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January 2002

Document Number: 77.100

ORION XT
High-Sensitivity
Smoke Detector
Installation, Operation
and Maintenance Manual

FM
APPROVED

Fire Systems

LISTED LISTED

January 2002
Document Number: 77.100

ORION XT
High-Sensitivity
Smoke Detector
Installation, Operation
and Maintenance Manual

THIS PAGE INTENTIONALLY LEFT BLANK.

FOREWORD
This manual is intended to clearly and accurately reflect the ORION XT High-Sensitivity Smoke Detection system. This
manual is to be used by trained distributors only. This publication describes the operation, installation and maintenance for
the ORION XT High-Sensitivity Smoke Detection system.
TERMS AND ABBREVIATIONS
AC

Alternating Current

AH

Ampere Hour

CPU

Central Processing Unit

DC

Direct Current

DIA

Diameter

ESC

Escape

EOL

End-of-Line

ESP

Extended Sampling Point

ft.

Feet or Foot

ft./sec.

Feet per Second

GND

Ground

HVAC

Heat, Ventilation and Air-Conditioning

ISOL

Isolate

LED

Light Emitting Diode

mA

Milliamperes

NFPA

National Fire Protection Association

OCS

ORION Configuration Software

PALM

PEGAsys Addressable Loop Module

PC

Personal Computer

P/N

Part Number

PSU

Power Supply Unit

RAM

Random Access Memory

RH

Relative Humidity

sq. ft.

Square Feet

UL

Underwriters Laboratories

VAC

Voltage Alternating Current

VDC

Voltage Direct Current

vs.

Versus

THIS PAGE INTENTIONALLY LEFT BLANK.

ii

TABLE OF CONTENTS
Foreword
.................................................................................................................................................. i
List of Illustrations ......................................................................................................................................... ix
List of Tables ................................................................................................................................................. xii
Safety Summary ........................................................................................................................................... xiii

PARAGRAPH TITLE

PAGE

1
1-1
1-2

General Information ................................................................................................................ 1-1


Introduction ................................................................................................................................ 1-1
Features .................................................................................................................................... 1-1

2
2-1
2-2
2-3
2-3.1
2-3.2
2-3.3
2-3.4
2-3.5
2-4
2-5
2-5.1
2-6
2-6.1
2-6.2
2-6.2.1
2-7

System Functional Description .............................................................................................. 2-1


General ...................................................................................................................................... 2-1
Overall Function Description ..................................................................................................... 2-1
Detector ..................................................................................................................................... 2-2
Detector Head ........................................................................................................................... 2-2
Termination Board ..................................................................................................................... 2-3
Fan Module and Exhaust Options ............................................................................................. 2-4
Status LED Faceplate ................................................................................................................ 2-4
RS-232 Port ............................................................................................................................... 2-4
Display Module .......................................................................................................................... 2-4
PEGAsys Addressable Loop Module (PALM) ............................................................................ 2-5
Termination Board Interface Connections ................................................................................. 2-5
Power Supplies .......................................................................................................................... 2-6
Self-Contained Power Supply .................................................................................................... 2-6
Multi-Zone Power Supply ........................................................................................................... 2-7
Battery Selection ....................................................................................................................... 2-7
Elutriator .................................................................................................................................... 2-8

3
3-1
3-1.1
3-1.2
3-2
3-3
3-4
3-4.1
3-4.2
3-5
3-6
3-7
3-8
3-9
3-10
3-11

Operations ............................................................................................................................... 3-1


Display Module .......................................................................................................................... 3-1
LCD Screen Display .................................................................................................................. 3-1
LED Status Indicator .................................................................................................................. 3-1
Menu System ............................................................................................................................. 3-1
Control Keys .............................................................................................................................. 3-1
Alarms and Silencing ................................................................................................................. 3-2
Silencing the Buzzer .................................................................................................................. 3-2
Entering the Password .............................................................................................................. 3-2
Reset ......................................................................................................................................... 3-3
Displaying System Status .......................................................................................................... 3-3
Smoke Display ........................................................................................................................... 3-3
Displaying Airflow ...................................................................................................................... 3-3
Isolate ........................................................................................................................................ 3-4
Test ............................................................................................................................................ 3-4
OCS Software ............................................................................................................................ 3-4

4
4-1
4-2
4-3
4-4
4-4.1
4-4.2
4-5

ORION Configuration Software (OCS) ............................................................................... 4-1


Introduction ................................................................................................................................ 4-1
OCS System Requirements ...................................................................................................... 4-1
Getting Started ........................................................................................................................... 4-1
System Configurations .............................................................................................................. 4-1
Stand-Alone System Configuration ............................................................................................ 4-1
PALM-Based System Configuration .......................................................................................... 4-1
Installing OCS on a Computer ................................................................................................... 4-1
iii

TABLE OF CONTENTS (cont.)


