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Miyazaki Prefecture Industrial Technology Center, 16500-2 Higashi-kaminaka, Sadowara, Miyazaki 880-0303, Japan
Department of Applied Chemistry, Graduate School of Engineering, Kyushu University, 744 Moto-oka, Fukuoka 819-0395, Japan
Received 18 November 2005; received in revised form 7 April 2006; accepted 8 April 2006
Available online 25 April 2006
Abstract
We recently discovered that monodispersed nanobubbles/microbubbles could be generated from Shirasu-porous-glass (SPG) membranes with
uniform pores in a system composed of dispersed gaseous and continuous water phases containing a surfactant. In the present study, size control of
the nanobubbles generated was examined using SPG membranes with less than submicron-size pores. Air was pressurized into a sodium dodecyl
sulfate (SDS) solution ranging from 0.05 to 0.5 wt.% flowing through a SPG membrane with a transmembrane/bubble point pressure ratio of
1.12.0. Under these conditions, monodispersed nanobubbles with a mean bubble diameter of 360720 nm were stably produced from membranes
with mean pore diameters of 4385 nm. The mean bubble diameter was shown to be 8.6 times larger than the mean pore diameter; therefore, the
nanobubble diameter could be controlled by the membrane pore size. Mean bubble diameter was barely affected by a flow velocity of 0.53.7 m s1
or by the surface tension between air and 0.050.5 wt.% SDS solution.
2006 Elsevier B.V. All rights reserved.
Keywords: Monodispersed nanobubbles; Bubble size control; Shirasu-porous-glass membrane; Bubble point pressure; Surfactant
1. Introduction
Shirasu-porous-glass (SPG) membranes [1,2], which are
prepared by phase separation of the mother glass in the
Na2 OCaOMgOAl2 O3 B2 O3 SiO2 system and subsequent
acid leaching, have uniform pores with mean diameters ranging
from 40 to 20 m. The mean diameter size can be determined by
the phase-separation conditions, that is, the temperature and the
time of thermal treatment. SPG membranes, despite their high
porosity, have high water resistance due to their relatively high
Al2 O3 content and a sufficiently high mechanical strength for
practical use [3]. These membranes are used as the liquid/liquid
dispersion medium in membrane emulsification, which we previously proposed as a novel method for preparing monodispersed emulsions [4]. During membrane emulsification, the dispersed phase is pressed through the membrane pores forming
droplets on the permeate side, while the continuous phase flows
along the membrane surface. A distinguishing feature is that the
Corresponding author. Tel.: +81 985 74 4311; fax: +81 985 74 4488.
E-mail address: kukizaki@iri.pref.miyazaki.jp (M. Kukizaki).
0376-7388/$ see front matter 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.memsci.2006.04.007
387
Table 1
Chemical composition of Shirasu and the mother glass used for preparation of
SPG membranes (wt.%)
Component
Shirasu
Mother glass
Na2 O
K2 O
CaO
MgO
A12 O3
Fe2 O3
B2 O 3
SiO2
4.20
4.02
1.00
0.15
12.15
1.50
76.98
5.74
2.57
12.54
4.82
7.77
0.96
16.40
49.20
used as raw materials. Shirasu is a volcanic ash widely available in the southern part of Kyushu Island, Japan. As shown
in Table 1, Shirasu is a source of SiO2 and Al2 O3 , and contains Na2 O, K2 O, CaO, MgO and Fe2 O3 as impurities. The
mixture was melted at 1623 K for 3 h in a platinum crucible.
