Pump Station (Lago Agrio)

PUMP STATION
Contents
1. Specification
2. System diagram & 'rawings
3. Pumps
1)
Outline drawings of Crude oil transfer pump
2)
Outline drawings of DO unloading pump
3)
Outline drawings of LO unloading pump
4)
Outline drawings of LO transfer pump
5)
Outline drawings of LO filling pump
6)
Maintenance and service instruction (ACE Screw pumps)
7)
Maintenance and service instruction (ACG Screw pumps)
8)
Installation and start-up commissioning (oil pump)
4. Instruments
1-1) Outline drawings of Pressure switch
1-2) manual of Pressure switch
2-1) Outline drawings of Pressure gauge
2-2) manual of Pressure gauge
1. Specification
Pump station
Project Name
Customer
Site
Plant owner
Manufacturer
Qty
: PETROAMAZONAS 27.2MW MPU

: Hyundai heavy industries Co., Ltd.
: CONONACO / AGRIO in Ecuador
: PETROAMAZONAS EP
: MNSI Co.,Ltd
: 1 set / Each site
1. Technical data
Engine Type
Total power max.
: HIMSEN ( 9H21/32 * 4sets )

: 6.8 MW
Crude Oil data

- Viscosity
- Density
- Specific heat
: 30 cSt at 50 deg.C
: 890 kg/m3 at 15 deg.C
: 0.45 kcal / kg deg.C
Diesel Fuel data

- D.O viscosity
- Density
- Specific heat
: 4-6 cSt at 50 deg.C

: 860 kg/m3 at 15 deg.C
: 0.45 kcal / kg deg.C
Lub. oil data
: SAE 40
Pressure at unit max.

Voltage
: 5 bar
: 480V / 60Hz / 3Ph
220V / 60Hz / 1ph
Crude oil transfer pump capacity

Electric Motor
: 10 m3/h, 3bar, 25.8 cSt

: 3.6 kW, 1730 rpm
D.O unloading pump capacity

Electric Motor
: 10 m3/h, 2.5bar, 5 cSt

: 3.6 kW, 1730 rpm
L.O unloading pump capacity

Electric Motor
: 5 m3/h, 3bar, 25.8 cSt

: 1.8 kW, 1720 rpm
L.O transfer pump capacity

Electric Motor
: 2 m3/h, 3 bar, 25.8 cSt

: 0.9KW, 1700 rpm
L.O filling pump capacity

Electric Motor
: 2 m3/h, 2.5 bar, 25.8 cSt

: 0.9KW, 1700 rpm
Certificate
: Factory
Total weight
Size
: Abt. 5,500 kg + 10% ( Empty )

: L6,058 * W2,438 * H2,896
2. Main component
ST-105/110-C Suction strainers for crude oil transfer pumps.
2pcs, Basket type filter. Mesh size 0.3mm
PL-102A/B-C Crude oil transfer pumps
IMO ACG052N7 NTBP
2pcs, Rotary self-priming displacement screw pumps, one is stand-by pump
ST-117-C
Suction strainers for D.O unloading pump.

1pc, Basket type filter. Mesh size 0.3mm
PL-103-C
D.O unloading pump

IMO ACG052N7 NTBP
1pc, Rotary self-priming displacement screw pump.
ST-214-C
Suction strainers for L.O unloading pumps.

PL-201-C
L.O unloading pump

IMO ACG045K7 NVBP
1pc, Rotary self-priming displacement screw pump.
ST-218-C
Suction strainers for L.O transfer pump.

PL-202-C
L.O transfer pump

IMO ACE 032N3 NVBP
1pc, Rotary self-priming displacement screw pumps.
PL-203-C
Portable L.O filling pump ( Loosely supply )

IMO ACE 032N3 NVBP
1pc, Rotary self-priming displacement screw pumps
General valves
Globe type valve
3. Materials
3.1
Frame is welded of steel plates with bottom for leakage oil, sand blasted
and painted with according to HHIs specification.
3.2
Oil pipes are seam black steel . Flange JIS and ANSI
Crude oil pipes insulation with mineral wool, which is covered with aluminum plate.
3.3
Instrument pipes are 3/8 inch 316 stainless steel.
3.4
Valves are globe type, nominal pressure class. ANSI 150#.
3.5
Cable brackets are steel plates with trace cable.
4. Instruments
4.1
Pressure switches for high and low press. alarm (PSH 104 / PSL101)
4.2
Pressure gauges diameter 4 inch after and before each pumps.

(PI 102/103/106/107, PI 109/110, PI 203/204, PI 206/207)
4.3
Glycerin bottles for crude oil press. gauges and switches.
5. Control automatic and starters ( Installed safety zone )

5.1
5.2
5.3
5.4
5.5
Crude oil transfer pump starter

D.O unloading pump starter
L.O unloading pump starter
L.O transfer pump starter
Group alarm starter
6. Enclosure
Size
Total weight
Noise level
: 20 feet ( L6,058 * W2,438 * H2,896 )

: Abt. 1,800 kg
: Under. 80dB @ 1m distance
Lighting
Flame detector
: 2pcs, 30W
: 1pc
Painting
: According to HHI specification.
2. System diagram & 'rawings
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
COVER SHEET
PUMP STATION
1 / 54
PETROAMAZONAS LAGO AGRIO 6.8MW MPU
MAY.2.2013
PETROAMAZONAS LAGO AGRIO 6.8MW PROJECT
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
DRAWING LIST
PUMP STATION
2 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
BOM LIST 1 / 2
PUMP STATION
3 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
BOM LIST 2 / 2
PUMP STATION
4 / 54
MAY.2.2013
570
265
265
800
1600
1700
1800
800
1800
1900
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PANEL LAYOUT DIAGRAM
PUMP STATION
5 / 54
MAY.2.2013
600
570
600
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PANEL LAYOUT DIAGRAM
PUMP STATION
6 / 54
MAY.2.2013
DUCT W40XH80
DUCT W40XH80
DUCT W40XH80
DUCT W40XH80
DUCT W40XH80
DUCT W60XH80
DUCT W60XH80
DUCT W40XH80
L-SIDE VIEW
DUCT W40XH80
49 * 1
88 * 1
MCCB1
49 * 2
88 * 2
49 * 3
88 * 3
MCCB9
MCCB2
CT
MCCB0
49 * 4
88 * 4
MCCB3
CT
MCCB10
49 * 5
88 * 5
MCCB4
CP-A1
CP-A2
49 * 6
88 * 6
DUCT W60XH80
49 * 7
88 * 7
MCCB5
CP-A3
CP-D1
CP-D2
CP-D3
CP-D4
DUCT W80XH80
CP-D6
CP-D5
CP-D7
49 * 8
88 * 8
MCCB6
CSHX1
MCCB7
CSHX2
CSHX1
CP-D12
CP-D13
CSHX2
CDHX1
SHX2
CSHX1
CSHX2
FC
F1
F2
F3
F4
F5
F6
F7
CDHX2
SHX2
CTSV
RCMS
CMPX1
CMPX2
SDPX1
DUCT W60XH80
DUCT W60XH80
CDHX1
DUCT W60XH80
D1-04
DI-02
F8
F9
F10
SDPX2
F12
SDPX3
F11
SDPX4
F13
FRONT VIEW
CDHX2
FB
DUCT W60XH80
FA
DUCT W40XH80
DUCT W60XH80
DUCT W60XH80
D1-03
DI-01
CP-D11
CP-D10
CP-D9
CP-D8
DUCT W60XH80
CP-A4
DUCT W80XH80
1700
LTX
CPX
T2DPX1
ACX
AI-01
T2DPX2
DCX
T3DPX1
RCMX1
DO-03
DO-01
T3DPX2
RCMX2
T4DPX1
RCMX3
T4DPX2
RCMX4
T1DPX1
CBX
T1DPX2
CTPX1
T1DPX3
CTPX2
T1DPX4
CTPX3
SRX
CTPX4
DUCT W60XH80
DUCT W60XH80
AX1
DUPX2
DO-04
DO-02
AX2
LUPX1
TEMP. & HUMIDITY

CONTROLLER
AX3
LUPX2
T/R
480V/120.220V
5Kva
SHX
DUPX1
AC/DC
220V/24V
40A
DUCT W60XH80
AI-02
DC/DC
120V/24V
40A
AX4
LTPX1
DIODE
MODULE
AX5
LTPX2
PT
DUCT W60XH80
R-SIDE VIEW
DUCT W60XH80
PT
DUCT W40XH80
DUCT W60XH80
DUCT W60XH80
1700
DUCT W80XH80
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
7 / 54
PANEL INNEAR BOARD DETAIL
PUMP STATION
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
ANNUNCIATOR
PUMP STATION
8 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
SINGLE LINE DIAGRAM
PUMP STATION
9 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
THREE LINE DIAGRAM
PUMP STATION
10 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
CRUDE OIL TRANSFER PUMP
PUMP STATION
11 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
CRUDE OIL TRANSFER PUMP
PUMP STATION
12 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
D.O UNLOADING PUMP
PUMP STATION
13 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
L.O UNLOADING PUMP
PUMP STATION
14 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
L.O TRANSFER PUMP
PUMP STATION
15 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
C.W MAINTENANCE PUMP
PUMP STATION
16 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
SLUDGE DISCHARGE PUMP
PUMP STATION
17 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
SLUDGE DISCHARGE PUMP
PUMP STATION
18 / 54
MAY.2.2013
SOL
SOL
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
TANK UNIT DRAIN PUMP
PUMP STATION
19 / 54
MAY.2.2013
SOL
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
TANK UNIT DRAIN PUMP
PUMP STATION
20 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
21 / 54
MCC CONTROL POWER DIST.
PUMP STATION
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAMO-TEC-M02-ELE
PAML-TEC-M03-ELE
DC CONTROL POWER DIST.
PUMP STATION
22 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
MCC COMMON TRIP
PUMP STATION
23 / 54
MAY.2.2013
UM33A-1
UM33A-2
UM33A-3
UM33A-4
ISSUED FOR APPROVAL
1/1
PAMO-TEC-M02-ELE
PAML-TEC-M03-ELE
INDICATOR
PUMP STATION
24 / 54
MAY.2.2013
UM33A-5
UM33A-6
UM33A-7
UM33A-8
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
INDICATOR
PUMP STATION
25 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
DCIO MODULE
PUMP STATION
26 / 54
MAY.2.2013
"THE NUMBER OF DCIO MODULE

CAN BE CHANGED FOLLOWING
ARRANGEMENT"
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC
PUMP STATION
27 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC INPUT DIAGRAM
PUMP STATION
28 /54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC INPUT DIAGRAM
PUMP STATION
29 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC INPUT DIAGRAM
PUMP STATION
30 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC INPUT DIAGRAM
PUMP STATION
31 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC INPUT DIAGRAM
PUMP STATION
32 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAMO-TEC-M02-ELE
PAML-TEC-M03-ELE
PLC INPUT DIAGRAM
PUMP STATION
33 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC INPUT DIAGRAM
PUMP STATION
34 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC INPUT DIAGRAM
PUMP STATION
35 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC OUTPUT DIAGRAM
PUMP STATION
36 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC OUTPUT DIAGRAM
PUMP STATION
37 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC OUTPUT DIAGRAM
PUMP STATION
38 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC OUTPUT DIAGRAM
PUMP STATION
39 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC OUTPUT DIAGRAM
PUMP STATION
40 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC OUTPUT DIAGRAM
PUMP STATION
41 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC OUTPUT DIAGRAM
PUMP STATION
42 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC OUTPUT DIAGRAM
PUMP STATION
43 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC OUTPUT DIAGRAM
PUMP STATION
44 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
PLC OUTPUT DIAGRAM
PUMP STATION
45 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
46 / 54
PLC ANALOG INPUT DIAGRAM
PUMP STATION
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
47 / 54
PLC ANALOG INPUT DIAGRAM
PUMP STATION
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
TERMINAL BLOCK
PUMP STATION
48 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
TERMINAL BLOCK
PUMP STATION
49 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
TERMINAL BLOCK
PUMP STATION
50 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
TERMINAL BLOCK
PUMP STATION
51 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
TERMINAL BLOCK
PUMP STATION
52 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
TERMINAL BLOCK
PUMP STATION
53 / 54
MAY.2.2013
ISSUED FOR APPROVAL
1/1
PAML-TEC-M03-ELE
TERMINAL BLOCK
PUMP STATION
54 / 54
MAY.2.2013
3. Pumps
1) Outline drawings of Crude oil transfer pump
2) Outline drawings of DO unloading pump
3) Outline drawings of LO unloading pump
4) Outline drawings of LO transfer pump
5) Outline drawings of LO filling pump
6) Maintenance and service instruction (ACE Screw pumps)
7) Maintenance and service instruction (ACG Screw pumps)
8) Installation and start-up commissioning (oil pump)
3. Pumps
1) Outline drawings of Crude oil transfer pump
Pump dimensions
Pump ACG (Valve design P, G, E)
For UCG models, with ANSI-flanges

and for foot mounted models, please
refer to IMO AB.
Dimensions in mm
G
Pump size
Main
Dim.
Relief valve.
Turn clockwise
to increase
opening pressure.
E
ISO G3/8
Inlet gauge
RP
ISO G3/8
Outlet gauge
A
A
A
B
C
D
F
FF
CoG
CoG
Flange H
dim.
HG
J
K
L
LG
Outlet N
O
P
Q
QL
Inlet
R
S
T
U
UL
Return RL
RP
Drain W
Shaft
X
Y
Y1
Z
Z1
Z2
Weight (kg)
Weight (kg)
045
052
060
070
367
396
460
490 xxxP
378
411
474
508 xxxG
319
350
397
427 xxxE
110 122,5
140
150
50
60
70
70
129
140
178,5
196
16
18
18
13
113
127
153
173
185
200
285
300 xxxP,G
175
190
275
290 xxxE
4
4
4
4
15
15
20
20
145
165
215
215
175
200
250
250
120
130
180
180 Tol. ISO h7
11
15
18
18
165
185
200
220
125
145
160
180
50
65
80
100
4x18 4x18 8x18 8x18 Q-ty x diam
20
20
20
22
165
185
200
220
125
145
160
180
50
65
80
100
4x18 4x18 8x18 8x18 Q-ty x diam
20
20
20
22
18
18
26
30 xxxG
G-1 1/4 G-1 1/4 G-1 1/2 G-1 1/2 xxxG
30
35
45
45
19
24
28
28 Tol. ISO j6
21,5
27
31
31
M8x16 M8x16 M8x16 M8x16 Y1 x depth
6
8
8
8
3
3
3
3
22
28
36
36
25
33
47
61 xxxP, G
22
30
43
57 xxxE
RL
Fig. 1
6
IMO AB, Telephone: + 46 8 50 622 800, Telefax: + 46 8 645 15 09

E-mail: info@imo.se, Web: www.imo.se
ACG 1121GB
January 2002
Pump dimensions
Pump unit ACG (Valve design P, G, E)
Dimensions in mm
(With standard electric motor)
B
QL
Space for
dismantling
A
S R
V
V1
A1
Space for
dismantling
UL
HD N O
D2
D
Grease nipple
AZ
C
L Control for
safety valve
K
J
ISO G3/8
Outlet gauge
F
M
ISO G3/8
Inlet gauge
H
D1
G
Drain ISO G1/4
Deaeration
Pump
size
RL
045
052
060
070
Pump
size
045
052
060
070
IEC
No Frame
xxx P
A1
AC
xxxG
A1 AC
xxxE
A1 AC
80
90
100
112
132
238
272
308
321
371
158
178
199
215
255
238
272
308
321
371
158
178
199
215
255
238
272
308
321
371
158
178
199
215
255
238
272
308
321
371
495
158
178
199
215
255
314
238
272
308
321
371
495
158
178
199
215
255
314
238
272
308
321
371
495
158
178
199
215
255
314
308
321
371
495
557
199
215
255
314
358
308
321
371
495
557
199
215
255
314
358
308
321
371
495
557
199
215
255
314
358
132
110
60
29
160
116
80
16
180
150
110
20
308
321
371
495
557
199
215
255
314
358
308
321
371
495
557
199
215
255
314
358
308
321
371
495
557
199
215
255
314
358
132
110
60
29
160
116
80
16
180
150
110
20
80
90
100
112
132
160
100
112
132
160
180
100
112
132
160
180
F165
F215
F265
F165
F215
F265
F300
F215
F265
F300
F215
F265
F300
IEC
xxx P
No Frame
A
xxxG xxxE
A
A
B
80
90
100
112
132
679
713
760
773
843
690
724
771
784
854
631
173
665
712 110 129 165
725
795
164
698
732
779
792
875
1035
713
747
794
807
890
1050
652
184
686
733 122,5 140 174
746
829
188
989
189
846
859
957
1089
1175
860
873
971
1103
1189
783
227,5
796
8x
894 140 178,5 254,5 211,5 225,5 148,5 200 160 80 18
1026
227,5
1112
251,5
876
889
987
1119
1205
894
907
1005
1137
1223
813
245
826
924 150 196 272
1056
245
1142
269
80
90
100
112
132
160
100
112
132
160
180
100
112
132
160
180
F165
F215
F265
F165
F215
F265
F300
F215
F265
F300
F215
F265
F300
D1
xxxP xxxG xxxE