PARAGRAPH TITLE
4-6
4-7
4-7.1
4-7.1.1
4-7.1.2
4-7.1.3
4-8
4-8.1
4-8.2
4-9
4-9.1
4-9.1.1
4-9.1.2
4-9.1.3
4-9.1.4
4-9.1.5
4-9.1.6
4-9.1.7
4-9.2
4-9.2.1
4-9.2.2
4-9.2.3
4-9.2.4
4-9.2.5
4-9.2.6
4-9.3
4-9.3.1
4-9.3.2
4-9.3.3
4-9.4
4-9.5
4-9.6
4-9.7
4-9.8
4-9.9
4-9.10
4-9.11
4-10
4-11
4-11.1
4-11.2
4-12
4-12.1
4-12.2
4-12.3
4-13
4-14
4-14.1
4-14.2
4-14.3
4-14.3.1
4-14.3.2
4-14.3.3

PAGE

Configuring the Computer Connection ...................................................................................... 4-3


Launching OCS ......................................................................................................................... 4-3
Entering and Changing Passwords ........................................................................................... 4-3
Access Levels ........................................................................................................................... 4-3
Entering the Password .............................................................................................................. 4-3
Changing the Password ............................................................................................................ 4-4
Establishing Communications ................................................................................................... 4-4
Stand-Alone System .................................................................................................................. 4-5
PALM Systems .......................................................................................................................... 4-5
Configuring a Detector ............................................................................................................... 4-5
Smoke Alarms ........................................................................................................................... 4-5
Day Smoke Thresholds ............................................................................................................. 4-6
Night Smoke Thresholds ........................................................................................................... 4-6
Alarm Time-Delay Option .......................................................................................................... 4-6
Current Smoke Levels ............................................................................................................... 4-6
Detector Sensitivity Range ........................................................................................................ 4-6
Cumulative Alarm Delay Option ................................................................................................. 4-6
Day/Night Alarms Option ........................................................................................................... 4-9
Troubles ..................................................................................................................................... 4-9
Airflow Deviation/Normalizing Airflow ........................................................................................ 4-9
Low Airflow Threshold ............................................................................................................... 4-10
High Airflow Threshold ............................................................................................................... 4-10
Airflow Trouble Delays ............................................................................................................... 4-10
Power Supply Trouble Delays .................................................................................................... 4-10
Isolation Output ......................................................................................................................... 4-10
Output Latching ......................................................................................................................... 4-10
Latched Alarms .......................................................................................................................... 4-10
Non-Latching Alarms ................................................................................................................. 4-11
Latching Troubles ...................................................................................................................... 4-11
Signal Averaging ........................................................................................................................ 4-11
Auto-Setup ............................................................................................................................. 4-11
Display Enable ........................................................................................................................... 4-12
Display Passwords .................................................................................................................... 4-12
Information ................................................................................................................................ 4-12
Time and Date ........................................................................................................................... 4-13
Factory Defaults ........................................................................................................................ 4-13
PALM Address ........................................................................................................................... 4-13
Sensitivity Test ........................................................................................................................... 4-14
Printing the Configuration .......................................................................................................... 4-14
Printing to a Printer .................................................................................................................... 4-14
Printing to a Disk File ................................................................................................................. 4-14
Saving and Loading Detector Configurations ............................................................................ 4-15
Loading a Configuration, Off-Line .............................................................................................. 4-15
Loading a Configuration, On-Line .............................................................................................. 4-15
Saving a Configuration to File .................................................................................................... 4-15
Software Version ....................................................................................................................... 4-16
Real-Time Detector Status ........................................................................................................ 4-16
Status Indicators in the Display and Control Window ................................................................ 4-16
Show Troubles ........................................................................................................................... 4-17
Buttons on the Display and Control Window ............................................................................. 4-17
Airflow ........................................................................................................................................ 4-17
Smoke ....................................................................................................................................... 4-18
Isolation ..................................................................................................................................... 4-18
iv

TABLE OF CONTENTS (cont.)


PARAGRAPH TITLE

PAGE

4-14.4
4-15
4-15.1
4-15.2
4-15.3
4-15.3.1
4-15.3.2
4-15.3.3
4-15.4
4-15.5
4-15.6
4-15.7
4-15.8
4-16
4-16.1
4-16.2
4-16.3
4-16.4
4-17
4-17.1
4-17.2

Reset ......................................................................................................................................... 4-19


Smoke History ........................................................................................................................... 4-19
Opening the History Window ..................................................................................................... 4-19
Downloading Smoke History From a Detector ........................................................................... 4-19
Using the Smoke History Window ............................................................................................. 4-21
Zooming .................................................................................................................................... 4-21
Alarm Levels .............................................................................................................................. 4-21
Discontinuity .............................................................................................................................. 4-22
Adding Titles and Comments ..................................................................................................... 4-22
Saving and Loading Smoke History To/From Disk .................................................................... 4-22
Printing a Smoke History Graph ................................................................................................ 4-23
Clearing the Smoke History Buffer ............................................................................................ 4-23
Setting Smoke History Sample Rate ......................................................................................... 4-23
Event History ............................................................................................................................. 4-24
Downloading an Event History From a Detector ........................................................................ 4-24
Printing the Event Log ............................................................................................................... 4-24
Saving an Event Log .................................................................................................................. 4-24
Clearing the Event History ......................................................................................................... 4-25
Max/Min Smoke Levels ............................................................................................................. 4-25
Viewing Max/Min Smoke Levels ................................................................................................ 4-25
Clearing Max/Min Smoke Levels ............................................................................................... 4-25

