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MODELING THE EFFECTS OF OIL VISCOSITY AND PIPE INCLINATION

ON FLOW CHARACTERISTICS AND DRAG REDUCTION IN SLUG FLOW

A Dissertation Presented to the Graduate Committee of

The Russ College of Engineering and Technology


Ohio University

In Partial Fulfillment of the Requirements for the Degree


Doctor of Philosophy

by
Mutaz A. Daas
August, 2001

OHlOUNIVERStTY

LIBRARY

2001

Mutaz A. Daas
All Rights Reserved

111

TABLE OF CON-TENTS
LIST OF FIGURES

vi

NOMENCLATURE

xiv

CHAPTER ONE
INTRODUCTION

CHAPER TWO
LITERATURE REVIEW

15

2.1 Computational Studies in Pressure Drop in Slug Flow

17

2.2 Drag Reduction in Turbulent Flow

39

CHAPTER THREE
EXPERIMENTAL SETUP AND TEST MATRIX

51

3.1 System Setup

51

3.2 Experimental Procedure

54

3.3 Test Matrix

55

CHAPTER FOUR
MODELING PROCEDURE

58

4.1 Modeling Frictional Pressure Drop in Stratified Film

58

4.2 Modeling Frictional Pressure Drop in Slug Body

62

4.3 Modeling Accelerational Pressure Drop

64

4.4 Modeling Gravitational Pressure Drop

65

iv

CHAPTER FIVE
RESULTS AND DISCUSSION

68

5.1 Quantitative Analysis of the Flow of2.5 cP Oil in Horizontal Pipes .....68
5.1.1 The Components of the Pressure Drop

69

5.1.2 Effectiveness ofDRA's in Reducing Pressure Drop

78

5.2 Quantitative Analysis of the Flow of 2.5 cP Oil in 2-Degree


Inclined Pipes

82

5.2.1 The Components of the Pressure Drop

83

5.2.2 Effectiveness ofDRA's in Reducing Pressure Drop

89

5.3 Quantitative Analysis of the Flow of26 cP Oil in 2-Degree


Inclined Pipes

97

5.3.1 The Components of the Pressure Drop


5.3.2 Effectiveness ofDRA's in Reducing Pressure Drop

97
u

l05

5.4 Quantitative Analysis of the Flow of 50 cP Oil in Horizontal Pipes .... 109
5.4.1 The Components of the Pressure Drop

110

5.4.2 Effectiveness ofDRA's in Reducing Pressure Drop

116

5.5 Quantitative Analysis of Viscosity Effects


5.5.1 Quantitative Analysis of Viscosity Effects in Inclined Pipes

120
120

5.5.2 Quantitative Analysis of Viscosity Effects in Horizontal Pipes ..132


5.6 Quantitative Analysis of Inclination Effects

140

CHAPTER SIX
CONCLUSIONS

149

BIBLIOGRAPHy

156

APPENDIX A SLUG PROPERTIES

159

APPENDIX B PRESSURE DROP DATA

172

ABSTRACT

186

vi

LIST OF FIGURES
Figure 1.1:

Schematic Diagram of an Oil Reservoir

Figure 1.2:

Flow Patterns of Horizontal Multiphase (gas-oil-water) System

Figure 1.3:

Unit Slug

Figure 1.4:

Production Rate of an Oil Field With Time

10

Figure 1.5:

Flow Regime Map for Oil-Water Flow: (750/02.5 cP Oil),


oppm DRA, Horizontal Pipes

12

Flow Regime Map for Oil-Water Flow: (750/02.5 cP Oil),


25 ppm DRA, Horizontal Pipes

12

Figure 2.1:

Dukler and Hubbard (1975) Schematic Diagram of a Slug

19

Figure 2.2:

Fan et al. (1993) Definitions for Variables for a Slug in the Reference
Frame Moving With Velocity C F ................................ 26

Figure 2.3:

Vlachos et al. (1997) Profile of Gas-liquid Interface in a Two-phase


Flow

37

Velocity Profile for Turbulent Flow in Cylindrical Pipe With and


Without Addition ofDRA

40

Figure 3.1:

System Setup

52

Figure 4.1:

Computational Procedure

68

Figure 1.6:

Figure 2.2.1 :

Figure 5.1.1.1: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
Vsl = 0.5 mis, 0 ppm DRA, Horizontal Flow

71

Figure 5.1.1.2: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
Vsl = 1 mis, 0 ppm DRA, Horizontal Flow

71

Figure 5.1.1.3: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
Vsl = 1.5 mis, 0 ppm DRA, Horizontal Flow

72

vii

Figure 5.1.1.4: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
Vsl = 0.5 mis, 20 ppm DRA, Horizontal Flow

73

Figure 5.1.1.5: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
Vsl = 1 mis, 20 ppm DRA, Horizontal Flow

73

Figure 5.1.1.6: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
Vsl = 1.5 mis, 20 ppm DRA, Horizontal Flow

74

Figure 5.1.1.7: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
Vsl = 0.5 mis, 50 ppm DRA, Horizontal Flow

74

Figure 5.1.1.8: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
Vsl = 1 mis, 50 ppm DRA, Horizontal Flow

75

Figure 5.1.1.9: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
Vsl = 1.5 mis, 50 ppm DRA, Horizontal Flow

75

Figure 5.1.2.1: Effects ofDRA on Frictional Pressure Drop, 1OOO~ Oil (2.5 cP),
Vsl = 0.5 mis, Horizontal

80

Figure 5.1.2.2: Effects ofDRA on Frictional Pressure Drop, 100% Oil (2.5 cP),
Vsl = 1 mis, Horizontal

80

Figure 5.1.2.1: Effects of DRA on Frictional Pressure Drop, 100% Oil (2.5 cP),
Vsl = 0.5 mis, Horizontal

81

Figure 5.1.2.3: Effects ofDRA on Frictional Pressure Drop, 100% Oil (2.5 cP),
Vsl = 1.5 mis, Horizontal

81

40

Figure 5.1.2.4: Effects ofDRA on Acceleraional Pressure Drop, 100% Oil (2.5 cP),
82
Vsl = 0.5 mis, Horizontal
Figure 5.1.2.5: Effects ofDRA on Acceleraional Pressure Drop, 100% Oil (2.5 cP),
Vsl = 1 mis, Horizontal
82
Figure 5.1.2.6: Effects ofDRA on Acceleraional Pressure Drop, 100% Oil (2.5 cP),
Vsl = 1.5 mis, Horizontal
83
Figure 5.2.1.1: Pressure Drop Vs. Superficial Gas Velocity, 1000/0 Oil (2.5 cP),
Vsl = 0.5 mis, 0 ppm DRA, 2-Degree Upward

86

viii

Figure 5.2.1.2: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
VsI = I mis, 0 ppm DRA, 2-Degree Upward

86

Figure 5.2.1.3: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
VsI = 1.5 mis, 0 ppm DRA, 2-Degree Upward

87

Figure 5.2.1.4: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
VsI = 0.5 mis, 20 ppm DRA, 2-Degree Upward

87

Figure 5.2.1.5: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
Vsl = 1 mis, 20 ppm DRA, 2-Degree Upward

88

Figure 5.2.1.6: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
Vsl = 1.5 mis, 20 ppm DRA, 2-Degree Upward

88

Figure 5.2.1.7: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
VsI = 0.5 mis, 50 ppm DRA, 2-Degree Upward

89

Figure 5.2.1.8: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
VsI = 1 mis, 50 ppm DRA, 2-Degree Upward

89

Figure 5.2.1.9: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (2.5 cP),
Vsl = 1.5 mis, 50 ppm DRA, 2-Degree Upward

90

Figure 5.2.2.1: Surface of Liquid Film Before and After the Addition ofDRA

91

Figure 5.2.2.2: Effects ofDRA on Frictional Pressure Drop, 100% Oil (2.5 cP),
Vsl = 0.5 mis, 2-Degree Upward

92

Figure 5.2.2.3: Effects ofDRA on Frictional Pressure Drop, 100% Oil (2.5 cP),
VsI = 1 mis, 2-Degree Upward

93

Figure 5.2.2.4: Effects ofDRA on Frictional Pressure Drop, 100% Oil (2.5 cP),
VsI = 1.5 mis, 2-Degree Upward

94

Figure 5.2.2.5: Effects ofDRA on Accelerational Pressure Drop, 100% Oil (2.5 cP),
VsI = 0.5 mis, 2-Degree Upward
95
Figure 5.2.2.6: Effects ofDRA on Accelerational Pressure Drop, 100% Oil (2.5 cP),
95
VsI = 1 mis, 2-Degree Upward

ix

Figure 5.2.2.7: Effects ofDRA on Accelerational Pressure Drop, 100% Oil (2.5 cP),
96
Vsl = 1.5 mis, 2-Degree Upward
Figure 5.2.2.8: Effects ofDRA on Gravitational Pressure Drop, 1000/0 Oil (2.5 cP),
Vsl = 0.5 mis, 2-Degree Upward
97
Figure 5.2.2.9: Effects ofDRA on Gravitational Pressure Drop, 100% Oil (2.5 cP),
Vsl = 1 mis, 2-Degree Upward
97
Figure 5.2.2.10: Effects ofDRA on Gravitational Pressure Drop, 1OO~/~ Oil (2.5 cP),
98
Vsl = 1.5 mis, 2-Degree Upward
Figure 5.3.1.1: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (26 cP),
Vsl = 0.5 mis, 0 ppm DRA, 2-Degree Upward

99

Figure 5.3.1.2: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (26 cP),
Vsl = 1 mis, 0 ppm DRA, 2-Degree Upward

100

Figure 5.3.1.3: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (26 cP),
Vsl = 1.5 mis, 0 ppm DRA, 2-Degree Upward

100

Figure 5.3.1.4: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (26 cP),
VsI = 0.5 mis, 10 ppm DRA, 2-Degree Upward

102

Figure 5.3.1.5: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (26 cP),
Vsl = 1 mis, 10 ppm DRA, 2-Degree Upward

102

Figure 5.3.1.6: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (26 cP),
Vsl = 1.5 mis, 10 ppm DRA, 2-Degree Upward

103

Figure 5.3.1.7: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (26 cP),
Vsl = 0.5 mis, 50 ppm DRA, 2-Degree Upward

103

Figure 5.3.1.8: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (26 cP),
Vsl = 1 mis, 50 ppm DRA, 2-Degree Upward

104

Figure 5.3.1.9: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (26 cP),
Vsl = 1.5 mis, 50 ppm DRA, 2-Degree Upward

104

Figure 5.3.2.1: Effects ofDRA on Frictional Pressure Drop, 100% Oil (26 cP),
Vsl = 0.5 mis, 2-Degree Upward

106

Figure 5.3.2.2: Effects ofDRA on Frictional Pressure Drop, 100% Oil (26 cP),
Vsl == 1 mis, 2-Degree Upward

106

Figure 5.3.2.3: Effects ofDRA on Frictional Pressure Drop, 100% Oil (26 cP),
Vsl == 1.5 mis, 2-Degree Upward

107

Figure 5.3.2.4: Effects ofDRA on Accelerational Pressure Drop, 100% Oil (26 cP),
VsI == 0.5 mis, 2-Degree Upward
108
Figure 5.3.2.5: Effects ofDRA on Accelerational Pressure Drop, 1000/0 Oil (26 cP),
Vsl == 1 mis, 2-Degree Upward
109
Figure 5.3.2.6: Effects ofDRA on Accelerational Pressure Drop, 1000/0 Oil (26 cP),
Vsl == 1.5 mis, 2-Degree Upward
109
Figure 5.3.2.7: Effects ofDRA on Gravitational Pressure Drop, 1000/0 Oil (26 cP),
Vsl == 0.5 mis, 2-Degree Upward
110
Figure 5.3.2.8: Effects ofDRA on Gravitational Pressure Drop, 100% Oil (26 cP),
Vsl == 1 mis, 2-Degree Upward
111
Figure 5.3.2.9: Effects ofDRA on Gravitational Pressure Drop, 100% Oil (26 cP),
Vsl == 1.5 mis, 2-Degree Upward
111
Figure 5.4.1.1: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (50 cP),
Vsl == 0.5 mis, 0 ppm DRA, Horizontal Flow

113

Figure 5.4.1.2: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (50 cP),
VsI == 1 mis, 0 ppm DRA, Horizontal Flow

114

Figure 5.4.1.3: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (50 cP),
VsI == 1.5 mis, 0 ppm DRA, Horizontal Flow

114

Figure 5.4.1.4: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (50 cP),
VsI == 0.5 mis, 20 ppm DRA, Horizontal Flow

115

Figure 5.4.1.5: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (50 cP),
VsI == 1 mis, 20 ppm DRA, Horizontal Flow

116

Figure 5.4.1.6: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (50 cP),
Vsl == 1.5 mis, 20 ppm DRA, Horizontal Flow

116

Xl

Figure 5.4.1.7: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (50 cP),
VsI = 0.5 mis, 50 ppm DRA, Horizontal Flow

117

Figure 5.4.1.8: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (50 cP),
Vsl = 1 mis, 50 ppm DRA, Horizontal Flow

117

Figure 5.4.1.9: Pressure Drop Vs. Superficial Gas Velocity, 100% Oil (50 cP),
Vsl = 1.5 mis, 50 ppm DRA, Horizontal Flow

118

Figure 5.4.2.1: Effects ofDRA on Frictional Pressure Drop, 100% Oil (50 cP),
VsI = 0.5 mis, Horizontal Flow

119

Figure 5.4.2.2: Effects ofDRA on Frictional Pressure Drop, 100% Oil (50 cP),
Vsl = 1 mis, Horizontal Flow

119

Figure 5.4.2.3: Effects ofDRA on Frictional Pressure Drop, 100% Oil (50 cP),
VsI = 1.5 mis, Horizontal Flow

120

Figure 5.4.2.4: Effects ofDRA on Accelerational Pressure Drop, 100% Oil (50 cP),
VsI = 0.5 mis, Horizontal Flow
121
Figure 5.4.2.5: Effects ofDRA on Accelerational Pressure Drop, 100% Oil (50 cP),
121
VsI = 1 mis, Horizontal Flow
Figure 5.4.2.6: Effects ofDRA on Accelerational Pressure Drop, 100% Oil (50 cP),
122
Vsl = 1.5 mis, Horizontal Flow
Figure 5.5.1.1: Effects of Viscosity on Total Pressure Drop, 100% Oil (2.5 & 26 cP),
124
VsI = 0.5 mis, 2-Degree Upward
Figure 5.5.1.2: Effects of Viscosity on Total Pressure Drop, 100% Oil (2.5 & 26 cP),
VsI = 1 mis, 2-Degree Upward
125
Figure 5.5.1.3: Effects of Viscosity on Total Pressure Drop, 100% Oil (2.5 & 26 cP),
125
VsI = 1.5 mis, 2-Degree Upward
Figure 5.5.1.4: Effects of Viscosity on Accelerational Pressure Drop, 100% Oil
(2.5 & 26 cP), Vsl = 0.5 mis, 2-Degree Upward

127

Figure 5.5.1.5: Effects of Viscosity on Accelerational Pressure Drop, 100% Oil


(2.5 & 26 cP), Vsl = 1 mis, 2-Degree Upward

127

xii

Figure 5.5.1.6: Effects of Viscosity on Accelerational Pressure Drop, 100% Oil


(2.5 & 26 cP), VsI = 1.5 mis, 2-Degree Upward

128

Figure 5.5.1.7: Effects of Viscosity on Gravitational Pressure Drop, 100% Oil


(2.5 & 26 cP), VsI = 0.5 mis, 2-Degree Upward

130

Figure 5.5.1.8: Effects of Viscosity on Gravitational Pressure Drop, 100% Oil


(2.5 & 26 cP), VsI = 1 mis, 2-Degree Upward

130

Figure 5.5.1.9: Effects of Viscosity on Gravitational Pressure Drop,


(2.5 & 26 cP), VsI = 1.5 mis, 2-Degree Upward

100~/o

Oil
131

Figure 5.5.1.10: Effects of Viscosity on Frictional Pressure Drop, 100% Oil


(2.5 & 26 cP), VsI = 0.5 mis, 2-Degree Upward

131

Figure 5.5.1.11: Effects of Viscosity on Frictional Pressure Drop, 100% Oil


(2.5 & 26 cP), VsI = 1 mis, 2-Degree Upward

134

Figure 5.5.1.12: Effects of Viscosity on Frictional Pressure Drop, 100% Oil


(2.5 & 26 cP), VsI = 1.5 mis, 2-Degree Upward

134

Figure 5.5.2.1: Effects of Viscosity on Total Pressure Drop, 100% Oil (2.5 & 50 cP),
VsI = 0.5 mis, Horizontal
136
Figure 5.5.2.2: Effects of Viscosity on Total Pressure Drop, 1000/0 Oil (2.5 & 50 cP),
VsI = 1 mis, Horizontal
136
Figure 5.5.2.3: Effects of Viscosity on Total Pressure Drop, 100% Oil (2.5 & 50 cP),
VsI = 1.5 mis, Horizontal
137
Figure 5.5.2.4: Effects of Viscosity on Accelerational Pressure Drop, 1000/0 Oil
(2.5 & 50 cP), VsI = 0.5 mis, Horizontal

138

Figure 5.5.2.5: Effects of Viscosity on Accelerational Pressure Drop, 100% Oil


(2.5 & 50 cP), VsI = 1 mis, Horizontal

138

Figure 5.5.2.6: Effects of Viscosity on Accelerational Pressure Drop, 100% Oil


(2.5 & 50 cP), VsI = 1.5 mis, Horizontal

139

Figure 5.5.2.7: Effects of Viscosity on Frictional Pressure Drop, 100% Oil


(2.5 & 50 cP), VsI = 0.5 mis, Horizontal

140

xiii

Figure 5.5.2.8: Effects of Viscosity on Frictional Pressure Drop, 100% Oil


(2.5 & 50 cP), VsI = 1 mis, Horizontal

141

Figure 5.5.2.9: Effects of Viscosity on Frictional Pressure Drop, 100% Oil


(2.5 & 50 cP),VsI = 1.5 mis, Horizontal

141

Figure 5.6.1 :

Effects of Inclination on Total Pressure Drop, 100% Oil (2.5 cP),


~
VsI = 0.5 mls

143

Effects of Inclination on Total Pressure Drop, 100% Oil (2.5 cP),


VsI= 1 mls

144

Effects of Inclination on Total Pressure Drop, 100% Oil (2.5 cP),


VsI = 1.5 mls

144

Effects of Inclination on Accelerational Pressure Drop, 100% Oil,


(2.5 cP), VsI = 0.5 mls

146

Effects of Inclination on Accelerational Pressure Drop, 100% Oil,


(2.5 cP), VsI = 1 mls

146

Effects of Inclination on Accelerational Pressure Drop, 1000/0 Oil,


(2.5 cP), VsI = 1.5 mls

148

Effects of Inclination on Frictional Pressure Drop, 100% Oil,


(2.5 cP), VsI = 0.5 mls

150

Effects of Inclination on Frictional Pressure Drop, 100% Oil,


(2.5 cP), VsI = 1 mls

150

Effects of Inclination on Frictional Pressure Drop, 100% Oil,


(2.5 cP), VsI = 1.5 mls

151

Figure 5.6.2:

Figure 5.6.3:

Figure 5.6.4:

Figure 5.6.5:

Figure 5.6.6:

Figure 5.6.7:

Figure 5.6.8:

Figure 5.6.9:

xiv

NOMENCLATURE

cross-sectional area, m 2

diameter, m

friction factor

Fr

hEFF

hI
I, L

R =
Re

Froude number
local gravity, mls2
effective height of liquid film, m
height of liquid film, m
length, m
liquid holdup
Reynolds number

perimeter length, m

actual bulk velocity, mls

VI

stratified liquid film velocity, mls

Vs

average no-slip velocity of the fluid in the slug body, mls

Vsg

superficial gas velocity, mls

VsI

superficial liquid velocity, mls

Vt

slug translational velocity, mls

rate of mass pickup, kg/sec

angel of inclination, radian

density, kg/rrr'

xv

Vs

shear stress, N/m2


slug frequency, min"

L1L

total distance between pressure taps, m

LiP

pressure drop, Pa

Subscripts
a =

accelerational

body

slug body

.DRA

withDRA

f
fe
film

frictional
liquid film just prior to pickup
liquid film

gas

gravitational
gas-liquid

L
MZ

NoDRA

liquid
mixing zone
withoutDRA

s, slug

slug

total

WG

wall-gas

WL

wall-liquid

1
CHAPTER ONE
INTRODUCTION

In remote areas such as sub-sea installations, the production of oil and natural
gas involves multiphase flow. Maturing oil wells produce more seawater and natural
gas, which consists of mostly methane and carbon dioxide, than new wells. With aging,
the oil well pressure depletes. At this point of the oil well life, natural gas together with
all gases present in the production process are injected into the reservoir gas cap (the
region above the oil phase) or into the water region (below the oil phase) as shown in
Figure 1.1. As the reservoir pressure drops further, this gas re-injection is not sufficient
to maintain reservoir pressure; thus water in injected to replace the removed crude oil.
At this point an increasing amount of water sweeps into the well from the higherpressure surroundings to replace the exiting crude oil. Thus, maturing oil wells usually
produce higher water cut (volumetric percent of water). Another typical source of gas
is enhanced recovery processes. As oil well ages, enhanced oil recovery is applied by
injecting gas into the well tubing down the pipeline. This injection of gas reduces the
density of the mixture, thus lowering the pressure required to lift the liquid. As this

mixture moves upward toward the wellhead it loses pressure, more gas flash out from
the mixture and gas pockets grow due to compressibility as the gas density decreases.
The most frequent flow patterns that may take place in two-phase oil-gas and
multiphase oil-water-gas flows are illustrated in Figure 1.2. These flow patterns are
categorized in three groups; stratified, intermittent, and annular.

Gas

Oil

Water

.,.",

.
./

.,.",

0''''''''''''
.,.",

o'

.",0/ .

.. ~:"'O

.//
./

-- ------------

---

------~

""

Figure 1.1 Schematic Diagram of an Oil Reservoir

""

""
",

"

Flow Direction

----~~

Gas
Oil
Water

Smooth Stratified

Wavy Stratified

Rolling Wave

Plug

Slug

... . ,...
, ".' ..., ., ..
"

.'

'.

Annular

Figure 1.2 Flow Patterns of Horizontal Multiphase


(gas-oil-water) System

4
At low liquid and gas velocities, the three phases flow in smooth stratified
pattern with the water flowing on the bottom, gas flowing along the top, and oil flowing
in between water and gas phases. Two-dimensional waves at the gas-oil interface start
to propagate as a result of increasing gas velocity, while the three phases still remain
stratified. Further increase in gas velocity causes these waves to grow and rollover
leading to rolling wave regime.
If the overall liquid flow rate is increased, plug flow is reached. The three-phase
plug flow is characterized by a wavy, yet mostly stratified interface between the oil and
water phases.

The oil level in plug flow reaches the top of the pipe with regular

intermittent gas pockets passing, which remove the oil from the top of he pipe. (Robert
Wilken, 1997)
An increase in gas velocity in the plug regime will result in slug flow. Jepson

(1989) proposed new transition criteria for slug flow. Rather than wave growth to reach
slug flow from stratified flow, Jepson proposed that a slug was a hydraulic jump which
was propagating down the pipe. A hydraulic jump takes place when there is a transition
from subcritical to supercritical flow. The Froude number is usually used to measure
the turbulence of hydraulic jumps. A flow that has a Froude number less than unity is
considered subcritical, while supercritical flow has Froude number greater than unity.
There are many forms of Froude numbers. In this study the film Froude number will be
used. This is the ratio of the velocity difference between the liquid film and the jump to
the square root of the film height times the gravity.

(1.1)

Visual observations indicate complete mixing between oil and water phases in
slug flow. The slug front travels with a velocity many times greater than the pocket of
gas ahead of it resulting in gas penetration into the slug front.

This leads to the

formation of a high turbulent region known as the mixing zone.

Similarly, the slug

front travels faster than the liquid film ahead of it, thus the slug front picks up and
accelerates this slow moving film to slug velocity. The force required for pick up and
acceleration manifests itself as accelerational pressure drop. The velocity of the liquid
within the slug body is less than slug translational velocity, and this velocity decreases
thus liquid sheds at the rear of the slug in an equal rate of liquid pickup at the front. A
schematic of a unit slug is shown in Figure 1.3.

L MZ

IF'll<n>w:EE:>

i,.,,,,,,,,,,,.,.'.,,,,,,,:,,,:.".,..
,.,...
,.,.,.:.:.:.:.:.,..

Figure 1.3 Unit Slug

Each slug constitutes of four regions as shown in Figure 1.3. These regions are
highly turbulent froth zone known as the mixing zone, slug body with gas bubbles
entrained in, slug tail that results from liquid shedding, and stratified liquid film
between the tail of this slug and the successor aIle. A further increase in gas velocity
results in a similar flow pattern called pseudo slug. Pseudo slug is shorter and frothier
with more gas content. In pseudo slug flow pattern, the liquid in the body never fully
bridge the pipe cross section. Since pseudo slug flow occurs as a result of increasing
gas velocity, then mixing region increases until it exceeds the length of slug body.
Further increase in gas velocity results in an annular flow. At high velocities,
where gas is entrained in the body of the slug, the gas does 110t distribute
homogeneously in the slug body but is collected mostly in the upper half of the pipe.
Consequently, as the gas velocity is increased, the upper part of the slug body becomes
frothier and eventually blow-through occurs leading to the transition to annular flow
(Jepson, 1993).
Annular flow is characterized as a less dense fluid (gas) flowing in a core along
the center of the pipe while the more dense fluid (oil/water) flowing as an annular ring
around the pipe wall.

In horizontal pipes, across-sectional view would show the

thickness of the liquid film at the bottom of the pipe is greater than at the top due to
gravity.
Pressure loss in single-phase flow occurs due to friction between the flowing
fluids and pipe wall.

The amount of pressure loss depends upon many factors, an

increase in oil viscosity is accompanied with decrease in Reynolds number, hence an

increase in friction factor and pressure loss.

At certain volumetric flow rate, less

pressure drop is achieved along a pipeline of smaller diameter. Fluid density has less
influence on pressure drop except in inclined pipes where the flowing fluid loses part of
it momentum due to gravity force. Therefore, fluids of greater density show more
momentum loss than fluids of lower density in inclined pipes at the same flowing
conditions.
Pipe geometry and roughness plays an important rule in determining pressure
loss in single-phase flow. Acid gases such as hydrogen sulfide and nitrogen are present
along with carbon dioxide and natural gas in the gas phase in oil pipelines.