D2 D2 D2 N
4x
188 199 140 165 125 50 18
4x
196 211 150 185 145 65 18
8x
224 242 161 220 180 100 18
QL
20
20
112
90
132
110
160
116
112
90
H
15
60
132
110
160
180
116
150
80
110
16
15
60
29
80
UL
4x
165 125 50 18 20
4x
185 145 65 18 20
20
8x
200 160 80 18 20
22
8x
220 180 100 18 22
29
16
20
HD
210
180
12
11
250
220
15
290
260
18
244
252
286
299
348
420
210
180
12
250
220
15
290
340
260
300
18
22
286
299
348
420
440
250
220
15
290
260
18
340
300
22
286
299
348
420
440
250
220
15
290
260
18
340
300
22
18
*)Weight
ca.kg
244
252
286
299
348
xxxG xxxG
RL
RP
V1
14
11
14
18
14
18
14
18
18
18
18
18
G-1 1/4 124 74 75 75

G-1 1/4
G-1 1/4 135 85 75 85
G-1 1/4
G-1 1/4 155 105 80 105
27
18
18
18
18
18
18
G-1 1/4
G-1 1/4
G-1 1/4
G-1 1/4
G-1 1/4
G-1 1/4
124
64 85 65
80 70
41
135
75 85 80
36
168 108 90 110

204 144 100 140
38
40
26
26
26
26
26
G-1 1/2
G-1 1/2
G-1 1/2
G-1 1/2
G-1 1/2
148
78 95 85
55
196 126 95 130

204 134 100 140
228 158 105 160
59
54
59
30
30
30
30
30
G-1 1/2
G-1 1/2
G-1 1/2
G-1 1/2
G-1 1/2
148
78 95 85
69
196 126 95 130

204 134 100 140
228 158 105 160
73
68
73
28
30
Fig. 2
ACG 1121GB
January 2002

3. Pumps
2) Outline drawings of DO unloading pump
Pump dimensions

refer to IMO AB.
Dimensions in mm
G
Pump size
Main
Dim.
Relief valve.
Turn clockwise
to increase
opening pressure.
E
ISO G3/8
Inlet gauge
RP
ISO G3/8
Outlet gauge
A
A
A
B
C
D
F
FF
CoG
CoG
Flange H
dim.
HG
J
K
L
LG
Outlet N
O
P
Q
QL
Inlet
R
S
T
U
UL
Return RL
RP
Drain W
Shaft
X
Y
Y1
Z
Z1
Z2
Weight (kg)
Weight (kg)
045
052
060
070
367
396
460
490 xxxP
378
411
474
508 xxxG
319
350
397
427 xxxE
110 122,5
140
150
50
60
70
70
129
140
178,5
196
16
18
18
13
113
127
153
173
185
200
285
300 xxxP,G
175
190
275
290 xxxE
4
4
4
4
15
15
20
20
145
165
215
215
175
200
250
250
120
130
180
180 Tol. ISO h7
11
15
18
18
165
185
200
220
125
145
160
180
50
65
80
100
4x18 4x18 8x18 8x18 Q-ty x diam
20
20
20
22
165
185
200
220
125
145
160
180
50
65
80
100
4x18 4x18 8x18 8x18 Q-ty x diam
20
20
20
22
18
18
26
30 xxxG
G-1 1/4 G-1 1/4 G-1 1/2 G-1 1/2 xxxG
30
35
45
45
19
24
28
28 Tol. ISO j6
21,5
27
31
31
6
8
8
8
3
3
3
3
22
28
36
36
25
33
47
61 xxxP, G
22
30
43
57 xxxE
RL
Fig. 1
6

ACG 1121GB
January 2002
Pump dimensions
Dimensions in mm
B
QL
Space for
dismantling
A
S R
V
V1
A1
Space for
dismantling
UL
HD N O
D2
D
Grease nipple
AZ
C
L Control for
safety valve
K
J
ISO G3/8
Outlet gauge
F
M
ISO G3/8
Inlet gauge
H
D1
G
Drain ISO G1/4
Deaeration
Pump
size
RL
045
052
060
070
Pump
size
045
052
060
070
IEC
No Frame
xxx P
A1
AC
xxxG
A1 AC
xxxE
A1 AC
80
90
100
112
132
238
272
308
321
371
158
178
199
215
255
238
272
308
321
371
158
178
199
215
255
238
272
308
321
371
158
178
199
215
255
238
272
308
321
371
495
158
178
199
215
255
314
238
272
308
321
371
495
158
178
199
215
255
314
238
272
308
321
371
495
158
178
199
215
255
314
308
321
371
495
557
199
215
255
314
358
308
321
371
495
557
199
215
255
314
358
308
321
371
495
557
199
215
255
314
358
132
110
60
29
160
116
80
16
180
150
110
20
308
321
371
495
557
199
215
255
314
358
308
321
371
495
557
199
215
255
314
358
308
321
371
495
557
199
215
255
314
358
132
110
60
29
160
116
80
16
180
150
110
20
80
90
100
112
132
160
100
112
132
160
180
100
112
132
160
180
F165
F215
F265
F165
F215
F265
F300
F215
F265
F300
F215
F265
F300
IEC
xxx P
No Frame
A
xxxG xxxE
A
A
B
80
90
100
112
132
679
713
760
773
843
690
724
771
784
854
631
173
665
712 110 129 165
725
795
164
698
732
779
792
875
1035
713
747
794
807
890
1050
652
184
686
733 122,5 140 174
746
829
188
989
189
846
859
957
1089
1175
860
873
971
1103
1189
783
227,5
796
8x
894 140 178,5 254,5 211,5 225,5 148,5 200 160 80 18
1026
227,5
1112
251,5
876
889
987
1119
1205
894
907
1005
1137
1223
813
245
826
924 150 196 272
1056
245
1142
269
80
90
100
112
132
160
100
112
132
160
180
100
112
132
160
180
F165
F215
F265
F165
F215
F265
F300
F215
F265
F300
F215
F265
F300
D1
xxxP xxxG xxxE

D2 D2 D2 N
4x
188 199 140 165 125 50 18
4x
196 211 150 185 145 65 18
8x
224 242 161 220 180 100 18
QL
20
20
112
90
132
110
160
116
112
90
H
15
60
132
110
160
180
116
150
80
110
16
15
60
29
80
UL
4x
165 125 50 18 20
4x
185 145 65 18 20
20
8x
200 160 80 18 20
22
8x
220 180 100 18 22
29
16
20
HD
210
180
12
11
250
220
15
290
260
18
244
252
286
299
348
420
210
180
12
250
220
15
290
340
260
300
18
22
286
299
348
420
440
250
220
15
290
260
18
340
300
22
286
299
348
420
440
250
220
15
290
260
18
340
300
22
18
*)Weight
ca.kg
244
252
286
299
348
xxxG xxxG
RL
RP
V1
14
11
14
18
14
18
14
18
18
18
18
18
G-1 1/4 124 74 75 75

G-1 1/4
G-1 1/4 135 85 75 85
G-1 1/4
G-1 1/4 155 105 80 105
27
18
18
18
18
18
18
G-1 1/4
G-1 1/4
G-1 1/4
G-1 1/4
G-1 1/4
G-1 1/4
124
64 85 65
80 70
41
135
75 85 80
36
168 108 90 110

204 144 100 140
38
40
26
26
26
26
26
G-1 1/2
G-1 1/2
G-1 1/2
G-1 1/2
G-1 1/2
148
78 95 85
55
196 126 95 130

204 134 100 140
228 158 105 160
59
54
59
30
30
30
30
30
G-1 1/2
G-1 1/2
G-1 1/2
G-1 1/2
G-1 1/2
148
78 95 85
69
196 126 95 130

204 134 100 140
228 158 105 160
73
68
73
28
30
Fig. 2
ACG 1121GB
January 2002

3. Pumps
3) Outline drawings of LO unloading pump
Pump dimensions

refer to IMO AB.
Dimensions in mm
G
Pump size
Main
Dim.
Relief valve.
Turn clockwise
to increase
opening pressure.
E
ISO G3/8
Inlet gauge
RP
ISO G3/8
Outlet gauge
A
A
A
B
C
D
F
FF
CoG
CoG
Flange H
dim.
HG
J
K
L
LG
Outlet N
O
P
Q
QL
Inlet
R
S
T
U
UL
Return RL
RP
Drain W
Shaft
X
Y
Y1
Z
Z1
Z2
Weight (kg)
Weight (kg)
045
052
060
070
367
396
460
490 xxxP
378
411
474
508 xxxG
319
350
397
427 xxxE
110 122,5
140
150
50
60
70
70
129
140
178,5
196
16
18
18
13
113
127
153
173
185
200
285
300 xxxP,G
175
190
275
290 xxxE
4
4
4
4
15
15
20
20
145
165
215
215
175
200
250
250
120
130
180
180 Tol. ISO h7
11
15
18
18
165
185
200
220
125
145
160
180
50
65
80
100
4x18 4x18 8x18 8x18 Q-ty x diam
20
20
20
22
165
185
200
220
125
145
160
180
50
65
80
100
4x18 4x18 8x18 8x18 Q-ty x diam
20
20
20
22
18
18
26
30 xxxG
G-1 1/4 G-1 1/4 G-1 1/2 G-1 1/2 xxxG
30
35
45
45
19
24
28
28 Tol. ISO j6
21,5
27
31
31
6
8
8
8
3
3
3
3
22
28
36
36
25
33
47
61 xxxP, G
22
30
43
57 xxxE
RL
Fig. 1
6

ACG 1121GB
January 2002
Pump dimensions
Dimensions in mm
B
QL
Space for
dismantling
A
S R
V
V1
A1
Space for
dismantling
UL
HD N O
D2
D
Grease nipple
AZ
C
L Control for
safety valve
K
J
ISO G3/8
Outlet gauge
F
M
ISO G3/8
Inlet gauge
H
D1
G
Drain ISO G1/4
Deaeration
Pump
size
RL
045
052
060
070
Pump
size
045
052
060
070
IEC
No Frame
xxx P
A1
AC
xxxG
A1 AC
xxxE
A1 AC
80
90
100
112
132
238
272
308
321
371
158
178
199
215
255
238
272
308
321
371
158
178
199
215
255
238
272
308
321
371
158
178
199
215
255
238
272
308
321
371
495
158
178
199
215
255
314
238
272
308
321
371
495
158
178
199
215
255
314
238
272
308
321
371
495
158
178
199
215
255
314
308
321
371
495
557
199
215
255
314
358
308
321
371
495
557
199
215
255
314
358
308
321
371
495
557
199
215
255
314
358
132
110
60
29
160
116
80
16
180
150
110
20
308
321
371
495
557
199
215
255
314
358
308
321
371
495
557
199
215
255
314
358
308
321
371
495
557
199
215
255
314
358
132
110
60
29
160
116
80
16
180
150
110
20
80
90
100
112
132
160
100
112
132
160
180
100
112
132
160
180
F165
F215
F265
F165
F215
F265
F300
F215
F265
F300
F215
F265
F300
IEC
xxx P
No Frame
A
xxxG xxxE
A
A
B
80
90
100
112
132
679
713
760
773
843
690
724
771
784
854
631
173
665
712 110 129 165
725
795
164
698
732
779
792
875
1035
713
747
794
807
890
1050
652
184
686
733 122,5 140 174
746
829
188
989
189
846
859
957
1089
1175
860
873
971
1103
1189
783
227,5
796
8x
894 140 178,5 254,5 211,5 225,5 148,5 200 160 80 18
1026
227,5
1112
251,5
876
889
987
1119
1205
894
907
1005
1137
1223
813
245
826
924 150 196 272
1056
245
1142
269
80
90
100
112
132
160
100
112
132
160
180
100
112
132
160
180
F165
F215
F265
F165
F215
F265
F300
F215
F265
F300
F215
F265
F300
D1
xxxP xxxG xxxE

D2 D2 D2 N
4x
188 199 140 165 125 50 18
4x
196 211 150 185 145 65 18
8x
224 242 161 220 180 100 18
QL
20
20
112
90
132
110
160
116
112
90
H
15
60
132
110
160
180
116
150
80
110
16
15
60
29
80
UL
4x
165 125 50 18 20
4x
185 145 65 18 20
20
8x
200 160 80 18 20
22
8x
220 180 100 18 22
29
16
20
HD
210
180
12
11
250
220
15
290
260
18
244
252
286
299
348
420
210
180
12
250
220
15
290
340
260
300
18
22
286
299
348
420
440
250
220
15
290
260
18
340
300
22
286
299
348
420
440
250
220
15
290
260
18
340
300
22
18
*)Weight
ca.kg
244
252
286
299
348
xxxG xxxG
RL
RP
V1
14
11
14
18
14
18
14
18
18
18
18
18
G-1 1/4 124 74 75 75

G-1 1/4
G-1 1/4 135 85 75 85
G-1 1/4
G-1 1/4 155 105 80 105
27
18
18
18
18
18
18
G-1 1/4
G-1 1/4
G-1 1/4
G-1 1/4
G-1 1/4
G-1 1/4
124
64 85 65
80 70
41
135
75 85 80
36
168 108 90 110

204 144 100 140
38
40
26
26
26
26
26
G-1 1/2
G-1 1/2
G-1 1/2
G-1 1/2
G-1 1/2
148
78 95 85
55
196 126 95 130

204 134 100 140
228 158 105 160
59
54
59
30
30
30
30
30
G-1 1/2
G-1 1/2
G-1 1/2
G-1 1/2
G-1 1/2
148
78 95 85
69
196 126 95 130

204 134 100 140
228 158 105 160
73
68
73
28
30
Fig. 2
ACG 1121GB
January 2002

3. Pumps
4) Outline drawings of LO transfer pump
3. Pumps
5) Outline drawings of LO filling pump
3. Pumps
6) Maintenance and service instruction (ACE Screw pumps)
- LO transfer pump
- LO filling pump
Screw pumps
ACE3
Maintenance and Service
Instruction
ACE3 0620.02 GB
This instruction is valid for all ACE pump models shown on page 2
Contents
Page
List of components
Exploded view
Ordering code/Service intervals
Sectional view
Useful tools/Shaft seal-assembly drawing
Dismantling/reassembly
Pressure relief valve/SealGuard
2
3
4
5
6
7
11
Before commencing any work, read this instruction carefully! Failure to comply with
these instructions may cause damage and personal injury!
For more information about the pumps identification code, technical data and performance we refer to the
ACE Product description. For more information about the pumps installation, Start-up and trouble shooting
we refer to the IMO Installation and Start-up instruction for Low Pressure Pumps.
List of components
Valid for all pumps in sizes: ACE 025/032/038 Rotor diameter and Generation: L3/K3/N3
With version codes:
V
T
Q
Also valid for pump options: A101

The version code is composed of the letters in the 4 columns.
Example of pump designations std: ACE 025L3 NTBP;
option: ACE 038N3 NVBP A101
Components included in spare parts sets:
423
427
440
451
453
462
462A
463
463A
501
506
509
537
537A
551
556
557
557A
605
608
608A
6120
613
614
615
7310
732
Denomination
Power rotor
Power rotor
Key
Ball bearing
Secondary seal
Idler rotor
Idler rotor
Balancing bush
Pump body
Suction flange
Screw
Gasket to
suction flange
Gasket to
discharge flange
Discharge flange
Return valve
Screw
Screw
Plug
Sealing washer
Plug
Sealing washer
Front cover
Gasket
Shaft seal
Deaeration plug
Washer
Rear cover
Gasket
Plug
Washer
O-ring
Valve spindle
Tension pin
Set screw
Pin
Valve piston
Valve spring
Compl. Seal
Guard
Gas generator
Q-ty G011 G012 G050 G053 G054 G057 G070 G082 Notes
1
1
1
1
1
2
2
1
1
1
8
1
x
x
x
x
x
x
x
x
x
x
x
G011: Rotor set

G012: Rotor set
x
1
G050: Shaft seal
G053: Minor kit
G054: Major kit
1
1
1
4
4
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
(x)
x
x
x
x
(x)
x
x
Explanations:
G057: Joint kit
G070: Valve element

G082: Seal Guard kit
Notes:
1) Version NTBP
and NQBP
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
www.imo.se
2) Version NQBP
only
3) Including
Gasgenerator
x
x
x
x
x
x
x
x
2,3
ACE3 0620.02 GB
Pos
no
1010
1020
113
122
125
201
202
351
401
416
417
418
Exploded view
202
113
1020
351
122
509
462A
417
462
416
418
427
xVxx
453
423
xTxx
xQxx
551
537
556
537A
(608A)
401
451 463 463A
(605)
(608)
(6120)
(613)
440
125
537A
537
557A
557
506
(615)
7310
501
xQxx
xTxx, xQxx
(614)
732
xQxx
ACE3 0620.02 GB
Fig. 1
All work carried out on the pump has to be

performed in such a manner that risks for
personal injury are observed!
When handling liquids which may involve

fire hazards appropriate precautions to
avoid danger are to be taken.
When handling liquids that may harm skin

use gloves and/or protective clothing.
In case of failure for a system with elevating pressure fluid jets may cause injury
and/or damage.
Before any maintenance work, ensure that

the driver is deenergized and the pump
hydraulically isolated.
Oil leakage may make the floor slippery

and cause personal injury.
Connecting and disconnecting of electric

cables must be done only by personnel
authorized to do such work.
www.imo.se
Ordering code
Item Spare Parts sets
Part numbers for pump size

025
032
038
G012 Rotor set CW-rotation (std)

Low lead-L3
190486
Low lead-K3
Normal lead-N3
190487
190485
190484
190482
190483
G011 Rotor set CCW-rotation