5
5-1
5-2
5-2.1
5-2.2
5-2.3
5-2.4
5-2.4.1
5-2.4.2
5-2.4.3
5-2.4.4
5-2.4.5
5-2.4.6
5-2.4.7
5-2.5
5-2.6
5-2.6.1
5-2.6.2
5-2.7
5-2.7.1
5-2.7.2
5-2.8
5-2.9
5-2.10
5-2.10.1
5-2.11
5-3
5-3.1
5-3.2
5-4
5-4.1

Installation ................................................................................................................................ 5-1


Introduction ................................................................................................................................ 5-1
Installing the Detector ................................................................................................................ 5-1
Unpacking the Detector ............................................................................................................. 5-1
Removing the Detector Cover ................................................................................................... 5-2
Detector Mounting Location ....................................................................................................... 5-2
Detector Mounting Options ........................................................................................................ 5-2
Detector Orientation .................................................................................................................. 5-2
Surface Mounting Option ........................................................................................................... 5-2
Flush Mounting Option .............................................................................................................. 5-2
Detector Mounted Display Module Option ................................................................................. 5-2
Self-Contained Power Supply Option ........................................................................................ 5-2
Exhaust Port Options ................................................................................................................. 5-3
Elutriator Option ......................................................................................................................... 5-3
Knockouts for Electrical Connections ........................................................................................ 5-3
Exhaust Port Adapter Installation (Optional) .............................................................................. 5-3
Side Exhaust Installation ........................................................................................................... 5-3
Rear Exhaust Installation ........................................................................................................... 5-3
Mounting the Detector ............................................................................................................... 5-3
Surface Mounting Installation .................................................................................................... 5-3
Flush Mounting Installation ........................................................................................................ 5-4
Connecting to the Sampling Pipe Network ................................................................................ 5-4
Termination Board Field Wiring ................................................................................................. 5-4
Detector Software Configuration ............................................................................................... 5-5
Detector Memory Battery Link Jumper ...................................................................................... 5-5
Attaching the Detector Cover ..................................................................................................... 5-5
Installing the Elutriator (Optional) .............................................................................................. 5-6
Detector Inlet Installation ........................................................................................................... 5-6
Pipe Network Installation ........................................................................................................... 5-6
Installing the PEGAsys Addressable Loop Module (Optional) ................................................... 5-6
PALM Hardware Installation ...................................................................................................... 5-6
v

TABLE OF CONTENTS (cont.)


PARAGRAPH TITLE

PAGE

5-4.2
5-4.2.1
5-4.2.2
5-5
5-5.1
5-5.2
5-5.3
5-5.4
5-6
5-7
5-7.1
5-7.2
5-7.3
5-7.4
5-8

Addressing and Registering the PALM ...................................................................................... 5-7


Addressing the PALM ................................................................................................................ 5-7
Registering the PALM with the PEGAsys Panel ........................................................................ 5-7
Installing the Display Module (Optional) .................................................................................... 5-7
Detector Mounted Display Module Installation ........................................................................... 5-7
Installing the Remote Display Module ....................................................................................... 5-8
19 Rack Mount Kit Installation .................................................................................................. 5-9
Display Module Software Setup (Registering the LCD) ............................................................. 5-9
Installing Self-Contained Power Supply (Optional) .................................................................... 5-9
Installing the Multi-Zone Power Supply (Optional) ..................................................................... 5-11
Mount the Power Supply Enclosures ......................................................................................... 5-11
Configuring the Power Supply for a Second Battery Bank ........................................................ 5-11
Configuring the Trouble Relay ................................................................................................... 5-11
Installing and Wiring the Multi-Zone Power Supply Module and Batteries ................................. 5-12
Initial Power-Up ......................................................................................................................... 5-12

6
6-1
6-2
6-3
6-3.1
6-3.2
6-3.3
6-3.4
6-3.5
6-3.6
6-3.7
6-3.8
6-3.9
6-3.10
6-3.11
6-3.12
6-3.13
6-3.14
6-3.15
6-3.16
6-4
6-4.1
6-5
6-5.1
6-5.2
6-5.3
6-6
6-6.1
6-6.2
6-6.3
6-6.4
6-6.5
6-6.6
6-7
6-7.1
6-7.2
6-7.3

System Design ......................................................................................................................... 6-1