The

presence of water leads to the formation of corrosive environment. The formation of


corrosion products probably increase wall roughness and hence total friction.
Significant pressure loss takes place in oil pipelines when gas is present along
with liquid phase due to frequent presence of slug flow. Slug flow is attributed to
relatively high-pressure loss more than other flow patterns as explained below. Three
components contribute to total pressure loss in slug flow. These are the frictional,
accelerational, and gravitational components of pressure drop. The slug front moves
faster than both the liquid film and pocket of gas ahead of it. As a result, liquid is
assimilated into the slug front and is accelerated to the slug velocity; the force required
for pick up and acceleration manifests itself as accelerational pressure drop.
Meanwhile, gas penetrates slug front forming highly turbulent region (mixing zone)
where energy is dissipated.

Frictional loss occurs in both the slug body and the stratified liquid film between
each two successive slugs. Pressure loss due to friction in slug body is a strong function
of slug characteristics; more gas content in slug body means less dense flowing fluids
and hence less pressure loss, a longer slug body is always accompanied by greater
pressure loss than shorter slugs. Frictional pressure loss in slug body is proportional to
the square of slug velocity. Finally, slug frequency results in more slugs and multiplied
amounts of total pressure loss.
Height of stratified liquid film between two successive slugs determines the area
of the pipe occupied by the liquid and interfacial area between liquid and gas. Pipe
wall-liquid and liquid-gas friction are the main sources of pressure loss in stratified
liquid film in slug flow. Gas velocity has significant influence on the shape of the gasliquid interface. At low gas velocities smooth stratified presents with low relatively
pressure loss. Increasing gas velocity causes the formation of interfacial waves at the
gas-liquid interface. These waves increase in size and degree of turbulence as gas
velocity is increased. Gas-liquid interfacial friction factor increases dramatically with
the presence of interfacial waves resulting in greater amounts of frictional pressure loss.
It is important to mention that for the flow of low viscosity oil, accelerational
component of pressure drop is dominant and frictional loss is considered minor
contributor to total pressure drop.
Gravitational contribution to total pressure drop occurs in inclined pipes due to
gravity.

Fluid density is the main factor that determines the magnitude of this

contributor. Therefore, as gas velocity is increased higher void fractions are expected in

Sllig body. This results in less dense slugs and lower gravitational pressure loss. Gasliquid surface tension determines the degree of mixing between the two phases. Lower
surface tension between the gas and liquid requires smaller force to mix the two phases
resulting in greater gas content with in the liquid bulk.
The drag reduction phenomenon was discovered accidentally by Toms (1947),
W}lO

reported

that

very

dilute

solutions

of polymethyl

methacrylate

In

monochlorobenzene would cause a large reduction in the pressure drop in turbulent


flow in pipes. This phenomenon, which has been observed to occur for a number of
different polymers and solvents, is commonly referred to as "drag reduction with dilute
polymer solution" or "Toms phenomenon" (Paterson 1970). The pressure gradient was
attributed to frictional pressure drop since all observations taken by Toms were in
single-phase water flow in a horizontal pipe. He observed that further addition of DRA
resulted in an increase in pressure gradients until it exceeded that of the original solvent
due to the increase in solvent viscosity.
Drag reducing agents (DRA's) are polymer additives that have viscoelastic
characteristics. The commercial versions of DRA's are polymer additives diluted in an
appropriate hydrocarbon. Other chemicals may be present in the DRA package such as
surfactants to ease distribution of polymer in treated fluid, with an average maximum
polymer concentration not exceeding 12%. (Lester)
Different types of DRA's are present. The first generation was in the form of
gel. Nowadays, DRA's can be found in the form of slurries and even solid powders.
TIle slurry form of DRA appears as a thick, viscous, highly viscoelastic but also highly

10
thixotropic solution. Depending on its application and the nature of treated oil-water
mixtures, DRA's are either oil-soluble or water-soluble. When oil percent is high in the
liquid phase then oil-soluble DRA is to be injected into the pipeline, otherwise watersoluble DRA is to be used.
Drag reducing agents found many applications in oil and gas industry. They
made it possible to design and utilize smaller pipes when bringing an oil field to
production. Figure 1.4 describes the production rate of an oil field with time. As new
oil wells are brought on line in the first few years of the oil field lifetime, peak
production is usually expected. Production rate decreases with time until it reaches the
economic level. Pipelines are usually designed to utilize the maximum production,
which last only for few years. Instead, DRA's can be injected into the pipeline to
increase its capacity; by decreasing pressure loss along the pipeline, without further
mechanical modifications at the peak period, hence smaller pipes can be used and
significant capital savings can be achieved.
PRODUCTION RATE

TIME [=] YEARS

Figure 1.4 Production Rate of an Oil Field with Time

11
When higher throughput is required at certain time of an oil field lifetime, drag
reducing agents offer less expensive alternative. Neither boosters nor pump stations or
larger pipes are to be in.stalled along the pipeline. DRA's offer an attractive way to
utilize greater production rates without additional large capital expenditures since the
polymer system is compact and transportable. If the system is no longer needed, no
costly pipelines or pumps have to be dismantled.
Experimental studies indicate that drag reducing agents not only reduced
pressure loss in all flow patterns but also helped the transition from high turbulent flow
patterns to lower and smoother ones. For example, DRA's increased the liquid velocity
required for the transition from stratified flow pattern to the highly turbulent slug flow
by decreasing the height of the liquid film, hence more liquid was needed to bridge the
pipe cross section which can be reached at higher liquid velocities. Figures 1.5 and 1.6
show the effect ofDRA on flow regime transitions.
The use of DRAs has been considered the most successful application of drag
reducing agents in Trans-Alaska pipeline system. Little or no loss of effectiveness was
reported over pipeline lengths of hundreds of miles. Polymer dosages in the order of 10
ppm not only increased production rates significantly, but also made it possible to stop
construction in two pumping stations along the pipeline.

12

~
--..
E

2
1
SkJg

stratified

0.1
1

7 8 9 10

Su pe rficial Gas Velocity (m/s)

Figure 1.5 Flow Regime Map toroU-Water Flow


(75% 2.5 cP Oil), 0 ppm ORA, Horizontal Flow

2
Plig

1.L

Sug

stratified

0.1
1

7 8 9 10

Su pe rficial Gas Velocity (tIlls)

Fi gure 1.6 Flow Re gim e Map to rOil-Water Flow


(75% 2.5 cP Oil), 25 ppm DRA, Horizontal Flow

13
Applications of DRA's in Crude-oil pipelines are increasing. Gasoline, diesel
fuel, and fuel-oil pipelines are also possible fields of drag reduction applications. Field
trails indicate excellent drag reduction, together with substantial operating economies.
Five pump stations in Iraq-Turkey (1-T) crude oil pipelines have been in operation. The
throughput increased from 0.7 to 1.0 million barrels of oil per day when 40---50 ppm
DRA were injected at each pump station (J. F. Motier et aI., 1989).
Applications of drag reduction in free surface flows include the increase of the
capacity of sewer systems during peak flow periods and the reduction of the water level
during flood periods in natural streams. The need for the construction of larger sewer
systems, at least in the short term, may be avoided.
Drag reducing agents find many applications In the military.

The most

important application is to increase the speed of submarines in ocean water. Energy


costs can be temporarily reduced as drag reduction occurs along the length of the
marine vessel. Furthermore, less turbulence and vibration are created as the marine
vessel travel in deep water making it harder to pick up its noise by enemies.
Many mechanistic and empirical models have been established to estimate
pressure drop in slug flow. Experimental and theoretical results in predicting pressure
loss in slug flow and the associated stratified flow are present in literature. DRA's were
believed to decrease only pressure loss associated to friction. That is why they were
believed to have their greatest application in single-phase flow. This work is the first
attempt of its kind to prove in quantitative and computational manner that DRA's can

14

reduce pressure loss in both accelerational and gravitational components as well due to
the changes they cause in flow characteristics.
A quantitative analysis of total pressure drop and its components in slug flow is
introduced in this study. Results from computational studies corresponded very well
with experimental data. Current results would be helpful in establishing a quantitative
understanding of the contribution of each component to total pressure loss in slug flow
and the effect of both oil viscosity and pipe inclination on these components. This work
gives also a quantitative description of drag reduction achieved in each component. A
quantitative presentation of these components is important to understand flow
phenomena associated to slug flow.
Quantitative analysis of pressure drop will help introduce new mechanisms for
drag reductions in multiphase flow.

This work will lay the foundation of new

mechanistic or empirical correlations to incorporate drag reduction in two-phase or


multiphase flow. Calculations in such proposed model would also be very helpful in
design processes.

15

CHAPTER TWO
LITERATURE REVIEW

Few attempts have been carried out to predict pressure drop is slug flow. Oil
viscosity may change significantly due to changes in temperature. Pipe inclination also
experience frequent changes due to irregularity in land topography. A small number of
these works have studied the effect of oil viscosity and pipe inclination on each
component of slug pressure drop. Moreover, literature is short of any computational
analysis of pressure drop in slug flow with the presence of drag reducing agents.
Therefore, there is a lack in understanding the effect of drag reducing agents in reducing

each component of the pressure drop individually.

On the other hand, there is a

growing need to study the influence of oil viscosity and pipe inclination on the
contribution of each component to total pressure drop and the performance ofDRA.
This work is the first attempt of its kind to predict pressure drop in slug flow
with the presence of DRA. A quantitative analysis and experimental work have been
carried out to estimate each component of the pressure drop in oil-gas slug flow.
Experimental results corresponded very well with calculated values. Similar work have
been undertaken after the addition of DRA to study the effects of DRA on each
component of the pressure drop and to find out where most of the drag reduction came
from.
Different kinds of oil of markedly different viscosities were tested in an attempt
to correlate variations in oil viscosity with the magnitude and contribution of each

16
component to total pressure drop. The system used in this study has been set to two
inclinations; namely horizontal and 2-degree. Measurements of pressure drop under
slugging conditions were taken for the two different inclinations.

Again, these

measured values agreed very well with calculated ones. A clear understanding of the
in.fluence of pipe inclination on the contribution of each component to total pressure
drop and the effectiveness of the DRA in reducing each component individually and
overall pressure drop was approached.
It is important to point out to some technical and experimental issues that one
should be aware of when referring or using data developed by other workers or when
running experiments under slugging conditions. The process of slug flow is a highly
complex unsteady phenomenon because the special distribution of the two phases
(liquid and gas) is difficult to specify quantitatively. As a result, processes of heat and
mass transfer are also unsteady with substantial fluctuations in temperature and
concentration.
For the measured data to be meaningful and of practical importance, slug length
should not exceed the distance between pressure taps. Moreover, the distance between
pressure taps should not be filled only with air space. Readings under such conditions
never reflects reality and deviates significantly from calculated values. It is important
to have the test section a distance down the stream enough to achieve fully developed
slug flow.

Results obtained from experimental work in very small pipes are

questionable. Slug flow in capillary or small pipes is equivalent to bubble flow with

17
Taylor type bubbles having bullet shaped noses separated by liquid plugs moving in
laminar flow.

2.1 COMPUTATIONAL STUDIES IN PRESSURE DROP IN SLUG FLOW


Dukler and Hubbard (1975) proposed a model for gas-liquid slug flow In
horizontal and near horizontal tubes. They also carried out experimental work utilizing
air and water in 1.5" ID horizontal pipes. According to their hydrodynamic model, the
pressure drop across a slug was a contribution of two components. The first, ilP a, is the
pressure drop that results from accelerating the slow moving liquid film, ahead of the
slug, to slug velocity. The second,

~Pf,

is the pressure drop required to overcome wall

shear in the back section of the slug. The total pressure drop across a slug is thus

(2.1)

Pressure drop in the gas phase above the liquid film was neglected in their
model. This pressure drop in the gas phase above the liquid film was taken into account
and estimated in the current study.
A slug that has stabilized in length can be considered as a body receiving and
losing mass at equal rates. The velocity of the film just before pickup is lower than that
in the slug and a force is then necessary to accelerate this liquid to slug velocity. This
force manifests itself as pressure drop given by (Hubbard & Dukler, 1975):

18

(2.2)
It is evident that accelerational component is a strong function of both slug
velocity and liquid film velocity.
Behind the mixing zone in the body of the slug pressure drop takes place due to
wall friction. For the calculation of this term, the similarity analysis for single-phase
frictional pressure drop developed by Dukler and others in 1964 was applied. Within
this part of the slug the two phases were assumed to be homogeneously mixed with
negligible slip.

Under this condition, the recommended pressure drop equation

becomes:

(2.3)

The similarity analysis showed that for "non-slip" conditions the slug friction
factor,

[slug,

could be correlated as a unique function of the slug Reynolds Number,

Reslug , when this parameter is defined in the following manner:

Re

slug

PL R +PG(I-R s )
=DV - -s - - - s
R s)1G
+ (1- R s )
)1L

(2.4)

19

Refer to Figure 2.1. Consider a slug whose outline is designated by the solid
line and whose front is located at the plant A-A at a specified instant in time. In the
interval Lit, the front of the slug shown dotted moves to plane C-C. The film formerly
located at A-A, moves only to B-B because of its lesser velocity. The amount of film
sh.own crossed-hatched is picked up and mixed into the slug. Thus the mass rate of
pickup is calculated using the following equation:

(2.5)

................................................................

Vfe

--7
ABC

Figure 2.1 Dukler and Hubbard (1975) Schematic Diagram of a Unit Slug

In their study, Dukler & Hubbard discarded the pressure drop that was
developed from the stratified liquid film behind each slug. Results obtained from the
computational analysis of the current work show that the contribution of the frictional
pressure drop in the stratified liquid film behind a slug to total pressure drop is minimal
for the flow of low-viscosity oil. However, as oil viscosity increased the frictional
component became significant in value and could not be omitted.

20

Petalas and Aziz (1996) developed a new model that can be used for all pipe
geometries and fluid properties.

The model lends itself to implementation in a

computer program in that a significant number of calculations are required and several
of theses require iterative procedures. A large amount of database has been used to
develop empirical correlations.

The database contained over 20,000 laboratory

measurements and approximately 1800 measurements from actual wells.

These

empirical correlations were required even when a mechanistic approach was used.
Many mechanistic models developed by other workers were utilized in their study.
These mechanistic models are based on fundamental laws and thus can provide for
more accurate modeling of the geometric and fluid property variations, unlike empirical
correlations.
Most of the mechanistic models used in their study began by assuming that a
particular flow regime was present. By solving the momentum balance equations for
certain quantities that determine its characteristics, the stability of the flow pattern was
examined.

If the chosen flow pattern was shown to be stable, the procedure was

terminated, the pressure drop and phase volume fractions being obtained directly from
the momentum balance equations.

If the flow pattern could not exist under the

specified conditions, a new flow pattern was assumed and the procedure was repeated
until a stable flow pattern was detennined.
The basic flow patterns considered in their approach are:

Stratified smooth

Stratified wavy

21

Intermittent (slug, elongated bubble, plug)

Annular mist (annular flow with dispersed bubbles)

Bubble

Dispersed bubble

Froth or churn

The intermittent flow model was characterized by alternating slugs of liquid


followed by long bubbles of gas. The liquid slug may contain dispersed bubbles and the
gas bubbles have a liquid film below them.

Petalas and Aziz assumed an

incompressible flow and that the film thickness is uniform. Writing an overall liquid
mass balance over a slug bubble unit resulted in the following equation:

R s ~ + VGdb (1- R s ) - VSg


RL = - - - - - - - - ~

(2.6)

Where R L is the total liquid holdup in a unit slug, V Gdb represents the velocity of
the dispersed bubbles, V, is the translational velocity of the slug, and R, is the liquid
volume fraction in the slug body. All of these quantities were determined by empirical
correlations.
In their model, Petalas and Aziz calculated the liquid volume fraction in the slug
body based on the Gregory et al. correlation:

22
1

(2.7)

J1.39
_m_
V

1+
( 8.66

Bendiksen formula was used to estimate translational velocity of the elongated


bubbles:

Where the coefficient Co was based on the Hughmark correlation.

It is

approximately equal to 1.2 and approaches 2 as the flow become laminar. The bubble
drift velocity, Vb, was calculated utilizing Zuboski correlation:

(2.9)

Where J; =0.316~Re", forlm< 1, othcrwise Z, = 1

s.;

(2.10)

Bendiksen gave the bubble drift velocity at high Reynolds numbers as:

(2.11)

23

The drift velocity of elongated bubbles in a horizontal system at high Reynolds


numbers is given by Weber as:

b h :

]
= 0.54- B1.76
o.56
o

Where the bond number, B o =

(2.12)

(p - PG)
L

gD

Similarly, the drift velocity of elongated bubbles in a vertical system at high


Reynolds numbers is given by Wallis as:

b v oo

=0.345(1_e(O.337-0.IBo ) g D(PL - PG)

(2.13)

PL

Finally, the velocity of the dispersed bubbles in the liquid slug was obtained
from the correlation of Ansari:

~:Jdb =C o Vm +Vb Rsoo

(2.14)

(2. I 5)

24
Carrying out momentum balance over a slug-bubble unit resulted In the
following equation:

(2.16)

The frictional pressure drop in the gas bubble is small compared to that in the
slug body. Xiao et al. have modeled this part of intermittent flow by assuming it to be
analogous to stratified flow.

Petalas and Aziz have found that Xiao's treatment

contradicted laboratory observations.

In view of these uncertainties, the following

simple approach was selected:

. + [(R
- ( -dP ) -_ Pm g SIn
1]
L
dL

1)+ 1]2 !s!Ug PL Vm


D

Wherefslug = !(Res1ug), Re slug

D PL Vm

(2.17)

The calibration factor 11 was normally

ilL

taken as 1.
Equation (2.17) shows that the pressure drop constituted of the frictional loss in
the slug body and the gravitational loss due to gravity.

The contribution of the

accelerational component of pressure drop was obviously omitted in this model that
makes it questionable.

25
Fan, Ruder, and Hanratty (1993) achieved another approach to predict pressure
drop in slug flow. In their model, the pressure drop over a slug was considered as being
composed of three parts. A diagram of a slug moving with a velocity of CF is shown in
Figure 2.2 below.

Cr

4
0

0
0

1
I

,:CF

I
I
I
I
I

,,
,
I

~UG3-CF
,
I
I
I
I
I

~UL3-CF
I

I
I

UGI-C F

~ UL1-C F

Figure 2.2 Definitions for variables for a slug in the reference frame moving with
velocity C F, Fan et al. (1993)

A new contributor to total pressure drop in slug flow was defined and suitable
equations to estimate such contributor were developed from mass and momentum
balances over a unit slug. A comprehensive understanding of the behavior of individual
slugs and the prediction of the number of slugs in a given length of pipe were essential
in developing their model to predict pressure drop in intermittent flow.
The change associated with the hydraulic jump in front of the slug from station 1
to 3,

~Ph;

a frictional loss in the body of the slug from stations 3 to 4,

~Pf;

and a

26

pressured variation associated with the velocity change at the rear of the slug from
stations 4 to 5, ~Pr, as shown in Figure 2.2.
Thus the total pressure change in horizontal pipes was given as:

(2.18)

The front of the slug is traveling with a velocity of CF Gas and liquid velocities
at locations 1, 3 and 4 were assumed uniform and represented by

ULi

and

UGi

respectively. The liquid film ahead of the slug is air-free and travels with a velocity of
ULl

ill laboratory framework. The flows of the liquid and gas in the slug body were

assumed uniform after a short distance behind the slug front and had the same
velocities,

UG3

= UL3.

Fan et al. (1993) classified slugs into two categories; stable and unstable. A
stable slug is a slug that has a constant length during its lifetime. This requires equal
rates of liquid pickup and liquid discharge at the front and rear of the slug, respectively.
Correspondingly, a slug that grows or decays during its lifetime is considered as an
unstable slug.
For a stable slug, consider a reference frame moving with velocity C F .

control volume was chosen from stations 1 to 3. The velocities in and out of the slug at
stations 1 and 3 had negative values, since a positive velocity was defined in the
direction in which the slug I traveling. These velocities were designated by -(C F and -(C F -

UGi).

ULi)

27
Conservation of mass for the liquid between stations 1 and 3 gives:

(2.19)

Conservation of mass for gas gives

(2.20)

Where

ALl

is the area of the liquid film ahead of the slug, A 3 is the pipe cross-

section area, R A is the rate at which gas is occluded into the slug, and

&3

is the gas void

fraction in the slug body.


Conservation of momentum gives:

~A3 + PL(CF -u Ll)2 ALI + PG(C F

-U Gl )2(A 3 -

=P3A3 + PL (C F -u L3)2 A3(1- &3) + PG (C F

A LI )+ PGg (A 3 - ALl )hGIC + PLgALlhLI C

-U G3)2A 3&3

+[PG&3 + PL (1- &3)]g A 3h3C

(2.21 )
Where PI and P3 are the pressures at the top of the pipe, PL and Po are the
densities of liquid and gas,

hZ, hg

and

h;

are, respectively, the centroid heights for

hydrostatic pressure in the liquid layer, the gas pocket in the front of the slug and the
slug body.

28
Substituting (2.19) and (2.20) into (2.21) gives the pressure drop caused by the
hydraulic jump (accelerational component):

(2.22)

Where L1Ph = P, - Pl. The last two terms in (2.22) are very small compared to
the first two because PG is a small number.
PL
For a stable slug the velocity of the tail, C T , is equal to C F The following
assumption was made to approximate the pressure change at the rear of the slug. The
rear may be assumed as Benjamin bubble. This requires that the top of the slug tail is a
stagnation point and that the pressure change associated with the acceleration along the
top wall can be calculated from Bernoulli equation. Because surface tension effects are
negligible, the pressure of the liquid at the top of the tails equals the gas pressure, P6.
Thus a pressure increase is calculated between stations 4 and 6 as
(2.23)
Where UL4

= ULj.

Fan et al. considered an unstable slug to be growing when its length was
increasing with time, CF > CT. Again, if station 1 moved with velocity C F and stations 3
and 4 were chosen to move with a velocity C T, then Bernoulli equation could be used
between stations 4 and 5. The control volume between stations 1 and 3 extends in

29
length at an equal rate of the slug increase in its length, CF
reference frame at stations 1,3 and 5 are, respectively, -(CF -

CT. The velocity in the


ULl),

-(CF -

UL3)

and -(C F

- C T) . The tail of the slug is not a stagnation point, unlike the tail ofa stable slug.

The mass balance for the liquid phase from station 1 to 3 is

(2.24)

The last term in (2.24) is the accumulation of liquid within the control volume.
The following relation can be obtained from (2.24):

(2.25)

If the momentum of the gas phase was neglected, the momentum balance would
be:

1~A3 + PL(C F

-U L1) 2

ALl + PLgALlhL1 =P3A3 + PL(C F

-U L3) 2

+PL(1-&3)gA 3h; +PL A3 (1-&3)(C F -CT)(C F

A3(1- &3)

-U L3)

(2.26)
Where, again, the last term is the accumulation of momentum within the control
volume. By substituting (2.25) into (2.26), the following equation was found:

30

(2.27)

The pressure drop at the rear of the slug is:

(2.28)

By substituting (2.25) into (2.28), the following relation was obtained:

(2.29)

For a decaying slug, C F < CT , the reference frame was chosen to move at a
velocity of C T, so that the fluid in the different parts of the slug move in the same
direction. Station 1 moves with velocity CF and stations 3 and 4 were chosen to move
with velocity CT. The length of the control volume between stations 1 and 3 changes at
a rate equal to (C F - CT) . The flow at the top of the slug tail was a stagnation point.
The following relations were obtained:

31

(2.30)

and

(2.31 )

TIle pressure drop at the rear of the slug is:

(2.32)

Fan et al. (1993) used similar approaches of different workers to predict the
pressure drop due to friction.

For the frictional loss in the liquid film between two

successive slugs, they relied extensively on the correlations developed by Andritsos &
Hanratty (1987) for stratified flow. On the other hand, pressure loss in the slug body
due to wall shear was estimated using a general approach followed by most workers in
which equations similar to those in single phase flow were incorporated. This approach

32
will be discussed later in this chapter when dealing with pressure drop in the stratified
liquid film behind each slug.
Lockhart and Martinelli developed the first widely used correlation for pressure
drop and holdup in stratified flows (1949). This correlation over predicted pressure
drop by a factor of 100%. Recently, considering the momentum balance for fully
developed flow for the gas phase has developed improved correlations for pressure drop
and holdup.
Taitel and Dukler (1976) developed new mechanistic model to predict flow
regime transitions in horizontal and near horizontal gas-liquid flow. In their study,
stratified flow was central to their analysis. Taitel and Dukler considered a smooth
stratified flow with a flat gas-liquid interface where no waves existed. A momentum
balance on each phase yields:

(2.33)

(2.34)

By equating pressure gradient in both phases, the following equation results:

(2.35)

33

The shear stresses were evaluated in a conventional manner as follows:

= r

t
wG

JG

PGUG

'

(2.36)

The liquid and gas friction factors were evaluated using Blasius equation:

(2.37)

Where C ==0.046, n == m == 0.2 for the turbulent flow and C == 16, n == m == 1.0 for
laminar flow.

D L and Do are the hydraulic diameters for the liquid and gas phases,

respectively, and evaluated as follows:

D = 4A L
L

'

(2.38)

The following geometric parameters were essential to estimate different


quantities in equations (3.35) through (3.38):

34

(2.39)

(2.40)

h
SL =D[rc -COS- l (2.-!:--1)]
.
D

(2.41)

(2.42)

(2.43)

=U SL

(2.44)

Uc; =U

(2.45)

SGA

Taitel and Dukler assumed that the velocity in gas phase was much greater than
the velocity of the fluid at the gas-liquid interface,

UG

u.. Thus the gas side interfacial

sh.ear tress was evaluated with the same equations as the gas wall shear. Moreover, the
flow was assumed smooth stratified with no waves at the gas-liquid interface, fi =. !G.
The error introduced by making this assumption was small.

35
Andritsos and Hanratty (1987) studied the influence of interfacial waves in
stratified gas-liquid flows. In a previous paper (Andritsos and Hanratty 1986) defined
two types of interfacial waves, these were:
1.

Regular two-dimensional waves

2.

Large-amplitude irregular waves

associated with Kelvin-Helmholtz

instability.
They found that large amplitude waves could cause large increases in gas-liquid
shear. Although Taitel-Dukler method was found to be good for predicting the liquid
height and the frictional pressure drop, considerable improvement was possible if the
influence of waves on
better relation for

'WI

1j

was taken into account. Improvements obtained by using a

than the Blasius equation were not so large.

