(Heat Treatment, Rivet & Composite Material)

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Extrusion process involves the forcing of metal through an opening in a die to take shape of
metal and principal advantage of its
(a) Flexibility *
(b) Rigidity
(c) Witricity
(d) None
Many structural part such as channels angles, T section and Z sections are formed by the
(a) Cold drawing
(b) Cold rolled working
(c) Entrusion process *
(d) Hot rolling
If carbon is added to iron upto 1%, the product is
(a) Vastly superior to iron alone
(b) Classified as carbon steel
(c) Both (a) and (b) *
(d) None
AISI is abbreviated as
(a) Aviation institute and safety institution
(b) American iron and steel institute*
(c) None of the above
The size of tubing is generally specified by
(a) Inside diameter of tube
(b) Outside diameter and wall thickness *
(c) Inner dia including wall thickness
(d) None
To identify the ferrous metal, the piece of iron or steel is held against a revolving grinding
stone
(a) Characteristics of spark is identified *
(b) Dust of metal is checked
(c) Spark can be checked by an in experienced person
(d) All the above
Cast iron sparks are
(a) Red and leave the stone and turn to straw colour *
(b) Straw colour only
(c) White colour with long sprigs
(d) None of these
Steel containing nickel 3-3.75 is commonly used in A/C for making A/C bolts, terminals,
keys, pins etc. is denoted as
(a) SAE 2330*
(b) SAE 1030
(c) SAE 1050
(d) SAE 1010
Principal alloy of stainless steel is
(a) Magnesium
(b) Chromium *
(c) Nickel
(d) Tungsten
CRS steel known as 18.8 steel in which contents are as
(a) 18% Chromium & 8% Nickel *
(b) 8% Nickel & 18% Chromium
(c) Distinct feature to increase strength by hot rolling
Chrome vanadium steels are made of approximately
(a) 18% Vanadium and 1% Chromium*
(b) 18% Chromium & 1% Vanadium
(c) 18% Chromium & 8% Nickel
(d) Both (a) and (b) are correct
MTCS: Regarding inconel
(a) The tensile strength of inconnel is 1,00000 psi when annealed, 125000 when hot rolled
(b) It is highly resistant to salt water and with stands high temperature as 1600 F
(c) Working quality is similar to CR steel
(d) All*
In Al alloy designation 1XXX first digit indentifies alloy type and second digit indicate
(a) Specific alloy
(b) Specific alloy modification *
(c) Both (a) and (b)
The last two digit 1XXX group used to indicate
(a) Specific alloy
(b) Hundredths of 1 percent above original 99%*
(c) Both (a) and (b) are correct
In Al designation 2XXX 8XXX alloy groups first digit indicates major alloying element letter
2 will indicate
(a) Magnese
(b) Copper*
(c) Magnesium
(d) Zinc
In 7000 series which element is principle alloying element
(a) Copper
(b) Magnese
(c) Zinc *
(d) Magnesium