After cooling to 1473 K, a glass sample was formed by blowing into a tube 5.6 mm in outer diameter, 0.3 mm in thickness
and 100 mm in length. The chemical composition of the mother
glass tube is listed in Table 1. The glass tubes were thermally
treated at 933953 K for 20 h in an electric furnace. The phaseseparated glass tubes were then leached out with the hydrochloric acid solution of 0.5 mol dm3 at 278 K resulting in SPG
membranes with four different pore diameters (43, 55, 64 and
85 nm). SPG membranes with mean pore diameters of 550 nm
and 2.23 m were also prepared for examining the effect of the
shear stress at the membrane wall caused by the continuous
water phase on the monodispersed microbubble formation (see
Section 3.5). The mean pore diameter and porosity of the membranes were determined using the mercury penetration method
with a mercury porosimeter (Poresizer 9320, Micromeritics
Co. Ltd., USA). Mean pore diameter was expressed as 50 Dm ;
that is, the diameter corresponding to 50 vol.% on a relative
cumulative pore diameter distribution curve. The microstructure of the membranes was also observed by a scanning electron
microscope (SEM; S-800M, Hitachi High Technology Co. Ltd.,
Tokyo, Japan). The membrane samples were sputter-coated with
platinumpalladium alloy (8:2) using an ion sputter coater (E1030, Hitachi High Technology Co. Ltd.).
The contact angle between the membrane surface and the
water phase was calculated using the liquid-capillary-rising
method [27] at 293 K. This method is based on the Washburns
equation, which has the advantage that the contact angle can be
directly measured for hydrophilic membranes.
Shirasu (KP#60F) was obtained from Kyushu Pumice Co.
Ltd. (Miyazaki, Japan). Na2 CO3 , CaCO3 , MgO, H3 BO3 and
HCl (all reagent grade) were all purchased from Wako Pure
Chemical Industries Co. Ltd. (Tokyo, Japan).
2. Experimental
2.2. Nanobubble formation
2.1. Preparation and characterization of SPG membranes
Tubular SPG membranes with four different mean pore diameters from 43 to 85 nm were prepared in our laboratory [26]. A
mixture of Shirasu, Na2 CO3 , CaCO3 , MgO and H3 BO3 were
388
Q
A
(1)
di Pfr
4 L
(2)
c u2
8
(3)
equation:
= 0.3164Re0.25
(4)
By substituting Re of 280021,000 into Eq. (4) and the resultant Eq. (4) into Eq. (3), = 1.447.2 Pa. All bubble formation
experiments were carried out at 293 K.
The surface tension between the air and water phase was
measured using the drop volume method at 293 K. SDS (purity
> 97%) and the air cylinder (synthetic air, purity > 99.999%)
were purchased from Wako Pure Chemical Industries Co. Ltd.
and Japan Fine Products Co. Ltd. (Tochigi, Japan), respectively.
2.3. Mean bubble diameter and diameter distribution
Diameter distributions of the generated bubbles were immediately measured using a laser diffraction particle size analyzer
(SALD2100, Shimadzu Co. Ltd., Kyoto, Japan) with the refraction index of air (1.0) [19,24], as shown in Fig. 1. This analyzer
allowed the detection of bubbles in the range of 0.031000 m.
The monodispersity of the bubbles generated was determined
using the particle size dispersal coefficient [19]:
=
90 D
b
50 D
10 D
(5)
389
Fig. 2. SEM images of SPG membranes with mean pore diameters of (a) 43 nm, (b) 55 nm, (c) 64 nm and (d) 85 nm.
Porosity
Contact angle ( )
43
55
64
85
0.58
0.56
0.57
0.56
25
23
27
25
390
Fig. 4. Relationship between bubble point pressure, PBP , and mean pore size,
50 D . The dotted line shows the bubble point pressure calculated from Eq. (6).
m
SDS concentration was 0.3 wt.% and water phase flow velocity was maintained
at 0.7 m s1 .
4 cos
50 D
m
(6)
where is the surface tension between air and the water phase
and is the contact angle between the membrane surface and
the water phase. Substitution of the measured values shown
in Table 2 and = 36.8 mN m1 (see Fig. 10) into Eq. (6) gives
the dotted line shown in Fig. 4. From the experimental data,
PBP was shown to be inversely proportional to 50 Dm , and these
results were in good agreement with the theoretical line.
