Professional Documents
Culture Documents
Suspension
Front and Rear Suspension
Special Tools .................................................................
Component Location Index .........................................
Wheel Alignment ..........................................................
Wheel Bearing End Play Inspection ............................
Wheel Runout Inspection ............................................
Wheel Bolt Replacement .............................................
Ball Joint Removal .......................................................
18-2
18-3
18-5
18-8
18-9
18-10
18-11
Front Suspension
Knuckle/Hub/Wheel Bearing Replacement ................
Lower Ball Joint Replacement ....................................
Ball Joint Boot Replacement .......................................
Lower Arm Removal/Installation ................................
Stabilizer Link Removal/Installation ...........................
Stabilizer Bar Replacement .........................................
Damper/Spring Removal and Installation ..................
Damper/Spring Disassembly,
Inspection, and Reassembly ....................................
18-12
18-18
18-20
18-20
18-23
18-23
18-24
18-26
Rear Suspension
Knuckle/Hub Bearing Unit Replacement ....................
Upper Arm Removal/Installation ................................
Trailing Arm Removal/Installation ..............................
Stabilizer Link Removal/Installation ...........................
Stabilizer Bar Replacement .........................................
Damper Replacement ..................................................
Spring Replacement .....................................................
18-29
18-33
18-34
18-35
18-36
18-37
18-40
Tool Number
07AAA-SVAA100
07AAF-SVAA100
07AAF-SVAA200
07GAF-SE00100
07GAF-SE00200
07MAC-SL0A102
07MAC-SL0A202
071AF-S3VA000
07746-0010500
07749-0010000
07965-SD90100
18-2
Description
Strut Nut Adapter
Bushing Driver
Receiver Set
Hub Dis/Assembly Tool
Attachment, 40 mm
Ball Joint Remover, 32 mm
Ball Joint Remover, 28 mm
Ball Joint Thread Protector, 14 mm
Attachment, 62 x 68 mm
Driver
Support Base
Qty
1
1
1
1
1
1
1
1
1
1
1
DAMPER/SPRING
Removal, page 18-24
Installation, page 18-25
Disassembly/Inspection/
Reassembly, page 18-26
KNUCKLE/
HUB/
WHEEL BEARING
Replacement, page 18-12
STABILIZER BAR
Replacement, page 18-23
LOWER ARM
Removal/Installation,
page 18-20
WHEEL BOLT
Replacement, page 18-10
STABILIZER LINK
Removal/Installation, page 18-23
18-3
SPRING
Removal, page 18-41
Installation, page 18-42
REAR DAMPER
Removal, page 18-38
Inspection, page 18-39
Installation, page 18-39
KNUCKLE/
HUB BEARING NUT
Hub Bearing Unit
Replacement, page 18-30
Knuckle Replacement,
page 18-31
STABILIZER BAR
Replacement,
page 18-36
UPPER ARM
Removal/Installation,
page 18-33
STABILIZER LINK
Removal/Installation,
page 18-35
WHEEL BOLT
Replacement, page 18-10
TRAILING ARM
Removal/Installation, page 18-34
18-4
Wheel Alignment
Caster Inspection
Pre-Alignment Checks
Caster angle: 7 06 1
Camber Inspection
3. Check the tire size and pressure.
Tire size:
Front/Rear: P195/65R15 89S
Tire pressure:
Front/Rear: 220 kPa (2.2 kgf/cm2, 32 psi), cold
4. Check the runout of the wheels and tires (see page
18-9).
5. Check the suspension ball joints. (Hold a tire with
your hands, and move it up and down and right and
left to check for wobbling.)
(contd)
18-5
NOTE:
Install the washers (B) included adjusting bolt set
between the front damper and self-locking nut.
The camber angle can be adjusted up to 25
(center of tolerance) by replacing one damper
pinch bolt with the adjusting bolt.
The camber angle can be adjusted up to 50 by
replacing both damper pinch bolts with the
adjusting bolts.
A
14 x 1.5 mm
90 Nm
(9.2 kgfm, 67 lbfft)
Replace.
A
14 x 1.5 mm
90 Nm
(9.2 kgfm,
67 lbfft)
Replace.
18-6
A
14 x 1.5 mm
44 Nm (4.5 kgfm, 33 lbfft)
C
12 x 1.25 mm
69 Nm
(7.0 kgfm, 51 lbfft)
Replace.