Introduction ................................................................................................................................ 6-1
Detector ..................................................................................................................................... 6-1
Pipe Network Design Terms and Details ................................................................................... 6-1
Air Sampling Pipe Network ........................................................................................................ 6-1
Air Velocity ................................................................................................................................. 6-1
Branch Point .............................................................................................................................. 6-2
Elutriator .................................................................................................................................... 6-2
Elbow, Standard 45 Degree ....................................................................................................... 6-2
Elbow, Standard 90 Degree ....................................................................................................... 6-2
Sweep Elbow ............................................................................................................................. 6-2
Equivalent Feet .......................................................................................................................... 6-2
Extended Sampling Point (ESP) ................................................................................................ 6-2
Sampling Point (SP) .................................................................................................................. 6-2
Junction Boxes .......................................................................................................................... 6-2
Pipe Segment ............................................................................................................................ 6-2
Sampling Hole ........................................................................................................................... 6-3
System Transport Time ............................................................................................................. 6-3
UL Listing for Open Area Protection .......................................................................................... 6-3
Suction Pressure ....................................................................................................................... 6-3
Zones of Varying Static Pressure ............................................................................................... 6-3
Measuring Static Pressure Differential ...................................................................................... 6-3
Pipe Network Sample Types ...................................................................................................... 6-3
Distributed Pipe Network Sampling ........................................................................................... 6-3
Return Air Grill Sampling ........................................................................................................... 6-4
Return Air Duct Sampling .......................................................................................................... 6-4
Selecting a Sampling Method .................................................................................................... 6-4
Telephone Central Offices ......................................................................................................... 6-4
Computer Rooms ...................................................................................................................... 6-4
Cleanrooms ............................................................................................................................... 6-4
Atriums ...................................................................................................................................... 6-4
Office Areas ............................................................................................................................... 6-4
Warehouse Storage ................................................................................................................... 6-4
Sampling Pipe Network Design ................................................................................................. 6-4
Using SNIFF Version 3 Software ............................................................................................ 6-4
Distributed Pipe Network Sampling Design ............................................................................... 6-5
Return Air Grill Sampling Design ............................................................................................... 6-5
vi

TABLE OF CONTENTS (cont.)


PARAGRAPH TITLE

PAGE

6-7.4
6-7.4.1
6-8
6-8.1
6-8.1.1
6-8.1.2
6-8.2
6-8.2.1
6-8.2.2
6-8.2.3
6-8.2.4

Return Air Duct Sampling Design .............................................................................................. 6-5


Duct Sampling Pipe Requirements ............................................................................................ 6-6
Pipe Network Installation ........................................................................................................... 6-6
Sampling Point Installation ........................................................................................................ 6-6
Extended Sampling Point .......................................................................................................... 6-6
Sampling Point .......................................................................................................................... 6-6
Pipe Network Labels .................................................................................................................. 6-7
Sampling Pipe Labels ................................................................................................................ 6-7
Sampling Port Labels ................................................................................................................ 6-7
Extended Sampling Point Labels ............................................................................................... 6-7
Sampling Point Labels ............................................................................................................... 6-7

7
7-1
7-1.1
7-2
7-3
7-4
7-5
7-6
7-6.1
7-6.2
7-6.2.1
7-6.2.2

System Commissioning .......................................................................................................... 7-1


Introduction ................................................................................................................................ 7-1
Commissioning Check Sheet .................................................................................................... 7-1
Pre-Commissioning Preparation ................................................................................................ 7-1
Ambient Monitoring .................................................................................................................... 7-1
Suction Pressure Verification ..................................................................................................... 7-1
Transport Time Verification ........................................................................................................ 7-2
Gross Smoke Testing ................................................................................................................ 7-2
Aerosol Smoke Spray ................................................................................................................ 7-2
Wire Burner Test ........................................................................................................................ 7-2
Wire Burner Test 1 (Optional) .................................................................................................... 7-2
Wire Burner Test 2 (Optional) .................................................................................................... 7-2

8
8-1
8-2
8-3
8-3.1
8-3.2
8-3.3
8-3.4
8-3.5
8-3.6
8-3.7
8-3.8

Routine Maintenance .............................................................................................................. 8-1


Introduction ................................................................................................................................ 8-1
Scheduled Maintenance ............................................................................................................ 8-1
Maintenance Procedures ........................................................................................................... 8-1
Visual Check .............................................................................................................................. 8-1
Battery Status Check ................................................................................................................. 8-1
Gross Smoke Test ..................................................................................................................... 8-1
Suction Pressure Verification Test ............................................................................................. 8-1
Transport Time Verification Test ................................................................................................ 8-1
Detector Sensitivity Test ............................................................................................................ 8-1
Clean Detector ........................................................................................................................... 8-2
Clean Elutriator .......................................................................................................................... 8-2

9
9-1
9-2
9-2.1
9-2.2
9-3
9-4
9-4.1
9-4.2
9-4.3
9-4.4
9-4.5
9-4.6
9-4.7
9-4.8

Troubleshooting and Corrective Maintenance ..................................................................... 9-1


Introduction ................................................................................................................................ 9-1
Standard Fault Isolation Techniques .......................................................................................... 9-1
Visual Inspection ....................................................................................................................... 9-1
Power Checks ........................................................................................................................... 9-1
Troubleshooting ......................................................................................................................... 9-1
Replacement ............................................................................................................................. 9-4
Replacing the Detector .............................................................................................................. 9-4
Replacing the Detector Head .................................................................................................... 9-4
Replacing the Termination Board ............................................................................................... 9-4
Replacing the Fan Module ......................................................................................................... 9-5
Replacing the Display Module in the Detector Cover ................................................................ 9-6
Replacing the Remote Display Module ...................................................................................... 9-6
Replacing the PEGAsys Addressable Loop Module .................................................................. 9-6
Replacing the Self-Contained Power Supply ............................................................................. 9-7
vii

TABLE OF CONTENTS (cont.)