Q. 17 For metal hardness identification the letter O designated as

(a) Fabrication
(b) Tempering
(c) Annealed state *
(d) None
Q. 18 For temper designation, the letter T4 indicates as
(a) Annealed
(b) Artificially aged
(c) Solution heat treated *
(d) Strain hardened
Q. 19 Al alloy sheets are marked with the specification number on approximately
(a) Every square foot of material *
(b) Every meter lengthwise
(c) Every 24 of sheet
(d) None
Q. 20 If marking is not available on Al shut then separate heat treatable and non heat treatable
alloys by immersing a sample of material in
(a) 10% solution of caustic soda (sodium hydroxide)
(b) Heat treatable alloy will turn black due to copper content
(c) Other will remain bright where as clad material will be bright but middle will have a dark
area viewed from the edge
(d) All are correct *
Q. 21 There is only one non ferrous metal that can be case hardened and none can be tempered or
normalized
(a) Molybdenum
(b) Vanadium
(c) Aluminum
(d) Titanium *
Q. 22 A pure metal can not be hardened by heat treatment because
(a) There is little change in its structure when heated *
(b) Most alloys respond to heat treatment
(c) Critical temperature cant be raised
(d) None of the above
Q. 23 During heat treatment
(a) The furnace must be of proper size and type with in the temperature control facility
(b) Atmospheric condition in furnace also affects the treatment
(c) Quenching equipment and media must be selected and equipment for cleaning and
straightening parts
(d) All above *
Q. 24 Temperature in the heat treating furnace is measured by a thermo electric instrument known
as
(a) Megger
(b) Pyrometer *
(c) Thermometer
(d) All
Q. 25 MTCS: Regarding pyrometers
(a) Pyrometers have meters either of the indicating or recording type
(b) Indicating pyrometer gives direct reading of temperature and recording type produces
permanent record
(c) It has current regulator and operating mechanism such as relay
(d) All above *
Q. 26 If temperature meter is not available then estimated involves use of _________ melts at
various temperature within the range of 125 F to 1600 F
(a) Commercial Crayon
(b) Pallets
(c) Any of the above *
Q. 27 MTCS:
(a) It is desirable to protect steel or cast iron from surface oxidation (scaling) and
decarburization.
(b) Commercial furnaces are equipped with atmosphere control (Burner control)
(c) Furnaces not equipped with atmosphere control are provided with internal atmosphere
gereratorare available
(d) All the above *
Q. 28 During soaking, the rearrangement of internal structure of steel takes a place so the
temperature of furnace must
(a) Be held constant *
(b) Gradually decreased
(c) Not be the criteria
(d) Any one of the above
Q. 29 The length of soaking period depends upon
(a) The type of steel
(b) The size of part
(c) As a rule 30 minutes to 1 hours sufficient for average heat soaking
(d) All *
Q. 30 MTCS: Regarding cooling after heat treatment
(a) Still air is slow cooling medium
(b) Furnace cooling is slower than stillair
(c) Liquids are fast media used for hardening steel

(d) All *
Q. 31 There are commonly used quenching liquids brine, water and oil arrange sequence for their
decreasing severances
(a) Oil, water, brine
(b) Brine, water, oil *
(c) Water, oil, brine
(d) None
Q. 32 Brine is usually made of a
(a) 5-8% of salt in water
(b) 5-10% of salt in water solution *
(c) 5-10% of salt in oil
(d) 5-8% alcohol in oil
Q. 33 Unlike brine and water, the oils have the greatest cooling velocity at a slightly elevated
temperature about 100-140 F because of their
(a) Increased viscosity at these temperature
(b) Decreased viscosity at these temperature *
(c) Delayed viscosity at these temperature
(d) None
Q. 34 The irregular parts should be immersed in bath tank in such as way that
(a) Irregular shape enters bath first
(b) Irregular shape enters bath at last
(c) Heavy end enters the bath first *
(d) Light end enters the bath at first
Q. 35 MTCS:
(a) Case hardening does not produce a hard wear resistant surface
(b) The steel best suited to case hardening high carbon and high alloy steel
(c) Common form of case hardening are i.e. carburizing cyaniding nitriding etc.*
(d) All
Q. 36 In carburizing process, the depth to which carbon penetrates in metal depends on
(a) Temperature range
(b) Length of soaking period*
(c) Quenching medium available
(d) Types of furnace used
Q. 37 When parts are nitrided with NH3 gas
(a) Parts required quenching in brine
(b) No quenching is required after exposure to ammonia gas *
(c) Only oil is prescribed
(d) None
Q. 38 Al alloys are heat treated by
(a) Solution heat treatment
(b) Precipitation test
(c) Both (a) and (b) are correct *
(d) None
Q. 39 S.H.T. or heat treatment consists of
(a) Heating metals to predetermined temperature
(b) Soaking temperature for specified length of time
(c) Rapid quenching to a relatively low temperature
(d) All *
Q. 40 Room temperature hardening is known as
(a) Natural aging *
(b) Artificial aging
(c) Precipitation test
(d) None
Q. 41 The temperature for solution heat treatment vary with different alloys ranges from
(a) 400 F 500 F
(b) 825 F 980 F*
(c) 1000 F
(d) None
Q. 42 Al alloys are annealed and leaves the metal in the best condition for
(a) Hot working
(b) Cold working *
(c) Both (a) and (b)
Q. 43 MTCS:
(a) Alloy 1100 rivets are used as fabricated for riveting Al alloy sheet for low strength
(b) Alloy 5056 are also used as fabricated for riveting Mg alloy sheet
(c) Alloy 2117 rivet used for high strength and receive only one treatment done by
manufacturer and anodized after being heat treated can be driven any time
(d) All *
Q. 44 Alloy 2024 rivets develop their maximum shear strength in
(a) 1 day after being driven *
(b) 4 days after being driven
(c) 9 days after being driven
(d) None
Q. 45 Which rivet should be driven within approx 1 hour after heat treating or removal from
refrigeration
(a) 1100
(b) 2117
(c) 2017*
(d) 2024
Q. 46 A rivet which should be driven within 10-20 minutes after treatment
(a) 5056
(b) 2024*
(c) 2017
(d) 2117
Q. 47 MTCS:
(a) The greatest advantage of composite is high strength to weight ratio