A
B
(contd)
18-7
Turning angle:
Inward wheel: 39 53 2
Outward wheel: 31 48 (reference)
108 Nm
(11.0 kgfm, 79.6 lbfft)
Rear
108 Nm
(11.0 kgfm, 79.6 lbfft)
18-8
18-9
B
D
4. Insert the new wheel bolt (A) into the hub (B) while
aligning the splined surfaces (C) on the hub hole
with the wheel bolt. Adjust the measurement (D)
with washers (P/N 94101-12800 or equivalent) (E),
then install a nut (P/N 90304-SC2-000 or equivalent)
(F) hand-tight.
NOTE:
Degrease all around the wheel bolt and the
threaded section of the nut.
Make sure the wheel bolt is installed vertically in
relation to the hub disc surface.
Do not install the nut and washers that have been
used as tools on a vehicle.
D
1114 mm
(0.430.55 in.)
F
C
B
A
Limited torque:
108 Nm (11.0 kgfm, 79.6 lbfft) max.
6. Install the brake disc or the brake drum: front
(see page 18-13), rear (see page 18-30).
C
07MAC-SL0A202
NOTE:
If you cannot tighten the wheel nut to the
specified torque value when installing the wheel,
replace the front hub or the hub bearing unit as
an assembly.
Before installing the wheel, clean the mating
surfaces of the brake disc or the brake drum and
the inside of the wheel.
18-10
07MAC-SL0A102 or 07MAC-SL0A202
1. Install a hex nut (A) onto the threads of the ball joint
(B). Make sure the nut is flush with the ball joint pin
end to prevent damage to the thread end of the ball
joint pin.
B
D
E
07MAC-SL0A102 or
07MAC-SL0A202
A
B
07MAC-SL0A102 or
07MAC-SL0A202
18-11
Front Suspension
Knuckle/Hub/Wheel Bearing Replacement
Exploded View
WHEEL BEARING
(wheel sensor magnetic encoder)
Replace.
SELF-LOCKING NUT
Replace.
SNAP RING
SPLASH GUARD
5 x 0.8 mm
6 Nm
(0.6 kgfm,
4 lbfft)
KNUCKLE
Check for deformation and
damage.
FLAT SCREW
6 x 1.0 mm
9.8 Nm
(1.0 kgfm, 7.2 lbfft)
FRONT HUB
Check for damage and
cracks.
BRAKE DISC
Check for wear and
rust.
SPINDLE NUT
Replace.
22 x 1.5 mm
181 Nm (18.5 kgfm, 134 lbfft)
18-12
6 x 1.0 mm
9.8 Nm (1.0 kgfm, 7.2 lbfft)
Knuckle/Hub Replacement
1. Raise the front of the vehicle, and support it with
safety stands in the proper locations (see page 1-8).
2. Remove the center cap (A), wheel nuts (B) and the
front wheel.
B
B
108 Nm
(11.0 kgfm, 79.6 lbfft)
6. Raise the stake (A), then remove the spindle nut (B).
B
22 x 1.5 mm
181 Nm
(18.5 kgfm,
134 lbfft)
Replace.
A
8 x 1.25 mm
22 Nm
(2.2 kgfm,
16 lbfft)
B
12 x 1.25 mm
108 Nm (11.0 kgfm, 79.6 lbfft)
18-13
Front Suspension
Knuckle/Hub/Wheel Bearing Replacement (contd)
7. Remove the 6 mm brake disc retaining screws (A).
B
A
6 x 1.0 mm
9.8 Nm
(1.0 kgfm,
7.2 lbfft)
12. Remove the flange bolt and flange nuts from the
lower arm (A).
NOTE: During installation, install a new flange bolt
and new flange nuts. After lightly tightening all
three fasteners, tighten them to the specified
torque in the following order; the nut on the front
(B), the nut on the rear (C), then the bolt (D).
C
8 x 1.25 mm
D
12 x 1.25 mm
59 Nm
(6.0 kgfm,
43 lbfft)
Replace.
B
12 x 1.25 mm
54 Nm
(5.5 kgfm,
40 lbfft)
07MAC-SL0A202
18-14
C
12 x 1.25 mm
59 Nm (6.0 kgfm, 43 lbfft)
Replace.
B
12 x 1.25 mm
59 Nm
(6.0 kgfm, 43 lbfft)
Replace.