In their new model, the stresses

'WI

and t, were calculated from equations (2.33)

and (2.34) from their measurements of pressure gradient in each phase and the height of
the liquid film. They suggested equation (2.36) to estimate !G. A modification of the
Cheremisinoff-Davis correlation to predict characteristic stress has been used in their
research. The characteristic stress in the liquid was taken as:

(2.46)

A friction velocity and a dimensionless liquid height were defined as:

36

(2.47)

(2.48)

Interfacial friction factor was estimated using the following correlation:

for

-4-=1+15(h
JG

U SG

<5

(2.49)

)0,5 [U (~)O.5
SG

-1]

for

U SG

>=5

(2.50)

PGO

Another issue of significance is the consideration regarding the shape of the


surface between the two phases. In most of the models applied to stratified flow, the
profile of the gas-liquid interface was assumed to be flat, as shown in Figure 2.3-a.
Paras and Vlachos et al. (1997) have confirmed by visual observations that the area of
the gas-liquid interface tended to increase with increasing gas velocity. These findings
are compatible with the observation of the current study. Moreover, when adding drag
reducing agents, the surfactant included with the DRA package to help disperse
polymer molecules in the flowing fluid, this surfactant decreased the surface tension

37
between the liquid and the gas and made liquid film climb the pipe wall resulting in a
concave

._.-*h
o

Figure 2.3 Profile of gas-liquid interface in a two-phase flow

interfacial surface 2.3-b.

This implied a variation in the liquid-wall shear along the

wetted perimeter. Such variations should be taken into consideration.


In currently used computational procedures,

LWL,

is assumed to be uniformly

distributed around the pipe circumference to simplify calculations. However, Vlachos


et al. (1997) by making detailed measurements of liquid-wall shear stress at various
cross positions, have shown that the was a significant shear stress circumferential
variations.
On the basis of these data, Vlachos, Paras and Karabelas (1999) proposed the
following exponential expression to present the circumferential variations of the timeaveraged

LWL:

38

t WL (e)
( ---1
r WLO
---=1+
'WG

where

J{l-exp(()
-0 J}
-m-l-l0

'WG

'WLO

(2.51)

is the liquid to wall shear stress at the pipe bottom (0 = 0); 8 is defined in

Figure 2.3; m is a dimensionless parameter. The

'WG

was considered to be constant,

over the tube perimeter in contact with the gas phase, and equal to the liquid-wall shear
stress value at the angle 8.

The perimeter m in (2.51) was determined by usual

regression methods and found to be a strong function to of gas and liquid superficial
velocities:

-2

-0.4

(2.52)

m= 70 U SG u L

The shear stress at the pipe bottom,

'WI0,

and the real liquid velocity,

UL,

were

used to define a friction factor [to:


2

PL U L

'wLo=fLO--

(2.53)

Values of fio, obtained from (2.53), were fitted satisfactory with a Blasius type
equation:

39

t LO =.
0 2Re -0.25
film

U h,
where Re film - -L - ,
vL

(2.54)

ho is the time averaged film thickness at the pipe bottom.

Vlachos et al. (1999) used Andritsos-Hanratty correlation (2.49) & (2.50) to estimate
interfacial friction factor,fi.

2.2 DRAG REDUCTION IN TURBULENT FLOW


The region adjacent to a pipe wall is divided to two layers.

These are the

laminar sublayer and buffer zone beyond which turbulent core exists. Laminar flow
occurs in the laminar sublayer where the relationship between point velocity and the
distance between this point and the pipe wall is linear. The contribution of the laminar
sublayer to total pressure loss arises in viscous shear generated in the sublayer.

In the

buffer zone the velocity profile is not well understood, but it is believed to be similar to
the one in laminar sublayer at the outer border.

At the inner border adjacent to the

turbulent core, the velocity profile has a trend similar to that in the turbulent core.
Pressure loss in the buffer zone is due to viscous shear, while Reynolds stresses are
responsible for the pressure loss in pipe turbulent region. Lester (1985)
Since drag reducing agents are presumed not to act on Reynolds stresses, due to
their degradable effects, it is concluded that drag reducing agents work in the buffer
zone. The forces, in the wall region, tend to deform, stretch and unfold the polymer
molecules of the DRA. These forces are unidirectional. Hence, the deformation that

40

changes the shape of polymer molecules from spherical to near linear is expected to be
larger. The solution viscosity in the wall region becomes greater due to the distribution
of deformed polymer molecules in the flowing fluid. Such high viscosity would be
expected to oppose the intensification of vortices near the wall and hence decrease the
rate of bursting.
Figure 2.2.1 shows the changes in velocity profile in a full-pipe turbulent flow in
cylindrical coordinates. It is believed that DRA's help reduce cross flows, maximize the
thickness of buffer zone and eventually make velocity profile flatter.

Pipe Center

After Addition

efore Addition

....- - - - - - - - -....- - - - - - - - - - - - Pipe Wall


Figure 2.2.1 Velocity Profiles for Turbulent Flow in Cylindrical Pipe
With and Without Addition of ORA

Virk (1975) carried studies that involved mean velocity profile measurements.
According to his experimental results and observations, one can find that mean velocity
profiles during drag reduction have three zones from the wall outward: (1) a viscous

41

sublayer, (2) an elastic sublayer, characteristic of drag reduction, and (3) a Newtonian
plug where turbulence is due to Reynolds stresses. On the other hand, his gross flow
measurements indicated three flow regimes. III laminar flow, Re < 2000, the polymer
solution and solvent exhibited identical behavior.

In turbulent flow, Re >3000, the

polymer solution data are identically the same as for solvent for 3000< Re <12000; at
R.e == 12000, he witnessed a rather distinct onset of drag reduction and, for Re > 12000,
the polymer solution data diverged from solvent in the direction of lower friction. In
the current study, no attempt was undertaken to study the relationship between flow
characteristics and Reynolds number.

The onset of drag reduction was not reported in

this study.
Since DRA's are believed to begin reducing drag after critical shear stress, most
of the data reported to date in the literature are for flows at high Reynolds numbers.
Furthermore, solvents used so far are fairly of low viscosity. Hom, Wu, Prilutski, and
Motier (1986) investigated drag reduction in a high viscosity crude, 48 cP, over a range
of Reynolds numbers of 1,790 to 3,000, during which transition from laminar to
turbulent flow takes place. They concluded from their experimental results that with.
highly effective DRA's, effective drag reduction could occur as soon as the transition to
turbulent flow begins and drag reduction was not inhibited by high solvent viscosity.
Usui and Sano (1989) studied the effect of polymer threads on a turbulent flow
of water. Their flow visualization results provided an evident that the injected polymer
solution exists as polymer threads. Furthermore, they added these polymer threads have
high viscoelasticity and they may cause

all

interaction with turbulent eddies. Usui and

42
Sana claimed that the results obtained from mean velocity measurements show clearly
that local velocity of polymer threads was higher than that of water phase throughout all
radial positions. Their experimental results demonstrated a significant effect of polymer
threads on the turbulent motion exists in the core region. In other words, suppressing
the large motion in the turbulent core region can control the wall turbulence structure.
The precise mechanism describing how a DRA works to reduce friction has not
been established.

It is believed they work by directly reducing turbulence or by

absorbing and later returning to the flowing stream energy which otherwise would have
been wasted in producing the cross flows which comprise turbulence. (Lester, 1969)
The following are turbulent structures that take place in the wall region as defined
by Eckelmann (1984):

Low speed streaks: the streaky structure is characterized by thin, elongated

regions with high and low velocities randomly distributed in space and time.

Bursts: a sequence of events consisting of three phases described as lift-up,

oscillation, and break up of low speed streaks (Kline, 1967).

It is generally

assumed that the bursting process plays an important part in turbulence


production as well as in momentum, heat and mass transfer.

Ejections: abrupt movements of fluid away from the wall occur frequently

near the wall (Corino and Brodkey, 1969). The reason for the ejections is not
known, but it is closely associated with the lift-up phase during bursting.

Sweeps: high-speed motion of fluid directed toward the wall. Sweeps also

yield positive contribution to the Reynolds stress.

43

Stream-wise vortices: counter-rotating stream-wise vortex pairs,

It is

generally assumed that vortex pairs are responsible for the lift-up of fluid from
the wall. It is found that the ejections provide the major contribution to the
stream-wise vorticity.
A mechanism for drag reduction must specify the basic polymer-turbulence
interaction responsible for the phenomenon and detail how this interaction affects the
energy balances in turbulent pipe flow to yield the observed reduction in specific energy
requirement relative to the solvent alone.
Walsh (1967) associated drag reduction with visco-elasticity by linking it to
turbulent transport of macromolecular strain energy.

While the relevance of its

transport remams unproven, the strain energy, resulting from macromolecular


deformation, seemed implicated in drag reduction.
Black (1968) provided the first clear connection between drag reduction and
bursting phenomenon in wall turbulence, assuming that the polymer molecules reduced
the bursting frequency.

At low drag reduction, experiments did not support Black's

assumption.
Lumley (1969, 1973) provided a comprehensive and physically reasonable drag
reduction mechanism. According to his assumption, sequences of changes in mean and
turbulent flow structures were initiated by macromolecular elongation.
When injecting the flowing stream with DRA, polymer molecules may be
adsorbed on the pipe wall and the following question comes to the surface: what

44
molecules are responsible for drag reduction, the molecules on the wall or the molecules
traveling in the moving fluid?
Wells and Spangler (1967) injected polymer solution into water at different
points, at the wall region and at the axis of the pipe. In the former case, the wall shear
stress was reduced directly downstream of the injection point, whereas in the latter case,
the drag reduction was observed relatively much further downstream, presumably only
after the macromolecules had diffused to the pipe wall region.
Sedov, Ioselevich, and Pilipenko (1984) studied the structure of wall turbulence
and the mechanism of drag reduction by polymer additives. They concluded that drag
reduction is not dependent on the thickness of the adsorbed layer on the wall and that
substitution of the material has nothing to do with drag reduction. Their results showed
clearly that the flow drag is a result of interaction between DRA molecules traveling in
the fluid with the turbulent disturbances.
Ejection of the fluid to the outer region of the boundary layer occurs at the wall
region, meanwhile an invasion of the accelerated fluid to the wall region takes place. In
addition, counter-rotating stream wise vortices pairs are involved in that region. It is
generally assumed that vortex pairs are responsible for the lift up of fluid from the wall
region. The ejections provide the major contribution to the stream-wise vorticity.
At rest, each polymer molecule balls up around it self. Under conditions of
steady shearing flow, the molecules start to deform, stretch and unfold and after a while
they become oriented in the direction of the flow. This results in an increase in fluid
viscosity due to the presence of polymer molecules in the flowing stream.

The

45
unfolding and flow orientation take place immediately after certain, critical, value of
sliding velocity. Polymer molecules become stretched to their maximum permissible
length, forming a system of threads in the flow. Such high viscosity retard the intensity
of ejections, lower their frequency, retard vortices and therefore reduce the friction
resistance and prevent further development of jet flow which is responsible for counterrotating vortices.
In their theory, an explanation for drag reduction mechanism was based upon
the changes in fluid properties such as viscosity. Such increase in solvent viscosity is
accompanied by a decrease in turbulence intensity and an overall pressure loss. Two
factors would influence the validity of this explanation. These are the solubility of the
polymer additive in the treated liquid and the dependence of treated liquid viscosity and
other properties upon polymer molecular concentration.

The solubility of polymer

additives varies upon the nature of the treated oil-water mixture.

Given a good

dispersion of the DRA in the bulk of the treated oil, the influence of the DRA on the oilwater mixture properties becomes an important factor in determining the validity of
above mechanism of drag reduction.
Bewersdorff,

Gyr,

Hoyer,

and

Tsinober (1993)

investigated

mechanisms of heterogeneous drag reduction in pipe and channel flow.

possible
Their

experiments were carried out to find out whether the drag reduction is partially due to
dissolved polymer molecules disposed from the thread. Based on their experimental
work and previous knowledge about heterogeneous drag reduction, they concluded that
drag reduction is a result of two effects, namely:

46

Small amounts of polymer are removed from the thread volume and enter

the bulk fluid

The viscoelastic thread can interact with the flow turbulent structures

Virk (1975) concluded it is very likely that the polymer-turbulence interaction


responsible for drag reduction originates in the buffer zone near the plane of peak
turbulent energy production.

In 1990 he suggested another mechanism that is

intermediate between the two described by Bewersdorff (1993) above. According to


this mechanism, polymer molecules move from the thread volume and remain in the
core of the flow. This material, not the thread, would cause drag reduction even without
reaching the wall.
It is beyond the scope of this study to investigate the mechanism of drag
reduction by polymer additives, but the current study provides data necessary to
develop physical model to predict drag reduction in multiphase flow for future work.
Two-phase gas-liquid flow is frequently encountered and is of significant
importance in the petroleum and natural gas industries. Sylvester and Brill (1976)
studied drag reduction in two-phase annular-mist flow of air and water in a horizontal
1.27 em ill stainless steel pipe. The measured pressure gradients were compared with
those calculated using the accepted correlation developed by Baker in 1970. The
measured gradients were always greater than the calculated gradients, and the percent
difference ranged from 1 to 43%. Sylvester and Brill demonstrated the existence of
significant drag reduction in two-phase annular-mist flow. They added that the drag

47

reduction increased with increasing liquid rate at a fixed gas rate. Pressure gradient
reductions up to 37% were obtained.
Sylvester, Dowling, and Brill (1980) investigated drag reduction in co-current
horizontal natural gas-hexane pipe flow experimentally. Their test section consisted
mainly ofthree100-ft pipes 1",2", and 3" diameter. A flow pattern map was provided.
This map agrees very well with a developed generalized flow regime criteria presented
by Taitel and Dukler. Their results showed that in the annular-mist flow regime, drag
reduction increased with decreasing gas flow rate for a given liquid rate. They added
that drag reduction decreased as the liquid-gas ratio approached zero. Attempts to
predict two-phase drag reduction were unsuccessful as it was found to depend upon
friction velocity, liquid and gas flow rates, liquid-gas flow rate ratio, and additive
concentration.
These findings agree with the results I developed at the Flow Improvement
Center at Ohio University for the annular mist flow of 2 cP oil-C02 mixture in a 4" ill
horizontal pipes. Superficial liquid velocity had the values of 0.003, 0.005, 0.01, and
0.1 mls whereas superficial gas velocity had the values of 12, 15, and 20 mls. The

experimental results obtained at the Center showed that liquid-gas ratio not only
affected the performance of the DRA but also the flow pattern of the mixture. Similar
to Sylvester and Brill's results, drag reduction was found to increase with increasing
liquid-gas ratio. The DRA had little or no effect on the flow pattern but it did decrease
the flow fluctuation and reduced flow turbulence.

48
Greskovich and Shrier (1971) investigated the effect ofDRA on pressure drop in
two-phase (water/air and kerosene/nitrogen) flows in 3.81-cm I.D. pipelines. The
pressure drop reduction of up to 50% and 45% in water/air flows was achieved in plug
flow and slug flow, respectively, with addition of 50 wppm DRA. In kerosene/nitrogen
flow, a Drag reduction of29% was obtained in slug flow with the same amount of

D.RA.
DRA's were believed to work only on frictional drag, hence most of the work
has been carried out to study drag reduction phenomenon in single-phase flow. DRA's
were found to effectively reduce pressure drop in all flow patterns in multiphase flow.
This indicates that DRA's reduces not only frictional drag but also accelerational
component of pressure drop in slug flow too.
Kang, Vancko, and Jepson (1998) studied the effect of polymer additives in both
full pipe and multiphase flow. Experiments were carried out in both horizontal and 2degree inclined, 4" ill pipelines. The fluids tested were 2 cP oil, water and Carbon
dioxide as the gas phase. The results indicated that the DRA used in the study was
effective in reducing pressure gradient in both single and multiphase flow. Pressure
gradient reductions of up to 42% in full pipe flow, 81% in stratified flow, and 35% in
annular flow were achieved in horizontal pipes. In 2-degree upward multiphase flow,
drag reduction for slug flow had values as high as 380/0 at DRA concentration of 50
ppm. Furthermore, they added that the DRA had some influence on flow regime
transition. The transition to slug flow with the addition of DRA was observed to occur
at higher superficial liquid velocities. For example, slug flow took place at superficial

49

liquid velocities above 0.2 mls. Adding 25 ppm of the DRA shifted the transition to
slug flow regime to superficial liquid velocity above 0.5 mls. At DRA concentration of
75 ppm, the transition to slug flow occurred at superficial liquid velocity above 0.56

mls. these findings can be seen in Figures 1.5 and 1.6. In contrary to many results in
single -phase flow, Kang indicated that the effectiveness of the DRA in full pipe flow
of2.5 cP oil did decrease with the increase in liquid flow rate, Re. No explanation was
given for this phenomenon.
This study will show similar results to these obtained by Kang et al. (1998).
Drag reduction in two-phase 27 cP oil-C0 2 flow was achieved regardless of flow
pattern. Drag reduction did occur in multiphase flow of oil-water-Cfi, at water cut
below 10%. Mixtures of oil and water of water content more than 10% seemed to form
some kind of emulsion. The properties of such mixtures changed dramatically after the
addition ofDRA causing the pressure drop to increase rather than decrease.
Sifferman and Greenkom (1981) have studied drag reduction of three polymers
(sodium carboxymethylcellulose, polyethylene oxide, and guar gum) in three different
fluids (single-phase polymer/water, two-phase solid/liquid suspension, and three-phase
immiscible liquid/liquid/solid solutions) in 2.7-cm diameter pipelines. Drag reduction
was observed for all three-flow systems studied. At water Reynolds numbers exceeding
105 , drag reduction of up to 80% was observed for both guar gum (Jaguar) and
Polyethylene oxide at DRA concentration of 0.3 wt%. For the polymer/sand system,
drag reduction of95~98% was achieved, indicating an additive drag reduction effect for
polymer solutions with suspended solid particles.

50
There still a conspicuous absence of work involving drag reduction in oil-watergas multiphase flow.

51

CHAPTER THREE

EXPERIMENTAL SETUP AND TEST MATRIX


3.1 SYSTEM SETUP
Experiments have been carried out utilizing different kinds of oil with viscosity
values ranging from 2.5 cP to 50 cl'. The effects of oil viscosity and pipe inclination on
flow characteristics, each component of the pressure drop, and on the DRA
effectiveness were studied. Liquid and gas velocities were varying in the range from
0.5 to 2 mls and from 2 to 14 mls respectively. The DRA was added in dosages of 20,
50, and 75 ppm.
All experiments were performed in 20-m long, 1O.16-cm ill inclinable Plexiglas
pipeline. The flow loop is shown in Figure 3.1. A storage tank of 340-gallon capacity
(A) is used to store oil-water mixtures. Oil and water are pumped separately to the
storage tank by means of a 1.12 kW jet motor TEEL pump. This mixture of oil and
water is then circulated through the system by means of a 56.7 kW low-shear MOYNa
progressing cavity pump (B). The liquid flow rate is controlled by means of digital
RPM speed control system of the pump. Agitation of the liquid in the storage tank is
achieved by means of recycle stream and return stream.
Carbon dioxide, as the gas phase, is injected into the system at the mixing tee
(C) by means of a 2-MPa feed line from a 20,OOO-kg reservoir (D). The carbon dioxide
gas flows through a ball valve before it reaches the gas flow meter.

52

A. Storage Tank

E. Pressure Taps

B. Pump

F. Flexible Hose

c. Mixing Tee
G. Gas Flow Meter
F

D. Gas Tank

E
E

Flow
Meter

Outlet Gas

i t
Figure 3.1 System Diagram

53
The gas flow rate is determined by means of a HLIT208 HEADLAND variable
area flow meter (G) located after the ball valve. The gas then flows, through a pressure
regulator of 0.035-0.862 MPa capacity, into a 40-m long, 5.08-cm ill PVC pipeline
before it enters the system at the tee section. Pressure is monitored with a pressure
gauge, located between the ball valve and the pressure regulator, with a range of 0 to
2.07 MPa, whereas temperature is measured by means ofTEL-TRU thermometer with a
range of -50 DC to 50 DC.
The mixture then flows upward through a 20-m long, 10.16-cm ill Plexiglas
pipeline and is fully developed before it reaches the upward test section. The mixture
then flows downward through another 20-m long, 10.16-cm ill PVC pipeline before it
reaches the downward Plexiglas test section. Upward and downward test sections are
identical. The flow then returns to the tank (A) where gas and liquid are separated. The
gas is vented to the atmosphere and the liquid is recycled.
The system pressure is measured by means of pressure gauge with a range of 0
to 0.103 Mpa. Two sets of taps, the upward 6-m apart and the downward 9-m apart, are
used to measure pressure drops across upward and downward test sections respectively.
Two identical SENSOTEC 882-12A 5D differential pressure transducers, with a
range of 0 to 0.0345 MPa, are connected to the pressure taps.

A 12-BIT 12

f.lsec/CONVERSION ND data acquisition board, made by ABUS, is used in


conjunction with transducers to measure pressure drops.

Pressure drop is measured

over a period of time set at each measurement by an interactive entry of the time
required for the current measurement. The response is taken to a Pentium PC where the

54
average pressure and pressure fluctuation are determined by a data acquisition program
. C++ Compi1 ere
using

Visual measurements are taken by means of SUPER VHS PANASONIC


camera, an AG-190 Panasonic camcorder operating at 60 hertz, an AG 1960 Panasonic
VCR, and
PVM-1341 SONY TV. The camera is positioned 6 meters back from the upward test
section, and the shots are video taped by means of the VCR. The VCR operates at 60
frames/sec and has a digital timer. The camcorder is positioned 2 meters back from the
downward test section. The shots coming from the camcorder are recorded in VHS
tapes directly. The flow is studied using the TV where the flow characteristics are
determined and analyzed.

3.2 EXPERIMENTAL PROCEDURE


The stainless steel storage tank (A) is filled with 1.2-m 3 of oil.

The oil is

pumped from the storage tank into a 10.16-cm ID Plexiglas pipeline and the liquid flow
rate is controlled using digital-speed control of the pump.
The drag reducing agent is added to the mixture by preparing a master batch
from the required amount ofDRA based on the total volume of the liquid.
The following equation is used to calculate the required volume ofDRA for
certain concentration:

55

= C DRA

X VTotal

1 X 10 6

DRA

(3.2.1 )

Where:

VDRA = DRA volume


CDRA = DRA concentration
V'Total

= Total volume of liquid


The DRA is then mixed in a 1,000-cm3 beaker with the oil to prepare the master

batch. The solubility of DRA in the oil is monitored. This master batch is then poured
into the tank through an inlet valve fixed at the top of the tank. The mixture is then
circulated in the system for 30 minutes to assure the dissolution of the DRA in the
liquid phase before starting experiments.
A SUPER VHS PANASONIC camera and an AG-190 Panasonic camcorder are
positioned 6 and 2 meters back from the upward and downward test sections,
respectively. The shots are recorded by high speed VCR and saved in VHS tapes. The
flow is viewed on a TV screen. Flow characteristics are then analyzed.

3.3 TEST MATRIX


The objective of this study is to carry out an experimental work along with
quantitative analysis to provide a clear visualization of the contribution of each
component of the pressure drop in slug flow. Oil viscosity as well as pipe inclination
have significant influence on the contribution of each component to total pressure drop

56
and on the effectiveness of DRA's in reducing each of these components. For these
reasons, three different types of oil of markedly different viscosity were examined. The
system used in this study was set to two different inclinations so that effects of pipe
inclination on DRA effectiveness and the contribution of each component to total
pressure drop can be measured. The DRA was added into the flowing fluids in dosages
ranging between 0 ppm and 75 pp. Table 3.3.1 shows the pipe inclinations set for
experiments carried out on each oil, while Table 3.3.2 describes the flow conditions.
All Measured quantities are shown in tables in Appendix A.

Appendix B

includes tables of selected calculated quantities; these are film Froude number,

Frj;

slug

Froude number, Frslug , slug holdup, Rs, and the components of pressure drop.

Table 3.3.1 Pipe Inclinations for Experiments Carried Out on Each Oil
Oil

Pipe Inclination

2.5 cP

Horizontal, Two-degree upward

26 cP

Two-degree upward

50 cP

Horizontal

57

Table 3.3.2 Test Matrix and Flow Conditions


LVT 200 (2.5 cP)

Oil Type

Arcopak 90 (26 cP)


Britol (50 cP)

Gas Phase

Carbon Dioxide, CO 2

DRA Concentrations, ppm

0,20,50,75

System Pressure

5 Psi

Liquid Velocity, m/s

0.5, 1, 1.5

Gas Velocity, m/s

2~14

58

CHAPTER FOUR
MODELING PROCEDURE

The pressure drop across single slug consists of two components; The first, ilP a ,
is the pressure drop that results from accelerating the slow moving liquid film, ahead of
the slug, to slug velocity. The second, ilPf, is the pressure drop required to overcome
wall shear in the back section of the slug. In inclined pipes, a third component emerges
due to resistance of gravity, LlP G The total pressure drop across a slug is thus:

(2.1)

4.1 MODELING FRICTIONAL PRESSURE DROP IN STRATIFIED FILM


Measurements of the height of liquid film, hi, ahead of a slug was used to
calculate all needed geometrical parameters as described below:

(2.39)

(2.40)

59

(2.41)

(2.42)

(2.43)

Hydraulic diameters for both phases were calculated as follow:

(2.38)

The actual bulk velocity of each phase was evaluated using the following
equations:

(2.44)

(2.45)

60
The liquid and gas friction factors were evaluated using Blasius equation:

(2.37)

Where C =0.046, n = m = 0.2 for the turbulent flow and C = 16, n = m

1.0 for

laminar flow.
To count for the gas-liquid interfacial effects on the gas-liquid interfacial
friction factor.ji, the proposed model by Andritsos and Hanratty (1987) was considered:

-0-=1 +15(h )0.5 [U (..)005 -1]


L

JG

SG

PGO

for

U SG

<5

(2.49)

for

U SG

>=5

(2.50)

The shear stresses were evaluated in a conventional manner as follows:

(2.36)

61

The pressure drop due to friction in the stratified liquid film can be calculated
k:nowing the pressure gradient in the film and the length of such film:

_(dP)
dX

fitm -

film

~-l
v
s

(4.1.1)

slug

60

The quantity in brackets represents the length of the slug stratified liquid film.
Following Taitel and Dukler (1976), a momentum balance on each phase yields:

(2.33)

(2.34)

In smooth stratified flow, pressure gradient of both phases are equal. For the
purpose of determining the pressure gradient in our case, equation (2.34) was modified
as shown below:

(4.1.2)

62

Hence, pressure loss due to friction in the liquid film in each slug is:

Mt,film

= If

dP)
(dX
-

(4.1.3)

fi/m,gradient

4.2 MODELING FRICTIONAL PRESSURE DROP IN SLUG BODY


Behind the mixing zone in the body of the slug pressure drop takes place due to
wall friction. For the calculation of this term, the similarity analysis for single-phase
frictional pressure drop developed by Dukler and others in 1964 was applied. Within
this part of the slug the two phases were assumed to be homogeneously mixed with
negligible slip.