Normal lead-N3
190492
190491
190488
G050 Shaft seal-xVxx

Shaft seal-xTxx
Shaft seal-xQxx
189964
190495
190495
189964
190495
190495
189964
190497
190497
G053 Minor kit-xVxx

Minor kit-xTxx
Minor kit-xQxx
190501
190503
190503
190710
190712
190712
190500
190499
190499
G054 Major kit=G012(G011)+G053+G070

G057 Joint kit-xVxx
Joint kit-xTxx
Joint kit-xQxx
190525
190524
190524
190714
190713
190713
190522
190523
190523
G070 Valve element
189873
189873
189873
G082 Sealguard-kit xQxx
190526
190526
190527
125
Secondary seal xTxx, xQxx 190469
190469
190468
732
Gas generator xQxx
190530
190530
190530
Recommendation:
For maintenance the following spare
part sets are recommended:
Set:
To be used:
G057
Joint kit
For dismantling the pump.
G053
Minor kit
For service.
G054
Major kit
For repair after damage or greater
wear.
Ordering example:
For IMO-pump ACE 032N3 NVBP,
serial number 456789:
Shaft seal pos G050 p/n 189964
Valve element pos G070 p/n 189873
Service intervals
Inspection of shaft seal
The intervals for inspection and replacement of wear

parts vary greatly with the properties of the pumped
liquid and can only be determined by experience.
Pumping liquid which contains abrasive materials,
or liquid that is corrosive, will significantly reduce
service life and call for shorter service intervals.
Wear will normally show as unnormal:
Excessively leaking shaft seals (more than 10 drops

per hour) should be changed without delay, as the
leakage normally will grow worse and cause additional damage.
In installations where unplanned shut downs must
be avoided, it is advisable to dismantle the pump for
a thorough inspection and thereby change out shaft
seal and ball bearing, every three years as a max
period.
It is recommended always to have the spares included in minor spare part kit available.
Vibration
Noise
Loss of capacity
Reduction in flow/pressure
Inspection of rotors
If the pumps operating temperature exceeds

60C let the pump cool off before any service,
maintenance or dismantling work is commenced to avoid burn injury.
A quick inspection of the idler rotors can be made

simply by removing the rear cover. Note that the
driver must be deenergized and the pump hydraulically isolated before the rear cover is removed.
If a more thorough investigation is needed, proceed
as under Dismantling/Reassembly.
www.imo.se
ACE3 0620.02 GB
Leakage
Sectional view
125 (xTxx, xQxx)
C-C
E-E
463
463A
732
7310
537
537A
ACE3 0620.02 GB
(xQxx)
Fig. 2
www.imo.se
Useful tools
d
L
Allen key
5 mm and
3 mm
Screw
spanner
16 mm
Fine
emery
D
D= 25,5 mm
Plastic
mallet
Oil can
Mounting tool kit
Screw
driver
Puller
Tool 2
Tool 1
For dimension and material,
please contact IMO AB Service.
Sliding calliper
Fig. 3
Shaft seal - assembly drawing

Shaft seal G050 (509)
S2
S7
Seat slot
S1
S4
S6
S8
Front
cover
retaining
tab
Seat retaining lug
Stationary member
S3
S2
S1
Rotating member
S4 S7
S6
S5
Seat slot
Retainer lug
Stationary member
Version code xVxx

S1 Seat
S2 O-ring
S4 Seal ring
S6 O-ring
S7 Spring unit
S8 Stop screw
S8
Version code xTxx

S1 Seat
S2 O-ring
S3 Retainer
S4 Seal ring
S5 Carrier
S6 O-ring
S7 Spring unit
S8 Stop screw
+ Secondary seal 125
Rotating member
Version code xQxx

xTxx + Complete
SealGuard 7310
S4, S7 is one unit
www.imo.se
ACE3 0620.02 GB
Fig. 4
Dismantling
A.
B.
OFF
ON
Turn the electricity OFF.
Close the valves.

Remove the pump
from the system.
ATTENTION
Use appropriate vessels to collect oil spillage when removing and opening the pump.
Fig. 5
Note the position of the shaft coupling.

Release the stop screw.
Fig. 6
D.
C.
113
Remove the key 113.
Remove the shaft

coupling.
Fig. 7
Fig. 8
E.
F.
1020
451
ACE3 0620.02 GB
5011
Remove the
screws 451.
Fig. 9
Remove the front cover 501 and power

rotor 1020.
Fig. 10
www.imo.se
H. xTxx and xQxx
G.
501
125
501
1020
Separate the front

cover 501 and the
power rotor 1020.
Remove the secondary seal 125 with a

suitable screw driver.
Fig. 11
Fig. 12
I.
J. xVxx
xTxx
xQxx
501
xVxx
Place the front cover 501 on a pair of
wooden pieces.
Press out the shaft seal, stationary member
with a suitable tool.
K. xTxx and xQxx
Fig. 14
L.
Rotating
Member
Insert two suitable

screw drivers in the
carrier S5 slots and
gently push the
rotating member
S4, S7 off the rotor
shaft.
Loosen the two
stop screws S8
(3 mm Allen key)
on the carrier S5
and pull it off.
S8
S5
Remove and inspect the

idler rotors 202.
Fig. 15
202
Fig. 16
www.imo.se
ACE3 0620.02 GB
Fig. 13
Loosen the shaft seal rotating member.
Reassembly
B.
A.
Un-pack a new shaft seal 509.
202
S8
xVxx
S8
xTxx, xQxx
S6
S6
S5
S4
401
S4,S7
Lubricate
the idler rotors 202
and fit them into the pump body 401.
Check that the O-ring S6 is in place.
Fig. 17
Fig. 18
Oil can
D. xTxx and xQxx
C. xVxx
Emery
S5
122
Polish the power rotor shaft

1020 with a fine emery and oil.
Fit the carrier S5 tight against the
ball bearing. Make sure the carrier
is not fitted upside down.
Rotating
member
Firmly tight the two stop screws S8.

Lubricate the O-ring S6 in the rotating member with oil.
Polish the power rotor shaft
1020 with a fine emery and oil.
Fit the rotating member above
the ball bearing 122 and lock it
with its stop screws S8.
Fig. 19
Press the rotating member S4, S7

gently on to the rotor shaft and make
sure the driving lugs enters the slots
in the carrier S5.
Fig. 20
E.
F. xTxx and xQxx

1020
Tool 1
ACE3 0620.02 GB
401
Insert the Power rotor 1020 into the pump

body 401.
Fig. 21
Press the Secondary

seal 125 in place with
a suitable tool in two
steps as shown. Use a
column drill machine
as a press tool.
Tool 2
125
NOTE!
501
Tool nr 2 has
one end for sizes
025, 032 and one
end for size 038
Fig. 22
www.imo.se
G. xVxx
H. xTxx and xQxx

Tool 1
Tool 1
S1
Fit the spring unit S7 in place.

Note the position for the Seat
slots and lugs.
(See fig 4.)
Lubricate the O-ring
S2 and put it on the
seat S1. Fit the seat
S1 on top of the
spring unit. Watch
position of the Seat
slots and lugs.
(See fig 4.)
501
S1
S2
S7
Press the seat gently into the recess in the

front cover 501 with a suitable tool as
shown.
Turn the front cover 501 up-side down. The
seat shall now remain in the cover.
Fit the retainer S3

in place. Note the
position for the
501
retainer lugs and
cover slots.
(See fig 4.)
S2
S3
Lubricate the
O-ring S2 and
put it on the
seat S1. Fit the seat S1
on top of the retainer.
Watch the position of the seat
slots and lugs. (See fig 4.)
Press the seat gently into the recess in the
front cover 501 with a suitable tool as shown.
Turn the front cover 501 up-side down. The
seat shall now remain in the cover.
Fig. 24
Fig. 23
I.
J.
451
501
506
501
506
Fit the screws

451.
Replace the gasket

506.
Tight them crosswise,

step by step to avoid
deformation on bearing
outer ring and seal
damages.
Carefully fit the

Front cover 501 on
the pump.
Turn the shaft to check

that it moves without
too much force.
Fig. 26
Fig. 25
L.
K.
Press on the shaft coupling

to its original position.
113
Fit the key 113 back in place.

Fig. 27
10
Install the pump

back into the
system and proceed
according to instructions under
Start-up in the
Installation manual.
Fig. 28
www.imo.se
ACE3 0620.02 GB
Tighten the stop screw.
453
Pressure relief valve
551
ATTENTION
Spring tension.
Release spring tension by turning set screw 6120
CCW as much as possible.
612
6120
605
Loosen and remove the screws 453.

Separate the valve element from the rear cover
551.
556
If necessary, replace the gasket 556 and the

O-ring 605.
Reassemble the parts in reverse order. Be careful
to tighten the screws 453 crosswise.
Readjust the valve pressure according to the
Installation and Start-up Instruction for IMO
Low pressure pumps.
Fig. 29
SealGuard
Version code N Q B P
3) Feed oil into the hose (5) and seal compartment,

for example with an oil-filled grease gun. Reconnect the hose (5) to the connector (4).
4) Fit a new gas generator (9) to the dispenser (2).
Tighten with approx. 2 Nm. Clip on the cover
disk (10).
0 12
2) Remove the cover disk (10). Remove the gas

generator (9) from the dispenser (2) with a 21
mm socket. Dispose the generator in the recycling system for batteries, where available. Push
the piston to its filled position, and fill the
dispenser with high-temperature resistant engine
oil. Fit the check valve (3) and the connector (4)
to the dispenser.
ATTENTION
The SealGuard can be
readjusted or switched off
during operation.
Depending on temperature
and setting, it can take from
hours to a couple of days
after starting, until oil is
being dispensed.
1) Disconnect the pipe connector (4) from the

dispenser (2). Remove the check valve (3).
Recharging
Gas generator
10
9
2
For more information about

SealGuard, read the Installation and start-up Instruction
for SealGuard.
3
4
Note!
Must be open
5) Turn the gas generator set knob (3 mm Allen

key) to no. 6 which will make the oil last for
about 3 months.
NOTE!
For longer periods of stand-by, the gas generator set-knob could be set to zero to avoid
unnecessary oil consumption.
ACE3 0620.02 GB
Keep away from open fire when

removing the gas generator.
Fig. 30
www.imo.se
11
ZZZLPRVH

3. Pumps
7) Maintenance and service instruction (ACG Screw pumps)
- Crude oil transfer pump
- DO unloading pump
- LO unloading pump
Screw pumps
ACG/UCG 7
ACG1 ' IMO AB
Maintenance and Service

Instruction
This instruction is valid for all ACG/UCG pump models shown on page 2
ACG7 0621.02 GB
Contents
List of components
Exploded view/Ordering code
Service intervals
Shaft seal/Service for ball bearing
Lubricating intervals/Useful tools
Sectional view
Dismantling
Reassembly
Page
2
3
4
4
5
5
6
7
9
11
Before commencing any work, read this instruction carefully! Failure to comply
with these instructions may cause damage and personal injury!
For more information about the pumps identification code, technical data and performance we refer to the
ACG/UCG Product description. Fore more information about the pumps installation, Start-up and trouble
shooting we refer to the IMO Installation and Start-up instruction for low pressure pumps.
List of components
Valid for all pumps in sizes: ACG/UCG 045/052/060/070; Rotor diameter and generation: K7/N7
T
V
Qty
PosNo Denomination
Power rotor CCW-rot.
Power rotor CW-rot.
Balancing piston
Shaft key
Distance sleeve
Ball bearing
Retaining ring
Support ring
Idler rotor CCW-rot.
Idler rotor CW-rot.
Distance washer
Support ring
Pump body
Sleeve
Washer
Spindle
O-ring
Return valve
Screw
Screw
Plug
Sealing washer
Grease nipple
Grease nipple cover
Valve housing
Front cover
Tension pin
Plug
Gasket
Shaft seal
Retaining ring
Plug
Sealing washer
Rear cover
Gasket
Valve cover
Sealing washer
O-ring
Valve spindle
Retaining ring
Set screw
Valve piston
Valve spring
G011
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
4/6
4
2
2
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
Explanations:
G011: Rotor set
CCW-rotation option
Components included in Spare parts sets:

G012
G050 G053
x
x
x
G054 G057
G070
(x)
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
(x)
x
x
Note
G012: Rotor set

CW-rotation (std)
G050: Shaft seal

G053: Minor kit
(G050 + G057) + 122
x
x
G054: Major kit consisting

of: G053+G012 (G011)
x
G057: Joint kit

4
4
4
4
G070: Valve element

ACG Pump with DIN
flanges
UCG Pump with ANSI
flanges
1
1
A101: CCW
x
x
x
x
x
x
x
x
x
x
x
x
A327: With Tuning
6
6
A385: CCW and Tuning

Notes:
1) Excluded in xxxG
2) Excluded in xxxE
3) Valid for xxxE
4) Valid for pump option
A327
5) Included in item 1020
or 1010
6) Included in item 5010
7) Only sold as G070
x
3
x
x
x
x
x
x
x
x
2,7
2
2
2,7
2
2,7
2,7
2
ACG2 ' IMO AB
1010
1020
106
113
120
122
124
124A
201
202
359
359A
401
424
424A
429
437
440
451
453
462
462A
473
473A
480
5010
502
502A
506
509
514
537
537A
551
556
601
602
605
608
608A
612
614
615
Also valid for pump options: A101, A327, A385

Example of pump designations
std: ACG 045N7 NVBP; option ACG 070N7 NVBP A101
E
P
G
B
F
IMO AB
Name plate of the pump
www.imo.se
ACG7 0621.02 GB
With version codes: N
Exploded view
551
ACG/UCG xxBE/BP/BG
453
xxxE
462
462A
608A
462
401
5010
602
480
556
537
601
453
605
537A
608
462
612
506
462A
451
615
462
124A
124
122
614
120
xxxP
359
453
202
514
480
473A
359A
537
Vxx
T
iion x
VVeerrss
113
202
1020
CW rotation
509
ACG3 ' IMO AB
xxxG
473
537A
201
113
Details in pump option A327

See the sectional view p. 6
xxxx
onnxxVT
Veerrssiio
1010
CCW rotation (non-standard)
Fig. 1
Ordering code
Pos
No
045
Part numbers, sizes

052
060
070
Recommendation:
For maintenance the
following spare part
sets are recommended:
Set:
To be used:
G057 Joint kit
For dismantling of
the pump
Rotor set CW-rotation (std):

Normal lead - pump version N7
Low lead
- pump version K7
178913 179507 179515 179523

187542 187559 187567 187575
G011
Rotor set CCW-rotation (non-std):

Normal lead - version N7
Low lead
- version K7
186478 186486 186494 186502

189641 189642 189643 189644
G050
Complete shaft seal - version code xVxx 190335 190336 190338 190340
- version code xTxx 174094 174102 174110 174128
G053 Minor kit

For service
G053
Minor kit
G054
Major kit=G012(G011)+G053
G057
Joint kit
191237 191238 191239 191240
G054 Major kit

For repair after
damage or greater
wear.
G070
Valve element - version code xxxP/G
191250 191250 191251 191251
122
Ballbearing
G012
"
ACG7 0621.02 GB
Spare parts sets
- version code xVxx 191241 191243 191245 191247

- version code xTxx 191242 191244 191246 191248
-
Fig. 2
www.imo.se
Ordering example:
For IMO-pump ACG 045N7
NVBP, serial number 456789
Shaft seal
pos G050 p/n 190335
Ballbearing
pos 122 p/n
Service intervals
Inspection of shaft seal
The intervals for inspection and replacement of wear

parts vary greatly with the properties of the pumped
liquid and can only be determined by experience.
All internal parts of the ACG-pump are lubricated
by the pumped liquid. Pumping liquid which
contains abrasive materials, or liquid that is corrosive, will significantly reduce service life
and call for shorter service intervals.
Wear in the pump may be indicated by:
Vibration
Noise
Loss of capacity
Reduction in flow/pressure
Leakage
In installations where unplanned shut downs must
be avoided, it is advisable to have a complete pump
available for replacement, should any malfunction
occur. Furthermore we recommend planned inspection and overhaul at regular intervals, not exceeding
3 years.
It is recommended always to have the spares included in minor spare part kit available.
As the seal faces of a mechanical shaft seal are

lubricated by the fluid a certain leakage will always
be present. Ten drops per hour can be considered as
acceptable.
An external visual inspection of the pump is advisable at least every two days to assure that the shaft
seal is not leaking too much.
Excessively leaking shaft seals should be changed
without delay, as the leakage normally will grow
worse and cause additional damage.
Follow the instructions in the dismantling/reassembly session.
When working with a shaft seal, cleanliness is of
utmost importance. Avoid touching the seal faces. If
necessary, the seal faces should be cleaned immediately prior to assembly, using a dustfree cloth and
clean solvent.
Never use grease on the seal faces.