13. Disconnect the lower ball joint (E) from the lower
arm.
14. Remove the damper pinch bolts (A) and the selflocking nuts (B) from the damper.
NOTE: During installation, install new damper
pinch bolts and new self-locking nuts.
16. Remove the lock pin (A) from the lower ball joint
pin (B), then remove the nut (C).
NOTE: During installation, install a lock pin after
tightening new castle nut.
07MAC-SL0A102
E
B
Replace.
A
14 x 1.5 mm
90 Nm
(9.2 kgfm,
67 lbfft)
Replace.
C
14 x 2.0 mm
6978 Nm
(7.08.0 kgfm,
5158 lbfft)
Replace.
C
D
D
071AF-S3VA000
A
B
18. Disconnect the lower ball joint (E) from the knuckle
using the ball joint remover (see page 18-11).
(contd)
18-15
Front Suspension
Knuckle/Hub/Wheel Bearing Replacement (contd)
19. Install the knuckle/hub in the reverse order of
removal, and note these items:
Be careful not to damage the ball joint boot when
installing the knuckle.
Tighten all mounting hardware to the specified
torque values.
Before connecting the lower ball joint to the
knuckle, degrease the threaded section and
tapered portion of the ball joint pin, the knuckle
connecting hole, the threaded section, and
mating surface of the castle nut.
First install all the components, and lightly
tighten the bolts and nuts, then raise the
suspension to load it with the vehicles weight
before fully tightening to the specified torque
values.
Torque the castle nut to the lower torque
specification, then tighten it only far enough to
align the slot with the ball joint pin hole. Do not
align the castle nut by loosening it.
Use a new spindle nut during reassembly.
Before installing the spindle nut, apply a small
amount of engine oil to the seating surface of the
nut. After tightening, use a drift to stake the
spindle nut shoulder against the driveshaft.
Before installing the brake disc, clean the mating
surface of the front hub and the inside of the
brake disc.
Before installing the wheel, clean the mating
surface of the brake disc and the inside of the
wheel.
Check the wheel alignment, and adjust it if
necessary (see page 18-5).
07GAF-SE00100
Press
07GAF-SE00100
Press
18-16
3. Remove the splash guard (A) and the snap ring (B)
from the knuckle (C).
5. Wash the knuckle and hub thoroughly in high flashpoint solvent before reassembly.
5 x 0.8 mm
NOTE:
Install the wheel bearing with the wheel sensor
magnetic encoder (E) (brown color), toward the
inside of the knuckle.
Remove any oil, grease, dust, metal debris, and
other foreign material from the encoder surface.
Keep all magnetic tools away from the encoder
surface.
Be careful not to damage the encoder surface
when you insert the wheel bearing.
Press
D
Press
07749-0010000
A
E
07746-0010500
B
07965-SD90100
(contd)
18-17
Front Suspension
Knuckle/Hub/Wheel Bearing
Replacement (contd)
B
D
5 x 0.8 mm
6 Nm
(0.6 kgfm,
4 lbfft)
D
12 x 1.25 mm
59 Nm
(6.0 kgfm,
43 lbfft)
Replace.
9. Install the hub (A) onto the knuckle (B) using the
attachment, the driver, the support base, and a
hydraulic press. Be careful not to distort the splash
guard (C).
Press
07749-0010000
07746-0010500
C
12 x 1.25 mm
59 Nm
(6.0 kgfm, 43 lbfft)
Replace.
B
12 x 1.25 mm
59 Nm
(6.0 kgfm, 43 lbfft)
Replace.
C
A
07965-SD90100
18-18
5. Remove the lock pin (A) from the lower ball joint
pin (B), then remove the castle nut (C).
NOTE: During installation, install a lock pin after
tightening new castle nut.
B
A
C
14 x 2.0 mm
6978 Nm
(7.08.0 kgfm,
5158 lbfft)
Replace.
07MAC-SL0A102
D
071AF-S3VA000
A
18-19
Front Suspension
Ball Joint Boot Replacement
Removal/Installation
2. Remove the boot clip and the boot.
3. Pack the interior and lip (A) of a new boot with
grease. Keep the grease off of the boot-to-lower
ball housing mating surfaces (B).
C
B
A
10 x 1.25 mm
34 Nm
(3.5 kgfm,
25 lbfft)
Replace.