Under this condition, the recommended pressure drop equation

becomes:

(2.3)

The similarity analysis showed that for "non-slip" conditions the slug friction
factor, !slug, could be correlated as a unique function of the slug Reynolds Number,

Reslug , when this parameter is defined in the following manner:

63

(2.4)

Where !slug is slug friction factor and calculated using the following equation:

r; =0.0791 (Re

/
s ug

rO. 25

(4.2.1)

Gregory, Nicholson, and Aziz (1978) developed a correlation for liquid holdup
within the slug. The following correlation was developed for liquid holdup, R; within
the slug:

1+

]1.39

(2.7)

_5_

[ 8.66

Where Vs is the velocity of the mixture in the slug body, equal to the sum of
superficial velocity of both the liquid and the gas.
The length of the mixing zone, L MZ was estimated using an equation developed
by Kouba and Jepson (1990) based on Froude number of the liquid film right behind the
slug body, Frj; was used:

(4.2.2)

64

(1.1)

h =A L
eff

S,

(4.2.3)

Total frictional pressure drop associated to each slug is then given as:

(4.2.4)

4.3 MODELING ACCELERATIONAL PRESSURE DROP


A slug that has stabilized in length can be considered as a body receiving and
losing mass at equal rates. The velocity of the film just before pickup is lower than that
in the slug and a force is then necessary to accelerate this liquid to slug velocity. This
force manifests itself as pressure drop given by (Hubbard & Dukler, 1975):

(2.2)

For simplicity, velocity of liquid film just prior pickup by slug front, Vie, was
given the value of the measured average film velocity, Vf
Rate of mass pickup was calculated by carrying out mass balance over the slug
front, Hubbard & Dukler ( 1975) used the following equation:

65

(2.5)

Where Rf e was given the value liquid holdup in the stratified film, RJ-

(4.3.1)

4.4 MODELING GRAVITATIONAL PRESSURE DROP


Fluid density along with pipe inclination played an important role in
detennining gravitational component. The gas layer flowing above and parallel to the
stratified liquid film was omitted in gravitational computations.

Gravitational

component was calculated using the following equations:

LiPg =

LiPg,bOdY

+ APg,film

(4.4.1)

Gravitational pressure drop associated to slug body is calculated using the


following equation:

~Pg,bodY == PsJug

g x Is x sin(e)

(4.4.2)

66
The density of the fluid in the slug body was already estimated in modeling the
frictional loss in the slug body. Pressure loss in the liquid film is given below:

Mg,jilm

== R f

X PL

xlf x sin(e)

(4.4.3)

The group of measured quantities consists of the height of liquid film, hL, stratified film
velocity, VI, slug length, Is, slug translational velocity, VI, and slug frequency, Vs. This
group of parameters was fed in the equations and models used in this study, as
described in the current chapter, and computations proceeded until each individual
component of the pressure drop was predicted. It is evident that this group of measured
key parameters is essential to any computations of pressure drop.
To incorporate this procedure in industry rather than laboratories, appropriate
models should be used to predict each of these parameters individually. Fortunately,
literature is rich of mechanistic, as well as empirical, correlations that fit many
conditions under which oil pipelines are operated. On the other hand, the best majority
of these models are valid without the presence of drag reducing agents. The addition of
drag reducing agents causes many changes in the flow characteristics. Among these
important changes is the slug frequency. A main reason behind the reduction in total
pressure drop is the reduction in slug frequency. A flow with fewer slugs per unit time
is always accompanied with less total pressure drop

67

Tullius (2000) proposed an empirical correlation to predict slug frequency with


the presence ofDRA. Her model was based on experimental results that were
developed in 4" pipes utilizing oils of different viscosities. This correlation can be used
to predict slug frequency when DRA is present and the results can be substituted in the
corresponding equations.
Many commercial software packages can be used to predict flow pattern as well
as slug characteristics.
accurate.

These predicted values are sometimes surprisingly very

We can take these predicted values into account after introducing an

e:nhancement factor to account for the influence of DRA's on flow characteristics. The
enhancement factor would be proposed upon our the bank of data developed from the
extensive course of experiments undertaken in the Center for Corrosion and Multiphase
Technology utilizing different fluids and DRA's in both horizontal and inclined pipes.
It is clear that this work is capable of producing an excellent quantitative
description of the pressure drop in slug flow and the influence ofDRA on pressure drop
components. This work also paves the road for further understanding of the effects of
oil viscosity and pipe inclination on the structure of pressure drop and the performance
of DRA's. All of that was possible when key parameters such as slug properties were
known and appropriate models were used.

68

CHAPTER FIVE
RESULTS AND DISCUSSION

Quantitative analysis along with experimental work has been undertaken to


estimate the contribution of pressure drop components in slug flow. The impacts of oil
viscosity and pipe inclination were studied and the influence of the addition of drag
reducing agents on each component of pressure drop and on total drag reduction was
also predicted. A quantitative analysis of the contribution of each component to total
pressure drop, the effectiveness of DRA, and fractional drag reduction shall be given for
the flow of 2.5 cP oil in both horizontal and 2-degree inclined pipes, the flow of 26 cP
oil in 2-degree inclined pipes, and the flow of 50 cP oil in horizontal pipes. After
giving a descent description of the effects of DRA's on. the hydraulics of each flow,
effects of oil viscosity and pipe inclination on the flow hydraulics and the performance
of the DRA's in reducing total pressure drop and each of its components individually
are to be discussed.

5.1 QUANTITATIVE ANALYSIS OF THE FLOW OF 2.5 cP OIL IN


HORIZONTAL PIPES

The pressure drop in horizontal slug flow using 2.5 cP oil was calculated by
estimating both frictional and accelerational components. It was found that the main
component of pressure gradient is the accelerational component where its percentage to

69
the total pressure gradient ranges from 770/0 to 890/0. The remainder was the frictional
contributor.
The drag reducing agent, DRA, used in this study was found to be effective in
reducing the pressure drop at all superficial liquid and gas velocities. A dosage of 20
ppm of DRA caused the pressure drop and both of its components to decrease. Further
addition of DRA to a concentration of 50 ppm was accompanied with more drag
reduction and higher effectiveness of the DRA.
In sharp contrast to what is believed, most of the gained drag reduction took
place in the accelerational component, while smaller fraction was attributed to the drag
reduction gained in the frictional component.

5.1.1 The Components of the Pressure Drop


Figures 5.1.1.1 through 5.1.1.3 describe the changes in total pressure drop as
well as its components at superficial liquid velocities of 0.5, 1, and 1.5 mis,
respectively, and at 0 ppm DRA. Figure 5.1.1.1 shows that the sum of the frictional and
accelerational components is less than the measured total pressure drop. These
conditions are near the stratified/slug transition. Here, the slug frequency is as low as 26 slugs/min and there are many waves that do not quite bridge the pipe. Further, the
holdup in the slug is not constant as described earlier. This leads to lower calculated
values of each component of the pressure gradient. As the gas velocity is increased and
the holdup becomes more uniform, better agreement is obtained.

70

Figure5.1.1.1 Pressure Drop Vs. Superficial GasVelocity


100% Oil (2.5 cP), Vsl= 0.5 m/s,O ppm, Horizontal Flow

4000

Tota I Meas ured

Total Calc ulat ed

I:

'V

Accelerational

Frictional

co

c.. 3000

l-

'iJ

c.
~

cQ) 2000 ...

...
~

Q)

Ii
'iJ

\l

c. 1000

I-

o
I

0
2

Superficial Gas Velocity (=] m/s

Fi gure 5.1 .1.2 Pres sure Orop Vs. Sup erfic ial Gas Velocity
100% Oil (2.5 cP), Vsl= 1 m/s,O ppm, Horizontal Flow

71

10
8 --

T ~aI ru1easured

Total Calculated

sr Acceleratiooal

f-

Frictional

o
'V

4 2 -

'V

Superficial Gas Velocity [=] m/s

Figure5.1.1.3 Pressure Drop Vs. Superficial GasVelocity


100% Oil (2.5 cP), Vsl= 1.5 mis, 0 ppm, Horizontal Flow

It can be seen that total pressure drop increased with increasing superficial gas
velocity due to the increase in both components. For example, Figure 5.1.1.1 shows
that, at superficial liquid velocity of 0.5 mls and DRA concentration of 0 ppm, the total
pressure drop increased from 571 to 1630 Pa as a result of increasing superficial gas
velocity from 2 to 6 mls.

The corresponding increases in both accelerational and

frictional components were from 491 to 1433 Pa and from 79 to 197 P, respectively.
Similar behavior was noticed after the addition ofDRA. Figures 5.1.1.4 through
5.1.1.6 describe the changes in total pressure drop and its components at DRA
concentration of 20 ppm and at superficial liquid velocities of 0.5, 1, and 1.5 mis,
respectively. The corresponding values at DRA concentration of 50 ppm are shown in
Figures 5.1.1.7 through 5.1.1.9, respectively.

72

2000
t':I

~ 1500
..!!..

lotalCalculated

'iJ Accelerational

...o

...~

lotal fJleas....ed

I-

c.

1000

500

Frictional

...
~

c..

9
o

o
I

Superficial Gas Velocity [=] m/s

Figure5.1.1.4Pressure DropVs. Superficial GasVelocity


100% Oil (2.5 cP), Vsl= 0.5 mis, 20 ppm, Horizontal Flow

4000

:. 3000

JC
c...
...

Total Measured

Total CaIculated

sr Accelerational

\J

Frictional

2000

CL)

CL)
~

0-

1000

Superficial Gas Velocity [=] m/s

Figure5.1.1.5Pressure DropVs. Superficial GasVelocity


100% Oil (2.5 cP), Vsl= 1 m/s,20 ppm, Horizontal Flow

73

8000

~ 6000

Tot~ Measured

Total Calculated

'V

Acceleratimal

c-

o Frictional

~ 4000

'V

...

Q.'I

,.,
~

'iJ

~ 2000

~
0

c
6

Superficial Gas Velocity (=] mls

Figure5.1.1.6 Pressure Drop VS. Superficial GasVelocity


100% Oil (2.5 cP), Vsl= 1.5 mls,20 ppm, Horizontal Flow

2000

c.. 1500

TotaiMeasured

Total C~cul~ed

'V

AcceIe rational

Frictional

c-

...e

c 1000

'iJ

f-

...,.,

Q.'I

~
Q)

c:

500 ~

Superficial Gas Velocity [=] m/s

Fi gure 5.1 .1.7 Pres sure Oro p Vs. Sup erfic ial Gas Velocity
100~b Oil (2.5 cP), Vsl=O.5 m/s,50 ppm, Horizontal Flow

74

3000

Total Measured

2500

Total Calculated

:I 2000
...o
c 1500
...

'I

Accelerational

C.

C-

o Frictional
-

Q)

- 1000
~

...

Q)

c.

500 -

o
2

o
I

Superficial Gas Velocity (=) m/s

Fi gure 5.1 .1.8 Pres sure Oro p Vs. Sup erfic ial Gas Velocity
100~b Oil (2.5 cP), Vsl= 1 m/s,50 ppm, Horizontal Flow

Superficial Gas Velocity [=] m/s

Figure5.1.1.9 Pressure DropVs. Superficial GasVelocity


100% Oil (2.5 cP), Vsl= 1.5 mis, 50 ppm, Horizontal Flow

75
This phenomenon can be explained by recalling the following equations:

(2.1)

The accelerational component of the pressure drop was the dominant contributor
and formed around 80% to 90% of the total pressure drop in slug flow. The percentage
of accelerational component was noticed to increase with increasing superficial gas
velocity.

To provide a physical explanation for such increase in the accelerational

component recall equations 2.2 and 2.5:

(2.2)
(2.5)

An increase in superficial gas velocity would be followed with an increase in


both slug translational velocity, thus rate of mass pickup at the slug front (2.5), and in
average velocity of the fluid in the slug, hence the amount of force required to
accelerate the liquid film to such higher fluid velocity in the slug body (2.2). Moreover,
film Froude number and the degree of turbulence in the slug body would increase as a
result of increasing slug velocity as can be seen from equations 1.1 and 2.4:

76

(1.1)

(2.4)

Thus, an increase in the frictional component will occur due to the increase in
the slug friction factor as can be noticed from equation 2.3:

(2.3)

On the other hand, an increase in liquid superficial velocity would result in an


increase in the slug Reynolds number, Reslug (2.4), liquid holdup R s, and eventually the
frictional drag in the slug body, &/ body (2.3).
For example, at superficial liquid velocity of 1.5 mls and 50 ppm of DRA, the
accelerational component had the values of 768, 1773, and 3247 Pa at superficial gas
velocities of 2, 4, and 6 mis, respectively, as shown in Figure 5.1.1.9.

The

corresponding percentages of accelerational component to total pressure drop were


86%, 89%, and 90%. In general, frictional component of the total pressure drop did not
exceed 23% of total pressure drop for most cases.
The fraction of the accelerational component of the total pressure gradient was
found to increase with increasing superficial gas velocity. This could be associated to

77
the increase in the slug translational velocity and hence the force necessary to accelerate
the liquid in the film just before pickup to the slug velocity. This force manifests its self
as the accelerational pressure drop.

In addition, increasing superficial gas velocity

caused the liquid film height to decrease so that decreasing the wet area of the pipe and
the frictional part of the total pressure gradient.
One can find from Figure 5.1.1.2 that at superficial liquid velocity of 1 mls and
I)RA concentration of 0 ppm, the percentage of accelerational component increased
from 81% to 90% when increasing superficial gas velocity from 2 to 6 mls. Similar
results were found at DRA concentrations of 20 and 50 ppm. Figure 5.1.1.8 indicates
that at superficial liquid velocity of 1 mls and 50 ppm DRA, an increase in
accelerational component from 238 Pa to 1969 Pa, that is an increase in its percentage
from 840/0 to 90%, occurred as a result of increasing superficial gas velocity from 2 to 6
m/s.
The fractions of both accelerational and frictional components of total pressure
gradient did not change much with increasing superficial liquid velocity holding all
other variables constant, despite the increase in the liquid film height and hence the
frictional component. Remember that an increase in liquid velocity results in increasing
the height of liquid film, hence rate of mass pickup (2.5), and the wet perimeter, hence
frictional pressure gradient in the liquid film (2.33).
For example, Figures 5.1.1.1 through 5.1.1.3 shows that the percentages of the
fiictional component at 0 ppm DRA and superficial gas velocity of 6 mls were around
12%, regardless of superficial liquid velocity. The corresponding percentages at DRA

78
concentration of 50 ppm were around the same value as shown in Figures 5.1.1.7
through 5.1.1.9.
At superficial liquid velocity of 1.5 mls and DRA concentration of 20 ppm, total
pressure drop increased from 1286 to 4954 Pa when increasing superficial gas velocity
from 2 to 6 mls as shown in Figure 5.1.1.6.

The corresponding increases in both

accelerational and frictional components were from 1070 to 4344 Pa and from 215 to
611 Pa, respectively.
Similar results can be seen in Figures 5.1.1.7 through 5.1.1.9 at different DRA
concentrations and superficial liquid velocities.
5.1.2 Effectiveness of DRA's in Reducing Pressure Drop
DRA was added into the flowing stream to examine its effect in reducing total
pressure drop as well as each one of its components. Figures 5.1.2.1 through 5.1.2.3
describe the effect of DRA on frictional component at superficial liquid velocities of
0.,5, 1, and 1.5 mis, respectively. The addition of DRA was found to decrease frictional
component at all superficial liquid velocities and DRA concentrations. On the other
hand, the addition of 50 ppm of the DRA was accompanied with a transition in the flow
pattern from slug to wavy stratified at superficial liquid and gas velocities of 0.5 and 2

mls respectively. Figure 5.1.2.1 shows that at superficial liquid and gas velocities of 0.5
&~

6 mis, respectively, frictional component had the values of 197,152, and 121 Pa at

DRA concentrations of 0, 20, and 50 ppm, respectively. The corresponding values at


superficial liquid and gas velocities of 1 and 6 mls were 368, 310 and 228 Pa,
respectively.

79

250

c.

200

_0

C&..

Q.'I

20ppm

o 50ppm

Oppm

150 -

&..
-J

Q.'I
&..

c..

100 -

C
Q

';

50

o
o

~
&..

u,

0
2

Superficial Gas Velocity [=] m/s


Fi gure 5.1 .2.1 Effects of DRA 0 n F ricti onal Pre ssu re Drop
100 % 0 iI (2.5 cP), Vsl= 0.5 mis, H oriz ontal

500
~

c.

400

c0

&..

Q
Q.'I

300

&..
-J

Q.'I

&..

200

100

Oppm

20ppm

50ppm

C.
t'C:'
C
Q
';

o
o
0

&..

u,

Superficial Gas Velocity [=] m/s


Figure 5.1.2.2 Effects of DRA on Frictional Pressure Drop
100 D/a Oil (2.5 cP), Vsl= 1 mIs, Horizontal

80

1000

c.

:II:

800

~D

600

400

Oppm
20ppm

C-

Q
(1)

50ppm

-'

(1)
~

c.

o
o

(':J

c
0

200

(,J

U-

Superficial Gas Velocity (=] m/s

Figure 5.1.2.3 Effects of ORAon Frictional Pressure Drop


100% Oil (2.5 cP), Vsl= 1.5 mis, Horizontal

Accelerational component was also found to decrease with the addition of DRA.
Figures 5.1.2.4 through 5.1.2.6 indicate the influence of the addition of the DRA on the
accelerational component.

For example, Figure 5.1.2.4 shows a decrease in the

accelerational component of pressure drop from 1433 to 1087 Pa at superficial liquid


and gas velocities of 0.5 & 6 mis, respectively, after the addition of 20 ppm DRA.
Furthermore reduction to 996 Pa was observed at DRA concentration of 50 ppm. The
corresponding values of accelerational pressure drop at superficial liquid velocity of 1.5
m/s were 4957,4344, and 3247 Pa, respectively, as shown in Figure 5.1.2.6.

81

2000

Oppm

I:t'

a- 1600

~D

jj
......

c.
0

1200

20ppm

50ppm

Q)
~

~
Q)

800 -

0
0

al'tI

400 . .

';
~

u..

Superficial Gas Velocity (=] m/s

Figure 5.1.2.4 Effects of ORA on Accelerational Pressure Drop


100 ~b Oil (2.5 cP), Vs 1= 0.5 mis, Hori Z ontal

4000
~

c,

:Ie
c.

Oppm

20ppm

50ppm

3000 -

...
Q
0

.....

Q)

2000

Q)

c.
(10

s:: 1000

;::
u

...

u.

8
2

Superficial Gas Velocity [=] m/s

Fi gure 5.1 .2.5 Effects of DRA on Ac ce lerati onal Pre ssu re Drop
100% Oil (2.5 cP), Vsl= 1 mis, Horizontal

82

(t1

6000

c.

......

Oppm

-D

20ppm

4000

-0

50ppm

3000

JL 5000
CQ

Q
Q)

U;
~

OJ
~

C.
~

$:
0

2000

1000

0
0

;::

(t1
~

Q)
(.)
(.)

0
2

Superficial Gas Velocity [=] m/s

Figure 5.1.2.6 Effects of ORA on Accelerational Pressure Drop


100% Oil (2.5 cP), Vsl= 1.5 mis, Horizontal

5.2 QUANTITATIVE ANALYSIS OF THE FLOW OF 2.5 cP OIL IN 2-DEGREE


INCLINED PIPES

The following results were developed through an experimental utilizing the


same system described in chapter three but after being set to two degrees inclination.
The effects of the slight inclination shall be discussed in later sections of this chapter.
A hydraulics-quantitative analysis of the flow of2.5 cP oil in this system is below.

83

5.2.1 The Components of the Pressure Drop


Results of slug pressure drop and its components at DRA concentration of 0
ppm and superficial liquid velocities of 0.5, 1, and 1.5 mls are shown in Figures 5.2.1.1
through 5.2.1.3, respectively.

The corresponding values at DRA concentration of 20

ppm are shown in Figures 5.2.1.4 through 5.2.1.6, while Figures 5.2.1.7 through 5.2.1.9
describe the component of pressure drop at DRA concentration of 50 ppm.
It is evident that the calculated and measured values were in good agreement
except at high superficial liquid and gas velocities of 1.5 & 6 respectively at which the
height of the liquid film was over estimated. Figure 5.2.1.1 describes the changes in
pressure drop and its three components with superficial gas velocity at DRA
concentration of 0 ppm and superficial liquid velocity of 0.5 mls.

All components

increased with increasing superficial gas velocity except gravitational component,


which decreased linearly. For example, accelerational component increased from 1112
to 2002 Pa as a result of increasing superficial gas velocity from 2 to 6 mls. Frictional
component increased from 78 to 162 Pa for the same increase in gas velocity. On the
other hand, gravitational component was found to decrease linearly when increasing
superficial gas velocity at certain liquid flow rate and DRA concentration due to the
decrease in slug liquid holdup and liquid film height behind the slug. Figure 5.2.1.1
indicates that at DRA concentration of 0 ppm and superficial liquid velocity of 0.5 mls a
decrease in gravitational component from 618 to 484 Pa occurred as a result of
increasing superficial gas velocity from 2 to 6 mls.

Similar results were found at

different superficialliquid velocities of 1 and 1.5 mls and at all DRA concentrations.

84
One can see that accelerational component was dominant. Figure 5.2.1.3 shows
that at superficial liquid and gas velocities of 1.5 & 6 respectively, 860/0 of total pressure
drop came from the accelerational contribution, 8 % from gravitational contribution and
the rest from frictional contribution.
An increase in superficial liquid velocity was accompanied with significant

increase in gravitational component. For example, at superficial gas velocity of 2 m/s


and DRA concentration of 50 ppm, gravitational component had the values of 546, 613,
and 730 Pa at superficial liquid velocities of 0.5, 1, and 1.5 m/s respectively as shown in
Figures 5.2.1.7 through 5.2.1.9.
On the other hand, an increase in superficial gas velocity caused gravitational
component to decrease substantially at all DRA concentrations. It can be seen from
Figure 5.2.1.5 that at superficial liquid velocity of 1 m/s and DRA concentration of 20
ppm, gravitational component had the values of 632, 586, and 515 Pa at superficial gas
velocities of 2, 4, and 6 m/s respectively.

The corresponding values at DRA

concentration of 50 ppm were 613, 555, and 485 Pa as shown in Figure 5.2.1.8.

85

5000
(tI 4000
c..

-0
'OJ

I
~
3000
ae

..~ 2000

-0

Total treasured
Total Calculated
Grav itatio nal
Accelerational

iJ. Frictional

tJ.)

a-

tJ.)

a-

e..

1000 0

\J

\J

.+.

Superficial Gas Velocity [=] m/s

Figure5.2.1.1 Pressure Drop Vs. Superficial GasVelocity


100~~ Oil (2.5 cP), Vsl=O.5 mis, 0 ppm,2-Degree Upward

6000

Total rv1eas....ed

5000

-o

T(ial Calculated

c.

c.

e
Q

..~

"i]

4000

r-o

3000

1i

Accelenrtional
Frictional

~ 2000 ~
E
c.

Gravitational

1000 -

o
2

Superficial Gas Velocity [=) m/s


Figure5.2.1.2 Pressure Drop Vs. Superficial GasVelocity
100% Oil (2.5 cP), Vsl= 1 m/s,O ppm, 2-Degree Upward

86

12....-------...-----------------...

I ol~ Measured

o lolalCaiculated

9 - 'V Gravitational
o Acceleratimal
6-

Frictional

3-

~
2

o--.----.....----------------.......---~
2

Superficial Gas Velocity [=] m/s


Figure5.2.1.3 Pressure Drop Vs. Superficial GasVelocity
100% Oil (2.5 cP), Vsl= 1.5 mis, 0 ppm,2-0egree Upward

Superficial Gas Velocity [=] m/s

Fi gure 5.2.1.4 Pres sure Oro p Vs. Sup erfic ial Gas Velocity
1000/0 Oil (2.5 cP), Vsl= 0.5 m/s, 20 ppm, 2-0egree Upward

87

6000
5000

-0

Total Measured
TutaI Calcul ated

c,

:IC
e,
...Q
...

'V

Gravitational

4000 -

o AcceleratiJnal

3000

-t,.

Frictional

Q,)

- 2000
~

...
c,

Q,)

1000 ....
0

o
..L

.L

'V

'V

Superficial Gas Velocity [=] m/s


Figure5.2.1.5 Pressure Drop Vs. Superficial Gas Velocity
100 % Oil (2.5 cP), Vsl= 1 m/s,20 ppm, 2-Degree Upward

10

9-

8 ..

Totll Measured

Total Calculated

0.

ii~
......
-c
c- e

...
c
Q

~
Q
... ..c
Q,)

=
to~'-'

...
0.

f-'V

Gravitational

.... 0

Accelerational

~t,.

Frictional

Q,)

2 ..
1~
0

1
t

'V

4~

3f-

Superficial Gas Velocity [=] m/s


Figure5.2.1.6 Pressure Drop Vs. Superficial GasVelocity
100% Oil (2.5 cP), Vsl= 1.5 mis, 20 ppm, 2-Degree Upward

88

2 4 6

Superficial Gas Velocity (=] m/s

Figure5.2.1.7 Pressure Drop Vs. Superficial GasVelocity


100% Oil (2.5 cP), Vsl= 0.5 m/s, 50 ppm, 2-Degree Upward

4000

T ~al Measured

Total Calculated

(\'J

c. 3000

I:

c-

...
......

r-~

Gravitational
Acc:eleratimal

Q
OJ

2000

...
c.

Frictional
0

OJ

1000

r-

0
0
~

\J

2*

11

A
I

Superficial Gas Velocity (=] m/s

Figure5.2.1.8 Pressure DropVs. Superficial GasVelocity


100% Oil (2.5 cP), Vsl= 1 m/s,50 ppm, 2-Degree Upward

89

Figure5.2.1.9 Pressure Drop Vs. Superficial GasVelocity


100% Oil (2.5 cP), Vsl= 1.5 mls,50 ppm, 2-Degree Upward

5.2.2 Effectiveness of DRA's in Reducing Pressure Drop


DRA was added into the flowing stream to examine its effect on each
component. In sharp contrast to results found in the horizontal flow of the same oil and
at the same superficial liquid and gas velocities and DRA concentration, DRA was
found to increase frictional component at higher superficial liquid and gas velocities.
This could be explained due to the spread of the liquid film around the pipe
circumference, thus increasing the wet area of the pipe. The addition ofDRA caused the
height of the liquid film to decrease and the surface of the film to concave down and
pushing the liquid around the circumference, hence increasing the contact area between
the liquid and the inner wall of the pipe. As oil viscosity increased, this influence of the

90
I>RA was found to decrease substantially and the surface of the liquid film kept most of
its semi-flat shape except at high DRA concentrations and superficial gas velocities.
Increasing superficial gas velocity resulted in a force-buildup upon the liquid film, thus
decreasing its height and reshaping its surface. The combined effects of the addition of

DRA and increasing superficial gas velocity were enlarged at higher liquid flow rates
during which more liquid presented. Figure 5.2.2.1 shows, qualitatively, the effect of
the addition of DRA on the shape of a liquid film at certain superficial liquid and gas
velocities.