Connecting and disconnecting of electric

cables must be done only by personnel
authorized to do such work.
If the pumps operating temperature exceeds
60C let the pump cool off before any
service, maintenance or dismantling work is
commenced to avoid burn injury.
Shaft seal - assembly drawing

Shaft seal G050 (pos 509)
Version code xTxx
ATTENTION
Be careful to mount
these parts in right
order and in right
direction.
S1
S4
S6 S9 S7 S5
Seat
O-ring
Seal ring
Seal ring carrier
O-ring
Spring
Stop washer
S1 Seat
S2 O-ring
S5 Bellows unit
ACG8 IMO AB
Version code xVxx
S2
S1
S2
S4
S5
S6
S7
S9
S2
S1
S5
Fig. 3
The ACG-pump is fitted with an external grease

lubricated ball bearing.
When delivered from IMO AB, the ball bearings in
pump version xVxx are filled with grease of type B.
For version xTxx, type C is used.
Whenever the ball bearing is removed, it is recommended to exchange it for a new one.
Fit the new ball bearing properly greased and
regrease it after one hour of running, while the
pump is operating.
Use an appropriate type of grease, as per table and a

grease gun suitable for grease nipple (pos 473)
according to DIN 71 412 (ISO 6392).
On vertical mounted units the greasing intervals are
reduced to half.
Installed in dusty or dirty premises or in a corrosive
environment it should be lubricated at more frequent intervals.
If using others than these recommended greases
check if it is possible to mix them with each other,
otherwise clean before using a new grease.
www.imo.se
ACG7 0621.02 GB
Service for ball bearing
Lubricating intervals in working hours

Temp
Pump sizes 045 and 052
max Grease
Speed, r/min
C
type 3500* 2900 1750 1450 1150
70
90
110
130
155
A
A
B
B
C
Pump sizes 060 and 070

Speed, r/min
3500* 2900 1750 1450 1150
950
8500 10000 10000 10000 10000 10000

3350 3950 5350 5950 6350 7500
2650 3150 4250 4700 5000 5950
1050 1250 1650 1850 2000 2350
650
750 1050 1150 1250 1500
7500
2950
2350
900
600
950
8500 10000 10000 10000 10000

3350 4750 5150 5950 6750
2650 3750 4100 4700 5350
1050 1500 1600 1850 2100
650
950 1000 1150 1300
*) at rotation speed > 3 500 r/min special instructions are given by IMO AB.
Recommended greases (the availability of the greases can differ locally):
Type A: BP Energrease LS 3, Esso Beacon 2, Mobilgrease HP 222, Shell Alvania G3, Texaco Multifak EP2, SKF LGMT2,
Q8 REMBRANDT EP2, CASTROL APS2, ELF ROLEXA 3, TOTAL MULTIS TIR EP3, FINA MARSON L3.
Type B: BP Energrease LC2, CHEVRON SRI GREASE 2, Esso Unirex N3, Mobilith SHC220, SHELL RETINAX LX,
SHELL Albida LX, VAL-PLEX EP GREASE, Texaco Hytex EP2, SKF LGHQ 3, Q8 RUBENS, CASTROL LMX,
INDUSTRIAL GREASE HEAVY, TOTAL MULTIS THT2, FINA PLUTON L2.
Type C: Mobilith SHC 460
Pump size
Grease amount (g)
045
4
052
6
060
7
070
9
Before any maintenance work, ensure

that the driver is deenergized and the
pump hydraulically isolated.
ACG7 IMO AB
Useful tools
Pair of
pliers
Puller
L
Allen
keys
Mounting
sleeve
ACG7 0621.02 GB
GREASE
Fine
Oil can Grease
emery

fire hazards appropriate precautions to
avoid danger are to be taken.
In case of failure for a system with elevated

pressure, fluid jets may cause injury and/or
damage.
Plastic
mallet
Slide calliper
2 pcs of
screw
driver
Mounting sleeve dimensions

Pump size
D
d
ACG/UCG 045
25.0 21.0
ACG/UCG 052
31.0 26.0
ACG/UCG 060
35.0 31.0
ACG/UCG 070
42.0 36.0
L
100
100
100
100
Part No
188887
188888
188889
188890
If an indication of a worn pump is noticed (see service

intervals above), a brief inspection of the idler rotors
is recommended.
A quick inspection of the idler rotors can be made
simply by removing the rear cover or valve cover.
Note that the driver must be deenergized and the
pump hydraulically isolated before the rear cover is
removed. Provisions to handle the fluid are to be
made. If a more thorough investigation is needed,
proceed as under Dismantling.
Internal clearances in the pump, which are vital for its
proper function, may have been affected by wear.
Acceptable wear can be determined only by experience of the actual application. As a rule of thumb the
following max clearance values may apply:
Between rotor and bores or bushings: 0.2 mm
Between rotor flanks: 0.4 mm
For light duties (low pressure, medium viscosity)
even bigger clearances may be acceptable but for low
visc./high pressure duties the limit will be lower.
Also check if there are major scratches on these parts.
When handling liquids that may harm

skin use gloves and/or protective clothing.
Oil leakage may make the floor slippery

and cause personal injury.
Fig. 4
www.imo.se
Sectional view
Version xxBP
Option A327
Version xxxE
Fig. 5
www.imo.se
Version xxxG
ACG7 0621.02 GB
424A
424
437
429
Dismantling
A.
B.
Turn the
electricity OFF.
Close the valves.

ACG10 IMO AB
ACG9 IMO AB
Remove the pump

from the system.
ATTENTION
Use appropriate vessels to collect oil spillage when removing and opening the pump.
Fig. 6
Note the axial position of the shaft coupling.

Release the stop screw.
Fig. 7
C.
D.
113
Remove the key

113.
ACG12 ' IMO AB
ACG11 ' IMO AB
Remove the shaft

coupling.
Fig. 8
Fig. 9
E.
F.
124
124A
451
ACG13 ' IMO AB
ACG14 ' IMO AB
514
ACG7 0621.02 GB
Remove the retaining rings 124 and 514.

Remove the screws 451.
Fig. 10
Remove the support ring 124A.

Fig. 11
www.imo.se
G.
H.
122
120
359
359A
Push out the ball

bearing 122 together
with the distance
sleeve 120. If there is
tight fit use a mounting sleeve and a
mallet.
5010
ACG15 IMO AB
5010
ACG16 ' IMO AB
Remove the
front cover
5010 with a
puller.
Fig. 12
Remove the distance

washer 359 and the
Mounting support ring 359A.
I.
sleeve
Fig. 13
S1
S2
J xVxx.
No tools
from this
side
506
5010
ACG17 IMO AB
Shaft seal
Version xVxx
S4
S5
The sealing
surfaces of the
shaft seat
should not be
touched with
the fingers.
S4
S5
Turn the front cover 5010 upside down.

ACG18 IMO AB
Push out the seat from the front cover 5010.

Remove the o-ring S2.
Remove the gasket 506.
Fig. 14
Pull the power rotor 1020 out of the pump

body and place it into the jaws of a jaw vice
with soft jaws or a column drilling machine.
S6
MO AB
S5
Fig. 16
Push with two drivers as shown on the

sketch, to remove the shaft seal.
Fig. 15
K.
ACG20 IMO AB
S4
Unscrew the
seal ring
carrier S5
screws and
take off the
seal ring
carrier S5
together with
the seal ring S4
and the o-ring
S6.
Fig. 17
www.imo.se
202
Take out the

idler rotors.
Clean all parts
that are going
to be used
again.
ACG7 0621.02 GB
J xTxx.
Shaft seal
Version xTxx
1020
Reassembly
A.
Carefully place the

power rotor 1020
into the jaw vice
with soft jaws.
BxVxx.
202
Version xVxx
ACG21 IMO AB
Lubricate the
idler rotors and
fit them into the
pump.
Lubrication
groove turned
downwards.
Lubricate all
surfaces of the
power rotor 1020.
S4
Open a package
with a new sealing
509, version xVxx.
S5
Place the bellows

unit S5 on the shaft
of the power rotor
and press it down
against the balance
piston (106) See fig
5.
1020
ACG22 IMO AB
Fig. 18
BxTxx.
Open a package
with a new shaft
seal 509 version
xTxx.
S4
S6
S5
ACG23 IMO AB
Balance
piston
Place the seal ring

carrier S5 on the
shaft of the power
rotor 1020 flush
against the balance piston and
lock it with its
stop screws. Fit
the o-ring S6 and
the seal ring S4.
Lubricate the Oring S2 and the

recess of the front
cover 5010.
C.
S1
S2
Clean the sealing

faces and fit the
seat S1 into the
front cover 5010.
Mind the position
of the retaining
pin if applicable.
5010
Fig. 21
Fig. 20
D.
Fig. 19
ACG24 IMO AB
Version xTxx
122
Grease
120
359
359A
Mounting kit
5010
1020
106
Lubricate the balance piston 106 with a thick oil (ISO VG 460).
Fit the front cover onto the power rotor 1020 untill it rests on
the bellows unit S5.
Fit the support ring 359A and the distance washer 359 into the
front cover. Mind the position of the distance washer 359.
Fit the distance sleeve 120 into the front cover 5010.
Fill the ball bearing with appropriate grease. See page 5 for
grease selection.
Fit the ball bearing 122 onto the shaft.
ATTENTION
The open side of the bearing towards the cover.
ACG7 0621.02 GB
Fit the mounting sleeve and push the bearing to

its final position in the front cover. To do this
some force is required. Use Your column drilling
machine or similar press tool (See Fig ?).
Do not use a hammer etc. as this might

damage the shaft seal and ball bearing.
Fig. 22
www.imo.se
E.
124
Fit the support ring 124A and the retaining ring 124 on the shaft.
124A
Fit the retaining ring 514 back in place.
G26 ' IMO AB
514
Fig. 23
F.
Fit the key back in position, see fig. 9.
Fit the shaft coupling back into place (see fig. 7
and 8) in the same way used when fitting the
ball bearing.
Do not use a hammer etc. as this might

damage the shaft seal and ball bearing.
Fig. 24
G.
537A
537
Remove the plug 537 and washer 537A.

Hold the rotor unit horizontally with the
bore for 537 upwards. Carefully fill the
space completely with thin oil
(f. ex. ISO VG 46).
When the oil is flooding, reassemble the
above parts in reverse order.
1020
5010
Slowly turn the shaft a few turns to make

sure it moves freely (a certain resistance
from the shaft seal is normal but it must be
the same during the turns).
10
www.imo.se
ACG7 0621.02 GB
Fig. 25
H.
Place the gasket 506 on the pump body 401.
Lubricate the power rotor 1020 and fit the
front cover 5010 together with the rotor set
into the pump body. Mind the position of
the tension pin 545.
451
5010
Fit the screws 451 and tighten them crosswise.
ACG29 ' IMO AB
1020
506
401
Fig. 26
I.
Put the pump back into the system and
proceed according to instructions under
Start-up in the installation manual.
Fig. 27

Replacement of O-ring 605
To avoid changing the setting of the valve, use an
Allen key to prevent spindle 608 to turn.
Unscrew cover 601 and pull up unit 601/608.
Remove retaining ring 608A and pull the spindle
608 out of cover 601. Replace O-ring 605 and
assemble the unit 601/608 in reverse order.
Replace retaining ring 608A if necessary and
washer 602.
608A
Version P
601
480
453
602
605
462
Fit the unit 601/608 in the valve. Make sure the

608 enters the set screw 612 and use the Allen
key to prevent 608 to turn when cover 601 is
tightened.
608
462A
612
462
615
Replacement of Valve Element G070
Remove the set screw 612 by turning the spindle

608 CCW. Pull out the valve piston/spring unit
614/615.
614
Version G
453
ACG30 ' IMO AB
Release the spring tension by turning the spindle

608 CCW with an Allen key. Use the Allen key to
prevent spindle 608 to turn and unscrew cover
601 but do not remove it yet.
ACG7 0621.02 GB
Fit the valve element in reverse order with a new

washer 602. Turn the spindle 608 CW until the
set screw leave enough room for cover 601. Use
the Allen key to prevent 608 to turn further when
cover 601 is tightened.
Adjust the valve setting according to the "Installation and Start-up Instruction for IMO Low
pressure pumps".
480
Fig. 28
www.imo.se
11
ZZZLPRVH

3. Pumps
8) Installation and start-up commissioning (oil pump)
Screw pumps
Low pressure pumps
Installation and Start-up Instruction
This instruction is valid for all standard low pressure pumps:

LPD, ACD, ACE, ACG/UCG, ACF/UCF, LPQ and ABQ
Contents
Pump identification
Installation
Start-up
Trouble shooting
LP 1205.02 GB
Page
2
3
8
10
Before commencing any work, read this instruction carefully! Failure to comply
with these instructions may cause damage and personal injury!
These instructions are valid for all low pressure pumps as specified in the Pump identification chart below.
Pump identification
Size
(1)
Rotor
lead
(1)
Material
Design
modification pumpbody
(1)
Mounting
(2)
Valve
(3)
Also
valid for
option
Comments
LPD
015
020
Pumpunit
without shaft
coupling
ACD
025
L
N
I
N
V
T
Pumpunit
without shaft
coupling
ACE
025
032
038
K
L
N
V
T
Q
A101
ACG/UCG
045
052
060
070
K
N
I
N
V
T
B
F
E
G
O
P
A101
A327
A020
A385
O = max 6 bar
ACF/UCF
080
090
100
110
125
K
L
N
I
N
R
V
B
F
E
O
P
A020
A084
A087
A101
O = max 10 bar
LPQ
100
110
125
140
L
N
P
J
ABQ
160
180
B
L
N
O
P
A328
O = max 5 bar
(1)
See Product description or Service instruction for specified

pump model
(2)
B = Flange mounting
F = Foot mounting
Y = Vertical foot mounting
(3)
E = Without valve
G = Valve with external return
O = Valve with internal return for reduced pressure range
P = Valve with internal return for total pressure range
Shaftseal
design
(1)
Option
A020 Pump with surface treated casing(s)
A084 Pump with lifetime greased ball bearing
A087 Pump with CCW-rotation and lifetime greased ballbearing
A101 Pump with CCW-rotation, when not standard
A327 Pump with Tuning
A328 Pump with Tuning
A385 A101 + A327
www.imo.se
LP 1205.02 GB
Pump name
Identification of safety instructions

Non compliance of safety instructions
identified by the following symbol could affect safety for persons.
Safety instructions where

electrical safety is involved,
are identified by:
Safety instructions which shall be considered for

reasons of safe operation of the pump or pump
unit and/or protection of the pump or pump unit
itself are marked by the sign:
ATTENTION
Installation
BEFORE COMMENCING ANY WORK, READ THIS INSTRUCTION CAREFULLY!
Design limitations and technical data for each pump are found in the Product description.
Installation of IMO AB low pressure pumps does not require special skills. However, these instructions
presume that the work is carried out by experienced fitters.
Maintenance and service instructions, which are specific for each pump are presented in a separate document.
Failure to comply with these instructions

may cause damage and personal injury!
Transport and storage

Always protect the pump against ingress of water
and other impurities. Store the pump in a clean, dry
and warm environment. The pump is delivered with
the internals oiled and with protective covers over
the pipe connections and drain openings. These
covers should remain in place for as long as possible
during the mounting and installation procedure but
must be removed before start up.

Fig. 1 Clean and dry environment.
max 90
min 60
Lifting of pump
!
max 90
min 60
All pumps should be lifted with straps

securely attached to the pump or pump unit,
so that the center of gravity is located between the straps in order to avoid tipping of
the pump.
LP 1205.02 GB
Use two eye bolts (M 20) securely fastened to the

front cover for pumps LPQ and ABQ. Pump and
connecting frame are lifted together using two eye
bolts securely fastened to the top of the connecting
frame. (Thread dimension is M 16, except for frame
size 600, where it is M 20).
max 90
min 60
Fig. 2 Lifting of pump

www.imo.se
Lifting of the complete pump unit with the lifting

device attached to the motor, should be avoided as
the motors lifting provisions may not be able to
carry the combined weight of the pump and motor.
Lifting a complete pump unit, using slings

or hooks attached to the pump or connecting
frame may be dangerous since the centre of
gravity of the pump unit may be higher than
the points of attachments.
Angular
alignment
Circular
run-out
Distance
between
coupling halves
t
Mounting
The pump must be securely mounted on a firm
stable foundation and positioned so that it is easily
accessible for inspection and servicing.
Provisions for collecting oil spillage when servicing
the pump should be considered.
D
max
0.1
See table below
ATTENTION
The installation must always be designed to
minimise damage. Should an operational or
functional failure occur. E.g. precautions
should be considered to collect oil spillage
due to a broken pipe or pump housing, to
stop pump operation if overheating should
occur or if the oil volume is below a minimum tank level.
D4 max 0.3 mm
D6 max 0.4 mm
E4 max 0.4 mm
An angular
misalignment of
0.1 corresponds to
approx. 0.2 mm
deviation/100 mm.
Alignment and shaft couplings
The pump shall be connected to its driver via a

flexible shaft coupling. Pumps of type ACG/UCG
and ACF/UCF may also be driven via gears or
pulleys as specified in the Product Description,
provided the radial forces are kept within the
specified range.
x=y-t
An angular misalignment of 0.1 corresponds to

approx. 0.2 mm deviation/100 mm.
The coupling and alignment shall be selected not to
transmit any axial or radial loads on the shaft ends.
IMO AB standard couplings shall have a distance
between the coupling halves as per table, fig 4. the
coupling halves shall be secured by lock screws.
For other types of couplings, please refer to respective makers manual.
When handling liquids that may harm skin

use gloves and/or protective clothing.

fire hazards appropriate precautions to avoid
danger are to be taken.
Fig. 3 Alignment of the IMO AB standard coupling
Outer diameter Distance between

of coupling
coupling halves
(D mm)
(t mm)
A
B
A
B
50
67
82
97
112
128
26
40
55
65
80
95
2.0
2.5
3.0
3.0
3.5
3.5
8
16
18
20
24
26
Outer diameter
of coupling
(D mm)
Distance between
coupling halves
(t mm)
148
168
194
214
240
3.5
3.5
3.5
4.0
4.0
Fig 4. Distance between coupling halves.