PARAGRAPH TITLE

PAGE

9-4.9

Replacing the Multi-Zone Power Supply .................................................................................... 9-8

10
10-1

Parts List .................................................................................................................................. 10-1


Introduction ................................................................................................................................ 10-1

viii

LIST OF ILLUSTRATIONS
FIGURE

TITLE

PAGE

1-1

Detector ..................................................................................................................................... 1-2

2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8

Typical Stand-Alone System ...................................................................................................... 2-1


Typical System with PEGAsys Addressable Loop Module and PEGAsys Control Panel ........... 2-1
Detector Block Diagram ............................................................................................................ 2-2
Detector Head ........................................................................................................................... 2-3
Termination Board Internal Wiring Diagram .............................................................................. 2-3
PEGAsys Addressable Loop Module Layout ............................................................................. 2-5
Self-Contained Power Supply Diagram ..................................................................................... 2-6
Elutriator Cut-Away View ........................................................................................................... 2-8

3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10

Normal Display .......................................................................................................................... 3-1


Menu Display ............................................................................................................................. 3-1
Control Keys .............................................................................................................................. 3-2
Alarm Display ............................................................................................................................ 3-2
Password Display ...................................................................................................................... 3-2
Status Display ............................................................................................................................ 3-3
Smoke Display ........................................................................................................................... 3-3
Airflow Display ........................................................................................................................... 3-3
Isolate ........................................................................................................................................ 3-4
Test ............................................................................................................................................ 3-4

4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17
4-18
4-19
4-20
4-21
4-22
4-23
4-24
4-25
4-26
4-27
4-28
4-29
4-30
4-31

Example of a Direct Connection to a Stand-Alone System ........................................................ 4-1


Example of a Simple PALM-Based System Showing a PALM Connection. ............................... 4-1
InstallShield Wizard Screen ..................................................................................................... 4-1
Welcome Screen ....................................................................................................................... 4-2
Choose Destination Location Screen ........................................................................................ 4-2
Choose Folder Screen ............................................................................................................... 4-2
Select Program Folder Screen .................................................................................................. 4-2
Desktop Prompt Screen ............................................................................................................ 4-2
Setup Complete Screen ............................................................................................................ 4-3
System Configuration Window .................................................................................................. 4-3
OCS Main Screen ...................................................................................................................... 4-4
Logon Window ........................................................................................................................... 4-4
Change Owner Password Window ............................................................................................ 4-4
Display and Control Window for a Stand-Alone System ............................................................ 4-5
Display and Control Window for a PALM System ...................................................................... 4-5
Smoke Alarms Window for a Stand-Alone System .................................................................... 4-5
Smoke Alarms Window for an PALM System ............................................................................ 4-6
Troubles Window, Stand-Alone System ..................................................................................... 4-9
Troubles Window, PALM System ............................................................................................... 4-9
Output Latching Window ........................................................................................................... 4-11
Signal Averaging Screen ........................................................................................................... 4-11
Auto-Setup ................................................................................................................................. 4-11
LCD Enable Screen ................................................................................................................... 4-12
Display Passwords Screen ........................................................................................................ 4-12
Information Screen .................................................................................................................... 4-12
Time and Date Window ............................................................................................................. 4-13
Default Configuration Window ................................................................................................... 4-13
PALM Location Window ............................................................................................................. 4-13
Warning Window ....................................................................................................................... 4-14
Sensitivity Test Window ............................................................................................................. 4-14
Print Configuration Window ....................................................................................................... 4-14
ix

LIST OF ILLUSTRATIONS (cont.)


FIGURE

TITLE

PAGE

4-32
4-33
4-34
4-35
4-36
4-37
4-38
4-39
4-40
4-41
4-42
4-43
4-44
4-45
4-46
4-47
4-48
4-49
4-50
4-51
4-52
4-53
4-54
4-55
4-56
4-57
4-58
4-59
4-60
4-61
4-62
4-63

Configuration Save Window ...................................................................................................... 4-15


Configuration Load Window ...................................................................................................... 4-15
PALM Configuration Load .......................................................................................................... 4-15
Configuration Save Window ...................................................................................................... 4-16
Software Version Window .......................................................................................................... 4-16
Troubles Button ......................................................................................................................... 4-17
Show Troubles ........................................................................................................................... 4-17
Airflow Status Window ............................................................................................................... 4-18
Smoke Status Window for a Direct Connection ......................................................................... 4-18
Smoke Status Window for an Optional PALM ........................................................................... 4-18
De-Isolation Warning Message ................................................................................................. 4-19
Smoke History Window ............................................................................................................. 4-20
Download Icon ........................................................................................................................... 4-20
Smoke History Window with Data ............................................................................................. 4-20
Scroll Left Icon ........................................................................................................................... 4-21
Scroll Right Icon ........................................................................................................................ 4-21
Display Alarm Levels Icon ......................................................................................................... 4-21
Smoke History Window Showing Smoke Data and Alarm Levels ............................................. 4-21
Discontinuity .............................................................................................................................. 4-22
Title and Comments Icon ........................................................................................................... 4-22
Title/Comment Window ............................................................................................................. 4-22
Save to Disk Icon ....................................................................................................................... 4-23
Load from Disk Icon .................................................................................................................. 4-23
Save History Data Window ........................................................................................................ 4-23
Load History Data Window ........................................................................................................ 4-23
Print Icon ................................................................................................................................... 4-23
Print Options Window ................................................................................................................ 4-23
History Buffer Update Period Window ....................................................................................... 4-24
Event History Window ............................................................................................................... 4-24
Event Log Save Window ........................................................................................................... 4-24
Event History Warning Window ................................................................................................. 4-25
Max/Min Levels Window ............................................................................................................ 4-25