Before addition of DRA

After Addition of DRA

Figure 5.2.2.1 Surface_of liquid film before and after the addition of ORA

91
At low superficial gas velocities, DRA was found to slightly decrease frictional
component. Figures 5.2.2.2 through 5.2.2.4 describe the etTect of DRA on frictional
component at superficial liquid velocities of 0.5, 1, and 1.5 mls respectively. It can be
seen from Figure 5.2.12 that at superficial liquid and gas velocities of 1 & 2 mls
respectively, frictional component had the values of 190, 108, and 148 Pa at DRA
concentrations of 0, 20, and 50 ppm respectively.

The corresponding values at

superficial gas velocity of 6 mls were 173, 384 and 287 Pa respectively.

250....-----.----------------------.
Oppm

c,

I:

200

~ 0

20ppm

50 ppm

C-

e
c

OJ

150 -

--~

OJ
~

e,

c
0

;:

100 50 -

u,

Superficial Gas Velocity [=] m/s

Fi gure 5.2.2.2 Effects of DRA 0 n F ricti onal Pre ssu re Drop


1OOD/o Oil (2.5 cP), Vsl= 0.5 mis, 2-Degree Upward

92

500
(0

c..

:I
:c..
0
...
Q

400

...

300

Q,)

-~

...

Oppm

20ppm

50ppm

1
6

Q,)

c..

200

(0

c
0

+::
(.)

...
u.

100

!
Q

Superficial Gas Velocity [=] m/s

Figure 5.2.2.3 Effects of ORA on Frictional Pressure Drop


100% Oil (2.5 cP), Vsl= 1 mIs, 2-Degree Upward

900
t.tI

c.

:I
e,
0
...
Q

...

Q)

800 -

Q)

t.tI

:c:

600
500 400 -

200 -

...

100 '"""

u,

20 ppm

50 ppm

0
0

300 '"""

-..=
(.)

Oppm

100 -

...
c.

Su pe rficia I Gas Velocity [=] m/s

Figure 5.2.2.4 Effects of ORA on Frictional Pressure Drop


1 OODk Oil (2.5 cP), Vsl= 1.5 mIs, 2-0egree Upward

93
Accelerational component was found to decrease significantly with the addition
of DRA especially at higher superficial gas velocity of 6 mls.

This is due to the

associated decrease in liquid film height, hence the rate of mass pickup by slug, and
slug frequency.

Figures 5.2.2.5 through 5.2.2.7 indicate the significant decrease in

accelerational component as a result of increasing DRA concentration, For example,


Figure 5.2.2.7 shows a decrease in accelerational component of pressure drop from
7334 to 5905 Pa at superficial liquid and gas velocities of 1.5 & 6 mls respectively after
the addition of 20 ppm DRA. Furthermore reduction to 3982 Pa was observed at DRA
concentration of 50 ppm. The corresponding values of accelerational pressure drop at
superficial liquid velocity of 1 mls were 4186, 3291, and 2405 Pa respectively as shown
inFi~re 5.2.2.6.

c.
......
..!L

3000

c.

Oppm

20ppm

50ppm

Q)
~

2000

t;;

~
Q)

c..

e 1000 0

.';:;

~
~

Q)

e
Q

..L

Q)
(.)
(.)

<

Superficial Gas Velocity [=] m/s

Figure 5.2.2.5 Effects of ORAon Accelerational Pressure Drop


100% Oil (2.5 cP), Vsl=O.5 m/s,2-0egree Upward

94

6000

c..

JL 5000

Oppm

_0

20Rlm

50Rlm

C-

Q)

4000 -

t;;
VJ
Q)

3000 -

c..

s:: 2000 0

~
Q)
(,J
(,J

eX

.J..

;:
~

1000 -

Superficial Gas Velocity [=) mls

Figure 5.2.2.6 Effects of ORA on Accelerational Pressure Drop


1 OOo/D Oil (2.5 cP), Vsl= 1 mis, 2-Degree Upward

~ 9000
c,

jL 8000 ~ 7000 -

Oppm
0

20ppm

'; 6000

- 0 50ppm

(;)
VJ

5000 -

Q)

c,
~

4000 3000 -

+:

2000 -

Q)
Q)
(,J

C,.'t

eX

1000

Superficial Gas Velocity [=] mls

Figure 5.2.2.7 Effects of ORA on Accelerational Pressure Drop


100% Oil (2.5 cP), Vsl= 1.5 mis, 2-0egree Upward

95

Results indicate insignificant effect of DRA on the gravitational component of


pressure drop. Although the addition of DRA was believed to decrease slug liquid
holdup, gravitational component decreased just slightly.

Figures 5.2.2.8 through

5.2.2.10 describe the changes in gravitational component of pressure drop with


superficial gas velocity at superficial liquid velocities of 0.5, 1, and 1.5 mls
respectively. Figure 5.2.2.9 shows that at superficial liquid and gas velocities of 1 & 4

mis, gravitational component decreased slightly from 609 to 586 Pa when adding 20
ppm DRA. At DRA concentration of 50 ppm, it had the value of 555 Pa.

700

c,

600 ~

0
0

c.
0

500

f-

C;; 400

0
0

0
0

Q)

Q)

300

c 200
0

Q.
~

.....
~

100 ::(10
~

C!)

Oppm

20ppm

50ppm
I

Superficial Gas Velocity [=] m/s

Figure5.2.2.8Effects ofDRAon Gravitational Pressure Drop


100 % Oi I (2.5 cP), Vs 1= 0.5 m/s, 2 -0 eg ree Upward

96

(tI

C......

JL
C0

900
800

700

Q
Q)

600 -

;)
(I)
Q)
~

c..

500 400 300

f0-

.....
200
(tl

(tl

e
0

.t:

>

...
(tl

(.!)

100

Oppm

20ppm

50ppm

fo-

Superficial Gas Velocity [=] m/s

Fi gure 5.2.2.9 Effe cts of D RA on Gra vitation al Pre ss ure Drop


1000/D Oil (2.5 cP), Vsl= 1 m/s,2-Degree Upward

1000
('0

e,

......

900

JL 800 e,

...
...
Q

Q)

V;
(I)
Q)

...
c..
('0

c
Q

700 600 500 -

-.

400 300

..... 200 ('0

.t::

>

100 -

...
('0

Oppm

20ppm

50ppm,

Superficial Gas Velocity [=] mls

Figure5.2.2.10 Effects of ORA on Gravitational Pressure Drop


100% Oil (2.5 cP), Vsl= 1.5 mis, 2-Degree Upward

97

5.3 QUANTITATIVE ANALYSIS OF THE FLOW OF 26 cP OIL IN 2-DEGREE


INCLINED PIPES

Calculated and measured values were in very good agreement at all superficial
liquid and gas velocities and DRA concentrations. Plug flow replaced slug flow pattern
on the flow regime map at superficial liquid and gas velocities of 1.5 & 2 respectively
regardless of the DRA concentration.

5.3.1 The Components of the Pressure Drop


Figures 5.3.1.1 through 5.3.1.3 describe the changes in total pressure drop and
its components with superficial gas velocity at DRA concentration of 0 ppm and
superficial liquid velocities of 0.5, 1, and 1.5 mls.

5000

~
C.

I:

...c~

..~

4000

,...

Total f\&!asured

Total Calculated

'V

Gravitational

0 Acceleratilnal
3000 8

Q.'l

'"'-

2000

Frictional

Q.'l

'"'-

C.

1000
0

!
6.J.

!
[5
.J.

Q
'V

'V

'V
A

Superficial Gas Velocity [=] m/s

Figure5.3.1.1 Pressure DropVs. Superficial GasVelocity


100 Dk Oil (26 cP), Vsl=O.5 m/s,O ppm, 2-Degree Upward

98

e,

8000

7000

-0

6000

_v Gravitatiooal

ii

~ 5000

...
...

l-

Total Calculated

Accelerational

Frictiooal
0

3000

...
c. 2000 -

1000 -

\I

Q)

4000

Q)

.""

Total Jvle8S~ed

Superficial Gas Velocity (=] m/s

Figure5.3.1.2 Pressure DropVs. Superficial GasVelocity


100% Oil (26 cP), Vsl= 1 m/s,O ppm, 2-Degree Upward

20

Total fu1easured

Total Calculated

e,

15

iI

-\7

~i
Q s::
...

Gravitational
AcceleratiJnal

l't1

UJ

=
=.c
Q)

10 -A Frictional

.... 0

~t:,

...
c.
Q)

Superficial Gas Velocity [=] m/s

Figure5.3.1.3 Pressure DropVs. Superficial GasVelocity


100% Oil (26 cP), Vsl= 1.5 mis, 0 ppm, 2-Degree Upward

99
Similar to results found when testing 2.5 cP oil, all components increased with
increasing superficial gas velocity except gravitational component, which decreased
linearly.

For example, Figure 5.3.1.2. describes the changes in pressure drop at

superficial liquid velocity of 1 mls and DRA concentration on 0 ppm. It can be seen
from this Figure that accelerational component increased from 2176 to 4636 Pa as a
result of increasing superficial gas velocity from 2 to 6 mls.

Frictional component

increased from 396 to 468 Pa for the same increase in gas velocity. On the other hand,
gravitational component was found to decrease linearly when increasing superficial gas
velocity at certain liquid flow rate and DRA concentration due to the decrease in slug
liquid holdup and liquid film height behind the slug. Figure 5.3.1.1 indicates that at
DRA concentration of 0 ppm and superficial liquid velocity of 0.5 mls a decrease in
gravitational component from 762 to 612 Pa occurred as a result of increasing
superficial gas velocity from 2 to 6 mls.

Similar results were found at different

superficial liquid velocities of 1 and 1.5 mls and at all DRA concentrations.
One can see that accelerational component was dominant. Figure 5.3.1.2 shows
that at superficial liquid and gas velocities of 1 & 6 mls respectively, 80% of total
pressure drop came from the accelerational contribution, 12% from gravitational
contribution and 8% from frictional contribution. Similar behavior was noticed at DRA
concentrations of 10 and 50 ppm. Figures 5.3.1.4 through 5.3.1.6 describe the changes
in pressure drop and its components at DRA concentration of 10 ppm and superficial
liquid velocities of 0.5, 1, and 1.5 mls respectively. The corresponding values at DRA
concentration of 50 ppm are shown in Figures 5.3.1.7 through 5.3.1.9, respectively.

100

5000

e.~ 4000

Total Measured

Total Calc ulet ed

r;;;

Gra vitation al

,..-

I:

a
~ 3000 ~

1l

Q)
~

~ 2000 -

Q)
~

e.
1000

Acce lerati onal


Frictional

i
1
2;
.1

"V

'iJ

.+.

4a.

1l

Superficial Gas Velocity (=] mls

Figure5.3.1.4 Pressure Drop Vs. Superficial GasVelocity


100% Oil (26 cP), Vsl= 0.5 mis, 10 ppm, 2-Degree Upward

10

e.
ii-.
--",
c.-c

QS::

8
6

Total Measured

Total CaIculated

'V

Grav it&tio nal

l-

,..-0

~t':1

Q(I.l

Acceler &tional
Frictional

Q)=

~o

=-=
~C

Q)

l-

e.

2 -

~
.1

:
i

Q
\J
~

'V

Superficial Gas Velocity (=] m/s

Figure5.3.1.5 Pressure DropVs. Superficial GasVelocity


100% Oil (26 cP), Vsl= 1 m/s, 10 ppm,2-Degree Upward

101

15

12 -

Tot~

Measured

o Total C~culated
11

Gravitational
Acceleratimal

Frictional

o
6

Su pe rficia I Gas Velocity [=) m/s

Figure5.3.1.6 Pressure Drop Vs. Superficial Gas Velocity


100% Oil (26 cP), Vsl= 1.5 m/s, 10 ppm, 2-Degree Upward

4000

Tmal f\IIeas~ed

o Tot~ Calculated
~ 3000

I:
c.
...
c
...

~V

Gravitational

o Accelerational

2000

Q,)
-.I

...

Q,)

c.. 1000

f-

Frictional

,.

!
T

.+.

Superficia I G as Vel oeity [=) m/s

Figure5.3.1.7 Pressure Drop Vs. Superficial GasVelocity


100% Oil (26 cP), Vsl= 0.5 mIs, 50 ppm, 2-Degree Upward

102

8000

('0

c.

:=

Total Measured

Total Calculated

6000 - 'V Grav it&tio nal

:Ie

c:.

4000

"""A

c
Q)
....

Frictional

II

....~

Acceler ational

2000 -

c.

o
4

Su perficia I G as Velocity [=) m/s

Figure5.3.1.8 Pressure Drop Vs. Superficial GasVelocity


100% Oil (26 cP), Vsl= 1 mis, 50 ppm, 2-Degree Upward

9000
8000
('0

e.

-0

7000

f0-

6000

fo-

~ 5000
....
'; 4000

TotalMeasured
Total Calculated

\J

Gravitational

Acceleratiooal

Frictional

fo-

....

3000

f-

2000

f-

I1

Q)

c:

1000

Superficia I G as Vel Deity [=] m/s

Figure5.3.1.9 Pressure Drop Vs. Superficial GasVelocity


100% Oil (26 cP), Vsl= 1.5 rn/s, 50 ppm, 2-Degree Upward

103
Gravitational component was found to increase when increasing superficial
liquid velocity regardless of DRA concentration.

Figures 5.3.1.4 through 5.3.1.6

indicate that at superficial gas velocity of 4 mls and DRA concentration of 10 ppm, an
increase in superficial liquid velocity from 0.5 to 1 mls was accompanied with an
increase in gravitational component from 613 to 689 Pa. At superficial liquid velocity
of 1.5 mls the gravitational component further increased to 756 Pa. On the other hand,
an increase in superficial gas velocity caused gravitational component to decrease at all
DRA concentrations.

It can be seen from Figure 5.3.1.7 that at su.perficial liquid

velocity of 0.5 mls and DRA concentration of 50 ppm, gravitational component had the
values of 653, 598, and 496 Pa at superficial gas velocities of 2, 4, and 6 mls
respectively. The corresponding values at DRA concentration of 10 ppm were 722,
613, and 541 Pa as shown in Figure 5.3.1.4.

5.3.2 Effectiveness of DRA's in Reducing Pressure Drop


In sharp contrast to results found in earlier study using 2.5 cP oil, the DRA was
found efficient in decreasing frictional component at all superficial liquid and gas
velocities and DRA concentrations. The reduction in frictional component was noticed
to be more significant at high gas velocity of 6 mls. Figures 5.3.2.1 through 5.3.2.3
describe the effect of DRA on frictional component at superficial liquid velocities of
0,.5, 1, and 1.5 mls respectively. It can be seen from Figure 5.3.2.1 that at superficial

liquid and gas velocities of 0.5 & 6 mls respectively, frictional component had the
values of 394, 208, and 187 Pa at DRA concentrations of 0, 20, and 50 ppm
respectively.

104

500
~

C-

JI:

400 -

Oppm

10ppn

o 50ppn

C-

...
Q
.....

300 -

...
c.

200

Q)

Q)

o
o

(tI
~

;:
CJ

100 -

0
0

...

U-

Superticial Gas Velocity (=] m/s

Figure 5.3.2.1 Effects of ORA on Frictional Pressure Drop


1000/0 Oil (26 cP), Vsl=O.5 m/s,2-Degree Upward

1000
~

c,

800

JI:
ce

...

.....~

600

Oppm

10 ppm

50 ppm

Q)

...
Q)

400

c.

c:
Q

200 -

.J.

J.

.';:
U

...

u,

Superficial Gas Velocity [=] m/s

Figure 5.3.2.2 Effects of ORA on Frictional Pressure Drop


100% Oil (26 cP), Vsl= 1 mis, 2-Degree Upward

105

800
~

C-

:I

700

600

Oppm

o 10ppm
o 50 ppm

CI-

500

Q)

....

400

Q)

300

200

100

I-

I-

CL.
(to

6
-l

i
1

;:
~
I-

U.

Superficial Gas Velocity [=] m/s


Figure 5.3.2.3 Effects of ORA on Frictional Pressure Drop
100% Oil (26 cP), Vsl= 1.5 mis, 2-Degree Upward

The corresponding values at superficial liquid velocity of 1 mls were 468, 295,
and 321 as shown in Figure 5.3.2.2.
Accelerational component was found to decrease significantly with the addition
of DRA, especially at higher superficial gas velocity of 6 mls due to the decrease in the
rate of mass pickup by the slug. Figures 5.3.2.4 through 5.3.2.6 indicate the decrease in
accelerational component as a result of increasing DRA concentration. For example,
Figure 5.3.2.6 shows a decrease in accelerational component of pressure drop from
7424 to 6811 Pa at superficial liquid and gas velocities of 1.5 & 6 mls respectively after
the addition of 10 ppm DRA.

106

2 5 0 0 . . . . - - - - . . . . - - - - - - - - - - - - - - - - -.......

JL 2000 _ 0
c.

Oppm
10ppm

~
~

50ppm

1500 ...

tjj
V)
Q)

'-

c..

1000-

c
o

500 -

.4. . .- --------"---.
..
6

o~-----------I

Superficial Gas Velocity [=] m/s

Fi gure 5.3.2.4 Effects of DRA on Ac ce lerati onal Pre ssu re Drop


1 OO~~ Oil (26 cP), Vsl= 0.5 m/s, 2-Degree Upward

6000

c..

...-

JL 5000
c-

Oppm

--0

10ppm

50ppm

...

o
Q

Q)

4000 ...

'-

(i)
VJ

Q)

'-

3000 --

c,

('Q

2000 -

...

0
0

.~

1000

0-

Q)

u
u

<

Superficial Gas Velocity [=] m/s

Figure 5.3.2.5 Effects of DRA on Accelerational Pressure Drop


100~~Oil(26 cP), Vsl= 1 mls,2-DegreeUpward

107

(tt

c.

9000

JL 8000
c-

Oppm

10 ppm

7000

Q)

6000

~o

5000 -

Q
r-

Q
rtJ')

Q)

r-

C.

4000 -

(tt

:::
0

50 ppm

11

3000 -

';:
(tt

r-

2000 -

ei)
Q)

u
u

eX

1000 0

Superficial Gas Velocity (=] m/s

Figure 5.3.2.6 Effects of ORAon Accelerational Pressure Drop


100% Oil (26 cP), Vsl= 1.5 mIs, 2-Degree Upward

Furthermore reduction to 5849 Pa was observed at DRA concentration of 50


ppm. The corresponding values of accelerational pressure drop at superficial liquid
velocity of 1 m/s were 4636, 4350, and 3346 Pa respectively as shown in Figure 5.3.2.5.
Results indicate reasonable effect of DRA on the gravitational component of
pressure drop. This effect was greater than in the 2.5 cP oil. Figures 5.3.2.7 through
5,,3.2.9 describe the changes in the gravitational component of pressure drop with
superficial gas velocity at superficial liquid velocities of 0.5, 1, and 1.5 m/s
respectively. Figure 5.3.2.8 shows that at superficial liquid and gas velocities of 1 & 2
ITL/S,

respectively, gravitational component decreased from 861 to 784 Pa when adding

10 ppm DRA. At 50 ppm, it had the value of 735 Pa. The corresponding values at
superficialliquid velocity of 0.5 m/s were 762, 722, and 653 Pa respectively.

108

1000
~

c.
JL

.--

900

800

C-

0
Q)
~

tj)
~
Q)
~

c.

....ttl
~

500 -

-.

t
1

400 300
200
100

~o

(..!j

600 -

.=:
::-

700 -

Oppm

10ppm
50ppm
I

Superficial Gas Velocity [=] m/s

Figure5.3.2.7 Effects of ORA on Gravitational Pressure Drop


1000;0 Oil (26 cP), Vsl= 0.5 mis, 2-Degree Upward

1000

c.

.--

..!L
c.

800

r-

Q
Q)

r-

;;

600 -

o
o

o
o

~
Q)

r-

C.

400 -

c
0

.....~
.'t::

200

~D

Oppm
10ppm

::-

...

(.!J

50ppm
I

Superficial Gas Velocity [=] m/s

Fi gure 5.3.2.8 Effe cts of D RA on Ora vitation al Pre ss ure Drop


100% Oil (26 cP), Vsl= 1 mis, 2-Degree Upward

109

1000
~

c.

....-

JL

...

800 -

c..

~~

!}

...
...

Q)

600 -

V;
tJ)
Q)

...
c.

400 -

=
0

....

200

~D

Oppm
10ppm

,;t=

>
~

...

50ppm
I

Su pe rflcla I G as Velocity (=] m/s

Figure5.3.2.9 Effects of ORA on Gravitational Pressure Drop


1000/0 Oil (26 cP), Vsl= 1.5 mis, 2-Oegree Upward

5.4 QUANTITATIVE ANALYSIS OF THE FLOW OF 50 cP OIL IN


HORIZONTAL PIPES

This section consists of two parts. In the first, a quantitative description of the
contribution of each component to the total slug pressure drop will be provided. In the
second part, the effect ofDRA on each component shall be discussed for the flow of the
50 cP oil. It is important to mention that the data obtained from the flow of the 50 cP
oil were developed through an experimental work at the Center for Corrosion and
Multiphase Technology carried out by Derek Bleyle, who also measured flow
characteristics, such as slug frequency, velocity and length. These data were fed into
the different models used in this study to break down the pressure drop into its

110
components and to estimates the changes in the components of pressure drop as a result
of adding the DRA.

5.4.1 The Components of the Pressure Drop


Results of slug pressure drop and its components at DRA concentration of 0
ppm and superficial liquid velocities of 0.5, 1, and 1.5 mls are shown in Figures 5.4.1.1
through 5.4.1.3, respectively. The corresponding values at DRA concentration of 20
ppm are shown in Figures 5.4.1.4 through 5.4.1.6, while Figures 5.4.1.7 through 5.4.1.9
describe similar results at DRA concentration of 50 ppm.

It is evident that the

calculated and measured values were in good agreement. The error percent ranged from
4% to 20%.

Figure 5.4.1.1 describes the changes in pressure drop and its three

components with superficial gas velocity at DRA concentration of 0 ppm and


superficial liquid velocity of 0.5 mls.

Total pressure drop and its accelerational

component increased with increasing superficial gas velocity, while the frictional
component had fairly constant values.

For example, an increase in superficial gas

velocity from 2 to 6 mls was followed with an increase in total pressure drop from 1865
Pa to 4730 Pa, and accelerational component from 1067 Pa to 3589 Pa.
The frictional component increased slightly from 798 Pa to 1140 Pa. Similar
results were found at different superficial liquid velocities of 1 and 1.5 mls.

The

addition of the DRA minimized the increase in the pressure drop and its components
due to the increase in superficial gas velocity as will be seen later.

111

6000
5000

Total Measured

Total Calc ulat ed

\J

Acce lerati onal

Frictional

(10

CL.

I: 4000

e,

\J

~ 3000 -

Q)
l-

~ 2000

rq

Q)
l-

e.

1000

0
I

Superficial Gas Velocity [=] m/s

Figure5.4.1.1 Pressure Drop Vs. Superficial GasVelocity


100% Oil (50 cP), Vsl= 0.5 mis, 0 ppm, Horizontal Flow

15

12

(10

0-

-0

il

~i
Q

I-

s::

(10

=
=.:
~c,

I-

'V

AcceIerational

Frictional

o
0

6 -

If

Q,)

l-

0-

Total Cacu laed

9 -

Q~
Q,)

TotaiMeasured

3 -

\l

\J

Su pe rflcia I Gas Vel Dcity (=] m/s

Figure5.4.1.2 Pressure Drop Vs. Superficial GasVelocity


100% Oil (50 cP), Vsl= 1 m/s,O ppm, Horizontal Flow

112

15
12

.. 0
v

Q.

i1-.
.... ~

c.c

...Q
Q =
Q

Q)

=1~'-'

...

Accelerational
Frictional

[I

6 'V

Q)

e.

Total Calculated

~o

~
~

... .c

Total Measured

3 -

Superficial Gas Velocity (=] m/s

Figure5.4.1.3 Pressure Drop Vs. Superficial GasVelocity


100% Oil (50 cP), Vsl= 1.5 mis, 0 ppm, Horizontal Flow

The accelerational component was no longer the dominant contributor to total


pressure drop as it was previously found in the flow of the 2.5 cP oil. Figure 5.4.1.3
indicates that at superficial liquid velocity of 1.5 mls and no DRA, the percent of
frictional component was 42%, 34%, and 300/0 at superficial gas velocities of 2, 4, and 6

mis, respectively.
Increasing superficial liquid velocity had insignificant influence on the
contribution of both components to total pressure drop. For example, at superficial gas
velocity of 2 mls and DRA concentration of 0 ppm, frictional component had the
fractions of 43%,42%, and 42% at superficial liquid velocities of 0.5, 1, and 1.5 mis,
respectively as shown in Figures 5.4.1.1 through 5.4.1.3. Similar results were found at
all superficial gas velocities and DRA concentrations.

113

o
6

Superficial Gas Velocity [=] m/s

Figure5.4.1.4 Pressure DropVs. Superficial GasVelocity


100% Oil (50 cP), Vsl= 0.5 mIs, 20 ppm, Horizontal Flow

9000
8000

c. 7000

~ 6000

Q 5000
~

~
~

C-

4000

...

Total Measured

Total Calculated

Accelerational

Frictional

3000

o
2000

f-

1000

f-

\l

Superficial Gas Velocity [=] m/s


Figure5.4.1.5 Pressure DropVs. Superficial GasVelocity
100% Oil (50 cP), Vsl= 1 mIs, 20 ppm, Horizontal Flow

114

15
12 -

('0

C.
~

II

Tmal t4easlI"ed

Total Calculated

Accelerational

~~

c.tJ'J

o-C

.... s:::

-0

l-

Frictional

('0

Q) ~
0
"';.s:::

~~

Q)'-'

....

c..

rq

0
2

Su pe rficia I Gas Vel Deity (=] m/s


Figure5.4.1.6 Pressure DropVs. Superficial GasVelocity
100% Oil (50 cP), Vsl= 1.5 m/s, 20 ppm, Horizontal Flow

4000
('0

~ 3000

foo-

..!L
c-

....Q)

Total Measured

Total Calculated

rq

Accelerational

o Frictional

....0
Q

2000 -

".;

o
o

~
Q)

....
c. 1000 -

V'
0

Superficial Gas Velocity (=] mls

Figure5.4.1.7 Pressure Drop Vs. Superficial GasVelocity


100% Oil (50 cP), Vsl= 0.5 mis, 50 ppm, Horizontal Flow

115

10
9 ...

Total Measured

Total Calculated

r0-

J[

ro-

c-C

ro-O

e,

c.~

c. . =

...-Q)

i.e
Q)C
...

xr Acceler ational

Frictional

3 -

0.

2 -

1I

Superficial Gas Velocity [=] m/s


Fi gure 5.4.1.8 Pres sure Oro p Vs. Sup erfic ial Gas Velocity
100% Oil (50 cP), Vsl= 1 mis, 50 ppm, Horizontal Flow

15

12

(10

e.

ii~
tJ1)

Total MeaslIed

Total Calculated

\J

Accelerational

Frictional

.......

c..-C
c
0

...
... ~
:-=

Q)

~c

'1

Q)

'1

l-

e.