Fig. 5. Cumulative size distributions of nanobubbles generated from SPG membranes with mean pore diameters of (a) 43 nm, (b) 55 nm, (c) 64 nm and (d)
85 nm. No light diffraction/scattering peak of the water phase was detected
before bubble formation (e). SDS concentration was 0.3 wt.% and water phase
flow velocity and transmembrane/bubble point ratio were maintained at 0.7 and
1.1 m s1 , respectively.
Fig. 6. Relationships among the mean pore diameter, 50 Dm , mean bubble diameter, 50 Db , and the particle size dispersal coefficient, . SDS concentration was
0.3 wt.% and water phase flow velocity and transmembrane/bubble point ratio
were maintained at 0.7 and 1.1 m s1 , respectively.
391
392
larger droplets were formed because of the effect of the inertial force of the oil phase, which was enough to cause dispersed
phase outflow through the membrane.
A number of reports have described the dispersed gaseous
phase flux in relation to bubble formation from a porous nozzle
[e.g. 3032]. According to Anagbo and Brimacombe [31], the
dispersion patterns of bubbles generated from a round porous
nozzle in a water bath can be classified into three types with
respect to the gaseous phase flux; namely, low, middle, and high
gas flow rate regimes. Under a low gas flow rate, small bubbles of a few millimeters in diameter were generated without
coalescence or disintegration, while under a middle flow rate
some bubbles clustered and coalesced into a large bubble. Further, under a high gas flow rate, bubbles forming at the nozzle
exit merged into one large packet. These results are similar to
our results; however, further detailed discussion cannot be made
because Anagbo and Brimacombe dealt mostly with bubbles of
submillimeters to millimeters in diameter at rather high flow
rates. In this study, on the other hand, bubbles of less than 1 m
in diameter (nanobubbles) were formed from SPG membranes
with pore diameters of less than submicron size at a very low
gaseous phase flux.
3.5. Effect of shear stress at the membrane surface on
bubble diameter
Bubbles formed on the membrane surface are thought to
detach due to the shear force caused by the water phase flow.
Fig. 9 shows the effect of shear stress at the membrane wall,
, on bubble diameter using SPG membranes with mean pore
diameters of 55 nm, 550 nm and 2.23 m and an SDS concentration of 0.3 wt.%. The transmembrane/bubble point pressure
ratio was set at 1.1. With the 550-nm a and 2.23-m membranes,
the mean bubble diameter decreased as the shear stress increased
until reaching a certain diameter at which the bubbles became
more or less independent of the shear stress. The largest change
in bubble diameter occurred at a small shear stress. On the con-
Fig. 9. Effect of shear stress at the membrane wall, , on the mean bubble
diameter, 50 Db . SPG membranes had a mean pore diameter of 55 nm (circles),
550 nm (triangles) and 2.23 m (squares). SDS concentration and transmembrane/bubble point ratio were 0.3 and 1.1 wt.%, respectively.
trary, with the 55-nm membrane, there was little change in the
mean bubble diameter. This result shows that the mean diameter of the nanobubbles generated was little affected by the shear
force of the water phase flow velocity.
A number of reports have described bubble formation with
a liquid crossflow [e.g. 3344]. The findings show that the bubble diameter decreases with increasing liquid crossflow velocity
until reaching a certain diameter at which the bubbles become
more or less independent of the flow velocity. However, the
above reports dealt mostly with bubbles of submillimeters to
millimeters in diameter.