5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16
5-17

Detector Mounting Diagram ....................................................................................................... 5-4


Flush Mount Trim-Ring .............................................................................................................. 5-4
Termination Board External Wiring Diagram ............................................................................. 5-5
Memory Back-Up Jumper Installation ........................................................................................ 5-5
Typical Connection with Elutriator Installed Directly into Detector ............................................. 5-6
Typical Connection with Elutriator Installed as Part of Pipe Network ......................................... 5-6
PEGAsys Addressable Loop Module Installation Diagram ........................................................ 5-7
PEGAsys Addressable Loop Module Wiring Diagram ............................................................... 5-7
Installing the Display Module ..................................................................................................... 5-8
Remote Display Wiring Diagram ............................................................................................... 5-8
Remote Display Module, Mounting Details ................................................................................ 5-9
Self-Contained Power Supply Back-Box Mounting Details ........................................................ 5-10
Self-Contained Power Supply Wiring Diagram .......................................................................... 5-10
Multi-Zone Enclosure Mounting Details ..................................................................................... 5-11
Multi-Zone Power Supply Configuration Jumpers ..................................................................... 5-12
Multi-Zone Power Supply/Battery Mounting ............................................................................... 5-12
Multi-Zone Power Supply Wiring Diagram ................................................................................. 5-13

LIST OF ILLUSTRATIONS (cont.)


FIGURE

TITLE

PAGE

6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8
6-9
6-10
6-11

Anemometer .............................................................................................................................. 6-1


Junction Boxes for Pipe Segments ............................................................................................ 6-2
Magnehelic Gauge .................................................................................................................... 6-3
Return Air Grill Sampling Method .............................................................................................. 6-5
Return Air Duct Sampling Method ............................................................................................. 6-6
Extended Sampling Point .......................................................................................................... 6-6
Sample Point Kit ........................................................................................................................ 6-7
Sampling Pipe Label .................................................................................................................. 6-7
Sampling Port Label .................................................................................................................. 6-7
Extended Sampling Point Label ................................................................................................. 6-7
Sampling Point Label ................................................................................................................. 6-7

7-1

Magnehelic Test Set-Up ............................................................................................................ 7-1

9-1
9-2
9-3
9-4
9-5
9-6
9-7
9-8

Replacing the Detector Head .................................................................................................... 9-4


Termination Board Internal Wiring Diagram .............................................................................. 9-5
Replacing the Termination Board ............................................................................................... 9-5
Replacing the Fan Module ......................................................................................................... 9-6
Replacing the Display Module ................................................................................................... 9-6
Replacing the PEGAsys Addressable Loop Module .................................................................. 9-7
Replacing the Self-Contained Power Supply ............................................................................. 9-7
Replacing the Multi-Zone Power Supply .................................................................................... 9-8

xi

LIST OF TABLES
TABLE

TITLE

PAGE

1-1

Detector Technical Specification ................................................................................................ 1-2

2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10

Display Module Specifications ................................................................................................... 2-5


PEGAsys Addressable Loop Module Specifications .................................................................. 2-5
PALM/Termination Board Interface Connections ....................................................................... 2-6
Self-Contained Power Supply Specifications ............................................................................. 2-6
Self-Contained Power Supply Battery Specifications ................................................................. 2-7
Multi-Zone Power Supply Specifications .................................................................................... 2-7
Multi-Zone Power Supply Battery Specifications ....................................................................... 2-7
Multi-Zone Power Supply Enclosure Specifications ................................................................... 2-7
Back-up Battery Specifications .................................................................................................. 2-7
Battery Load Requirements Formula ......................................................................................... 2-8

3-1
3-2
3-3

LED Status ................................................................................................................................. 3-1


Menu Description ....................................................................................................................... 3-1
Password Access Levels ........................................................................................................... 3-2

4-1
4-2
4-3
4-4

PALM System Factory Default Settings ..................................................................................... 4-7


Stand-Alone System Factory Default Settings ........................................................................... 4-8
History Buffer Sample Intervals and Monitoring Times .............................................................. 4-24
Event History Types ................................................................................................................... 4-26

6-1
6-2
6-3

Sensitivity Ranges ..................................................................................................................... 6-1


Elbow Equivalent Feet ............................................................................................................... 6-2
Minimum Detector Sensitivity Setting for UL Open Area Listing ................................................ 6-3

9-1
9-2
9-3
9-4

Troubleshooting Guide .............................................................................................................. 9-2