3
0

6
4
Superficial GasVelocity [=) m/s
Figure5.4.1.9 Pressure DropVs. Superficial GasVelocity
100% Oil (50 cP), Vsl= 1.5 mIs, 50 ppm, Horizontal Flow

116
5.4.2 Effectiveness of DRA's in Reducing Pressure Drop
DRA was added into the flowing stream to examine its effect on each
component. Figures 5.4.2.1 through 5.4.2.3 describe the effect of DRA on frictional
component at superficial liquid velocities of 0.5, 1, and 1.5 mis, respectively. The
addition of DRA was found to decrease frictional component at all superficial liquid
velocities and DRA concentrations. Figure 5.4.2.1 shows that at superficial liquid and
gas velocities of 0.5 & 4 mis, respectively, frictional component had the values of 1151,
926, and 800 Pa at DRA concentrations of 0, 20, and 50 ppm, respectively.

The

corresponding values at superficial liquid and gas velocities of 1 and 6 mls were 2885,
2350 and 2004 Pa, respectively.

1500
('0

Q.

I:
c.
...
c
...

1200 -

CI,)

900

Oppm

20 ppm

50 ppm

...

CI,)

c.

600 " "

('0

C
Q
';:

...
u-

300 " "


0
2

Superficial Gas Velocity [=] m/s

Figure 5.4.2.1 Effects of ORA on Frictional Pressure Drop


100% Oil (50 cP), Vsl= 0.5 mis, Horizontal

117

4000...----..--------------------.

(10

o 20ppm

Q.

JC

Oppm

3000.- 0

50 ppm

c.

Q
'-

-Q)

2000

o
o

f-

Q)

c.

(10

1000 . .

;:

CJ

U.

o~-_.......- - - - - - -........- ------------6


2
4
I

Superficial Gas Velocity (=] m/s

Figure 5.4.2.2 Effects of ORA on Frictional Pressure Drop


100% Oil (50 cP), Vsl= 1 mIs, Horizontal

5000

Oppm

20ppm

50ppm

(10

Q.

JC
c.
...
Q
...

4000 ...

3000

f-

Q)

Q)

0
0

2000 -

c.

Q
.';::

1000 -

u.

n
Superficial Gas Velocity (=] m/s

Figure 5.4.2.3 Effects of DRA on Frictional Pressure Drop


100% Oil (50 cP), Vsl= 1.5 mIs, Horizontal

118
Accelerational component was found to decrease with the addition of DRA.
Figures 5.4.2.4 through 5.4.2.6 indicate the influence of the addition of the DRA on the
accelerational component.

For example, Figure 5.4.2.4 shows a decrease in the

accelerational component of pressure drop from 3589 to 3443 Pa at superficial liquid.


and gas velocities of 0.5 & 6 mis, respectively, after the addition of 20 ppm DRA.
Furthermore reduction to 2453 Pa was observed at DRA concentration of 50 ppm. The
corresponding values of accelerational pressure drop at superficial liquid velocity of 1.5
mls were 8424,8257, and 4618 Pa, respectively, as shown in Figure 5.4.2.6.

(10

4000

Oppm

20 ppm

-0

50 ppm

e,

JL
ce

...
...

3000

Q)

V;
fA

...
c.
Q)

2000

(10

0
.';=

...

1000 -

(10

Q)

Q)
(.)
(.)

eX

0
2 4 6

Superficial Gas Velocity [=] m/s


Figure 5.4.2.4 Effects of DRA on Accelerational Pressure Drop
100% Oil (50 cP), Vsl= 0.5 mis, Horizontal

119

8000

Q.

JL
c..

...0
c
...
Q)

VJ

...
c..
Q)

Oppm

7000

-0

20ppm

6000

-0

50ppm

5000

4000

3000 -

0
.';::
ttl

2000

1000

...
Q)
(,J
(,J

eX

Superficial Gas Velocity (=] m/s

Fi gure 5.4.2.5 Effects of ORA on Ac ce lerati onal Pre ssu re Drop


100% Oil (50 cP), Vsl= 1 mis, Horizontal

10

(0

Oppm

20ppm

f-O

50ppm

="'t::C
... ~

f-

,..
(10'"

f-

cC
Q

3f-

...

c.

JL
c..

...
c
0

Q)

...

..-..

VJ

VJ
VJ

(0

c..

Q)

;:
(10

f-

2.

(1)
(J
(J

eX

Superficial Gas Velocity [=] m/s

Figure 5.4.2.6 Effects of ORA on Accelerational Pressure Drop


100% Oil (50 cP), Vsl= 1.5 m/s, Horizontal

120

5.5 QUANTITATIVE ANALYSIS OF VISCOSITY EFFECTS


Three types of oil of markedly different viscosities were examined in this study
to quantify the influence of oil viscosity on the contribution of each component to total
pressure drop, the magnitude of total as well as each component of pressure drop, and
the performance of the DRA in reducing pressure drop.

An experimental studies

utilizing 2.5 cP and 26 cP and 50 cP oils were carried out in the system described in
chapter three. Computational analysis was also done. Measured and calculated values
were compared.

5.5.1 Quantitative Analysis of Viscosity Effects in Inclined Pipes


This section covers data and computations for the flow of 2.5 cP and 26 cP oils
in a 2-degree inclined pipeline. Comparing results of total pressure drop for both oils in
2-degree upward flow indicate that total pressure drop for the 26 cP oil was always
greater than its corresponding value for the 2.5 cP oil. Figures 5.5.1.1 through 5.5.1.3
describe the effect of oil viscosity on total pressure drop and overall DRA effectiveness
f()r both oils at superficial liquid velocities of 0.5, 1, and 1.5 mls respectively. Figure
5.5.1.2 shows that at superficial liquid and gas velocities of 1 & 6 mls and DRA
concentration of 0 ppm, total pressure drop for the 26 cP oil was 5791 Pa whereas it was
4884 Pa for the 2.5 cP oil. The corresponding values at DRA concentration of 50 ppm
were 4222 and 3176 Pa. Similar results were found at all superficial liquid velocities
and DRA concentration. One can notice also that the DRA effectiveness in reducing

121
total pressure drop was greater in the 2.5 cP oil than in the 26 cP one. This is because
the DRA was more effective in reducing accelerational component, the dominant
contributor, in the 2.5 cP oil than in the 26 cP oil as will be explained later.

For

example, It can be seen from Figure 5.5.1.3 that at superficial liquid and gas velocities
of 1.5 & 6 mis, respectively, increasing DRA concentration from 0 to 50 ppm caused
41 % reduction in total pressure drop for the 2.5 cP oil from 8529 to 5033 Pa. The
corresponding reduction in total pressure drop for the 26 cP oil was only 21 % from
8764 to 6944 Pa. Figure 5.5.1.1 shows that at superficial liquid and gas velocities of 0.5

& 6 mis, respectively, increasing DRA concentration from 0 to 50 ppm resulted in 34 %


reduction in total pressure drop for the 2.5 cP oil from 2648 to 1742 Pa.

The

corresponding reduction in total pressure drop for the 26 cP oil was 16% from 2740 to
2307 Pa.
As oil viscosity increased, height of liquid film was noticed to increase at the
same liquid and gas flow rates resulting in greater accelerational component for the 26
cP oil than for the 2.5 cP oil. This difference in accelerational component due to oil
viscosity was even much greater after the addition of DRA. In addition to that, slug
translational velocity increased with increasing oil viscosity resulting in a greater force
required to accelerate the slow liquid film ahead of the slug to the slug velocity, thus
increasing accelerational pressure drop.

122

4000

oppm

2.5cP,

26cP,Oppm

CtI

c.

3000

C-

...
Q
e

...

o 2.5 cP, 50 ppm


'V

Q)

..-I

2000 -

...
Q)

.L

C.

.....Q

26cP,50ppm

1000

iy
T

-l

Jo-

Superficial Gas Velocity [=] m/s


Fi gu re 5.5.1 .1 Effect of Vi seo sity on Total Pres su re Drop
100%Oil (2.5 &26 cP),Vsl=0.5 m1s,2-Degree Upward

7000

c. 6000
j[
c. 5000

...

('10

2.5 cP,O ppm


26cP,O ppm

2.5 cP, 50 ppm

\l

26cP, 50 ppm

...
(1)

4000 -

..-I

...
C.

3000 -

....e

2000 -

(1)

('10

Jo-

(J

\J

1000

~
I

Superficial Gas Velocity (=] m/s

Figure 5.5.1.2 Effect of Viscosity on Total Pressure Drop


100% Oil (2.5 &26 cP), Vsl= 1 mIs, 2-Degree Upward

123

10.....- - - - -.......- - - - - - - - - - - - - - - - - .

2.5 cP, 0 ppm

8 _. 26cP,Oppm
o 2.5cP,50ppm
6

26 cP,50ppm

i
1

'T

!
Q

o..l..

0------.......- - - - - - - - " " " - - - - - - - - " " " ' - - - - . .


6
2
4
Superficial Gas Velocity [=] m/s

Figure 5.5.1.3 Effect of Viscosity on Total Pressure Drop


100% Oil (2.5 &26 cP), Vsl= 1.5 mis, 2-Degree Upward

Figures 5.5.1.4 through 5.5.1.6 describe the effects of oil viscosity on DRA
efficiency to reduce accelerational component and its contribution at superficial liquid
velocities of 0.5, 1, and 1.5 mls respectively. Figure 5.5.1.5 indicates that at DRA
concentration of 0 ppm and superficial liquid and gas velocities of 1 & 4 mis,
respectively, accelerational component increased from 2514 to 3147 Pa when increasing
oil viscosity from 2.5 to 26 cl'. The corresponding slug translational velocity increased
from 6.2 to 7.6 mls as a result of increasing oil viscosity from 2.5 to 26 cl'.

The

corresponding increase, due to an increase in oil viscosity from 2.5 to 26 cP, in the
accelerational component at DRA concentration of 50 ppm was from 1110 to 2868 Pa.

124

ttl

3000

c.

JL
e,

...
...
Q

Q)

26 cP, Oppm

2.5 cP, 50 ppm

26 cP,50ppm

2000 -

V;

2.5cP,Oppm

fA

...
c..
Q)

ttl

c:

1000 -

.1

...
(1;1

.,.

.1.

~'

~
g.

';

Q)

Q)
Co.)
Co.)

Superficial Gas Velocity (=] rn/s


Fi gure 5.5.1.4 Effect of Vise osity on Ac cel eratio nal Press ure Drop
100~b Oil (2.5 &26 cP), Vsl=O.5 m/s,2-Degree Upward

6000...------......- - - - - - - - - - - - - - - - - . .

2.5cP,oppm

ttl

c.
---jL--5000

~.

--26-cP;-0'ppm-

Q..

::
Q

4000

v;
fA

...
c..
Q)

ttl
C

3000

2000

...

2.5 cP, 50 ppm

'7

26cP, 50 ppm

'V

'OJ

';
ttl

1000

Q)

Q)

u
u

-=0::

Superficial Gas Velocity (=] m/s


Fi gure 5 .5.1.5 Effect of Vise osity on Ac eel eratio nal Press ure Drop
100% Oil (2.5 &26 eP), Vsl= 1 mis, 2-Degree Upward

125

9000
~

c.

8000

c.
e

7000

6000

JL
~

Q)
~

t;

5000

2.5cP,Oppm

26 cP,Oppm

2.5cP,50ppm

26cP,50ppm

VJ
Q)

4000

3000 -

c.
e

,.

J.

-.;
~

2000 -

Q)
Q)
(.)
(.)

<

1000 -

Co

Superficial Gas Velocity [=] m/s

Figure5.5.1.6 EffectofViscosity on Accelerational Pressure Drop


100% Oil (2.5 &26 cP), Vsl= 1.5 m/s,2-Degree Upward

The associated change in slug velocity was fonn 6.5 to 7.72 mls. Such increase
in slug velocity requires greater force to accelerate liquid film ahead of a slug to the
slug velocity. The greater force manifests itself as greater accelerational pressure drop.
Similar to results found for the total pressure drop, DRA was found more
effective in reducing accelerational component for the oil of lower viscosity. At certain
superficial liquid and gas velocities and DRA concentration, the height of liquid film in
the 2.5 cP oil experienced more decrease than in the 26 cP oil. This cut-down in the
height of the liquid film was accompanied with proportional spread of the liquid film
around the pipe circumference. Such decrease in the height of the liquid film was
responsible for the reduction in the rate of mass pickup by the slug and hence the

126
accelerational component of total pressure drop. It was noticed that the height of the
liquid film decreased continuously at higher DRA concentrations and superficial gas
velocities, regardless of oil viscosity, until it reached minimum value after which
transition in the flow pattern from slug to annular could take place.
Figure 5.5.1.6 shows that at superficial liquid and gas velocities of 1.5 & 6 mis,
respectively, increasing DRA concentration from 0 to 50 ppm caused 46% reduction in
accelerational component of pressure drop for the 2.5 cP oil from 7334 to 3982 Pa. The
corresponding reduction for the 26 cP oil was only 21 % from 7424 to 5849 Pa. Similar
results were found at all superficial liquid velocities.

For example, Figure 5.5.1.4

indicates that at superficial liquid and gas velocities of 0.5 & 6 mls a reduction of 42%
in the accelerational component occurred when increasing DRA concentration from 0 to
50 ppm for the 2.5 cP oil.

Whereas the corresponding decrease in accelerational

component for the 26 cP oil was only 6%, from 1734 to 1624 Pa.
Oil density has significant impact on gravitational component. The 26 cP oil has
a density of 820 Kg/m 3 whereas the 2.5 cP oil has a density of 800 kg/m'. Comparing
results of gravitational component for both oils shows that this contributor was much
greater for the 26 cP oil than the 2.5 cP oil as it should be if density was the only factor
determining gravitational contribution to total pressure drop. Slug liquid holdup was
found greater in the 26 cP oil than its corresponding values in the 2.5 cP oil at all
superficial liquid and gas velocities and DRA concentrations, possibly due to its higher
surface tension. This gives another reason why gravitational component was, markedly,
greater in the 26 cP oil than in the 2.5 cP oil.

127
Figures 5.5.1.7 through 5.5.1.9 describe the effect of oil viscosity on both DRA
effectiveness and the magnitude of accelerational component at superficial liquid
velocities of 0.5, 1, and 1.5 mls respectively.
One can find that at DRA concentration of 0 ppm and superficial liquid and gas
velocities of 1 & 4 mis, a 25% increase in gravitational component took place form 609
to 759 Pa, as shown in Figure 5.5.1.8, whereas the increase in oil density did not reach
2.5%. The corresponding increase in gravitational component at DRA concentration of
50 ppm was 17%, from 555 to 647 Pa. Similar results were found at all superficial
liquid velocities and DRA concentrations.

1000
~

c..

900

JL

800

700

......

c.
Q

Q
Q)
~

(fJ

600 500 -

Q)
~

c..

400

300

c
0

.....
~

::>
~

~.

200

100

(.!:)

--

2.5cP,Oppm

26cP, 0ppm
2.5 cP,50 ppm

v 26cP,50ppm
2

Superficial Gas Velocity (=] m/s


Figure5.5.1.7 EffectofViscosityon Gravitational Pressure Drop
100% Oil (2.5 &26 cP), Vsl=O.5 m/s,2-Degree Upward

128

1000
('0

c.

..!L
C-

...e
...

800

Q)

\l

600

;;

\l

CIJ

...
c.
Q)

400

~.

200

(0

c
0

....

(0

::

...

26cP,Oppm

2.5 cP, 50 ppm

\l

26cP,50ppm

io

2.5cP,Oppm

::('0

Superficial Gas Velocity [=] m/s

Figure5.5.1.8 EffectofViscosityon Gravitational Pressure Drop


100% Oil (2.5 &26 cP), Vsl= 1 mis, 2-Degree Upward

1000
~

c,

,....

JL
c.

...
...

800 -

Q)

600 -

;;
CIJ

...

Q,)

c.

400

(t1

=
....
Q

200

.t::
:>

...
~

-.
~

2.5 cP, Oppm


26cP,Oppm

-0

2.5 cP, 50 ppm

\J

26cP,~Oppm

2 4 6

Superficial Gas Velocity (=) m/s

Figure5.5.1.9 EffectofViscosityon Gravitational Pressure Drop


100~b Oil (2.5 &26 cP), Vsl= 1.5 m/s,2-Degree Upward

129
DRA was found more effective in reducing gravitational component of pressure
drop for the oil of higher density and viscosity. One can see form Figure 5.5.1.8 that at
superficial liquid and gas velocities of 1 & 6 mis, respectively, increasing DRA
concentration from 0 to 50 ppm caused 28% reduction in gravitational component of
pressure drop for the 26 cP oil from 687 to 555 Pa. The corresponding reduction for the
2.5 cP oil was only 8% from 525 to 485 Pa. Similar results were found at all superficial
liquid velocities.
Frictional component of pressure drop was greater in the flow of the 26 cP oil
since the height of liquid film, thus Froude number, where found greater. As shown in
Figure 5.5.2.1, At certain liquid and velocities and DRA concentration, the height of the
liquid film ahead of a slug in the case of 26 cP oil was greater than its corresponding in
the flow of 2.5 cP oil. The difference in frictional drag for the two types of oil was
minimized at higher DRA concentrations and superficial gas velocities since both oils
had almost equivalent height of liquid film below which a transition in flow pattern
could happen.
Figures 5.5.1.10 through 5.5.1.12 show the effect of oil viscosity on frictional
loss and DRA efficiency in minimizing this loss at superficial liquid velocities of 0.5, 1,
and 1.5 mls respectively. Figure 5.5.1.10 indicates that at DRA concentration of 0 ppm
and superficial liquid and gas velocities of 0.5 & 6 mis, respectively, frictional
component increased significantly from 163 to 394 Pa when oil viscosity increased
from 2.5 to 26 cl'. At superficial liquid velocity of 1 mis, the corresponding increase
was from 173 to 468 Pa as shown in Figure 5.5.1.11. Similar results were noticed with

130
the presence ofDRA. For example, Figure 5.5.1.12 shows that at DRA concentration
of 50 ppm and superficial liquid and gas velocities of 1.5 & 4 respectively, frictional
component increased from 374 to 391 Pa for the same increase in oil viscosity. One can
see also that the percent of increase in frictional component, due to the increase in oil
viscosity, was less with the presence ofDRA.

500

:I 400 -

2.5cP,Oppm

Q.

e,

...
Q

26cP,Oppm

2.5cP,50ppm

c 300
-v 26cP,50ppm
Q)

...
.",

...
Q.
Q)

0
0:;

200 -

100 ~

(.)

...
u..

\l

'7

Superficial Gas Velocity [=] m/s

Figure5.5.1.10 Effect of Viscosity on Frictional Pressure Drop


100% Oil (2.5 &26 cP), Vsl= 0.5 mis, 2-Degree Upward

131

1000
I.'t:I

e.

800 -

c.

Q
....
e

......,Q)
~

....
Q)

e.

600

2.5cP,Oppm

26cP,Oppm

2.5 cP, 50 ppm

\J

26cP,50ppm

200 -

c
0

....

u.

.l

400 -

,.

n
Superficial Gas Velocity (=] m/s
Figure5.5.1.11 Effect of Viscosity on Frictional Pressure Drop
100% Oil (2.5 &26 cP), Vsl= 1 mis, 2-Degree Upward

1000
~

e.

....c.

800 ...

e
Q)
....

600 -

ii

2.5cP,Oppm

26cP,Oppm

2.5 cP, 50 ppm

\J

26cP,50ppm

....Q

..

l"

....OJ

e.

400

..L

C
Q

200

....

u.

Superficial Gas Velocity (=] m/s


Fi gure 5.5.1.12 Effe ct of Vis cos ity 0 n F rictio nal Press ure Drop
100% Oil (2.5 &26 cP), Vsl= 1.5 m/s,2-Degree Upward

132
DRA had greater influence on frictional component for the 26 cP oil than for the
2.5 cP oil. Figure 5.5.1.10 shows that at superficial liquid and gas velocities of 0.5 & 6

m/s respectively, increasing DRA concentration from 0 to 50 ppm caused 52%


reduction in frictional pressure drop for the 26 cP oil from 394 to 187 Pa.

The

corresponding reduction in frictional pressure drop for the 2.5 cP oil was 9% from 163
to 149 Pat Another example can be seen in Figure 5.5.1.11. This Figure shows that at
superficial liquid and gas velocities of 1 & 4 m/s respectively, an increasing in DRA
concentration from 0 to 50 ppm was accompanied with 240/0 reduction in the frictional
component for the 26 cP oil, while it almost did not change for the 2.5 cP oil.

5.5.2 Quantitative Analysis of Viscosity Effects in Horizontal Pipes


This section covers data and computations for the flow of 2.5 cP and 50 cP oils
in a horizontal pipeline.

Figures 5.5.2.1 through 5.5.2.3 describe the effect of oil

viscosity on total pressure drop and overall DRA effectiveness for the flow of 2.5 and
50 cP oils at superficial liquid velocities of 0.5, 1, and 1.5 mis, respectively. Comparing
results of total pressure drop for both oils in horizontal flow indicates that total pressure
drop for the 50 cP oil was always greater than its corresponding value for the 2.5 cP oil.
Figure 5.5.2.3 shows that at superficial liquid and gas velocities of 1.5 & 6 m/s and at a
D~RA

concentration of 0 ppm, total pressure drop for the 50 cP oil was 12030 Pa

whereas it was 5645 Pa for the 2.5 cP oil.

The corresponding values at DRA

concentration of 50 ppm were 7399 and 3591 Pat Similar results were found at all
superficial liquid velocities and DRA concentration. One can notice also that the DRA

133
effectiveness in reducing total pressure drop was greater in the 2.5 cP oil than in the 50
cP one. For example, Figure 5.5.2.2 shows that at superficial liquid and gas velocities
of 1 & 4 mis, respectively, increasing DRA concentration from 0 to 50 ppm caused 490/0
reduction in total pressure drop for the 2.5 cP oil from 1814 to 885 Pa.

The

corresponding reduction in total pressure drop for the 50 cP oil was 36% from 7191 to
5449 Pa. Figure 5.5.2.3 shows that at superficial liquid and gas velocities of 1.5 & 4
m/s, respectively, increasing DRA concentration from 0 to 50 ppm resulted in 480/0
reduction in total pressure drop for the 2.5 cP oil from 3842 to 1841 Pa.

The

corresponding reduction in total pressure drop for the 50 cP oil was 31% from 10109 to
8474 Pa.

6000

(tI

5000

c.

-.

-0

.,.

50 cP, 0 ppm

()

2.5 cP, 50 ppm

'iJ

50 cP, 50 ppm

4000 -

c.

2.5 cP, 0 ppm

c 3000 _

Q)

...

\J

~ 2000 ~

C.

'V

.....0 1000 (tI

Superficial Gas Velocity (=] m/s

Fi gu re 5.5.2.1 Effect of Vi seo sity on Total Pres su re Drop


100% Oil (2.5 &50 cP), Vsl= 0.5 m/s, Horizontal

134

15 ...--~~~- 2.5 cP, 0 ppm ......- - - - - - - - - - - - - - - - . . .


12 ~ .,. 50cP,0 ppm

9~

2.5 cP, 50 ppm

V'

50cP, 50 ppm

.....

6-

'"
!

3-

(I)

Superficial Gas Velocity (=] m/s


Fi gu re 5.5.2.2 Effect of Vi sco sity on Total Pres su re Drop
100% Oil (2.5 &50 cP), Vsl= 1 mIs, Horizontal

15
~

c..

12

to-

E
c.

...
...

Cl

Q)

'"

50cP,Oppm

2.5 cP, 50 ppm

f-V'

50cP,50ppm

fA

2.5cP,Oppm

.,.

~
0
~ .c
Q)

6 -

....

3-

...
e,

(10

'V

t-

o
0

2 4 6
Superficial Gas Velocity (=] m/s
Fi gu re 5.5.2.3 Effect of Vi seo sity on Total Pres su re Drop
100% Oil (2.5 &50 cP), Vsl= 1.5 mis, Horizontal

135
Figures 5.5.2.4 through 5.5.2.6 describe the effects of oil viscosity on the DRA
efficiency to reduce accelerational component and its contribution at superficial liquid
velocities of 0.5, 1, and 1.5 m/s respectively.
Similarly, DRA was found more effective in reducing accelerational component
for the oil of lower viscosity. At certain superficial liquid and gas velocities and DRA
concentration, the height of liquid film in 2.5 cP oil decreased more significantly than in
the 50 cP oil. This cut-down in the height of the liquid film was accompanied with
proportional spread of the liquid film around the pipe circumference. Such decrease in
the height of the liquid film was responsible for the reduction in the rate of mass pickup
b)' the slug and hence the accelerational components of total pressure drop.

5000

.....

JL
c-

4000

...o
Q

...
Q)

3000

2.5 cP,O ppm

'9

50cP,O ppm

2.5 cP, 50 ppm

-'\j

fy

2000 -

C
Q

-..:

...
~

1000 "'"

Q)

CJ
(J

Q)

50cP,50ppm

fA
Q)

...
c.

I
.1

-SuperflclalGas Velocity (=] m/s


Fi gure 5 .5.2.4 Effect ofVisc osity on Ac cel eratio nal Press ure Drop
100% Oil (2.5 &50 cP), Vsl= 0.5 mIs, Horizontal

136

~
c. 8000

JL 7000 -

.--

c.
Q

6000 -

2.5cP,Oppm

'"

50 cP,O ppm

2.5 cP,50 ppm

Q)
~

;; 5000 - \} 50cP,50ppm
fA
Q)

4000

c.

:= 3000 ,..

2000 ....

'V

..2:
eX

1000 -

Q)
(.)
(.)

'V

'"

Supe rficia I Gas Velocity (=] m/s

Fi gure 5 .5.2.5 Effect of Vise osity on Ac cel eratio nal Press ure Drop
100% Oil (2.5 &50 cP), Vsl= 1 mIs, Horizontal

10

c..
--.
JL

9~

.
Q)

U;
~
Q)
~

c.
~

c:

"'C

c:

~
.c

CI

......

-\}

4~

Q)

Q)
(.)
(.)

eX

50 cP, 0 ppm

.l

50 cP, 50 ppm

53

..

2.5 cP, 0 ppm

7 - 0- 2.5 cP, 50 ppm


~

;:

.,.

8~

c.

1-

!
\}

Superficial Gas Velocity (=] m/s

Figure5.5.2.6 EffectofViscosity on Accelerational Pressure Drop


100% Oil ( 2.5 &50 cP), Vsl= 1.5 mis, Horizontal

137
Figure 5.5.2.5 shows that at superficial liquid and gas velocities of 1 & 4 mis,
respectively, increasing DRA concentration from 0 to 50 ppm caused 49% reduction in
accelerational component of pressure drop for the 2.5 cP oil from 1605 to 824 Pa. The
corresponding reduction for the 50 cP oil was 32% from 4190 to 2863 Pa.
results were found at all superficial liquid velocities.