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(b) It is strong as metal part but weight is reduced typically by 20% or more
(c) The no. of fastener and parts may not be reduced by the use of composites
(d) Both (a) and (b) *
The strength of composite depends on
(a) The types of fibers used
(b) The bonding material used and how the parts engineered
(c) Both (a) and (b) are correct *
(d) Dope and cloth may be made as matrix
Common types of reinforcing fiber
(a) Fibre glass
(b) Aramid
(c) Carbon graphite
(d) All *
MTCS:
(a) Fibreglass is made from small strands of molten silica glass
(b) Fibreglass is fragile
(c) Fibreglass weighs more than other composite fibers but has more strength
(d) Both (a) and (b) are correct *
An electric glass for its high electrical resistance is above silicate glass used for reinforcement
because of low cost and good strength is known as
(a) A Glass*
(b) C Glass
(c) E Glass
(d) S Glass
When drilling composite, if fibers of each layer delaminate, causing avoid what will be the
probable cause is
(a) RPM is more while drilling
(b) Too much pressure is applied *
(c) RPM is high and pressure is also more
(d) None
Aramid or Kevlar is characterized by its
(a) Red colour
(b) Yellow colour
(c) As in (b) light weight, tensile strength
(d) As in (c) with remarkable flexibility *
Kevlar is most widely used aramid fiber it has tensile strength approx
(a) Four times that of Al alloy*
(b) Four times that of steel
(c) One fourth that of Al alloy
(d) None
Which grade of Kevlar fiber is used for making bullet proof str of A/C
(a) Kevlar 29
(b) Kevlar 129*
(c) Kevlar 49
(d) None
Aramid is an ideal material for use in A/C parts
(a) Which are subjected to high stress
(b) As in (a) and vibration
(c) Metal develops fatigue and crack stress more frequently in comparison to aramid
(d) All *
In aramid fastener may not seat properly or fastened joint may fail when drilling due to
(a) Fuzzing *
(b) Crushing
(c) Etching
(d) Pitting
Carbon/graphite is known correctly as carbon is coloured
(a) Black
(b) As in (a) very strong
(c) As in (b) stiff used for rigid strength *
(d) None
MTCS:
(a) Carbon fibers are electrically conductive have low thermal expansion coefficient and have
high fatigue resistance.
(b) Carbon fiber does not require lightening protection at all due to conduciveness.
(c) Carbon graphite is corrosive when bonded to Al.
(d) As in (a) and (c) a layer of fiberglass is used as a barrier and al is anodized primed and
painted prior to assembly. *
A rivet coated with zinc chromate, the colour is
(a) Yellow*
(b) Pearl gray
(c) Silver gray
(d) None of the above
Boron fibers are made by depositing the element boron
(a) Onto a thin filament of tungsten
(b) Boron fibers come in a unidirectional prepreg material
(c) Many manufacturer are using hybrid composition instead of boron
(d) All *
The counter sunk head rivet is
(a) Flate topped
(b) Bevelled toward the shank
(c) Both a and b*
(d) None of the above
The brazier head rivet has a head of
(a) Large diameter*
(b) small diameter

