch System
Precision Introduces
New Kits for 9HP48
New Seals
from Tri Component
11/25/15 11:09 AM
Sonnax Introduces
U341E/F Boost Valve Kit
Sonnax Debuts
Reman Valve Bodies
Raybestos Powertrains
HT Clutches Cover More
than 37 Million Cars
11/25/15 11:09 AM
11/25/15 11:09 AM
GEARS Shopper advertising costs $325.00 for a one time insertion ad, (2 1/4 X 3) 2.25 X 3. Larger ads can be placed
elsewhere in the magazine and are charged at comparable rates. Check or money order must accompany all orders.
For information on Shopper advertising in GEARS, contact GEARS, 2400 Latigo Avenue, Oxnard, CA 93030, or call
(805) 604-2000.
ERIKSSON INDUSTRIES
Division of Wentworth Engineering
1-800-388-4418
Authorized
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Visit www.sonnax.com
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11/25/15 11:35 AM
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11/25/15 11:35 AM
GEARS Shopper advertising costs $325.00 for a one time insertion ad, (2 1/4 X 3) 2.25 X 3. Larger ads can be placed
elsewhere in the magazine and are charged at comparable rates. Check or money order must accompany all orders.
For information on Shopper advertising in GEARS, contact GEARS, 2400 Latigo Avenue, Oxnard, CA 93030, or call
(805) 604-2000.
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SHOPPER CLASSIFIED
December 2015
GEARS classified advertising cost $95.00 for up to 50 words for a one time insertion. ATRA members are eligible to receive up to three (3) FREE classified
advertisements in GEARS annually (per 9 issues). Members wishing to place ads once their three FREE ads have been placed may do so at the cost listed above.
Ads exceeding the maximum word count will cost $1.50 for each additional word (not including phone number and address).
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2011 TECHNICAL
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Anthony (718) 915-4014. ATRA Mbr
HELP WANTED: Technicians Needed Rare opportunity for top rebuilders and
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(386)-310-7955.
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1classfd12-15.indd 62
HELP
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subject line: BB# 10.2015-1.
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atra bookstore.indd 2
8/24/12 1:18 AM
11/25/15 11:39 AM
Subscribe Today!
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X
The Million Dollar
Question
CVR-715-jt1.indd 2
Name
JULY 2015
6/19/15 12:08 PM
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