Similar

For example, Figure 5.5.2.6

indicates that at superficial liquid and gas velocities of 1.5 & 2 mis, respectively, a
reduction of 61% in the accelerational component occurred when increasing DRA
concentration from 0 to 50 ppm for the 2.5 cP oil. Whereas the corresponding decrease
in accelerational component for the 50 cP oil was 35%.

Frictional component of

pressure drop was greater in the flow of the 50 cP oil than in the flow of 2.5 cP oil due
to the difference in viscosity.
Figures 5.5.2.7 through 5.5.2.9 show the effect of oil viscosity on frictional loss
and on the DRA efficiency in minimizing this loss at superficial liquid velocities of 0.5,
1, and 1.5 mls respectively. Figure 5.5.2.7 indicates that at DRA concentration of 0
ppm and superficial liquid and gas velocities of 0.5 & 6 mis, respectively, frictional
component increased significantly from 197 to 1141 Pa when oil viscosity increased
from 2.5 to 50 cP. At superficial liquid velocity of 1 mis, the corresponding increase
was from 367 to 2885 Pa as shown in Figure 5.5.2.8. Similar results were noticed with
th.e presence ofDRA. For example, Figure 5.5.2.9 shows that at DRA concentration of
50 ppm and superficial liquid and gas velocities of 1.5 & 4 respectively, frictional
component increased from 223 to 2665 Pa for the same increase in oil viscosity.

138

1500
ttl

C.

--

ii 1200

2.5 cP, 0 ppm

50 cP, 0 ppm

2.5 cP, 50 ppm

'\J

50 cP!,.50 ppm

c.
Q

Q)

...

900

c.

'i

Q)

.,.

600 ....

C
Q

;::

300

CJ
~

U.

Superficial Gas Velocity (=] mls

Fi gure 5.5.2.7 Effe ct of Vis cos ity on Friction al Press ure Drop
100% Oil (2.5 &50 cP), Vsl=0.5 mis, Horizontal

5000..------.....------------------.

I:

4000

2.5cP,Oppm

.,.

50cP,Oppm

2.5cP,50ppm

\J

50 cP, 50ppm

C-

C
Q)

3000 -

...
~

~
Q)

C.

2000 -

1.'0
C
Q

u..

1000

o.....-----'+~------------------'--11".

2 4 6

...

Superficial Gas Velocity (=] m/s

Figure5.5.2.8 Effect of Viscosity on Frictional Pressure Drop


100% Oil ( 2.5 &50 cP), Vsl= 1 mis, Horizontal

139

6000
tt'

c.

ii
..-..
e.

...
...

4800

2.5 cP, 0 ppm

...

50 cP, 0 ppm

2.5 cP, 50 ppm

'\l

50 cP, 50 ppm

f0-

Q)

3600

fo-

2400

fo-

1200

...

.,.

Q)

0-

\7

.,.
'I

.,.
'V

tt'

Q
.';

...
u.

I~

Superficial Gas Velocity [=] m/s

Figure5.5.2.9 Effect of Viscosity on Frictional Pressure Drop


1 OO~~ Oil (2.5 &50 cP), Vsl= 1.5 mis, Horizontal

The addition of the DRA was followed with tremendous reductions in the
frictional component of total pressure drop in the flow of the 50 cP oil than in the 2.5
cPo

However, its effectiveness was greater in the 2.5 cP than in the 50 cPo Figure

5.5.2.7 shows that at superficial liquid and gas velocities of 0.5 & 6 mis, respectively,
in.creasing DRA concentration from 0 to 50 ppm resulted in a 28% reduction in
frictional pressure drop for the 50 cP oil from 1140 to 812 Pa. The corresponding
reduction in the frictional pressure drop for the 2.5 cP oil was 38% from 197 to 121 Pa.
Figure 5.5.2.9 shows that at superficial liquid and gas velocities of 1.5 & 6 mis,
respectively, increasing DRA concentration from 0 to 50 ppm resulted in a 23%
reduction in frictional pressure drop for the 50 cP oil from 3609 to 2781 Pa.

140

5.6 QUANTITATIVE ANALYSIS OF INCLINATION EFFECTS


This section covers data and computations for the flow of 2.5 cP oil in both
horizontal and 2-degree inclined pipes. Comparing results of total pressure drop for the
2.5 cP oil in both horizontal and 2-degree upward flows indicates a greater pressure
drop for the inclined flow than for the horizontal one, regardless of DRi\ concentration,
due to the resistance of gravity forces. Figures 5.6.1 through 5.6.3 describe the effect of
inclination on total pressure drop and overall DRA effectiveness for the flow of 2.5 cP
oil at superficial liquid velocities of 0.5, 1, and 1.5 mls respectively. Figure 5.6.2 shows
that at superficial liquid and gas velocities of 1 & 4 mls and DRA concentration of 0
ppm, total pressure drop increased from 1815 to 3287 Pa when increasing inclination
from horizontal to 2 degree. The corresponding increase at DRA concentration of 50
ppm was from 935 to 1834 Pa.

Similar results were found at all superficial liquid

velocities and DRA concentration.


One can notice also that at low superficial gas velocity of 2 mis, the DRA
effectiveness in reducing total pressure drop was greater in horizontal flow than in 2degree, whereas it did not change much at higher superficial gas velocities.

For

example, It can be seen from Figure 5.6.2 that at superficial liquid and gas velocities of
1 & 2 mis, respectively, increasing DRA concentration from 0 to 50 ppm caused 81 %
reduction in total pressure drop for the horizontal flow from 1457 to 283 Pa.

The

corresponding reduction in total pressure drop for the 2-degree upward flow was only
38% from 2675 to 1647 Pa.

141

5000
~

c..

:I
c0
...
c
...

4000

3000

,....

Hor izonta I,0 ppm

2-Degree, 0ppm

Horizontal,50 ppm

f-\J

2-Degree, 50ppm

(1)

-.,I

...
(1)

c..
.....~
0

....

2000 -

..L

1000 -

..L.

Su pe rficia I Gas Velocity (=] rn/s


Fi gure 5.6.1 Efte ct of Inc lin ation on Total Press ure Drop
100% Oil (2.5 cP), Vsl= 0.5 m/s

6000
~

c.. 5000

:I
g-

-.

2-Degree, 0 ppm

Horizontal, 50 ppm

\J

2-Degree, 50 ppm

Q)

3000 ...

Q)

'-

C.

2000

\J

(tI

....

r0-

.....
0

4000 -

c'-

......

Horizontal,O ppm

1000 -

Superficial Gas Velocity (=] m/s

Figure5.6.2 Effect of Inclination on Total Pressure Drop


100% Oil ( 2.5 cP), Vsl= 1 m/s

142

10

8-

0-

il
-

c.

Horizontal, 0 ppm

2-Degree,0 ppm

(]

Horizontal, 50 ppm

or-.

t,IJ

o -c
'- c:

- \J

2-Degree, 50 ppm

~
0
..c

Q)

-c
'-

4-

....

Q)

e.

2f-

.......

,
.,.

!
Q

r-

Superficial Gas Velocity [=] m/s


Figure5.6.3 Effect of Inclination on Total Pressure Drop
100% Oil ( 2.5 cP), Vsl= 1.5 m/s

Figure 5.6.2 shows also that for horizontal flow and at higher superficial gas
velocity of 6 mis, increasing DRA concentration form 0 to 50 ppm was accompanied
with 34% reduction in total pressure drop from 3333 to 2198 Pa. The corresponding
reduction in the inclined flow was found to be 35% from 4884 to 3176 Pa. Similar
results were found at all superficial liquid velocities.
Accelerational component of pressure drop was found to increase with
increasing pipeline inclination due to the significant increase in liquid film height,
hence the rate of mass pickup by the slug. Meanwhile, the velocity of the liquid film in
inclined flow was found to decrease, thus increasing the force required to accelerate this
slow moving film to slug translational velocity. Figures 5.6.4 through 5.6.6 describe the
effects of pipe inclination on DRA efficiency to reduce accelerational component and

143
the contribution of this component to total pressure drop at superficial liquid velocities
of 0.5, 1, and 1.5 mls respectively. Figure 5.6.4 indicates that at DRA concentration of

ppm and superficial liquid and gas velocities of 0.5 & 2 mis, respectively,

accelerational component increased from 491 to 1112 Pa when transmitting from


horizontal to 2-degree upward flow. The corresponding decrease in the velocity of the
liquid film ahead of the slug was from 0.65 to 0.2 mls. This was true for all DRA
concentrations. For example, Figure 5.6.6 shows at DRA concentration of 50 ppm and
superficial liquid and gas velocities of 1.5 & 4 respectively, the accelerational
component increased from 1773 to 2684 Pa when increasing inclination from 0 to 2
degrees.

3000....-------........- - - - - - - - - - - - - - - - .

2000

Horizontal,Oppm

2-Degree,O ppm

~ 0

'V

Horizontal,50ppm
2-Degree,50 ppm

!
(10

e==

1000 ~

I
:1::

Y:

0"--------------.
. .4. -------.-..10.---.
...
2
6
I

Superficial Gas Velocity [=] mls

Figure 5.6.4 Effect of Inclination onAccelerational Pressure Drop


100% Oil (2.5 cP), Vsl= 0.5 m/s

144

c.

......
.!!...
c.

...
c

5000

4000 -
0

...

Horizontal, 0 ppm

2-Degree,Oppm
Hori zontal, 50 ppm

Q,)

3000 -'V 2-Degree,50ppm

VJ

...
c.

Q)

2000 -

.';::

...
(t1

1000

Q)

'V

'V

'V

Q,)

u
u

0
I

Su perficial Gas Velocity (=] m/s


Figure 5.6.5 Effect of Inclination 0 nAccel erational Pressure Drop
100% Oil (2.5 cP), Vsl= 1 m/s

At low superficial gas velocity of 0.5 mis, DRA was found more effective in
reducing accelerational component for horizontal flow. The opposite was true at higher
superficial gas velocities of 4 and 6 mls. Figure 5.6.6 shows that at superficial liquid
and gas velocities of 1.5 & 2 mis, respectively, increasing DRA concentration from 0 to
50 ppm in horizontal flow caused 61% reduction in accelerational component of
pressure from 1989 to 768 Pa. The corresponding reduction in the 2-degree upward
flow was 40% from 2321 to 1386 Pa. The same Figure shows at higher superficial gas
velocity of 6 mis, The corresponding reduction in accelerational component in
horizontal flow was 34% from 4957 to 3247 Pa, whereas in 2-degree upward flow it
decreased 46% from 7334 to 3982 Pa. Similar results were found at other superficial

145
liquid velocities of 0.5 and 1 mls as can seen In Figures 11.4.4.4 & 11.4.4.5
respectively.

9000
~

c,

.......

JL
Q.
Q

...
...

8000 7000 -

Horizontal, 0 ppm

2-Degree,Oppm

Horizontal, 50 ppm

\J

2-Degree,50ppm

6000 -

Q)

(ij

5000 -

...
Q)

4000 -

;::

...

3000 2000

1000

Q)

T
T

C
Q

1
!

t.n

c..
-;;

Q)

'V

'V

t
.J.

Superficial Gas Velocity (=] m/s


Figure 5.6.6 Effect of Inclination onAccelerational Pressure Drop
1 OOD/o Oil (2.5 cP), Vsl= 1 .5 m/s

Without the presence of DRA, frictional drag was greater in horizontal flow.
With the presence of DRA, this component was found greater in the 2-degree upward
flow than in the horizontal flow, at the same liquid and gas flow rates. This is because
D'RA helped the liquid film to spread around the pipe circumference, especially in the
2~degree

upward flow where the amount of the liquid in the film was greater.

Figures 5.6.7 through 5.6.9 show the effect of pipe inclination on frictional loss
and DRA effectiveness at superficial liquid velocities of 0.5, 1, and 1.5 mls
respectively,

146

3 0 0 , . . - - - - - - - - - . - - - - - - - - - - - - - - -.....

200 ...

Horizontal,Oppm

2-Degree, 0 ppm

Horizonta1,50 ppm

\l

2-Degree, 50 ppm

100 --

-l

Oa...-------I----------a...--------'-------I
6
2
4
I

Superficial Gas Velocity [=] m/s


Fi gure 5.6.7 Effect of In cli nation on Fri cti onal Pres sure Drop
100% Oil (2.5 cP), Vsl=O.5 m/s

500
('0

c.

:I
c.
...
c
...
Q

400 -

300

200

Q)

('0

=
-.;:

2-Degree,Oppm

Horizontal,50 ppm

100

11

2-Dearee. 50 DDm

..",

...
c.

Horizontal,0 ppm

,-'V

Q)

1
T

6i

,
'T

(.)

...

u..

Superficial Gas Velocity (=] m/s


Figure5.6.8 Effectoflnclination on Frictional Pressure Drop
1 OO~b Oil (2.5 cP), Vsl= 1 m/s

147

1000
~

0-

J[
c.

800 -

l-

Horizontal, 0 ppm
2-Degree,Oppm
Hori zonta 1,50ppm

Q
Q)
I-

600

-\J

2-Degree,50ppm

.."

...
0Q)

400 -

\J

"V

'V

1."0
~

200 0

"-

u.

Superficial Gas Velocity [=] m/s

Figure5.6.9 Effectoflnclination on FrictionaiPres5ure Drop


100% Oil (2.5 cP), Vsl= 1.5 mls

Figure 5.6.8 indicates that at DRA concentration of 0 ppm and superficial liquid
and gas velocities of 1 & 6 mis, respectively, frictional component decreased
significantly from 36'8 to 172 Pa when moving from horizontal to 2-degree upward
flow. At DRA concentration of 50 ppm and at the same superficial liquid and gas
velocities, the corresponding change in frictional component was an increase from 229
to 287 Pa. Figures 5.6.7 and 5.6.9 show similar results at superficial liquid velocities of
0.5 and 1.5 mls respectively.
Finally, DRA was found more effective in decreasing frictional component in
horizontal flow than in 2-degree upward flow.

This could be due to the lower

concentration of free polymer molecules in 2-degree upward flow because of its lower
shear stresses. One can see from Figure 5.6.9 that in horizontal flow and at superficial

148
liquid and gas velocities of 1.5 & 2 mls respectively, increasing DRA concentration
from 0 to 50 ppm caused 73% reduction in frictional pressure drop from 465 to 127 Pa.
The corresponding reduction in frictional pressure drop for the 2-degree upward flow
was 17% from 465 to 382 Pa. It is important to remember that the frictional component
was found to increase after the addition of DRA at certain superficial liquid and gas
velocities in the inclined flow but not in the horizontal flow. These increased values
were overestimated.

149

CHAPTER SIX
CONCLUSIONS

Experiments have been carried out utilizing different kinds of oil with viscosity
values of 2.5 cP 26 cP and 50 cl'. The effects of oil viscosity and pipe inclination on
flow characteristics, each component of the pressure drop, and on the DRA
effectiveness were studied. Liquid and gas velocities were varying in the range from
0.5 to 2 m/s and from 2 to 14 m/s respectively. The DRA was added in dosages of 10,
20, and 50 ppm. All experiments were performed in 20-m long, 10.16-cm ID inclinable
Plexiglas pipeline. The pipeline was set to two inclinations; namely horizontal and twodegree.
Quantitative analysis along with experimental work has been undertaken to
estimate the contribution of pressure drop components in slug flow. The impacts of oil
viscosity and pipe inclination were studied and the influence of the addition of drag
reducing agents on each component of pressure drop and on total drag reduction was
also predicted. A quantitative analysis of the contribution of each component to total
pressure drop, the effectiveness ofDRA, and fractional drag reduction was given for the
flow of 2.5 cP oil in both horizontal and 2-degree inclined pipes, the flow of 26 cP oil in
2-degree inclined pipes, and the flow of 50 cP oil in horizontal pipes. Effects of oil
viscosity and pipe inclination on the flow hydraulics and the performance of the DRA's
in reducing total pressure drop and each of its components individually were discussed.

150
The pressure drop in horizontal slug flow using 2.5 cP oil was calculated by
estimating both frictional and accelerational components. It was found that the main
component of pressure gradient is the accelerational component where its percentage to
the total pressure gradient ranges from 77% to 89%. The remainder was the frictional
contributor.
The drag reducing agent, DRA, used in this study was found to be effective in
reducing the pressure drop at all superficial liquid and gas velocities. A dosage of 20
ppm of DRA caused the pressure drop and both of its components to decrease. Further
addition of DRA to a concentration of 50 ppm was accompanied with more drag
reduction and higher effectiveness of the DRA.
In sharp contrast to what is believed, most of the gained drag reduction took
place in the accelerational component, while smaller fraction was attributed to the drag
reduction gained in the frictional component.
Drag reduction was possible due to the decrease in the magnitude of each
component, as a result of changing flow characteristics, and the average slug frequency.
Smaller slugs merged to form longer and more stable slugs. Such merge would slightly
increase frictional loss in the slug body.

This increase in the frictional loss in

insignificant compared to the reduction in accelerational pressure drop by a factor of


1/2.
Similar results were obtained when the same work was carried out in a twodegree inclined pipeline.

Another contributor, gravitational, to total pressure drop

appeared. This contributor had its maximum values at high superficial liquid velocity

151
and low superficial gas velocities.

Accelerational component remained the main

contributor to total pressure drop.


Comparing results of total pressure drop for both oils in 2-degree upward flow
indicate that total pressure drop for the 26 cP oil was always greater than its
corresponding value for the 2.5 cP oil. One can notice also that the DRA effectiveness
in reducing total pressure drop was greater in the 2.5 cP oil than in the 26 cP one. This
is because the DRA was more effective in reducing accelerational component, the
dominant contributor, in the 2.5 cP oil than in the 26 cP oil as will be explained later.
As oil viscosity increased, height of liquid film was noticed to increase at the
same liquid and gas flow rates resulting in greater accelerational component for the 26
cP oil than for the 2.5 cP oil. This difference in accelerational component due to oil
viscosity was even much greater after the addition of DRA. Since the reduction in
liquid film height due to the addition of the DRA was greater in the 2.5 cP oil than in 26
cP. In addition to that, slug translational velocity increased with increasing oil viscosity
resulting in a greater force required to accelerate the slow liquid film ahead of the slug
to the slug velocity, thus increasing accelerational pressure drop.
Similar to results found for the total pressure drop, DRA was found more
effective in reducing accelerational component for the oil of lower viscosity. At certain
superficial liquid and gas velocities and DRA concentration, the height of liquid film in
the 2.5 cP oil experienced more decrease than in the 26 cP oil. This cut-down in the
height of the liquid film was accompanied with proportional spread of the liquid film
around the pipe circumference.

Such decrease in the height of the liquid film was

152
responsible for the reduction in the rate of mass pickup by the slug and hence the
accelerational component of total pressure drop. It was noticed that the height of the
liquid film decreased continuously at higher DRA concentrations and superficial gas
velocities, regardless of oil viscosity, until it reached minimum value after which
transition in the flow pattern from slug to annular could take place.
Slug liquid holdup was found greater in the 26 cP oil than its corresponding
values in the 2.5 cP oil at all superficial liquid and gas velocities and DRA
concentrations, possibly due to its higher surface tension. This gives another reason
why gravitational component was, markedly, greater in the 26 cP oil than in the 2.5 cP
oil.
DRA was found more effective in reducing gravitational component of pressure
drop for the oil of higher density and viscosity. Meanwhile, frictional component of
pressure drop was greater in the flow of the 26 cP oil since the height of liquid film,
thus Froude number, where found greater.
Opposite to what was previously found in the flow of the 2.5 cP oil, the
accelerational component was no longer the dominant contributor to total pressure drop
when higher oil viscosity, 50 cP, was examined. At higher superficial liquid velocities,
frictional component had fractions as high as 45% of total pressure drop.
The total pressure drop for the 50 cP oil was always greater than its
corresponding value for the 2.5 cP oil and the DRA effectiveness in reducing total
pressure drop was greater in the 2.5 cP oil than in the 50 cP one.

153
DRA was found more effective in reducing accelerational component for the oil
of lower viscosity, 2.5 cl'. At certain superficial liquid and gas velocities and DRA
concentration, the height of liquid film in 2.5 cP oil decreased more significantly than in
the 50 cP oil. This cut-down in the height of the liquid film was accompanied with
proportional spread of the liquid film around the pipe circumference. Such decrease in
the height of the liquid film was responsible for the reduction in the rate of mass pickup
by the slug and hence the accelerational components of total pressure drop.

The

reduction in the slug frequency due to the addition of the DRA was greater in the case
of lower viscosity.
While frictional component of pressure drop was greater in the flow of the 50 cP
oil than in the flow of 2.5 cP oil, the addition of the DRA was followed with
tremendous reductions in the frictional component of total pressure drop in the flow of
the 50 cP oil than in the 2.5 cP.

However, its effectiveness was greater in the 2.5 cP

than in the 50 cPo


Results obtained from the flows of the 2.5 cP oil in both horizontal and 2-degree
upward pipelines indicate a greater pressure drop for the inclined flow than for the
horizontal one, regardless ofDRA concentration, due to the resistance of gravity forces.
Accelerational component of pressure drop was found to increase with
increasing pipeline inclination due to the significant increase in liquid film height,
hence the rate of mass pickup by the slug. Meanwhile, the velocity of the liquid film in
inclined flow was found to decrease, thus increasing the force required to accelerate this
slow moving film to slug translational velocity.

154
Without the presence of DRA, frictional drag was greater in horizontal flow.
With the presence of DRA, this component was found greater in the 2-degree upward
flow than in the horizontal flow, at the same liquid and gas flow rates. This is because
DRA helped the liquid film to spread around the pipe circumference, especially in the
2-degree upward flow where the amount of the liquid in the film was greater.
The DRA was found more effective in decreasing frictional component In
horizontal flow than in 2-degree upward flow.

This could be due to the lower

concentration of free polymer molecules in 2-degree upward flow because of its lower
shear stresses.
Finally, I would like to point out that this work is the first work of its kind to
predict in a quantitative manner the components of pressure drop in slug flow with the
presence of DRA's. Moreover, this work will provide a clear understanding, based on
experimental findings and computational analysis, of the various effects of oil viscosity
and pipe inclination on the performance of DAR's in reducing the different components
of pressure drop in slug flow and on the contribution of each of these components to
total pressure drop.
Quantitative analysis of pressure drop will help introduce new mechanisms for
drag reductions in multiphase flow.

If DRA's can recover some of the dissipated

turbulent energy from the accelerational component in addition to the frictional


component, the benefits in multiphase flows will be much greater than would expect
based on single phase data.

155
This work will help provide a new mechanistic or empirical correlation to
incorporate drag reduction in two-phase or multiphase flow.

Calculations in such

proposed model would be very helpful in design processes, eg. Predicting pumping
requirements for a specific production rate or predicting pipeline flow rates.

156
BIBIOLOGRAPHY

DukIer, A. E. and Hubbard, M. G.: "A Model for Gas-Liquid Slug Flow in Horizontal
and Near Horizontal Tubes," Ind. Chern., Fundam., (1975) 14, No.4.
Taitel, Y. and Dukler, A. E.: "A Model for Predicting Flow Regime Transitions in
Horizontal and Near Horizontal Gas-Liquid Flow," AIChe J, (1976) 22, No.1.
Dukler, A. E., Wicks, M., and Cleveland, R. G.: "Frictional Pressure Drop in TwoPhase Flow: A Comparison of Existing Correlations for Pressure Loss and
Holdup," AICheJ, (1964) 10, No.1.
Fan, Z., Ruder, Z., and Hanratty, T. I.: "Pressure Profiles for Slugs in Horizontal
Pipelines," J Multiphase flow, (1993) 19, No.3, 421.
Andritsos, N. and Hanratty, T. J.: "Influence of Interfacial Waves in Stratified GasLiquid Flows," AIChe J, (1987) 33, No.3.
Andritsos, N., Williams, L., and Hanratty, T. I.: "Effects of Liquid Viscosity on the
Stratified-Slug Transition in Horizontal Pipe Flow," Int. J Multiphase Flow,
(1989) 15, No.6, 877.
Greskovich, E. I. and A. L. Shrier: "Pressure Drop and Holdup in Horizontal Slug
Flow," AIChe J., (1971) 17, No.5.
Petalas, N. and Aziz, K.: "Development and Testing of A New Mechanistic Model for
Multiphase Flow in Pipes," Paper Presented at the 1996 ASME Fluid
engineering division conference, 236, 153.
Bamea, D. and Brauner, N.: "Holdup of Liquid Slug in Two-Phase Intermittent Flow,"
1. Multiphase Flow, (1985) 11, No.1, 43.
Rosehart, R. G., Rhodes, E., and Scott, D. S.: "Studies of Gas-Liquid (Non-Newtonian)
Slug Flow: Void Fraction Meter, Void Fraction and Slug Characteristics," The
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Brauner, N., Maron, D. M., and Rovinsky, J.: "A Two-Fluid Model for Stratified Flows
With Curved Interfaces," International Journal of Multiphase Flow, (1998) 24,
975.

157
Vlachos, N. A., Paras, S. V., and Karabelas, A. J.: "Predictions of Holdup, Axial
Pressure Gradient and Wall Shear Stress in Wavy Stratified and
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Diameter, Inclined Multiphase Pipelines," Ph.D. Thesis, Ohio University (1997).
Mantripragada, V.: "A Study of The Effect of Inclination on Flow Regime Transitions,
Slug Flow Characteristics, And Corrosion Rates at Low Pressures," MS, Thesis,
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Maley, L.: "A Study of Slug Characteristics in Large Diameter Horizontal Multiphase
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Kouba, G. E. and Jepson, W. P.: "The Flow of Slugs in Horizontal Two-Phase
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Kang, C. and Jepson, W. P.: "Effects of Drag Reducing Agents in Multiphase Flow,
Oil/Gas Horizontal Flow," SPE 58976, Mexico, February 1-3, 2000.
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Amsterdam, 1948.
Jepson, W. P. and Taylor, R. E.: "Slug Flow and Its Transitions in Large-Diameter
Horizontal Pipes," Int. J. Multiphase Flow, (1993) 19, No.3, 411.
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Canadian J. Chemical Engineering, 67, 731, 1989.
Lee, A-H., Sun, J-Y., and Jepson, W. P.: "Study of Flow Regime Transitions of OilWater-Gas Mixtures in Horizontal Pipelines," Proceedings of the Third
International Offshore and Polar Engineering Conference, II, 159, 1993.
Kang, C., Vancko, R. M., Green, A. S., Kerr, H., and Jepson, W. P.: "Effect of Drag
Reducing Agents in Multiphase Flow Pipelines," J. Energy Resources
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Tullius, L.: "Study of Drag Reducing Agents in Multiphase Flow in Large Diameter
Pipes," Ph.D. Thesis, Ohio University (2000).
Nicholas, D., Sylvester N. D., and Brill, J. P.: "Drag Reduction in Two-Phase AnnularMist Flow of Air and Water," AIChE J., 22, No.3, 615, 1976.