B
Press
07GAF-SE00200
18-20
A
D
12 x 1.25 mm
59 Nm
(6.0 kgfm,
43 lbfft)
Replace.
C
E
C
12 x 1.25 mm
59 Nm
(6.0 kgfm, 43 lbfft)
Replace.
B
12 x 1.25 mm
59 Nm
(6.0 kgfm, 43 lbfft)
Replace.
A
14 x 1.5 mm
83 Nm
(8.5 kgfm, 61 lbfft)
Replace.
B
12 x 1.25 mm
64 Nm (6.5 kgfm, 47 lbfft)
Replace.
(contd)
18-21
Front Suspension
Lower Arm Removal/Installation (contd)
Bushing Replacement
Press
07AAF-SVAA100
21 20 3
07AAF-SVAA200
(Attachment B)
07AAF-SVAA200
(Attachment A)
Press
07AAF-SVAA100
A
B
07AAF-SVAA200
(Attachment A)
C
18-22
A
10 x 1.25 mm
38 Nm
(3.9 kgfm,
28 lbfft)
Replace.
H
FRONT
G
E
B
10 x 1.25 mm
34 Nm
(3.5 kgfm,
25 lbfft)
Replace.
D
C
D
FRONT
B
A
10 x 1.25 mm
39 Nm (4.0 kgfm, 29 lbfft)
18-23
Front Suspension
Damper/Spring Removal and Installation
Removal
C
10 x 1.25 mm
Replace.
8 x 1.25 mm
A
5. Remove the damper pinch bolts (A) and selflocking nuts (B) from the damper.
B
Replace.
A
14 x 1.5 mm
Replace.
18-24
Installation
B
Replace.
FRONT
A
14 x 1.5 mm
90 Nm
(9.2 kgfm,
67 lbfft)
Replace.
A
10 x 1.25 mm
44 Nm
(4.5 kgfm, 33 lbfft)
Replace.
18-25
Front Suspension
Damper/Spring Disassembly, Inspection, and Reassembly
Exploded View
CAP
SELF-LOCKING NUT
12 x 1.25 mm
44 Nm
(4.5 kgfm, 33 lbfft)
Replace.
DAMPER MOUNTING BASE
BUMP STOP
Check for weakness and damage.
DAMPER SPRING
Check for weakened
compression and damage.
DAMPER UNIT
Check for oil leaks, gas leaks,
and smooth operation.
18-26
Inspection
Disassembly
1. Remove the cap (A) from the top of the damper.
2. Compress the damper spring, then remove the selflocking nut (A) using the strut nut adapter (B), and
the socket wrench while holding the damper shaft
with a hex wrench (C). Do not compress the spring
more than necessary to remove the nut.
B
07AAA-SVAA100
C
A
Replace.
(contd)
18-27
Front Suspension
Damper/Spring Disassembly, Inspection, and Reassembly (contd)
Reassembly
1. Install the damper spring (A) on the upper spring
mounting cushion (B) by aligning the ledge portion
(C).
Right:
Left:
FRONT
FRONT
44
24
3
44
24
3
C
C
D
C
07AAA-SVAA100
A
12 x 1.25 mm
44 Nm (4.5 kgfm, 33 lbfft)
Replace.
A
B
C
18-28
Rear Suspension
Knuckle/Hub Bearing Unit Replacement
Exploded View
6 x 1.0 mm
9.8 Nm
(1.0 kgfm, 7.2 lbfft)
KNUCKLE
Check for deformation and damage.
O-RING
Replace.
10 x 1.25 mm
64 Nm
(6.5 kgfm, 47 lbfft)
BACKING PLATE
Check for corrosion,
deformation, and damage.
Replace if rusted.
BRAKE DRUM
Check for wear and rust.
(contd)
18-29
Rear Suspension
Knuckle/Hub Bearing Unit Replacement (contd)
Hub Bearing Unit Replacement
4. Remove the hub bearing unit (A) and the O-ring (B).
B
108 Nm
(11.0 kgfm,
79.6 lbfft)
10 x 1.25 mm
64 Nm
(6.5 kgfm,
47 lbfft)
C
8 x 1.25 mm
18-30
Knuckle Replacement
A
10 x 1.0 mm
15 Nm
(1.5 kgfm, 11 lbfft)
B
A
12 x 1.25 mm
108 Nm
(11.0 kgfm,
79.6 lbfft)
Replace.