(IMO AB standard coupling)
www.imo.se
LP 1205.02 GB
When fitting the shaft coupling, do not use a

hammer or similar as this may damage the
ball bearing and shaft seal.
Use some kind of press tool.
Measures shall be provided to avoid accidental contact with the rotating shaft coupling. Any installed coupling guard
shall permit easy access to the pump shaft
for maintenance and inspection of the
pump bearing and seal housing.
For direct driven pumps the alignment between

pump and motor shafts must be kept within the
following limits:
Max run-out
(mm)
Pipe connections
The pipe work shall be installed and supported so
that no pipe stresses are transfered to the pump
body.
The pipe work should be tight in order to avoid
leakage and infiltration of foreign particles and/or
air.
Shut off valves should be installed in both suction
and discharge pipes, so that the pump can be hydraulically isolated.
Type LPD
and ACD
Other types
Max angular
misalignment
(degrees)
(n/a short coupled)

0.3
0.1
Fig 5.
Suction line
The suction pipe should be designed so that the total
pressure drop, measured at the pump inlet flange,
does not exceed the suction capability of the pump.
Make a proper calculation of the suction line including components such as valves, strainer, pipe bends
etc. Generally, the pressure drop in the suction line
should be as low as possible, which is achieved if the
suction pipe is short, straight and has a suitable
diameter.
The velocity in the suction line should be kept in the
range 0.5 - 1.2 m/s. For L.O. circulating systems, we
recommend to keep it as low as possible.
The suction line must be equipped with a port that
allows filling the pump before start.
Fig. 6 Pipe connections
Discharge line
The discharge line should be dimensioned to keep
the velocity in the range 1 - 3 m/s.
Fig.7 Suction line
Deaeration
LP 1205.02 GB
In installations with negative suction head, where

the pump might be started against a pressurized
system, a deaeration pipe with an orifice (2-3 mm
recommended) has to be installed. The deaeration
pipe should be connected to the outlet pipes highest
point.
This must also be installed when the pump is used
as an stand-by pump.
Fig. 8 Deaeration
www.imo.se
Strainer
The pump has to be protected from foreign matter,
such as weld slag, pipe scale, etc., that could enter
the pump via the suction line. If the cleanliness of
the system cannot be guaranteed, a strainer must be
installed in the inlet pipe near the pump. For practical reasons a suction strainer with 0.5 - 2 mm mesh
openings is recommended:
Small pumps (LPD, ACD, ACE) 0.5-0.8 mm
Large pumps (ACG/UCG, ACF/UCF, LPQ,/ABQ)
0.8-2.0 mm
The size of the strainer should be selected so that it
is large enough to allow adequate pressure at the
pump inlet. The pressure drop across the strainer
should preferably not exceed 0.1 bar at max. flow
rate and normal operating viscosity. A vacuum
gauge between the strainer and the pump inlet is
recommended to indicate when the strainer needs
cleaning.
Fig. 9 Strainer
Shaft seal drain

The pump should be installed so that any leakage
from the shaft seal does not become a hazard. As the
shaft seal has to be lubricated a small amount of oil
dripping cannot be avoided.
Provisions to collect the leakage from the shaft seal
must be made.
A drain pipe can be connected to the drain connection on the pump, (not applicable to pump series
LPD). However, when pumping heavy fuel oil or
any other liquid that is likely to become very viscous
at ambient temperature, we recommend that the
liquid is allowed to drop freely from the drain
opening.
Fig. 10 Shaft seal drain
SealGuard
For heavy fuel oil high temperature applications, a
SealGuard should be applied to the pump. Further
information about SealGuard, read the Installation
and Start-up Instruction for SealGuard.
Liquid trap
Fig. 11 Liquid trap

6
www.imo.se
LP 1205.02 GB
In some mounting arrangements the pump may not

retain the liquid at stand still. In such installations
the suction pipe should be arranged so it forms a
liquid trap together with the pump, keeping the
pump half filled with liquid. See fig. 11.
Gauges
Gauges for monitoring the pumps working conditions are recommended. These gauges should be
placed readable as close to the pumps in- and outlet
flanges as possible. On standard pumps, series ACE,
ACG/UCG, ACF/UCF and LPQ, there are gauge
connections for both in- and outlet.
bar
Fig. 12 Gauges

All systems with screw pumps must be equipped
with a pressure relief valve installed immediately
adjacent to the pump.
In the standard versions of IMO AB low pressure
pumps, this pressure relief valve is an integral part
of the pump to protect the system against excess
pressure.
When liquid is circulated through the valve it heats
up in proportion to the set pressure level and the
percentage of by-passed liquid. 100% by-pass can
only be tolerated for less than about 3 minutes, 50 %
by-pass generally for unlimited periods of time.
If more than 50% recirculation is anticipated, a value
specific to each application should be determined by
closely monitoring the pump body temperature.
If the pump is operating in line with a separate
pressure control valve (see fig. 13), the setting of the
relief valve should be high enough so as not to
interfere with the control valve. Likewise, if two
pumps are operating in parallel, the setting should
be such that interference between the two valves is
avoided.
Fig. 13 Pressure relief valve
Pressure testing and flushing

The system must be flushed and pressure tested
before connecting the pump. If corrosive liquid, such
as water is used, the system must be thoroughly
drained, dried and protected against corrosion after
having been flushed.
LP 1205.02 GB
Oil leakage may make the floor slippery and

cause personal injury.
Fig. 14 External control with pressure relief valve
www.imo.se
Start-up
Before starting
After installation and whenever it can be assumed
that the pump has been emptied, the pump must be
thoroughly filled with liquid. See fig 15.
For ACE Generation 3, ACG Generation 6 and ACF
Generation 4 delivered after 1997, the pumps has
been fitted with deaeration plugs making venting of
the shaft seal compartment easy before start-up.
In installations with positive suction pressure: After
opening the inlet and outlet valves, simply open the
deaeration plug a few turns until oil sips out.
Tighten the plug.
In installation with negative suction pressure: After
opening the inlet and outlet valves, remove the
deaeration plug and fill the shaft seal compartment
with oil. Fit and tighten the plug. See fig. 16.
Note! Not applicable on LPQ/ABQ.
Fig. 15 Filling the pump

Deaeration
plug
Deaeration
plug
Make sure the prime mover is locked out

and can not be started accidentally.
ACE
Rotate the shaft by hand while filling the pump, to

ensure that the rotor bores and the shaft seal cavity
is filled. On the smaller pumps: (LPD, ACD, ACE,
ACG/UCG), this is done by rotating the fan on the
electric motor after removing the fan cover.
Deaeration
plug
ACG
Do not forget to fit the motor fan cover again

before making start of motor possible.
IMO AB
On the ACF/UCF, LPQ and ABQ pumps, the pump

can be turned using the shaft coupling. If the suction
pipe cannot be completely filled, it is important to
ensure that the trapped air is evacuated without any
pressure build up. (See fig. 8 Deaeration).
Deaeration plug
ACF
ATTENTION
Starting a dry pump is likely to cause
damage, especially to the shaft seal.
Fig. 16 Deaeration plugs
Direction of rotation
When the pump is ready to be started, switch the
motor briefly on and off and check that the drive
motor rotates in the correct direction as indicated by
the rotation arrow.
The arrow is placed on different spots depending on
the pump series.
Don't mix up with arrow for inlet and outlet!

8
Fig. 17 Direction of rotation
www.imo.se
LP 1205.02 GB
ATTENTION
Starting
Check that all valves necessary for the operation are
fully opened in both discharge and suction lines.
The first time, the pump should be started with the
adjusting spindle of the pressure relief valve tightened to half of the available turns (the valve setting
is increased when the spindle is turned clockwise).
By monitoring the pressure gauge it can be determined when the suction line is primed and the
pump begins to work. Should the pump not operate
normally soon after start, stop the pump within half
a minute. Start again after about 3-5 minutes (the
shaft seal must have time to cool off) and run for
half a minute. This procedure may need to be
repeated a couple of times if the suction line is
extremely long. Should the pump still not work, it
must be assumed there is a problem in the system
that needs to be remedied. Check the suction line
calculation on page 5 and/or see Trouble shooting, page 10.
Pumps with external ball bearing including

grease nipple, must be regreased after one
hour of running, while the pump is
operating
Setting the pressure relief valve
3. Turn the upper screw and continue to reduce the

noise level. (If turned too much the noise will
increase again).
4. Repeat item 2. and 3. in order to achieve the
lowest possible noise level.
Setting of tuning of the ACG/UCG and ACF/UCF:
1. Before starting the setting, check that the setting
screw (8 mm: ACG/UCG, 12 mm: ACF/UCF,
socket head cap screw on the discharge side) are
closed.
2. Turn the screw CCW until the noise level becomes the lowest (if turned too much the noise
will increase again).
Once set, the tuning needs no further adjustment,
providing the operating conditions stay the same.
NOTE: It s not possible to accidentally turn the
tuning spindle too far.
If operating temperature exceeds 60C

(149F), appropriate measures to avoid
skin contact shall be provided.
Use hearing protections whenever high

noise can be expected from pump, motor
and/or environment.
The setting of the opening pressure is made as

follows: Tighten the valve spindle by rotating
clockwise to the maximum extent. The system
pressure is regulated by throttling to required value.
The pressure relief valve is eased until the pressure
is just beginning to decrease by turning the spindle
CCW. The valve is now preset for desired opening
pressure. Open the throttling valve entirely.
NOTE: The set screw on LPD is hidden behind a
plate.
Adjusting the tuning
LP 1205.02 GB
The tuning adjustment, which is a standard feature

on ACF/UCF and LPQ (option on ACG/UCG and
ABQ) pumps, is a device for minimizing the effects
of dissolved and free air in lube oil systems. The
tuning principle is described in the Product Description.
The tuning should be adjusted while the pump is
working under normal operating conditions. This is
done by turning the tuning spindle with an Allen
key (size 8 mm for ACG/UCG , 12 mm for ACF/
UCF and LPQ ) to a position where the noise level
comes to a minimum. On a double acting pump like
the LPQ pump, there are two tuning valves, which
must be adjusted individually.
Fig. 18 Adjusting the tuning
Setting of tuning of the LPQ:

1. Before starting the setting check that both setting
screws (8 mm socket head cap screw on the
discharge side) are closed.
2. Turn the lower screw until the noise level obtains
a minimum.(If turned too much the noise will
increase again).
www.imo.se
Trouble shooting
Problem
Cause
What to do
Wrong direction of rotation
- Electric cables to motor wrongly

connected.
Reverse the terminal connection

on electric motor.
The pump cannot be primed
No flow
Flow too low
Pressure too low
10
- Wrong direction of rotation.
See above.
- Suction line is not open or

pressure drop in the suction line
is too high.
Check all components in suction

line. The inlet condition should
be checked with a vacuum
gauge at the pump inlet.
- Major air leakage into the

suction line.
Check the suction line.
- The pump cannot evacuate the

air through the discharge line
due to excessive counter
pressure.
See the chapter on Deaeration

(see page 5).
- The pump is not primed.
See above.
- The pressure relief valve is set

below the counter pressure.
Readjust the pressure relief

valve to a value above counter
pressure.

too low (Discharge pressure also
low).

valve
- Something is restricting the flow

in the suction line. (This would
usually cause noise).
Check all components in the

suction line (strainers, valves
etc.).
- The pumped liquid contains a

significant amount of com
pressible gas, such as free air.
(This would usually cause
noise).
See the chapter on Noise and

Vibration. ( Page 11).

too low.

valve.
- Counter pressure in the discharge line is too low due to a

major leakage.
Check the components in the

discharge line inclusive the
recipients.
- The valve piston is stuck in open

position.
Check the valve. See Maintenance and Service instruction for

respective pump.
- Something is restricting the flow

in the suction line. (This would
usually cause noise).
Check all components in the

suction line (strainers, valves
etc.).
- The pumped liquid contains a

significant amount of compressible gas, such as free air.
(This would usually cause
noise).
- A too small pump has been
chosen.
See the chapter on Noise and

Vibration. ( Page 11).
www.imo.se
Contact your IMO AB

representative.
LP 1205.02 GB
Connecting and disconnecting of electric cables

must be done only by
personnel authorized to
do such work.
Disturbance
Cause
Pressure too high

too high.
Readjust the pressure relief valve.
- The oil is too cold (or has higher

viscosity than anticipated).
Reduce the pressure setting until

operational temperature has been
reached.
- Counter pressure in the discharge line is too high.
Check the discharge line.
- Counter pressure too high.
See above: Pressure too high.
- Liquid too cold.
Readjust the pressure relief valve

to a lower value. Thus the power
consumption for the pumping is
relieved and overloading due to
the high viscosity may be
avoided. When the liquid has
reached normal temperature and
thus flows easily, the relief valve
is reset to normal pressure.
- Motor is undersized for the

prevailing conditions.
Check the motor.
- Electrical power supply faulty.
Check the motor and motor

connection.
- Motor overload relay set too low

or is faulty.
Readjust or replace the relay.
- Incorrect setting of Y/D starter.
Readjust the setting of the starting sequence. The time before the
motor overload relay is tripped
should not exceed 10-15 seconds.
- The flow to the pump is insufficient.
See chapter: The flow is too low.
- Insufficient support of pipe

work.
Check for pipe vibrations in the

pump connections. Check that
the pipes are sufficiently
clamped.
- Bad alignment
Check alignment, see page 4.
- Air leakage into the suction line.
Check the suction line for air

leakage.
- Free air in the liquid or gas

cavitation.
For pumps with Tuning:

Adjust the Tuning. If this does
not help or for pumps without
Tuning: Contact your IMO
representative or IMO service
dept.
- Faulty electrical supply.
Check all three phases of the

supply.
Drive motor difficult to start

or tends to stop by tripping
the motor overload relay
Noise and vibrations
LP 1205.02 GB
Monitor the pump

function and shut down
if any sign of malfunction is noticed.
www.imo.se
What to do
11
ZZZLPRVH

4. Instruments
4. Instruments
Tag no. : PSL101, PSH104
4. Instruments
INSTRUCTION MANUAL
NI-281E
Rev. 7 11/07
COMPACT PRESS. SWITCHES SERIES PCS & PCA

WEATHERPROOF
EXPLOSIONPROOF
SERIES PCS
SERIES PCA
B = Cable entry
A = Pressure connection
WEIGHT 1kg
dimensions in mm
B = Cable entry
A = Pressure connection
WEIGHT 1kg
dimensions in mm
NOTE: dimensions and weights are not binding unless released on certified drawings.
CAUTION
Before installing, using or carrying out maintenance on the instrument it is necessary to read and understand the indications given in
the attached Instruction Manual.
The instrument must only be installed and maintained by qualified personnel.
INSTALLATION IS TO BE CARRIED OUT ONLY AFTER CHECKING THAT INSTRUMENT CHARACTERISTICS ARE
CONSISTENT WITH PROCESS AND PLANT REQUIREMENTS
The functional features of the instrument and its degree of protection are shown on the identification plate fixed to the case.
CONTENTS:
GENERAL NOTES
12OPERATING PRINCIPLE
3IDENTIFICATION PLATE AND MARKINGS
4SET POINT REGULATION
5SET POINT CALIBRATION
6IMSTRUMENT PLUMBING
7MOUNTING AND CONNECTIONS
8PUTTING INTO OPERATION
9FUNCTIONAL VERIFICATION
10 - FUNCTIONAL VERIFICATION
11 - STOPPING AND DISMOUNTING
12 - DEMOLITION
RELATED DOCUMENT
To authentified document with certificate
N CESI 02 ATEX 118
SAFETY INSTRUCTIONS FOR USE IN HAZARDOUS ATMOSPHERES.
RECOMMENDATIONS FOR PRESSURE SWITCH SAFE USE.
All data, statements and recommendations supplied with this manual are based on information believed by us to be reliable. As the
conditions of effective use are beyond our control, our products are sold under the condition that the user himself evaluates such
conditions before following our recommendations for the purpose or use foreseen by him.
The present document is the property of ETTORE CELLA SPA and may not be reproduced in any form, nor used for any purpose
other than for which it is supplied.
INSTRUCTION MANUAL
1 - GENERAL NOTES
1.1 FOREWORD
The wrong choice of a series or a model, as well as the incorrect
installation, lead to malfunction and reduce instrument life. Failure
to abide by the indications given in this manual can cause
damage to the instrument, the environment and persons.
1.2 ALLOWED OVERRANGE

Pressures exceeding the working range can be occasionally
tolerated provided they remain within the limits stated in the
instrument features (proof pressure). Continuous pressures
exceeding the working range can be applied to the instrument,
provided they are clearly stated in the instrument features. The
current and voltage values stated in the technical specifications
and ratings must not be exceeded. Transitory over-ranges can
have a destructive effect on the switch.
NI-281E
Rev. 7 11/07
Prior to installation the instrument must be calibrated and the

definitive calibration values written on the label using a suitable
indelible ink pen.
If the instrument has been ordered with a specific calibration, it
is a good rule to check the calibration values marked on the
relevant adhesive label, prior to installation.
The position of the adjustment bush given in Fig. 2.
Fig. 2 - Electrical connections and adjustment screws (one
contact/two contact instruments)
1.3 TEMPERATURE
Due to the temperature of both the environment and the process
fluid, the temperature of the instrument could exceed the allowed
limits (normally from -20C to +85C). Therefore, in case it does,
suitable measures (protection against heat radiation, fluid
separators, cooling coils, heated lockers), aimed at limiting the
value, must be taken.
2 - OPERATING PRINCIPLE
A pressure-tight diaphragm (or an O-ring sealed piston) applies a
force to a stiff disc. This force is directly proportional to the
pressure value and is contrasted by an helicoidal spring charged
by a suitable bush. When the force balance point is exceeded, the
stiff disc shifts and, by means of a rigid rod, actuates one or two
simultaneous
release
electric
microswitches.
The
microswitches are of the snap acting type with automatic reset.
When the pressure moves away from the set values, returning
towards the normal values, the switch is reset.
3 - IDENTIFICATION PLATE AND MARKINGS