General System Faults .............................................................................................................. 9-2
Faults Indicated on the Display Module or OCS Graphic Display .............................................. 9-3
Detector to Computer Communication Problems ...................................................................... 9-3

10-1

Parts List .................................................................................................................................... 10-1

xii

SAFETY SUMMARY

INSTALLATION PRECAUTIONS
Note:

Adherence to the following will aid in problem-free installation with long-term reliability:

! WARNING
Several different sources of power can be connected to this ORION XT High-Sensitivity Smoke Detector.
Disconnect all sources of power before servicing. The ORION XT system and associated equipment may
be damaged by removing and/or inserting cards, modules, or interconnecting cables while the unit is
energized. Do not attempt to install, service, or operate this unit until this manual is read and understood.
! CAUTION

Application of the system: To reduce the possibility of inadvertent alarms caused by normal ambient
conditions, the ORION XT system must be monitored before final commissioning. Special attention should
be given to systems installed where elevated levels of background ambient smoke or particulate
concentrations are present within the protected area. Examples of such applications would be: kitchens,
boiler rooms, manufacturing or other processes where open flames or unprotected heating surfaces are
present.
This monitoring must be conducted for a minimum of two weeks and be conducted during all normal
situations which may cause an elevated level of smoke or particulate to occur in the protected area. This
monitoring process will determine the most appropriate detector sensitivity, alarm threshold and delay
settings for the application.
! CAUTION
Use with fire suppression systems. Under no circumstances should the ORION XT Detector be used to
directly initiate the release of a fire suppression system. When used as detection for a fire suppression
system, the ORION XT Detector should provide one initiation signal of a crossed-zoned detection system.
! CAUTION

Static Electricity: Electronic components and modules can be damaged by small amounts of static
electricity. When handling these components or modules, wear an antistatic wrist strap or grounding
device.
GENERAL SAFETY NOTICES
Note:

The following must be observed to maintain personnel safety.

The following general safety notices supplement specific warnings and cautions appearing in the manual. The safety precautions in
this section must be understood and applied during operation and maintenance.
TEST EQUIPMENT
Make certain test equipment is in good operating condition. Do not touch live equipment or personnel working on live equipment while
holding a test meter. Some types of measuring devices should not be grounded; these devices should not be held when taking
measurements.
FIRST AID
Any injury, no matter how slight, should never go unattended. Always obtain first aid or medical attention immediately.
GENERAL PRECAUTIONS
The following general safety precautions are to be observed at all times:
1. All electrical components associated with equipment shall be installed and grounded in accordance with NEC, NFPA-72 and
local regulation requirements.
2.

Special precautionary measures are essential to prevent applying power to equipment at any time when maintenance work is in
progress.

3.

Before working on electrical equipment, use a voltmeter to ensure that system is not energized.

4.

When working near electricity, do not use metal rules, flashlights, metallic pencils, or any other objects having exposed conductive material.

5.

When connecting a meter to terminals for measurement, use range higher than expected voltage.

xiii

THIS PAGE INTENTIONALLY LEFT BLANK.

xiv

ORION XT Installation, Operation and Maintenance Manual

CHAPTER 1
GENERAL INFORMATION
1-1

INTRODUCTION

This manual contains operation, installation, maintenance,


troubleshooting and parts list information for the ORION
XT High Sensitivity Smoke Detection system.
The ORION XT Detector is a smoke detector which is thousands of times more sensitive than a standard photoelectric spot detector. With detection levels as low as 0.00075%/
ft., the ORION XT Detector is sensitive enough to detect
invisible products of combustion such as the outgassing of
plasticizers from overheating PVC wire insulation and electrical components, or small changes in the ambient level of
obscuration during the incipient stage of a fire. Detection
during the incipient stage allows time for corrective action,
possibly preventing an escalation of the fire condition, and
thus minimizing fire damage. Typical early warning smoke
detection applications for the ORION XT Detector are telecommunications facilities, data processing facilities, museums and warehouses.
The core of the ORION XT HSSD system consists of an air
sampling pipe network, a laser based high sensitivity detector head and a high-efficiency centrifugal fan. Smoke
detection is accomplished by using the fan to draw air from
the protected area through the sampling pipe network, back
to the detector head, where the air is analyzed for the presence of smoke.
1-2

FEATURES

The following is a list of major features of the ORION XT


system.

Programmable sensitivity range of 0.00075%/ft. to


0.3%/ft. (0.0025%/m to 1%/m) obscuration
Laser particle counting technology
Particle size discriminationno filter
Up to 20,000 sq. ft. of coverage
Two programmable alarm levels and two programmable
pre-alarm levels
Configuration and history data stored in non-volatile
memory
History buffer storage of up to 28 days of smoke history
Advanced signal processing features
Full configuration using ORION Configuration Software
Modular design for fast and easy servicing
SmartOne compatible when used with the PEGAsys
Addressable Loop Module

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Table 1-1. Detector Technical Specification
D E S C R IP T ION

S P E C IF IC AT ION

Detector Sensi ti vi ty Range

0.00075%/ft. to 0.3%/ft. (0.0025%/m to 1%/m)