158

Sylvester, N. D., Dowling, R. H., and Brill, J. P.: "Drag Reduction in Cocurrent
Horizontal Gas-Hexane Pipe Flow," Polymer Engineering and Science, 20, No.
7, 485, 1980.
Reddy,G. V.: "Drag Reduction by Polymers in Recirculatory Flow," J. Chemical
Engineering World, XXI, No.6, 73, 1986.
Mansour, A. R., Swaiti, 0., Aldoss, T., and Issa, M.: "Drag Reduction in Turbulent
Crude Oil Pipelines Using a New Chemical Solvent," Int. J. Heat and Fluid
Flow, 9, No.3, 316,1988.
Lester, C. B.: "The Basics of Drag Reduction," Oil and Gas J., 51, Feb. 4, 1985.
Lester, C. B.: "What to Expect from and How to Handle Commercially available Grag
Reducing Agents ," Oil and Gas J., 117, Mar. 11, 1985.
Hom, A. F., Wu, C. D., Prilutski, D. J., and Motier, J. F: "High Viscosity Crude Drag
Reduction," Pipeline and Gas J., 22, June 1986.
Seyer, F. A. and Metzner, A. B.: "Turbulence in Drag Reducing Systems," AIChE J.,
15, No.3, 426, 1969.
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Reducing Polymer Solutions," AIChE J., 18, No.4, 744, 1972.

159

APPENDIX A

160

Table A.I Measured height of Liquid Film (=] em


2.5 cP Oil, Horizontal Flow
VsI

(mls)

Vsg
(mls)

20

50

2
4

4.5
4.1

6
2
4
6
2

4.9
4.5
4.2
5.3

4.2
3.9
3.4
4.6
4.3
4
5
4.7
4.4

Stratified

0.5

1.5

DRA Concentration, ppm

3.7

4.6

3.6
3.2
4.3
4

3.7
4.7
4.5

4.2

Table A.2 Measured Slug Translational Velocity [=] mls


2.5 cP Oil, Horizontal Flow
VsI
(mls)

DRA Concentration, ppm

Vsg
(mls)

20

50

Stratified

7.4
9.4

3.4

0.5

4
6

5.8
8.1

4
6
2
4
6

4
6.4
8.7
4.7

3.6
6
8.3
4.3
6.4
8.8
4.8

7.1

7.3

9.4

9.4

1.5

6
8.4
4.4
6.4
8.9
4.9

161

Table A.3 Measured Liquid Film Velocity [=] m/s


2.5 cP Oil, Horizontal Flow
Vsl

Vsg

(oos)

(oos)
2

0.5

1
f--..

1.5

6
2
4
6
2
4
6

0
0.65
0.83
1
1.13
1.31
1.49
1.67
1.85
2.1

DRA Concentration, ppm


20
50
0.65
Stratified
0.84
0.84
1.01
1.03
1.1
1.17
1.31
1.31
1.47
1.49
1.76
1.77
1.87
1.88
2.1
2.1

Table A.4 Measured Length of Slug Body [=] m


2.5 cP Oil, Horizontal Flow
Vsl
(OOs)

0.5

1.5

Vsg

DRA Concentration, ppm

(oos)

20

2
4
6
2
4
6
2
4
6

1.14
1.2
1.25
1.38
1.26
1.36
1.28
1.32
1.51

1.13
1.13
1.24
1.33
1.1
1.35
1.08
1.15
1.52

50
Stratified
1.14
1.15
1.13
1.19
1.3
1.01
1.28
1.24

162

Table A.5 Measured Slug Frequency [=] min"


2.5 cP Oil, Horizontal Flow
VsI

Vsg

(mls)

(mls)

12
12
14
29
20
26
50
40
42

0.5

6
2
1

6
2
1.5

DRA Concentration, ppm


50
20
Stratified
6

8
12
9
16
24
31
34
39

6
12
7

12
20
24
24
31

Table A.6 Measured Total Pressure Drop, LWr [=] Pa


2.5 cP Oil, Horizontal Flow
VsI

Vsg

(mls)

(mls)

2
4
6
2
4
6
2
4
6

571
1030
1630
1457
1815
3333
2455
3842
5646

0.5

1.5

DRA Concentration, ppm


20

354
624
1279
410
1203
2301
1375
1913
3395

50
Stratified

451
1112
295
885

2045
997
1841
2852

163

Table A.7 Measured height of Liquid Film [=] em


2.5 cP Oil, 2-Degree Upward Flow
Vsl
(m/s)
0.5

1.5

Vsg
(m/s)
2
4
6
2
4
6
2
4
6

DRA Concentration, ppm


20

4.7
4.3
4
4.9
4.7
4.2
5.5
5.2
4.9

4.4
4.1
3.7
4.7
4.5
4.1
5.4
5
4.7

50

4.3
4

3.6
4.6
4.4
4
5.2
4.8
4.5

Table A.8 Measured Slug Translational Velocity [=] m/s


2.5 cP Oil, 2-Degree Upward Flow
Vsl
(m/s)
0.5

Vsg
(m/s)
2
4
6

1.5

2
4
6
2
4
6

3.2
5.7
8.1
4

6.2
8.6
4.3
6.9
9.3

DRA Concentration, ppm


20

50

3.2
5.9
8.3
4.1
6.4
8.9
4.4
7
9.5

3.3
5.9
8.4
4.1
6.5
9.1
4.5
7.2
9.7

164

Table A.9 Measured Liquid Film Velocity [=] m/s


2.5 cP Oil, 2-Degree Upward Flow
Vsl

Vsg

(m1s)

(mls)

0.5

2
4

6
2
4

6
2
4

1.5

0
0.2
0.8
1
1.1
1.3
1.5
1.7
1.8
2.1

DRA Concentration, ppm


20
0.2
0.8
1
1.1
1.3
1.5
1.7
1.8
2.1

50

0.2
0.9
1
1.2 . 1.4
1.5
1.7
1.9
2.2

Table A.tO Measured Length of Slug Body [=] m


2.5 cP Oil, 2-Degree Upward Flow
Vsl

Vsg

(m1s)

(mls)

2
4

0.87
0.89
0.89
0.88
087
0.79
1
1.16
1.08

0.5

6
1

2
4

6
1.5

2
4

DRA Concentration, ppm


50
20
0.62
0.69
0.86
0.87
1.1
1.1
0.78
1.07
1.3
1.15
1.38
1.42
1.28
1.07
1.37
1.32
1.5
1.35

165
Table A.l1 Measured Slug Frequency [=] min"
2.5 cP Oil, 2-Degree Upward Flow
Vsl
(mls)
0.5

1.5

Vsg
(mls)
2
4
6
2
4
6
2
4
6

18
19
18
42
30
37
61
52
58

DRA Concentration, ppm


20

14
14
13
32
17
30
51
43
49

50

11
14
12
25
15
23
38
34
36

Table A.12 Measured Total Pressure Drop, M'r [=] Pa


2.5 cP Oil, 2-Degree Upward Flow
Vsl
(mls)

Vsg

(mls)
2

0.5

1.5

6
2
4
6
2
4
6

1875
2459
2577
2938
3048
4285
3977
4330
5548

DRA Concentration, ppm


20

1452
1852
1972
2238
2287
3501
3010
3238
4399

50

1207
1643
1774
1857
1609
2994
2632
2609
3815

166
Table A.13 Measured height of Liquid Film [=] em
26 cP Oil, 2-Degree Upward Flow
Vsl

Vsg

(mls)

(mls)

0.5

1.5

2
4
6
2
4
6
2
4
6

DRA Concentration, ppm

0
5.4
5
4.6
5.8
5.4
5

10
4.6
4.2
5.4
4.9
4.7

50
4.8
4.5
3.9
5.1
4.7
4.2

Stratified

Stratified

Stratified

5.8
5.4

5.3
4.9

4.9
4.5

5~2

Table A.14 Measured Slug Translational Velocity [=] mls


26 cP Oil, 2-Degree Upward Flow
Vsl

Vsg

(mls)

(mls)

DRA Concentration, ppm


10

2
4
6
2
4
6
2
4
6

4.3
6.8
9.5
5
7.6
10.3

4.3
7
9.7
5.1
7.5
10.7

50
4.4
7
9.8
5.1
7.7
10.9

Stratified

Stratified

Stratified

8.2
11.1

8.2
11.5

8.5
11.7

0.5

1.5

167
Table A.15 Measured Liquid Film Velocity [=] m/s
26 cP Oil, 2-Degree Upward Flow
Vsl
(m/s)
0.5

1.5

Vsg
(m/s)
2
4
6
2
4
6
2
4
6

DRA Concentration, ppm


50
10
0
0.5
0.5
0.5
1.23
1.23
1.18
1.77
1.7
1.65
1.24
1.27
1.1
1.3
1.48
1.3
2.1
2.19
2.1
Stratified
Stratified
Stratified
2.1
1.8
2
2.37
2.28
2.37

Table A.16 Measured Length of Slug Body [=] m


26 cP Oil, 2-Degree Upward Flow
Vsl
(m/s)
0.5

1.5

Vsg
(m/s)
2
4
6
2
4
6
2
4
6

DRA Concentration, ppm


50
10
0
0.71
0.76
0.87
0.87
089
0.94
1
0.98
1.26
0.94
096
1.1
1
0.97
1
1.2
0.96
1
Stratified
Stratified
Stratified
0.97
1.1
1
1.2
1.2
0.97

168
Table A.17 Measured Slug Frequency [=] min"
26 cP Oil, 2-Degree Upward Flow
Vsl
(m/s)

Vsg
(m/s)
2

0.5

6
2

6
2

1.5

DRA Concentration, ppm

0
18
18
15
38
29
37

10
16
17
15
37
32
37

50
16
18
18
33
34
34

Stratified

Stratified

Stratified.

48
52

45
52

54
51

Table A.18 Measured Total Pressure Drop, L1Pr [=] Pa


26 cP Oil, 2-Degree Upward Flow
VsI
(m/s)

Vsg
(m/s)
2

0.5

6
2

6
2

1.5

DRA Concentration, ppm

0
1938
2482
2777
3857
4210
5833

10
1970
2228
2652
3568
4068
5441

50
1733
2146
2646
3312
3822
5230

Stratified

Stratified

Stratified

6666
7615

6075
7179

5868
6905

169
Table A.19 Measured height of Liquid Film [=] em
50 cP Oil, Horizontal Flow
Vsl

Vsg

(m1s)

(m1s)

DRA Concentration, ppm


20

50

0.5

2
4

3.8
3.6
3.3
4.4
4
3.7
4.8
4.4
4

3.7
3.6
3.4
4
3.9
3.7
4.7
4.4
4

3.9
3.5
3
4.3
4
3.6
4.7
4.1
3.9

6
2

6
2

1.5

Table A.20 Measured Slug Translational Velocity [=] m1s


50 cP Oil, Horizontal Flow
Vsl

Vsg

(m1s)

(m1s)

DRA Concentration, ppm


20

0.5

2
4

3.7
6.3
8.3
4.1
6.7
9.6
5.3
7.5
9.8

3.6
6.4
8.5
3.7
6.5
9.6
5.1
7.5
9.6

2
4

1.5

2
4

50
3.6
6.4
8.5
3.7
6.6
9.7
5.2
7.7
9.5

170

Table A.21 Measured Liquid Film Velocity [=] mls


50 cP Oil, Horizontal Flow
Vsl

Vsg

(mls)

(mls)

0.5

1.5

2
4
6
2
4
6
2
4
6

0
0.52
0.77
0.89
0.98
1.2
1.41
1.71
1.83
1.98

DRA Concentration, ppm


50
20
0.61
0.77
0.85
0.94
1.1
0.98
1.1
1.2
1.34
1.45
1.66
1.54
1.93
1.78
2.1
1.94
2.24
2.11

Table A.22 Measured Length of Slug Body [=] m


50 cP Oil, Horizontal Flow
Vsl

Vsg

(mls)

(mls)

0.5

1.5

2
4
6
2
4
6
2
4
6

0
2.2
2.2
1.8
2.1
2.8
2.6
1.9
2.2
2.4

DRA Concentration, ppm


20
1.9
2
1.7
1.6
1.9
2.3
1.7
2.1
2.2

50
1.9
1.9
1.7
1.9
2.2
2.3
1.8
2.2
2.6

171
Table A.23 Measured Slug Frequency [=] min"
50 cP Oil, Horizontal Flow
Vsl
(mls)
0.5

1.5

Vsg

DRA Concentration, ppm

(mls)

20

50

2
4
6
2
4
6
2
4
6

13
15
18
31
26
29
55
41
37

14
14
17
32
25
28
52
41
38

11
13
15
25
20
24
45
33
23

Table A.24 Measured Total Pressure Drop, L1PT [=] Pa


50 cP Oil, Horizontal Flow
Vsl

Vsg

(mls)

(mls)

0.5

2
4

2138
2824
3943
4663
5982
7349
7212
8708
10648

1.5

2
4
6
2
4
6

DRA Concentration, ppm


20

1870
2561
3637
4395
5714
7429
6916
8630
10549

50

1822
2401
3463
4184
5449
7266
6811
8474
10379

172

APPENDIXB

173

Table B.1 Calculated Film Froude Number, Frf


2.5 cP Oil, Horizontal Flow
Vsl

Vsg

(mls)

(mls)

2
4
6
2
4
6
2
4
6

4.7
8.9
13.5
4.6
8.6
12.8
4.6
8.4
12

0.5

1.5

DRA Concentration, ppm


20

5.2
9.5
14.6
5.4
8.9
13.4
4.8

50
Stratified
10

12.6

15.3
5.7
9.3 - - 14
5.2
9.4
13

Table B.2 Calculated Slug Froude Number, Frs


2.5 cP Oil, Horizontal Flow
Vsl

Vsg

(mls)

(mls)

2
4
6
2
4
6
2
4
6

3.4
5.8
8
4
6.4
8.7
4.7
7
9.4

0.5

1.5

DRA Concentration, ppm


20

3.6
6
8.3
4.3
6.4
8.8

4.8
7.3
9.4

50
Stratified

6
8.4
4.4
6.4
8.9
4.9
7.4
9.4

174

Table B.3 Calculated Slug Liquid Holdup, R,


2.5 cP Oil, Horizontal Flow
Vsl

Vsg

(m1s)

(m1s)

0.5

1.5

2
4
6
2
4
6
2
4
6

0
0.7
0.59
0.52
0.74
0.63
0.57
0.76
0.68
0.62

DRA Concentration, ppm


20
50
0.66
Stratified
0.56
0.49
0.47
0.42
0.69
0.58
0.6
0.53
-0.54
0.49
0.73
0.62
0.64
0.58
0.6
0.53

Table B.4 Calculated Frictional Component, API [=] Pa


2.5 cP Oil, Horizontal Flow
Vsl

Vsg

(m1s)

(m1s)

0.5

1.5

2
4
6
2
4
6
2
4
6

0
79
117
197
269
209
368
465
460
689

DRA Concentration, ppm


50
20
Stratified
41
78
60
152
122
79
44
138
110
311
229
215
127
223
278
344
611

175
Table B.5 Calculated Accelerational Component, L1Pa [=] Pa
2.5 cP Oil, Horizontal Flow
Vsl
(m/s)
0.5

1.5

Vsg
(m/s)
2
4
6
2
4
6
2
4
6

DRA Concentration, ppm


20

491
913
1433
1188
1605
2965
1989
3383
4957

227
570
1087
358
1210
2588
1070
2657
4344

50
Stratified

384
996
239
824 - _ . 1969
768
1773
3247

Table B.6 Calculated Total Pressure Drop, L1PT [=] P


2.5 cP Oil, Horizontal Flow
Vsl
(m/s)
0.5

1.5

Vsg
(m/s)
2
4
6
2
4
6
2
4
6

571
1030
1630
1457
1815
3333
2455
3842
5646

DRA Concentration, ppm


20

268
648
1240
437
1347
2898
1286
2935
4954

50
Stratified

444
1117
283
935
2198
895
1996
3591

176
Table B.7 Calculated Film Froude Number, Frf
2.5 cP Oil, 2-Degree Upward Flow
Vsl

Vsg

(m1s)

(m1s)

2
4
6
2
4
6
2
4
6

5
8.5
13
4.6
8.1
12.6
3.9
8
11.2

0.5

1.5

DRA Concentration, ppm


20

5.1
9.1
13.9
4.9
8.6
13.3
4.1
8.3
12.3

50

5.4
9.2
14.3
4.9
8.8
14
4.4
8.6
12.8

Table B.8 Calculated Slug Froude Number, Frs


2.5 cP Oil, 2-Degree Upward Flow

Vsl
(nlIs)
0.5

1.5

Vsg

"-(-m/s j2
4
6
2
4
6
2
4
6

."_...

DRA Concentration, ppm


20

50

3.2
5.7
8
4
6.2
8.6
4.3
6.9
9.3

3.2
5.9
8.3
4.1
6.4
8.9
4.4
7
9.5

3.3
5.9
8.4
4
6.5
9
4.5
7.2
9.7

__ _,
.,,, ..

.-

177
Table B.9 Calculated Slug Liquid Holdup, a,
2.5 cP Oil, 2-Degree Upward Flow
Vsl

Vsg

(m1s)

(m1s)

0.5

1.5

2
4
6
2
4
6
2
4
6

0
0.69
0.59
0.51
0.72
0.63
0.52
0.78
0.69
0.62

DRA Concentration, ppm


20
0.64
0.56
0.5
0.68
0.63
0.56
0.77
0.67
0.62

50
0.62
0.55
0.48
0.69
0.62
0.54
0.76
0.66
0.59

Table B.I0 Calculated Frictional Component, API [=] Pa


2.5 cP Oil, 2-Degree Upward Flow
Vsl

Vsg

(m1s)

(m1s)
2

0.5

1.5

6
2
4
6
2
4
6

0
78
108
163
190
165
173
463
506
548

DRA Concentration, ppm


20
41
79
165
109
168
384
418
523
760

50
28
72
149
148
169
287
382
374
475

178
Table B.ll Calculated Accelerational Component, sr, [=] Pa
2.5 cP Oil, 2-Degree Upward Flow
Vsl

Vsg

(mls)

(mls)

1112
1562
2002
1797
2514
4186
2321
4641
7334

0.5

6
2
1

6
2
1.5

DRA Concentration, ppm


20

808
1097
1342
1294
1389
3291
1928
3670
5905

50

616 . 972
1170
887
1110
2405
1386
2684
3982

Table B.12 Calculated Gravitational Component, &g [=] Pa


2.5 cP Oil, 2-Degree Upward Flow
Vsl

Vsg

(mls)

(mls)

DRA Concentration, ppm


20

50

618
547
484
688
609
525
792
708
647

569
515
448
632
586
515
770
676
621

546
480
423
613
555
485
730
642
577

0.5

6
2
1

6
2
1.5

179
Table B.13 Calculated Total Pressure Drop, APT [=] Pa
2.5 cP Oil, 2-Degree Upward Flow
Vsl

Vsg

(m1s)

(m1s)

2
0.5

1808
2216
2648
2674
3287
4884
3578
5855
5829

6
2
1

6
2
1.5

DRA Concentration, ppm


20

1419
1691
1954
2035
2143
4190
3115
4869
7286

50

1189
1524
1742
1647
1834
3176
2499
3699
5033

Table B.14 Calculated Film Froude Number, Frj


26 cP Oil, 2-Degree Upward Flow
Vsl

Vsg

(m1s)

(m1s)
2

0.5

6
2
1

6
2
1.5

4
6

DRA Concentration, ppm


10

50

5.8
8.9
13.1
5.6
9.5
13.1

5.9
9.7
14.2
5.8
9.8
14.3

6.4
9.8
14.8
6.1
10.3
15.4

Stratified

Stratified

Stratified

9.2
13.2

9.6
14.9

10.3
15.9

180
Table B.15 Calculated Slug Froude Number, Fr
26 cP Oil, 2-Degree Upward Flow
Vsl

Vsg

(m1s)

(m1s)

0.5

1.5

2
4
6
2
4
6
2
4
6

DRA Concentration, ppm


50
10
0
4.4
4.3
4.3
6.9
6.8
7
9.7
9.8
9.4
5.1
5
5
7.7
7.4
7.6
10.9
10.7
10.3
Stratified
Stratified
Stratified
8.5
8.2
8.2
11.7
11.5
11.1

Table B.16 Calculated Slug Liquid Holdup, R s


26 cP Oil, 2-Degree Upward Flow
Vsl

(m1s)
0.5

1.5

. _---_..y~g

(m1s)
2
4
6
2
4
6
2
4
6

DRA Concentration, ppm


50
10
0
0.86
0.89
0.91
0.78
0.79
0.83
0.69
0.7
0.78
0.9
0.91
0.93
0.8
0.81
0.85
0.71
0.73
0.77
Stratified
Stratified
Stratified
0.8
0.84
0.87
0.73
0.76
0.79

181
Table B.17 Calculated Frictional Component, L1Pf [=] Pa
26 cP Oil, 2-Degree Upward Flow
Vsl

(mls)

Vsg
(mls)

0.5

2
4

6
2

1.5

2
4

DRA Concentration, ppm

50

0
118
196
394
396
361
468

10
81
126
207
280
284
295

129
187
243
275
321

Stratified

Stratified

Stratified

590
583

552
570

391
480

58

Table B.18 Calculated Accelerational Component, L1Pa [=] Pa


26 cP Oil, 2-Degree Upward Flow
Vsl
(mls)

Vsg
(mls)
2

0.5

6
2

6
2

1.5

DRA Concentration, ppm

0
1126
1586
1734
2176
3147
4636

10
955
1322
1520
1686
3115
4350

50
865
1360
1624
1448
2868
3346

Stratified

Stratified

Stratified

5355
7424

4122
6811

4326
5848

182
Table B.19 Calculated Gravitational Component, APg [=] Pa
26 cP Oil, 2-Degree Upward Flow
Vsl

Vsg

(mls)

(mls)

0.5

1.5

2
4
6
2
4
6
2
4
6

DRA Concentration, ppm


10

50

762
683
612
861
759
687

722
613
541
784
689
634

653
598
496
735
647
555

Stratified

Stratified

Stratified

835
757

756
680

691
615

Table B.20 Calculated Total Pressure Drop, APT [=] Pa


26 cP Oil, 2-Degree Upward Flow
Vsl

Vsg

(mls)

(mls)

2
4
6
2
4
6
2
4
6

2005
2465
2740
3433
4268
5791

1757
2061
2269
2749
4089
5280

1576
2087
2307
2425
3790
4222

Stratified

Stratified

Stratified

6780
8764

5430
8062

5409
6944

0.5

1.5

DRA Concentration, ppm


20

50

.-

183
Table B.21 Calculated Film Fronde Number, Frf
50 cP Oil, Horizontal Flow
Vsl
(m1s)

0.5

1.5

Vsg
(m/s)
2
4
6
2
4
6
2
4
6

DRA Concentration, ppm


20

5.9
10.7
15
5.4
10
15.6
5.8
9.7
14.3

5.7
10.8
15
4.7
9.5
15.4
5.5
9.6
13.7

50

5.2
10.7
15.9
4.4
9.4
15.6
5.4
10
13.4

Table B.22 Calculated Slug Froude Number, Frs


50 cP Oil, Horizontal Flow
VsI
(m1s)

0.5

1.5

Vsg
(m/s)
2
4
6
2
4
6
2
4
6

DRA Concentration, ppm


20

50

3.7
6.3
8.3
4
6.7
9.6
5.3
7.5
9.8

3.6
6.4
8.5
3.7
6.5
9.6
5.1
7.5
9.6

3.6
6.4
8.5
3.7
6.6
9.7
5.2
7.7
9.5

184
Table B.23 Calculated Slug Liquid Holdup, R,
50 cP Oil, Horizontal Flow
Vsl
(m/s)
0.5

Vsg
(m/s)
2
4
6
2

4
6
2

1.5

4
6

DRA Concentration, ppm


20

50

0.85
0.71
0.6
0.81
0.68
0.57
0.78
0.65
0.55

0.85
0.71
0.6
0.81
0.68
0.57
0.78
0.65
0.55

0.85
0.71
0.6
0.81
0.68
0.57
0.78
0.65
0.55

Table B.24 Calculated Frictional Component, L1Pf [=] Pa


50 cP Oil, Horizontal Flow
Vsl
(m/s)
0.5

Vsg
(m/s)
2
4
6
2

4
6
2

1.5

4
6

798
1151
1141
2180
3000
2885
3149
3440
3609

DRA Concentration, ppm


20

742
926
980
1833
1788
2350
2730
3243
3393

50

600
800
812
1822
1762
2004
2504
2665
2781

185
Table B.25 Calculated Accelerational Component, LlPa [=] Pa
50 cP Oil, Horizontal Flow
Vsl

Vsg

(m1s)

(m1s)

20

50

0.5

2
4

2
4

1067
2201
3589
2794
4191
6435
4378
6669
8421

1022
1986
3443
2187
3628
572
3720
6343
8257

747
1703
2453
1746
2863
4763
2838
4358
4618

6
2

1.5

DRA Concentration, ppm

Table B.26 Calculated Total Pressure Drop, LlPr [=] P


50 cP Oil, Horizontal Flow
Vsl

Vsg

(m1s)

(m1s)

DRA Concentration, ppm


20

50

2
4
6
2
4
6
2

1865
3353
4730
4973
7191
9320
7527
10109
12030

1764
2913
4423
4020
5417
8322
6450
9586
11651

1347
2504
3265
3567
4624
6767
5342
7023
7399

0.5

1.5

ABSTRACT
DAAS, MUTAZ, ABDUL. Ph.D. August 2001
Chemical Engineering
Modeling the Effects of Oil Viscosity and Pipe Inclination on Flow Characteristics and
Drag Reduction in Slug Flow ( 185 pp.)
Director of Dissertation: W. Paul Jepson

Computational analysis along with extensive experimental investigation have


been carried out to predict drag reduction in slug flow utilizing three types of oil with
viscosities of 2.5 cP, 26 cP, and 50 cP in 10-cm ill, horizontal and 2-degree inclined
pipes.

Effects of oil viscosity and pipe inclination on each component of the total

pressure drop in slug flow were determined, The impact of liquid viscosity and pipe
inclination on the effectiveness of drag reducing agents (DRA) was also investigated.
Predicted values were in good agreement with experimental results.
Results from both experiments and modeling showed that the accelerational
component of pressure drop was dominant in low and moderate oil viscosities. This
component reached values as high as 86% of total pressure drop.

Most of the drag

reduction took place in the accelerational component and reached values as high as 88%
out of total drag reduction. As oil viscosity increased, the frictional component was
found to increase dramatically and exceeded 40% of total pressure drop in the 50 cP oil.
The DRA was found more effective in reducing both frictional and gravitational
co:mponents of total pressure drop in higher-viscosity oils than in lower ones.

For

example, at superficial liquid and gas velocities of 0.5 and 6 mls frictional loss was

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