(c) Either (a) or (b)

(d) None of the above
Q. 64 The universal head rivet is a combination of
(a) Round head, flat head
(b) round head and brazier head
(c) Round head, flat head and brazier head*
(d) None of the above
Q. 65 The brazier head rivet used for riveting
(a) Aft section of the fuselage
(b) Empennage
(c) Both (a) and (b)*
(d) None of the above
Q. 66 Self plugging (friction lock) blind rivets are fabricated in
(a) Two parts*
(b) One parts
(c) Three parts
(d) Four parts
Q. 67 Friction lock rivets are fabricated from several material. The material combination are
(a) Stem 2017 aluminium alloy and sleeve 2117 aluminium alloy
(b) Stem 2017 aluminium alloy and sleeve 5056 aluminium alloy
(c) Stem steel and sleeve steel
(d) All above*
Q. 68 Self plugging (friction lock) rivets are fabricated in head styles.
(a) a protruding head
(b) 1000 counter sunk head
(c) both (a) and (b)*
(d) None of the above
Q. 69 The large blind head of fastener introduced the word 'bulb' to blind rivet, the rivet is known
as
(a) Bulbed cherry lock rivets*
(b) Wire draw cherry lock rivets
(c) Bulbed rivet
(d) None of the above
Q. 70 Wire draw cherry lock rivet is especially suited for
(a) sealing application
(b) Joints requiring an excessive amount of sheet take up
(c) Both (a) and (b)*
(d) None of the above
Q. 71 Mechanical lock rivets are not fabricated in
(a) A head section
(b) Shank section
(c) Both (a) and (b)
(d) None of the above*
Q. 72 The hollow, blind rivet made of 6053 aluminium alloy, counterbored and threaded on the
Inside, the rivet is known as
(a) Rivnuts *
(b) Dill lock rivets
(c) Pin rivets
(c) None of the above
Q. 73 The rivet classified as special rivets but are not of the blind type
(a) Pin rivets
(b) Hi-shear rivets
(c) Either (a) or (b)*
(d) Deutsch rivets
Q. 74 Pin rivets are essentially
(a) Threaded bolt
(b) Thread less bolt*
(c) Both (a) and (b)
(d) None of the above
Q. 75 Pin rivets should be used in
(a) Shear application*
(b) grip length is less than the shank diameter
(c) both (a) and (b)
(d) None of the above
Q. 76 Grip lengths for Deutsch rivet ranges from
(a) 3/16 to 1 inch*
(b) 3/4 to 1 inch
(c) 3/8 to 1 inch
(d) 3/16 to 2 inch
Q. 77 Grip lengths for Deutsch rivet range from
(a) 3/16 to 1 inch*
(b) 3/4 to 1 inch
(c) 3/8 to 1 inch
(d) 3/16 to 2 inch
Q. 78 When driving a Deutsch rivet, the hammer is used
(a) Ball pane hammer
(b) Ordinary hammer*
(c) Mallet
(d) None of the above
Q. 79 The Deutsch rivet consists of parts
(a) Stainless steel sleeve
(b) Hardened steel drive pin
(c) Both a and b*
(d) None of the above
Q. 80 The Identification marking of AN 470 AD3 - 5 rivet the 5 stand for
(a) 5/32 ths in length
(b) 5/16 ths in length*
(c) 3/32 nds in length
(d) None of the above
Q. 81 When Installing rivnuts wihch have keys. the Installation is required
(a) A key way cutter*
(b) Hammer
(c) Mallet
(d) None of the above
Q. 82 Pin rivets never be used where
(a) the grip length is less than the shank diameter*
(b) the grip length is more than the shank diameter