C
8 x 1.25 mm
22 Nm
(2.2. kgfm,
16 lbfft)
6 x 1.0 mm
9.8 Nm
(1.0 kgfm, 7.2 lbfft)
D
A
(contd)
18-31
Rear Suspension
Knuckle/Hub Bearing Unit Replacement (contd)
7. Mark the cam positions of the adjusting bolt (A) and
the adjusting cam (B), then remove the self-locking
nut (C), the adjusting cam, and the adjusting bolt.
Discard the self-locking nut.
NOTE: Use a new self-locking nut during
reassembly.
D
14 x 1.5 mm
88 Nm
(9.0 kgfm,
65 lbfft)
Replace.
B
A
Replace.
C
12 x 1.25 mm
69 Nm (7.0 kgfm, 51 lbfft)
Replace.
18-32
A
B
B
12 x 1.25 mm
108 Nm
(11.0 kgfm,
79.6 lbfft)
Replace.
A
12 x 1.25 mm
59 Nm
(6.0 kgfm, 43 lbfft)
Replace.
C
18-33
Rear Suspension
Trailing Arm Removal/Installation
1. Raise the rear of the vehicle, and support it with
safety stands in the proper locations (see page 1-8).
A
12 x 1.25 mm
59 Nm (6.0 kgfm, 43 lbfft)
Replace.
A
B
8 x 1.25 mm
22 Nm
(2.2 kgfm, 16 lbfft)
18-34
A
10 x 1.25 mm
38 Nm
(3.9 kgfm, 28 lbfft)
Replace.
G
B
10 x 1.25 mm
39 Nm
(4.0 kgfm, 29 lbfft)
Replace.
18-35
Rear Suspension
Stabilizer Bar Replacement
1. Raise the rear of the vehicle, and support it with
safety stands in the proper locations (see page 1-8).
2. Remove the center cap and the rear wheels.
3. Disconnect both stabilizer links from the stabilizer
bar (see page 18-35).
4. Remove the flange bolts (A) and the bushing
holders (B), then remove the bushings (C) and the
stabilizer bar (D).
A
8 x 1.25 mm
8 x 1.25 mm
22 Nm
(2.2 kgfm,
16 lbfft)
D
B
A
A
10 x 1.25 mm
39 Nm
(4.0 kgfm,
29 lbfft)
18-36
Damper Replacement
Exploded View
DUST COVER
Check for bending and damage.
DAMPER UNIT
Check for oil leaks,
gas leaks, and smooth
operation.
(contd)
18-37
Rear Suspension
Damper Replacement (contd)
Removal
C
12 x 1.25 mm
Replace.
A
10 x 1.25 mm
Replace.
C
B
18-38
Inspection
1. Push on the damper as shown.
Installation
1. Install the damper mounting bushing (A) onto the
damper unit. Position the damper assembly (B)
between the body and trailing arm. Be careful not
to damage the body.
A
12 x 1.25 mm
59 Nm
(6.0 kgfm,
43 lbfft)
Replace.
(contd)
18-39
Rear Suspension
Damper Replacement (contd)
5. Install the damper mounting bushing (A), the
damper mounting washer (B), and a new selflocking nut (C) on the damper shaft.
C
10 x 1.25 mm
29 Nm
(3.0 kgfm,
22 lbfft)
Replace.
Spring Replacement
Exploded View
SPRING
Check for weakened
compression
and damage.
18-40
Removal
8 x 1.25 mm
A
12 x 1.25 mm
Replace.
6 x 1.0 mm
A
12 x 1.25 mm
Replace.
A
12 x 1.25 mm
Replace.
(contd)
18-41
Rear Suspension
Spring Replacement (contd)
Installation
18-42
5. Slowly raise the jack until you can align the bolt
hole with the holes in the trailing arm (A) and the
damper (B) and install a new flange bolt (C).
C
12 x 1.25 mm
59 Nm
(6.0 kgfm,
43 lbfft)
Replace.
A
A
12 x 1.25 mm
108 Nm (11.0 kgfm, 79.6 lbfft)
Replace.
A
12 x 1.25 mm
108 Nm
(11.0 kgfm,
79.6 lbfft)
Replace.
6 x 1.0 mm
9.8 Nm
(1.0 kgfm, 7.2 lbfft)
A
B
18-43