The instrument is fitted with a metal plate bearing all its functional
characteristics and in case of explosionproof execution (series
PCA) also the markings prescribed by standard EN 60079-0
and EN 61241-0.
Fig. 1 shows the plate mounted on
explosionproof instruments.
Fig. 1 -
Explosionproof instruments plate
1 - External earth screw

2 - Hole for test plug
3 - Adjustment rod for set point calibration
4 - Adjustment bush access plate
5 - Adjustment bush
6 - Screw for fixing the adjustment bush access plate
7 - Internal earth screw
8 - Terminal block for the second microswitch
9 - Terminal block for the first microswitch
10 - Pre-insulated thimbles
- Ventilation path
Microswitch electrical circuit. State of the contacts at atmospheric
pressure
Designation of the
contacts:
C - Common
NA - Normally open
NC - Normally closed
1
2
3
4
Notified body that issued the type certificate and number of

said certificate.
CE marking and identification number of the notified body
responsible for production surveillance.
Apparatus classification according to ATEX 94/9 CE
directive.
Type of protection and ambient temperature limits of
operation.
4 - SET POINT REGULATION

The charge of the helicoidal spring can be regulated by means of
the bush (for adjustment) in such a way that the switch is released
when the pressure reaches (increasing or decreasing) the desired
values (set point). The instrument is usually supplied with the
switches set at the setting range value nearest to zero (factory
calibration).
The instrument is supplied with an adhesive label showing the set
point calibration value. With factory calibration the values are
not indicated on the label as these are temporary and will be
modified with the definitive values.
The effect of the direction of rotation of the adjustment bush has

is described on the adhesive plate.
The bush must be turned by means of the special adjustment rod
which comes with the instrument (Fig.2).
5 - SET POINT CALIBRATION

In order to proceed with the calibration and the periodical
functional verification of the instrument a suitable calibration
circuit (Fig. 4) and an adequate pressure source is required.
NI-281E
INSTRUCTION MANUAL
Rev. 7 11/07
5.1 PRELIMINARY OPERATIONS

CAUTION: do not open the cover of explosionproof pressure
switches (series PCA) when energized, in explosive atmospheres.
With reference to Fig. 3 unscrew the screw (b) until the blocking
device (a) can be turned 180; then unscrew the cover.
Fig. 3 - Weatherproof pressure switch cover blocking
device and plumbing
a. Cover blocking
device
b. Blocking screw
c. Screw blocking
the adjustment
bush access
plate
d. Flexible steel
wire
e. Plumbing
f. Adjustment
bush access
plate
Fig. 4 -
PS CA V1 V2 P-
Calibration circuit
Pressure switch
Test gauge
Inlet valve
Discharge vale
Pressure source
Test fluid:
air for
water for
P < 10 bar
P > 10 bar
Check the calibration value (varying the pressure in the circuit

accordingly) and register it, using a pen with indelible ink, on the
ratings.
5.2 CALIBRATION USING REGULATION SCALE

See the specific instructions attached with instruments with this
option.
5.3 FINAL OPERATIONS

CALIBRATION CIRCUIT AND The warning lamps should be
connected to the contacts in the NA or NO position according to
the required contact action.
If the instrument is equipped with two microswitches, take into
account that they actuate simultaneously within rated tolerances.
The warning lamps can either be connected by means of a
thimble with a maximum diameter of 2.5 mm or by means of a test
plug with a diameter of 2 mm to be inserted in the appropriate
holes situated frontally beside the terminal screw (see Fig. 2).
Connection of C and NA terminals
If the circuit is open at the working pressure, the switch closes
the circuit as the pressure increases when the desired values is
reached (MAX. closing).
If the circuit is closed at the working pressure, the switch opens
the circuit as the pressure decreases when the desired value is
reached (MIN. opening).
Connection of C and NC terminals
If the circuit is closed at the working pressure, the switch opens
the circuit as the pressure increases when the desired value is
reached (MAX. opening).
If the circuit is open at the working pressure, the switch closes
the circuit as the pressure decreases when the desired value is
reached (MIN. closing).
The test instrument should have a measurement range
approximately equal to or slightly wider than the pressure switch
range and should have an accuracy consistent with the precision
required to calibrate the set point.
The pressure switch must be mounted in the normal installation
position, i.e. with the pressure connection downwards.
Avoid forcing the microswitch by hand or with tools. This could
affect the instrument functioning.
With reference to Fig.3, free the access to the adjustment bush by
loosening the screw (c) which holds the closure plate (f).
Increase the pressure in the circuit up to the desired microswitch
set point value.
Turn the adjustment bush using the adjustment rod with which the
instrument is equipped (Fig. 2) until the relative lamp turns on (or
turns off); then turn it in the opposite direction until the lamp turns
off (or on). Slowly turn the bush again until the lamp turns on (or
off).
Disconnect the instrument from the calibration circuit.

With reference to Fig. 2, insert the adjustment rod into the
appropriate seat; close the access to the adjustment bush by
rotating the closure plate (4) and tighten the relative screw (6).
Take the cover, ensure that the sealing gasket is correctly fitted
into its seat, insert the cover onto the case and turn it clockwise
until the cover is closed.
With reference to Fig. 3 turn the blocking device (a) 180 sliding
the tongue into the appropriate seat in the cover; tighten the
blocking screws (b).
Mount on pressure connectionn and cable entry the protection
caps supplied with the instrument.
CAUTION: the protection caps should only be definitively
removed during the connection steps (see 7).
6 - INSTRUMENT PLUMBING
The plumbing, aimed as a guarantee against possible tampering
of the calibrations, can be carried our using a flexible steel wire
(d) inserted into the holes in the screw (c) and the adjustment
bush closure plate provided for this purpose (see Fig. 3).
7 - MOUNTING AND CONNECTIONS

7.1 MOUNTING
Surface mount the instrument by mean of the holes, or pipe
mount using the appropriate bracket (see Fig. 8) or mount directly
on the plant in a vertical position (with the pressure connection
downwards). The chosen position must be such that the
possibility of shocks or temperature changes are within tolerable
limits. The above also applies to direct mounting. With gas or
vapour process fluid, the instrument must be positioned higher
than the pipe inlet (see Fig. 7). With a liquid process fluid, the
instrument can be positioned higher or lower, indifferently (see
Fig. 6 and 7). In this case, during set point calibration the
negative or positive head must be taken into account.
CAUTION: positions other than vertical are allowed provided
environmental conditions do not cause condensation to form or
water to enter the instrument through the ventilation path.
7.2 PRESSURE CONNECTIONS

For a correct installation it is necessary to:
Mount a shut-off valve with drain (root valve) on the process tube
to allow the instrument to be excluded and the connection tubing
to be drained. It is recommended that said valve has a capstanblocking device aimed at preventing it being activated casually
and without authorisation.
Mount a service valve near the instrument to permit possible
functional verification on site. It is recommended that the service
INSTRUCTION MANUAL
valve is closed with a plug to prevent the outlet of the process
fluid caused by the incorrect use of said valve.
Mount a three piece joint onto the threaded attachment of the
instrument to permit the easy mounting or removal of the
instrument itself.
Carry out the connection using a flexible tube in such a way that
the tube itself does not force the instrument attachment due to
variations in temperature.
Ensure that all the pressure connections are airtight. It is
important that there are no leakages in the circuit.
Close the root valve and the relative drain device. Close the
service valve fitted with a safety plug.
Fig. 6 -
NI-281E
Rev. 7 11/07
Installation of Group II Cat. 1 / 2 D instruments
7.3 ELECTRICAL CONNECTIONS

It is recommended to carry out the electrical connections
according to the applicable standards. In case of explosionproof
instruments (series PCA) see also the Standard EN-60079-14
and EN-61241-14. If the electrical connection is carried out in a
protected tube, it shall be made so that condensate is prevented
from entering instrument enclosure.
The arrangement shown in Fig. 7 or 8 is therefore recommended.
CAUTION:
fittings used for the electrical connection of the

pressure switch series PCA (explosionproof) shall be certified Iin
ATEX generation and shall guarantee instrument degree of
protection (IP65).
Check that there is no power in the lines.
Remove the cover and carry out the cabling and connections to
the terminal block (see Fig. 2).
2
Flexible cables with a maximum section of 1,2 mm (16AWG) are
recommended using the pre-insulated thimbles with a maximum
diameter of 2,5 mm supplied with the instrument.
When inserting cables into the enclosure pay attention not to
force the microawitch with cable or tools, otherwise instrument
calibration or even its operation could be compromised. The
microswitch has been factory mounted and positioned in order to
obtain the best performances. Any tampering made on site
without following instructions authorised by the E. CELLA SPA
may result in instrument malfunction.
Ensure that no deposits or wire ends remain inside the case.
Once the connection operations have been completed, replace
the cover and ensure that it is properly sealed and blocked. See
Fig. 3.
7.4 SPECIAL
NOTE
FOR
INSTALLATION
OF
CATEGORY 1 / 2 G and 1 / 2 D PRESSURE SWITCHES
Explosionproof pressure switches (series PCA) can be installed
on processes requiring apparatus of group II category 1 in an
ambient requiring apparatus of group II category 2 (see Fig. 5 and
6).
Fig. 5 -
10 -
Installation of Group II Cat. 1 / 2 G instruments
8 - PUTTING INTO OPERATION

As the signal transmitted by the instrument is used in a complex
system, it is necessary that the means of putting it into operation
are established by personnel in charge of the plant.
The instrument comes into operations as soon as the root valve is
opened. Any possible drainage of the connection tubing can be
carried out by removing the safety plug and opening the service
valve with the necessary caution.
In case of explosionproof instruments (Series PCA), initial
inspections are to be carried out according to customer
procedures and at least in accordance with Standard EN-6007-17
and EN-61241-17
9 - FUNCTIONAL VERIFICATION
This will be carried out according to the Clients control
procedures.
The explosionproof instruments (series PCA) installed in
explosive atmospheres for the combustible dust presence, must
be periodically cleaned up externally in order to avoid dust
accumulating.
Series PCS instruments can be verified on the plant if installed as
illustrated in Fig. 7 and 8.
The instruments Series PCA may be checked on site only if
apparatus suitable for explosive atmosphere are used and
provided that the electric line is not energized.
If this is not the case it is necessary to stop operation, dismount
by means of the three piece joints and carry out the verification in
a test room.
switches (Series PCA) when energized, in explosive
atmospheres.
Verification consists in check the calibration value and possibly
regulating the adjustment bush (see 5).
In case of explosionproof instruments (Series PCA), inspections
of the electrical installation are to be carried out also according to
customer procedures and at least in accordance with Standard
EN-60079-17 and EN-61241-17
INSTRUCTION MANUAL
NI-281E
Rev. 7 11/07
TROUBLESHOOTING
IMPORTANT NOTE: operations involving replacement of essential components must be carried out at our workshop, especially
for instruments with explosionproof certificate; this is to guarantee the user the total and correct restoration of the product
original characteristics.
MALFUNCTION
Set point shift
Poor repeatability
Slow response
No actuation or
undue actuation
Undue actuation
PROBABLE CAUSE
REMEDY
Permanent deformation of the sensitive element Recalibrate or replace the sensitive element.
due to fatigue or excess over-ranges.
Variation of the elastic features of the sensitive Recalibrate or replace the sensitive element with
element due to its chemical corrosion.
another made of a suitable material. If necessary
apply fluid separator.
O-ring wear (only PCS2P, PCS3P, PCA2P and Replace the piston subgroup and recalibrate.
PCA3P).
O-ring wear (only PCS2P, PCS3P, PCA2P and Replace the piston subgroup and recalibrate.
PCA3P).
Air bubbles or condensation (only for types with Drain the process connection lines and if necessary
pressure < 1 bar).
modify them.
Clogged or obstructed connection line.
Check and clean line.
Root valve partially closed.
Open valve.
Too viscous fluid.
Provide instrument with suitable fluid separator.
Root valve closed.
Open the valve.
Microswitch contacts damaged.
Replace the microswitch.
Loosened electrical joints.
Check all electrical joints.
Interrupted or short-circuited.
Check the conditions of the electric line.
Accidental shocks.
Modify the mounting.
11 - STOPPING AND DISMOUNTING

Before proceeding with these operations ensure that the plant or
machines have been put into the conditions foreseen to allow
these operations.
With reference to figures 7 or 8
Remove the power supply (signal) from the electrical line.
Close the root valve (6) and open the drain.
Remove the plug (2), open the valve (3) and wait until the process
fluid has drained from the tubing through the drain.
Do not dispose of the process fluid into the environment, if this
can cause pollution or damage to people.
Unscrew the three piece joint (8).
switches (Series PCA) when energized, in explosive
atmospheres.
Unscrew the three piece joint (10) (electrical cable tubing).
Remove the instrument cover and disconnect the electrical cables
from the terminal block and earth screws.
Remove the screw fixing the case to the panel (or pipe) and
remove the instrument, taking care to slide the electrical
conductors out from the case.
Mount instrument cover. Insulate and protect cables around, if
any. Temporarily plug pipes not connected to the instrument (e).
In case of explosionproof instruments (series PCA) it is
recommended to follow - at least the standard EN-60079-17
and EN-61241-17 for the withdrawal from service of electrical
apparatus.
12 - DEMOLITION
The instruments are mainly made of stainless steel and
aluminium and therefore, once the electrical parts have been
dismounted and the parts coming into contact with fluids which
could be harmful to people or the environment have been properly
dealt with, they can be scrapped.
INSTRUCTION MANUAL
WEATHERPROOF
Fig. 7 -
EXPLOSIONPROOF
Example of connections
Fig. 9 - Surface or bracket mounting for

(weatherproof and explosionproof instruments)
NI-281E
Rev. 7 11/07
Fig. 8 -
2"
pipe
Example of connections
LEGEND
1 - Fitting
2 - Drain plug
3 - Service valve
4 - Piping
5 - Three piece fitting
6 - Root valve with drain
7 - Process piping
9 - "T" fitting
11 - Blocking joint
12 - Curve
13 - M5 screws (No. 2)
14 - Bracket for 2" pipe
15 - Vertical pipe
16 - Horizontal pipe
NOTE: With gas or vapour process fluid, the instrument must

be positioned higher than the pipe inlet (see Fig. 8). With a
liquid process fluid, the instrument can be positioned higher or
lower, indifferently (see Fig. 7 and 8). In this case, during set
point calibration the negative or positive head must be taken
into account (distance h in Fig.7 and 8).
ETTORE CELLA SPA Viale de Gasperi, 48 - Casella Postale (P.O. Box) 96 - I 20010 Bareggio (MILANO) ITALY
Telefoni +39 029036.1146/1237/1241 - FAX +39 029036.1331 e-mail: cella@ecellaspa.com
4. Instruments
Tag no. : PI102, PI103, PI106, PI107, PI110, PI109

PI204, PI203, PI206, PI207
4. Instruments
Operating instructions
Betriebsanleitung
Mode d'emploi
Manual de instrucciones
Pressure gauge model 2 per directive 94/9/EC (ATEX)
GB
Druckmessgert Typ 2 nach Richtlinie 94/9/EG (ATEX)
Manomtre type 2 selon directive 94/9/EG (ATEX)
Manmetro modelo 2 segn la directiva 94/9/CE (ATEX)
II 2 GD c TX
Model 232.50.100 per ATEX
GB Operating instructions model 2 per ATEX
Page
3-16
D Betriebsanleitung Typ 2 nach ATEX
Seite
17-30
F Mode demploi type 2 selon ATEX
Page
31-44
E Manual de instrucciones modelo 2 segn ATEX Pgina 45-58
2010 WIKA Alexander Wiegand SE & Co. KG

All rights reserved. / Alle Rechte vorbehalten.
WIKA is a registered trademark in various countries.
WIKA ist eine geschtzte Marke in verschiedenen Lndern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Lire le mode demploi avant de commencer toute opration !

A conserver pour une utilisation ultrieure !
Leer el manual de instrucciones antes de comenzar cualquier trabajo!
Guardar el manual para una eventual consulta!
2
WIKA operating instructions pressure gauge, model 2 per ATEX
2080268.06 02/2013 GB/D/F/E
Vor Beginn aller Arbeiten Betriebsanleitung lesen!