(c) either (a) or (b)

(d) None of the above
Q. 83 The Deutsch rivets has a minimum shear strength of
(a) 75,000 PSI*
(b) 70,000 PSI
(c) 80,000 PSI
(d) 75,00 PSI
Q. 84 A closed end rivnuts must be used in
(a) Pressurised compartment*
(b) Unpressurised compartment
(c) Both (a) and (b)
(d) None of the above
Q. 85 In self plugging rivet, the thickness of the material being riveted determines the
(a) Overall length of the shank of the rivet*
(b) Overall length of the stem of the rivet
(c) Either (a) and (b)
(d) None of the above
Q. 86 In self plugging rivet, the shank of the rivet should extend beyond the material thickness
approximately
(a) 3/64 inch to 1/8 inch
(b) 3/64 inch to 3/8 inch
(c) 3/64 inch to 1/8 inch before the stem is pulled*
(d) None of the above
Q. 87 In self plugging rivet shank diameter are indentify by
(a) The first dash number*
(b) The second dash number
(c) Measured in 16th of an inch
(d) None of the above
Q. 88 Gripe length is measured in
(a) 1/6 th of an inch*
(b) 1/8 th of an inch
(c) 3/8th of an inch
(d) None of the above
Q. 89 Alloy 2117 rivets have moderately high strength and are suitable for
(a) riveting aluminium alloy sheets*
(b) riveting mild steel sheets
(c) riveting duralium alloy sheets
(d) None of the above
Q. 90 Alloy 2117 rivets recieve
(a) One heat treatment*
(b) Two heat treatment
(c) Either (a) or (b)
(d) None of the above
Q. 91 Alloy 2017 rivets become too hard for driving in approximately
(a) 1 hour after quenching*
(b) 10 minutes after quenching
(c) 20 minutes after quenching
(d) None of the above
Q. 92 Two helical gears of equal size but of opposite hand Joined together is known as
(a) Herringbone gear*
(b) Bevel gear
(c) Worm gear
(d) None of the above
Q. 93 A gear with teeth cut on a cylinder and at an angle with the axis of rotation of the gear body
is known as
(a) Helical gear*
(b) Worm gear
(c) Bevel gear
(d) None of the above
Q. 94 A Bevel gears having the same number of teeth and pitch cone angle of 450 is known as
(a) Miter gear*
(b) Worm gear
(c) Gear rack
(d) None of the above
Q. 95 The 7 x 7 cable consists of
(a) seven strands of seven wires each*
(b) ninteen strands of seven wires each
(c) seven strands of ninteen wires each
(d) none of the above
Q. 96 The 7 x 19 cable is made up of
(a) seven strands of 19 wires each*
(b) Ninteen strands of 7 wires each
(c) seven strands of 7 wires each
(d) None of the above
Q. 97 The 7 x 19 cable is used in
(a) primary control system
(b) other places where operation over pulleys is frequent
(c) both (a) and (b)*
(d) None of the above
Q. 98 7x7 cable is used for
(a) trim tab controls
(b) engine controls
(c) Indicator controls
(d) All above*
Q. 99 When Installing a turn buckle in a control system. It is necessary
(a) To screw both of the terminals an equal number of turns in to the barrel.*
(b) To screw one of the terminals
(c) All turn buckle terminals be screwed in to the barrel until not more than two threads are
exposed
(d) None of the above
Q. 100 Push-pull tube linkage eliminates
(a) problems of varying tension
(b) permits the transfer of either compression or tension stress through a single tube
(c) both (a) and (b)*
(d) None of the above