On the other hand, several reports have documented the effect
of wall shear stress at the membrane surface on droplet formation using porous membranes such as SPG [10,14,16,17],
ceramic [45], polycarbonate [46], and micro-engineered silicon
nitride membranes [47]. Schroder et al. [45] prepared oil-inwater (O/W) emulsions using ceramic membranes and showed
that the smaller the membrane pore size the smaller the minimum droplet size and the smaller the shear stress needed to
reach a certain droplet size. For instance, a wall shear stress of
more than 2 Pa was required for a 100-nm membrane and more
than 30 Pa for an 800-nm membrane. Using SPG membranes
with a mean pore diameter of 570 nm, Katoh et al. [10] found
that a minimum wall shear stress of 0.5 Pa, which corresponded
to a mean continuous water phase flow velocity of 0.2 m s1 ,
was needed for formation of monodispersed oil droplets with a
mean diameter of 2.6 m. As an explanation for this, Schroder
et al. [45] suggested that droplet size decreases with increasing
continuous water phase flow rate because of the increased drag
force caused by the water phase flow at relatively low wall shear
stress. However, the further decrease in mean droplet size at high
wall shear stress is prevented by the forming droplets hindering
each other in detaching from the pores; Droplets forming at the
pore openings are therefore surrounded by other droplets, and
therefore, the continuous phase fluid cannot flow freely around
them, but rather it flows above them. A similar effect is observed
with a rough membrane surface. On the other hand, Joscelyne
and Tragardh [48], and Peng and Williams [49] suggested that
with very small droplets the sublayer thickness might start to
limit the effect of crossflow velocity. That is, within a laminar
sublayer existing near the membrane surface the flow velocity of
the water phase is relatively small, despite the fact that outside
this sublayer the flow velocity can be very high and turbulent.
With small droplets, the droplet diameter is always smaller than
the laminar sublayer thickness, so the flow velocity around the
droplets is always small and laminar, irrespective of the total
flow rate of the continuous phase.
Fine bubble formation from SPG membranes seems to be
almost identical to droplet formation. Therefore, it is suggested
that the diameter of very small bubbles (nanobubbles) is barely
affected by the shear stress of the water phase due to the rough
membrane surface effect and/or sublayer thickness.
3.6. Effect of surface tension on mean bubble diameter
First, surface tension between air and the water phase
was measured with SDS concentrations of 0.010.5 wt.%.
393
tension within a range of 58.067.4 mN m1 (SDS concentration of 0.010.05 wt.%). This was probably due to unsaturated
adsorption of SDS molecules at the newly formed airwater
interface during bubble formation with decreasing SDS concentration. Consequently, the probability of bubble coalescence at
the membrane surface increases, and thus, large bubbles with a
broad diameter distribution are formed.
3.7. Effect of operating parameters on void fraction
1
Vd
=
Vd + V c
1 + (Vc /Vd )
(7)
(8)
where t is the time. By substituting Eq. (8) into Eq. (7), the void
fraction becomes
=
1
Vd
=
Vd + V c
1 + (Vc /Jd At)
(9)
and it can be seen that the void fraction increases with increasing
gaseous phase flux and/or membrane area.
For laminar viscous air flow through the membrane pores
(see the Appendix A), the gaseous phase flux may be described
by the HagenPoiseuille equation as follows:
2
Jd =
k(50 Dm ) Peff
32d
x
(10)
(11)
At a transmembrane pressure larger than the bubble point pressure (i.e. at a transmembrane pressure equal to 0), bubble formation at the membrane surface starts. In this study, monodispersed
nanobubbles were formed in a range of 1 Pr 2. By substituting P = PBP Pr and Eq. (6) into Eq. (11), the effective
transmembrane pressure is given by
Peff = PBP (Pr 1) =
4 cos
(Pr 1)
50 D
m
(12)
394
By substituting Eq. (12) into Eq. (10), the gaseous phase flux
becomes
Jd =
k cos (50 Dm )
(Pr 1)
8d
x
(13)
p
Dm
(14)
kB T
dg2 P 2
(15)
6.7
P
(16)
Nomenclature
A
dg
di
nD
b
50 D
Dm
50 D
m
Jd
k
kB
L
N
P
PBP
Pr
P
Peff
Pfr
Q
Re
T
u
Vc
Vd
x
Greek letters
void fraction
membrane porosity
d
viscosity of dispersed gaseous phase (Pa s)
pore tortuosity
Subscripts
b
bubble
c
continuous water phase
d
dispersed gaseous phase
g
gas
m
membrane pore
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