Zum spteren Gebrauch aufbewahren!
Contents
Contents
1.
General information
2.
Safety
3.
Specifications
10
4.
Design and function
10
5.
Transport, packaging and storage
11
6.
Commissioning, operation
12
7.
Maintenance and cleaning
15
8.
Dismounting and disposal
15
Appendix 1: Declaration of conformity for models

232.50, 233.50, 232.30, 233.30, 262.50,
263.50, 262.30, 263.30, 232.36 and
233.36
2080268.06 02/2013 GB/D/F/E
GB
16
Declarations of conformity can be found online at www.wika.com.
1. General information
1. General information
The pressure gauge described in the operating instructions has
been designed and manufactured using state-of-the-art technology.
All components are subject to stringent quality and environmental
criteria during production. Our management systems are certified to
ISO 9001 and ISO 14001.
These operating instructions contain important information on
handling the pressure gauge. Working safely requires that all safety
instructions and work instructions are observed.
Observe the relevant local accident prevention regulations and
general safety regulations for the instruments range of use.
The operating instructions are part of the product and must be kept
in the immediate vicinity of the instrument and readily accessible to
skilled personnel at any time.
Skilled personnel must have carefully read and understood the
operating instructions, prior to beginning any work.
The manufacturers liability is void in the case of any damage
caused by using the product contrary to its intended use,
non-compliance with these operating instructions, assignment of
insufficiently qualified skilled personnel or unauthorised modifications to the pressure gauge.
The general terms and conditions, contained in the sales documentation, shall apply.
Subject to technical modifications.
2080268.06 02/2013 GB/D/F/E
GB
1. General information / 2. Safety

Further information:
- Internet address:
- Relevant data sheet:
www.wika.de / www.wika.com
PM 02.02, PM 02.04 or PM 02.15
GB
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation, which can
result in serious injury or death, if not avoided.
Information
... points out useful tips, recommendations and information
for efficient and trouble-free operation.
WARNING!
... indicates a potentially dangerous situation in the
hazardous area, resulting in serious injury or death, if not
avoided.
2080268.06 02/2013 GB/D/F/E
2. Safety
WARNING!
Before installation, commissioning and operation, ensure
that the appropriate pressure gauge has been selected in
terms of measuring range, design and specific measuring
conditions.
The compatibility of the materials under pressure with the
medium must be checked!
2. Safety
In order to guarantee the measuring accuracy and
long-term stability specified, the corresponding load limits
must be observed.
GB
Non-observance can result in serious injury and/or

damage to equipment.
Further important safety instructions can be found in the

individual chapters of these operating instructions.
2.1 Intended use
These pressure gauges are used for measuring pressure within
hazardous areas in industrial applications.
The pressure gauge has been designed and built solely for the
intended use described here, and may only be used accordingly.
The manufacturer shall not be liable for claims of any type based on
operation contrary to the intended use.
WARNING!
Risk of injury should qualification be insufficient!
Improper handling can result in considerable injury and
damage to equipment.
The activities described in these operating instructions
may only be carried out by skilled personnel who have
the qualifications described below.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their
technical training, knowledge of measurement and control technology
and on their experience and knowledge of country-specific regulations,
6
2080268.06 02/2013 GB/D/F/E
2.2 Personnel qualification
2. Safety
current standards and directives, are capable of carrying out the work
described and independently recognising potential hazards.
GB
2.3 Safety instructions for pressure gauges per ATEX

WARNING!
Non-observance of these instructions and their contents
may result in the loss of explosion protection.
WARNING!
It is imperative that the application conditions and safety
requirements of the EC-type examination certificate are
followed.
Pressure gauges must be earthed via the process
connection!
Specifications
Permissible temperatures
2080268.06 02/2013 GB/D/F/E
Ambient: Model 232/262 -40 ... +60 C

Model 233/263 -20 ... +60 C (glycerine filling)

-40 ... +60 C (silicone oil filling)
Medium: The permissible medium temperature not only depends on
the instrument design, but also on the ignition temperature
of the surrounding gases, vapours or dusts. Both aspects
have to be taken into account.
For maximum permissible medium temperatures see table 1.
Attention! In the case of gaseous substances, the temperature may
increase due to compression warming. In these cases it may be necessary to throttle the rate of change of pressure or reduce the permissible
medium temperature.
2. Safety
Table 1: Permissible medium temperature
Temperature class of the
ambient atmosphere
(ignition temperature)
Maximum permissible medium

temperature (in the measuring system)
T 6 (85 C < T 100 C)
Models 232
(dry gauges)
+70 C
Models 233
(liquid-filled gauges)
+70 C
T 4 (135 C < T 200 C)
+120 C
+100 C
T 5 (100 C < T 135 C)

T 3 (200 C < T 300 C)
T 2 (300 C < T 450 C)
T 1 (T > 450 C)
+85 C
+185 C
+200 C
+200 C
+85 C
+100 C
+100 C
+100 C
2.4 Special hazards

WARNING!
For hazardous media such as oxygen, acetylene, flammable or toxic gases or liquids, and refrigeration plants,
compressors, etc., in addition to all standard regulations,
the appropriate existing codes or regulations must also be
followed.
For additional important safety instructions see chapter "2.3 Safety
instructions for pressure gauges per ATEX".
WARNING!
Residual media in dismounted pressure gauges can result
in a risk to persons, the environment and equipment.
Take sufficient precautionary measures.
2080268.06 02/2013 GB/D/F/E
GB
2. Safety
2.5 Labelling / safety marks
Product label
GB
Year of
manufacture
Explanation of symbols
Before mounting and commissioning the pressure gauge,
ensure you read the operating instructions!
CE, Communaut Europenne
Instruments bearing this mark comply with the relevant
European directives.
2080268.06 02/2013 GB/D/F/E
ATEX European Explosion Protection Directive

(Atmosphre = AT, explosible = EX)
Instruments bearing this mark comply with the requirements of the European Directive 94/9/EC (ATEX) on
explosion protection.
Instruments bearing this mark on the dial are safety
pressure gauges with solid baffle wall per EN 837 (S3).
3. Specifications / 4. Design and function
3. Specifications
Pressure limitation
Models 232.50, 233.50, 232.30, 233.30, 262.50, 263.50, 262.30, 263.30:

Steady:
full scale value

Fluctuating: 0.9 x full scale value

Short time: 1.3 x full scale value
Models 232.36 and 233.36:

Steady:
end value of measuring range

Fluctuating: 0.9 x end value of measuring range

Short time: overload range
Temperature effect
When the temperature of the measuring system deviates from the

reference temperature (+20 C): max. 0.4 %/10 K of full scale value
IP Ingress protection
Enclosing case IP 65 (EN 60529/IEC 529)

For further specifications see WIKA data sheet PM 02.02, PM 02.04 or
PM 02.15 and the order documentation.
4. Design and function

Description
Nominal size 100 and 160 mm

The instruments measure the pressure by means of resilient
bourdon tube pressure elements
The measuring characteristics are in accordance with the EN 837-1
standard
10
2080268.06 02/2013 GB/D/F/E
GB
4. Design and function / 5. Transport, packaging ...

In addition, the enclosing and the pressurised components of
models 232.30, 233.30, 262.30, 263.30, 232.36 and 233.36 also
meet the requirements of this standard, relating to safety pressure
gauges with a solid baffle wall (code S3).
Scope of delivery
Cross-check scope of delivery with delivery note.
5. Transport, packaging and storage

5.1 Transport
Check pressure gauge for any damage that may have been caused by
transport.
Obvious damage must be reported immediately.
5.2 Packaging
Do not remove packaging until just before mounting.
Keep the packaging as it will provide optimum protection during transport (e.g. change in installation site, sending for repair).
5.3 Storage
2080268.06 02/2013 GB/D/F/E
Permissible conditions at the place of storage

Storage temperature: -40 ... +70 C
11
GB
6. Commissioning, operation
Mechanical connection
In accordance with the general technical regulations for pressure

gauges (e.g. EN 837-2 "Selection and installation recommendations for
pressure gauges").
When screwing gauges in, the force required for this must not be
applied through the case, but rather through the spanner flats (using a
suitable tool) provided for this purpose on the square shaft of standard
connections.
Installation with
spanner
Correct sealing of pressure gauge connections with parallel threads

must be made using suitable sealing rings, sealing washers or WIKA
profile seals. The sealing of tapered threads (e.g. NPT threads) is made
by providing the thread with additional sealing material such as, for
example, PTFE tape (EN 837-2).
Spanner flats
Sealing face
Sealing in
the thread
The torque depends on the seal used. Connecting the gauge using
a clamp socket or a union nut is recommended, so that it is easier to
orientate the gauge correctly. When a blow-out device is fitted to a
12
2080268.06 02/2013 GB/D/F/E
GB
pressure gauge, it must be protected against being blocked by debris
and dirt.
With safety pressure gauges (see dial symbol k) ensure that the free
space behind the blow-out back is at least 15 mm.
Requirements for the installation point
If the measuring point is not sufficiently stable a measuring instrument
support such as a bracket or flange should be used for fastening
(possibly via a flexible capillary). If vibrations cannot be avoided by
taking suitable measures during installation, liquid-filled instruments
should be used. Instruments must be protected against coarse dirt and
wide fluctuations in ambient temperature.
Installation
Nominal position per EN 837-1 / 9.6.7 Figure 9: 90 ( )
Process connection lower mount (LM) or back mount (BM)
After mounting, set the compensating valve
(if available) from CLOSE to OPEN.
2080268.06 02/2013 GB/D/F/E
In order to avoid any additional heating, the instruments must not be

exposed to direct solar irradiation while in operation!
13
GB
Permissible ambient and operating temperatures
When mounting the pressure gauge it must be ensured that, taking into
GB consideration the influence of convection and heat radiation, no devia-
tion above or below the permissible ambient and medium temperatures

can occur. The influence of temperature on the display accuracy must
be observed.
Permissible vibration load at the installation site
The instruments should always be installed in locations free from

vibration.
If necessary, it is possible to isolate the instrument from the mounting
point by installing a flexible connection line between the measuring
point and the pressure gauge and mounting the instrument on a suitable bracket.
If this is not possible, the following limit values must not be exceeded:
Dry gauges:
(Model 232/262)
Frequency range < 150 Hz

Acceleration < 0.7 g (7 m/s2)
The liquid filling must be checked on a regular basis.

The liquid level must not drop below 75 % of the gauge diameter.
Commissioning
During the commissioning process pressure surges must be avoided at
all costs. Open the shut-off valves slowly.
14
2080268.06 02/2013 GB/D/F/E
Liquid-filled gauges: Frequency range < 150 Hz

(Model 233/263)
Acceleration < 4 g (40 m/s2)
7. Maintenance and cleaning / 8. Dismounting and ...
7. Maintenance and cleaning
7.1 Maintenance
The instruments are maintenance-free.
GB
The indicator and switching function should be checked once or twice
every year. The gauge must be disconnected from the process to check
with a pressure testing device.
Repairs are only to be carried out by the manufacturer or appropriately
trained skilled personnel.
7.2 Cleaning
CAUTION!
Clean the pressure gauge with a moist cloth.
Wash or clean the dismounted pressure gauge before
returning it, in order to protect personnel and the
environment from exposure to residual media.
8. Dismounting and disposal
2080268.06 02/2013 GB/D/F/E
WARNING!
Residual media in dismounted pressure gauges can
result in a risk to persons, the environment and equipment.
Take sufficient precautionary measures.
8.1 Dismounting
Only disconnect the pressure gauge once the system has been
depressurised!
When dismounting, close the compensating valve (if available).
8.2 Disposal
Incorrect disposal can put the environment at risk. Dispose of instrument components and packaging materials in an environmentally
compatible way and in accordance with the country-specific waste
disposal regulations.
15
Appendix 1: Declaration of conformity
2080268.06 02/2013 GB/D/F/E
GB
16
Contenido
Contenido
1.
Informacin general
46
2.
Seguridad
47
3.
Datos tcnicos
52
4.
Estructura y funcin
52
5.
Transporte, embalaje y almacenamiento
53
6.
Puesta en servicio, funcionamiento
54
7.
Mantenimiento y limpieza
57
8.
Desmontaje y eliminacin
57
2080268.06 02/2013 GB/D/F/E
Anexo 1:
Declaracin de conformidad para los

modelos 232.50, 233.50, 232.30, 233.30,
262.50, 263.50, 262.30, 263.30, 232.36 y
233.36
58
Declaraciones de conformidad puede encontrar en www.wika.es.
WIKA manual de instrucciones para manmetro, modelo 2 segn ATEX
45
1. Informacin general
1. Informacin general
El manmetro descrito en el manual de instrucciones est
construido y fabricado segn los conocimientos actuales. Todos los
componentes estn sujetos a criterios rgidos de calidad y medio
ambiente durante la produccin. Nuestros sistemas de gestin
estn certificados segn ISO 9001 y ISO 14001.
Este manual de instrucciones proporciona indicaciones importantes acerca del manejo del manmetro. Para un trabajo seguro es
imprescindible cumplir con todas las instrucciones de seguridad y
manejo indicadas.
Cumplir siempre las normativas sobre la prevencin de accidentes
y las normas de seguridad en vigor en el lugar de utilizacin del
manmetro.
El manual de instrucciones es una parte integrante del manmetro
y debe guardarse en la proximidad del mismo para que el personal
especializado pueda consultarlo en cualquier momento.
El personal especializado debe haber ledo y entendido el manual
de instrucciones antes de comenzar cualquier trabajo.
El fabricante queda exento de cualquier responsabilidad en caso de
daos causados por un uso no conforme a la finalidad prevista, la
inobservancia del presente manual de instrucciones, un manejo por
personal insuficientemente cualificado as como una modificacin
no autorizada del manmetro.
Se aplican las condiciones generales de venta incluidas en la
documentacin de venta.
Modificaciones tcnicas reservadas.
46
2080268.06 02/2013 GB/D/F/E
1. Informacin general / 2. Seguridad

Para obtener ms informaciones consultar:
- Pgina web:
- Hoja tcnica correspondientet:
www.wika.es
PM 02.02, PM 02.04 o PM 02.15
Explicacin de smbolos
ADVERTENCIA!
indica una situacin probablemente peligrosa que
pueda causar la muerte o lesiones graves si no se evita.
Informacin
marca consejos y recomendaciones tiles as como
informaciones para una utilizacin eficaz y libre de fallos.
ADVERTENCIA!
indica una situacin probablemente peligrosa en una
atmsfera potencialmente explosiva que causa la muerte
o lesiones graves si no se evita.
2080268.06 02/2013 GB/D/F/E
2. Seguridad
ADVERTENCIA!
Antes del montaje, la puesta en servicio y el funcionamiento asegurarse de que se haya seleccionado el
manmetro adecuado con respecto a rango de medida,
versin y condiciones de medicin especficas.
Asegrese de que los productos bajo presin sean
aptos para el material de medicin!
47
2. Seguridad
Para garantizar la precisin de medicin y la durabilidad
del instrumento, se debern respetar los lmites de carga.
Riesgo de lesiones graves y/o daos materiales en caso
de inobservancia.
Los distintos captulos de este manual de instrucciones
contienen otras importantes indicaciones de seguridad.
2.1 Uso conforme a lo previsto
Estos manmetros sirven para medir la presin en aplicaciones industriales en atmsferas potencialmente explosivas.
El manmetro ha sido diseado y construido nicamente para la finalidad aqu descrita y debe utilizarse en conformidad a la misma.
No se admite ninguna reclamacin debido a un manejo no adecuado.
2.2 Cualificacin del personal
ADVERTENCIA!
Riesgo de lesiones debido a una insuficiente
cualificacin!
Un manejo no adecuado puede causar considerables
daos personales y materiales.
Las actividades descritas en este manual de instrucciones deben realizarse nicamente por personal
especializado con la consiguiente cualificacin.
Personal especializado
Debido a su formacin profesional, a sus conocimientos de la tcnica
de regulacin y medicin as como a su experiencia y su conocimiento
de las normativas, normas y directivas vigentes en el pas de utilizacin
48
2080268.06 02/2013 GB/D/F/E
2. Seguridad
el personal especializado es capaz de ejecutar los trabajos descritos y
reconocer posibles peligros por s solo.
2.3 Instrucciones de seguridad para manmetros segn ATEX
ADVERTENCIA!
La inobservancia del contenido y de las instrucciones
puede originar la prdida de la proteccin contra explosione.
ADVERTENCIA!
Es imprescindible observar las condiciones de uso y los
datos de seguridad del certificado CE de tipo.
Poner a tierra los manmetros a travs de la

conexin al proceso!
Datos tcnicos
Temperaturas admisibles
Ambiente: Modelo 232/262 -40 ... +60 C

Modelo 233/263 -20 ... +60 C (relleno de glicerina)

-40 ... +60 C (relleno de aceite de

silicona)
2080268.06 02/2013 GB/D/F/E
Medio:
La temperatura admisible del medio depende del tipo de

construccin del instrumento y de la temperatura de inflamacin de los gases, vapores o polvos en el ambiente. Hay
que respetar ambos aspectos. Para los valores lmite mx.
admisibles, vase la tabla 1.
Atencin! La temperatura puede aumentar con medios gaseosos a

causa del calor de compresin. En estos casos, hay que disminuir la
velocidad de cambio de presin o reducir la temperatura admisible del
medio si fuera necesario.
49
2. Seguridad
Tabla 1: Temperatura admisible del medio
Clase de temperatura de la
atmsfera ambiente inflamable
(temperatura de encendido)
T 6 (85 C < T 100 C)
Modelos 232
(instrumentos vacos)
+70 C
Modelos 233
(Instrumentos llenados)
+70 C
T 4 (135 C < T 200 C)
+120 C
+100 C
T 5 (100 C < T 135 C)

T 3 (200 C < T 300 C)
T 2 (300 C < T 450 C)
T 1 (T > 450 C)
+85 C
+185 C
+200 C
+200 C
+85 C
+100 C
+100 C
+100 C
2.4 Riesgos especficos

ADVERTENCIA!
En los casos de sustancias de medicin peligrosas (por
ej.: oxgeno, acetileno, sustancias inflamables o txicas),
as como en instalaciones de refrigeracin, compresores,
etc., debern respetarse tanto las normas generales,
como las especificaciones referentes a cada una de estas
sustancias.
Consultar el captulo "2.3 Instrucciones de seguridad para manmetros
segn ATEX" para ms instrucciones de seguridad importantes.
ADVERTENCIA!
Restos de medios en manmetros desmontados
pueden crear riesgos para personas, medio ambiente e
instalacin.
Tomar adecuadas medidas de precaucin.
50
2080268.06 02/2013 GB/D/F/E
Temperatura mx. admisible del medio

(en el sistema de medicin)
2. Seguridad
2.5 Rtulos / Marcajes de seguridad
Placa
indicadora
de modelo
Ao de
fabricacin
Explicacin de smbolos
Es absolutamente necesario leer el manual de
instrucciones antes del montaje y la puesta en servicio del
manmetro!
CE, Communaut Europenne
Los instrumentos con este marcaje cumplen las
directivas europeas aplicables.
2080268.06 02/2013 GB/D/F/E
ATEX Directiva europea para garantizar la seguridad

frente a las explosiones
(Atmosphre = AT, explosible = EX)
Los instrumentos con este marcaje estn conformes a las
exigencias de la directiva europea 94/9/CE (ATEX) relativa
a la prevencin de explosiones.
Los instrumentos con este marcaje en el limbo son
manmetros de seguridad con una pared divisora
resistente a la fractura conforme a EN 837 (S3).
51
3. Datos tcnicos / 4. Estructura y funcin
3. Datos tcnicos
Presin admisible
Modelos 232.50, 233.50, 232.30, 233.30, 262.50, 263.50, 262.30, 263.30:

carga esttica: valor final de escala

carga dinmica: 0,9 valor final de escala

carga puntual: 1,3 valor final de escala
Modelo 232.36 y 233.36:

carga esttica:: valor final del rango de medida

carga dinmica: 0,9 x valor final del rango de medida

carga puntual: rango de sobrecarga
Influencia de temperatura
En caso de desviacin de la temperatura de referencia en el sistema

de medicin (+20 C): mx. 0,4 %/10 K del valor final de escala
correspondiente
Tipo de proteccin IP
Caja IP 65 (EN 60529/IEC 529)
Para ms datos tcnicos vase la hoja tcnica de WIKA PM 02.02,

PM02.04 o PM 02.15 y la documentacin de pedido.
4. Estructura y funcin
Dimetro nominal 100 y 160 mm
Los instrumentos registran la presin a medir con muelles tubulares
flexibles
Las caractersticas tcnicas de medicin corresponden a la norma

EN 837-1
52
2080268.06 02/2013 GB/D/F/E
Descripcin
4. Estructura y funcin / 5. Transporte, embalaje ...

Los envolventes bajo presin, modelos 232.30, 233.30, 262.30,
263.30, 232.36 y 233.36, cumplen adems los requerimientos
de esta norma para manmetros de seguridad con pared de
separacin a prueba de rotura (abreviatura S3).
Volumen de suministro
Comparar mediante el albarn si se han entregado todas las piezas.
5. Transporte, embalaje y almacenamiento

5.1 Transporte
Comprobar si el manmetro presenta eventuales daos causados en
el transporte. Notificar daos obvios de forma inmediata.
5.2 Embalaje
No quitar el embalaje hasta justo antes del montaje. Guardar el
embalaje porque es la proteccin ideal durante el transporte (por
ejemplo si el lugar de instalacin cambia o si se enva el instrumento
para posibles reparaciones).
5.3 Almacenamiento
2080268.06 02/2013 GB/D/F/E
Condiciones admisibles en el lugar de almacenamiento:

Temperatura de almacenamiento: -40 ... +70 C
53
6. Puesta en servicio, funcionamiento

La conexin mecnica
Conforme a las reglas tcnicas generales para manmetros (por

ejemplo EN 837-2 "Recomendaciones relativas a la seleccin y montaje de manmetros").
Para atornillar el aparato, se debe utilizar la fuerza mediante el uso de
herramientas adecuadas sobre las superficies planas de ajuste -previ-
E stas para este fin-. Nunca sobre la caja.

Montaje con
llave fija
Para el cierre de las conexiones de los manmetros con roscas

cilndricas en la superficie de cierre se debe instalar juntas planas,
arandelas o juntas perfiladas WIKA. Para roscas cnicas (por ejemplo,
roscas NPT) se realiza el cierre en la rosca con material de cierre
complementario, como por ejemplo, cinta PTFE (EN 837-2).
Superficie de cierre
Cierre en
la rosca
El momento de arranque depende del tipo de cierre utilizado. Para

poner el manmetro en la posicin que proporcionar la mejor lectura,
se recomienda una conexin con un manguito tensor o tuerca tapn.
Si un manmetro est dotado de un dispositivo de ventilacin es
54
2080268.06 02/2013 GB/D/F/E
Superficie plana
de ajuste

necesario protegerlo contra blocaje por piezas de aparatos o suciedad.
En caso de manmetros de seguridad (reconocibles por la inscripcin

k) se debe vigilar que el espacio detrs de la pared trasera de escape
es de 15 mm como mnimo.
Requerimientos en el lugar de instalacin
Si el tubo que conecta al aparato de medicin no fuera suficientemente

estable para asegurar una conexin exenta de vibraciones, se debera
E
efectuar la sujecin mediante un soporte de aparatos de medicin
(si es necesario, mediante un tubo capilar flexible). En el caso de no
poder evitar las vibraciones mediante las instalaciones apropiadas,
debe instalarse instrumentos llenos de lquido. Se debe proteger los
aparatos contra contaminacin y fuertes oscilaciones de la temperatura ambiente.
Instalacin
Posicin nominal segn EN 837-1 / 9.6.7 ilustr 9: 90 ( )
Conexin radial o en el lado posterior
2080268.06 02/2013 GB/D/F/E
Tras el montaje se debe posicionar la vlvula

de ventilacin (si existe) de CLOSE a OPEN.
No exponer los instrumentos a radiacin solar directa durante el
funcionamiento para evitar un calentamiento adicional!
55

Las temperaturas ambiente y de funcionamiento permitidas
Se debe efectuar la instalacin del manmetro de tal forma, que no se
excedan los lmites de la temperatura ambiente ni la del material de
medicin, incluyendo la influencia de conveccin y la radiacin trmica.
Debe tenerse en cuenta la influencia de la temperatura en la precisin
de indicacin.
Oscilaciones admisibles en el lugar de instalacin
Instalar los instrumentos slo en lugares sin oscilaciones.
Si es necesario, el desacoplamiento del lugar de instalacin puede
conseguirse por ejemplo mediante una lnea de conexin flexible del
punto de medicin al manmetro y mediante fijacin por medio de un
soporte para el manmetro.
Si esto no es posible, no sobrepasar los valores lmite siguientes en
ningn caso:
Instrumentos vacos:
(Modelo 232)
gama de frecuencias < 150 Hz

aceleracin < 0,7 g (7 m/s2)
Instrumentos llenados de lquido: gama de frecuencia < 150 Hz

(Modelo 233)
aceleracin < 4 g (40 m/s2)
Comprobar el llenado de lquido a intervalos regulares.
El nivel de lquido no debe caer debajo del 75 % del dimetro del
instrumento.
Puesta en servicio
Evitar golpes de ariete en todo caso durante la puesta en servicio, abrir
las vlvulas de cierre despacio.
56
2080268.06 02/2013 GB/D/F/E
7. Mantenimiento y limpieza / 8. Desmontaje y ...
7. Mantenimiento y limpieza
7.1 Mantenimiento
Los instrumentos no requieren mantenimiento.
Controlar el instrumento y la funcin de conmutacin una o dos veces
al ao. Para eso, separar el instrumento del proceso y controlarlo con
un dispositivo de control de presin.
Todas las reparaciones solamente las debe efectuar el fabricante o
personal especializado e instruido.
7.2 Limpieza
CUIDADO!
Limpiar el manmetro con un trapo hmedo.
Lavar o limpiar el manmetro desmontado antes de
devolverlo para proteger a los empleados y el medio
ambiente de los peligros causados por restos de
medios.
8. Desmontaje y eliminacin
2080268.06 02/2013 GB/D/F/E
ADVERTENCIA!
Restos de medios en manmetros desmontados
pueden crear riesgos para personas, medio ambiente e
instalacin.
Tomar adecuadas medidas de precaucin.
8.1 Desmontaje
Desmontar el manmetro slo si no est bajo tensin! Para realizar el
desmontaje se debe cerrar la vlvula de ventilacin (si existe).
8.2 Eliminacin de residuos
Una eliminacin incorrecta puede provocar peligros para el medio
ambiente. Eliminar los componentes de los instrumentos y los materiales de embalaje conforme a los reglamentos relativos al tratamiento
de residuos y eliminacin vigentes en el pas de utilizacin.
57
2080268.06 02/2013 GB/D/F/E
Anexo 1: Declaracin de conformidad
58
WIKA global
Europe
Austria
WIKA Messgertevertrieb
Ursula Wiegand
GmbH & Co. KG
1230 Vienna
Tel. (+43) 1 86916-31
Fax: (+43) 1 86916-34
E-mail: info@wika.at
www.wika.at
Belarus
WIKA Belarus
Ul. Zaharova 50B
Office 3H
220088 Minsk
Tel. (+375) 17-294 57 11
E-mail: info@wika.by
www.wika.by
2080268.06 02/2013 GB/D/F/E
Benelux
WIKA Benelux
6101 WX Echt
Tel. (+31) 475 535-500
Fax: (+31) 475 535-446
E-mail: info@wika.nl
www.wika.nl
Bulgaria
WIKA Bulgaria EOOD
Bul. Al. Stamboliiski 205
1309 Sofia
Tel. (+359) 2 82138-10
Fax: (+359) 2 82138-13
E-mail: info@wika.bg
www.wika.bg
Croatia
WIKA Croatia d.o.o.
Hrastovicka 19
10250 Zagreb-Lucko
Tel. (+385) 1 6531034
E-mail: info@wika.hr
www.wika.hr
Finland
WIKA Finland Oy
00210 Helsinki
Tel. (+358) 9-682 49 20
Fax: (+358) 9-682 49 270
E-mail: info@wika.fi
www.wika.fi
France
WIKA Instruments s.a.r.l.
95610 Eragny-sur-Oise
Tel. (+33) 1 343084-84
Fax: (+33) 1 343084-94
E-mail: info@wika.fr
www.wika.fr
Germany
WIKA Alexander Wiegand
SE & Co. KG
63911 Klingenberg
Tel. (+49) 9372 132-0
Fax: (+49) 9372 132-406
E-mail: info@wika.de
www.wika.de
Italy
WIKA Italia Srl & C. Sas
20020 Arese (Milano)
Tel. (+39) 02 9386-11
Fax: (+39) 02 9386-174
E-mail: info@wika.it
www.wika.it
Poland
WIKA Polska spka
z ograniczon
odpowiedzialnoci sp. k.
ul. Legska 29/35
87-800 Wloclawek
Tel. (+48) 542 3011-00
Fax: (+48) 542 3011-01
E-mail: info@wikapolska.pl
www.wikapolska.pl
Romania
WIKA Instruments Romania
Bucuresti, Sector 5
Calea Rahovei Nr. 266-268
Corp 61, Etaj 1
Tel. (+40) 21 4048327
Fax: (+40) 21 4563137
E-mail: m.anghel@wika.ro
www.wika.ro
Russia
ZAO WIKA MERA
127015 Moscow
Tel. (+7) 495-648 01 80
Fax: (+7) 495-648 01 81
E-mail: info@wika.ru
www.wika.ru
Serbia
WIKA Merna Tehnika d.o.o.
Sime Solaje 15
11060 Belgrade
Tel. (+381) 11 2763722
Fax: (+381) 11 753674
E-mail: info@wika.rs
www.wika.rs
Spain
Instrumentos WIKA, S.A.
C/Josep Carner, 11-17
08205 Sabadell (Barcelona)
Tel. (+34) 933 938630
Fax: (+34) 933 938666
E-mail: info@wika.es
www.wika.es
Switzerland
MANOMETER AG
6285 Hitzkirch
Tel. (+41) 41 91972-72
Fax: (+41) 41 91972-73
E-mail: info@manometer.ch
www.manometer.ch
59
WIKA global
Turkey
WIKA Instruments Istanbul
Basinc ve Sicaklik lcme
Cihazlari Ith. Ihr. ve Tic. Ltd. Sti.
Bayraktar Bulvari No. 17
34775 erifali-Yukar Dudullu
Tel. (+90) 216 41590-66
Fax: (+90) 216 41590-97
E-mail: info@wika.com.tr
www.wika.com.tr
United Kingdom
WIKA Instruments Ltd
Merstham, Redhill RH13LG
Tel. (+44) 1737 644-008
Fax: (+44) 1737 644-403
E-mail: info@wika.co.uk
www.wika.co.uk
Ukraine
TOV WIKA Prylad
M. Raskovoy Str. 11, A
PO 200
02660 Kyiv
Tel. (+38) 044 496-8380
Fax: (+38) 044 496-8380
E-mail: info@wika.ua
www.wika.ua
Canada
WIKA Instruments Ltd.
Head Office
Edmonton, Alberta, T6N 1C8
Tel. (+1) 780 46370-35
Fax: (+1) 780 46200-17
E-mail: info@wika.ca
www.wika.ca
North America
Mexico
Instrumentos WIKA Mexico
S.A. de C.V.
06600 Mexico D.F.
Tel. (+52) 55 50205300
E-mail: ventas@wika.com
www.wika.com.mx
USA
WIKA Instrument Corporation
Lawrenceville, GA 30043
Tel. (+1) 770 5138200
Fax: (+1) 770 3385118
E-mail: info@wika.com
www.wika.com
WIKA Process Solutions, LP.
950 Hall Court
Deer Park, TX 77536
Tel. (+1) 713-475 0022
Fax: (+1) 713-475 0011
E-mail: info@wikahouston.com
www.wika.com
60
WIKA Alexander Wiegand SE & Co. KG

Alexander-Wiegand-Strae 30
63911 Klingenberg Germany
Tel.
(+49) 9372/132-0
Fax
(+49) 9372/132-406
E-Mail
info@wika.de
www.wika.de
2080268.06 02/2013 GB/D/F/E
Weitere WIKA Niederlassungen weltweit finden Sie online unter www.wika.de.

Further WIKA subsidiaries worldwide can be found online at www.wika.com.
La liste des autres filiales WIKA dans le monde se trouve sur www.wika.fr.
Otras sucursales WIKA en todo el mundo puede encontrar en www.wika.es.

Pump Station (Lago Agrio)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Pump Station (Lago Agrio)

Uploaded by

Copyright:

Available Formats

PUMP STATION

Outline drawings of Crude oil transfer pump

Outline drawings of DO unloading pump

Outline drawings of LO unloading pump

Outline drawings of LO transfer pump

Outline drawings of LO filling pump

Maintenance and service instruction (ACE Screw pumps)

Maintenance and service instruction (ACG Screw pumps)

Installation and start-up commissioning (oil pump)

: PETROAMAZONAS 27.2MW MPU

: HIMSEN ( 9H21/32 * 4sets )

Crude Oil data

Diesel Fuel data

: 4-6 cSt at 50 deg.C

Lub. oil data

Pressure at unit max.

Crude oil transfer pump capacity

: 10 m3/h, 3bar, 25.8 cSt

D.O unloading pump capacity

: 10 m3/h, 2.5bar, 5 cSt

L.O unloading pump capacity

: 5 m3/h, 3bar, 25.8 cSt

L.O transfer pump capacity

: 2 m3/h, 3 bar, 25.8 cSt

L.O filling pump capacity

: 2 m3/h, 2.5 bar, 25.8 cSt

: Abt. 5,500 kg + 10% ( Empty )

Suction strainers for D.O unloading pump.

D.O unloading pump

Suction strainers for L.O unloading pumps.

L.O unloading pump

Suction strainers for L.O transfer pump.

L.O transfer pump

Portable L.O filling pump ( Loosely supply )

Instrument pipes are 3/8 inch 316 stainless steel.

Valves are globe type, nominal pressure class. ANSI 150#.

Cable brackets are steel plates with trace cable.

Pressure gauges diameter 4 inch after and before each pumps.

Glycerin bottles for crude oil press. gauges and switches.

5. Control automatic and starters ( Installed safety zone )

Crude oil transfer pump starter

: 20 feet ( L6,058 * W2,438 * H2,896 )

: According to HHI specification.

2. System diagram & 'rawings

ISSUED FOR APPROVAL

PETROAMAZONAS LAGO AGRIO 6.8MW MPU

PETROAMAZONAS LAGO AGRIO 6.8MW PROJECT

ISSUED FOR APPROVAL

PETROAMAZONAS LAGO AGRIO 6.8MW MPU

ISSUED FOR APPROVAL

PETROAMAZONAS LAGO AGRIO 6.8MW MPU

ISSUED FOR APPROVAL

PETROAMAZONAS LAGO AGRIO 6.8MW MPU

ISSUED FOR APPROVAL

PANEL LAYOUT DIAGRAM

PETROAMAZONAS LAGO AGRIO 6.8MW MPU

ISSUED FOR APPROVAL

PANEL LAYOUT DIAGRAM

PETROAMAZONAS LAGO AGRIO 6.8MW MPU

TEMP. & HUMIDITY

ISSUED FOR APPROVAL

PANEL INNEAR BOARD DETAIL

PETROAMAZONAS LAGO AGRIO 6.8MW MPU