Maxi mum Coverage

20,000 sq. ft. (2000 sq. m)

Input Voltage

24 Vdc nomi nal (18 to 30 Vdc)

Input Current

310 mA standby, 342 mA alarm

Operati ng Temperature

32 to 120F (0 to 49 C)

Operati ng Humi di ty

10 to 93% RH non-condensi ng

Enclosure Rati ng

NEMA-1 (IP-31)

Fi ni sh

Li ght Grey Polycarbonate wi th Pai nted Steel Backbox

Di mensi ons

12.6" W x 8.98" H x 4.25" D (32.0 cm W x 22.8 cm H x 10.8 cm D)

Alarm & Pre-Alarm Relays

Four relays; each has normally open contacts, 2 Amp @ 28 Vdc, resi sti ve

Trouble Relay

Form C, 2 Amp @ 28 Vdc, resi sti ve (energi zed on power-up)

Isolate Relay

Opti onal: Form C, 2 Amp @ 28 Vdc, resi sti ve

Electri cal Connecti ons

18 to 12 AWG (0.75 to 2.5mm 2 ) wi ri ng to removable termi nal blocks

Servi ce Port Connecti on

RS232 communi cati ons wi th modular RJ12 jack. Requi res Ori on Confi gurati on Software

Remote Di splay Connecti on

Opti onal: 1 pai r RS485 communi cati ons, 1 pai r power

Power Supply Supervi si on Input

Opti onal: Moni tors normally closed contact on power supply

Ai r Inlet Port

3/4" NPT threaded

Exhaust Port

Si de exhaust, opti onal rear exhaust wi th suppli ed adapter, opti onal 1" NPT threaded exhaust pi pe
connecti on wi th suppli ed adapter

Wei ght

8.0 lb. (3.6 kg)

Figure 1-1. Detector


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CHAPTER 2
SYSTEM FUNCTIONAL DESCRIPTION
2-1

For detector networks connected to a PEGAsys control


panel, the ORION XT Detector can be connected to the
addressable loop of the PEGAsys using a PEGAsys Addressable Loop Module (PALM) (see Figure 2-2). With the
PALM, the ORION XT Detector operates as one of up to
255 SmartOne devices on the addressable loop.

GENERAL

This chapter provides a functional description and overall


operation of the system, as well as functional descriptions
of the major components that together make up the
ORION XT system.
2-2

DETECTOR

OVERALL FUNCTIONAL DESCRIPTION

The ORION XT Detector was designed with the flexibility


to interface with any fire alarm control panel. Figures 2-1
and 2-2 show the two different configurations to choose
from depending on the type of control panel in the system.

TERMINATION
BOARD

PIPING
NETWORK

DETECTOR
HEAD

RS-232
PORT

PALM
FAN
UP TO 255 LOOP DEVICES

The typical stand-alone system is an ORION XT Detector


interfacing to a fire alarm control panel by using the relay
contacts inside the Detector (see Figure 2-1). Each ORION
XT Detector is equipped with six relays: Pre-Alarm 1, PreAlarm 2, Alarm 1, Alarm 2, Trouble and Isolate. Figure 2-1
shows the Detector receiving power from a Self-Contained
Power Supply, but a 24 Vdc power supplied by the fire alarm
control panel or Multi-Zone Power Supply may also be used.

DETECTOR

TERMINATION
BOARD

PIPING
NETWORK
PEGAsys

DETECTOR
HEAD

CENTRAL CONTROL
MODULE
(CCM)

RS-232
PORT

PALM
FAN

FIRE ALARM
CONTROL PANEL

RX/TX
LOOP

RX/TX
MODULE

ALARM INPUT
PRE-ALARM INPUT
LOCAL COMPUTER
TROUBLE INPUT

PIPING
NETWORK
LOCAL COMPUTER
WITH ORION CONFIGURATION SOFTWARE (OCS)

RELAY OUTPUTS

Figure 2-2. Typical System with PEGAsys Addressable


Loop Module and PEGAsys Control Panel

DETECTOR
HEAD

TERMINATION
BOARD
RS232
PORT

Optional display and power supply configurations are also


available in an ORION XT system. The standard display
configuration of an ORION XT Detector has an installed
status LED faceplate. For applications where more detailed
visual indication of the detector status is required, an optional Display Module with a backlit LCD screen can be
connected to the Detector. The Display Module allows the
user to access information such as area smoke levels, sampling pipe airflow rate and selected configuration settings
and to perform detector control functions such as reset,
test, silence and isolate.

DETECTOR

FAN

(OPTIONAL)
SELF CONTAINED
POWER SUPPLY

Figure 2-1. Typical Stand-Alone System

The ORION XT Detector has four different power supply


configurations. The Self-Contained Power Supply is designed to provide 24 Vdc power to a Detector from 120 or
240 Vac. For systems with multiple ORION XT Detectors,
a Multi-Zone Power Supply can provide 24 Vdc power for
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ORION XT Installation Operation and Maintenance Manual


up to eight Detectors from 120 or 240 Vac. Detectors can
also have 24 Vdc power supplied by the fire alarm control
panel or any listed or approved power supply.
2-3

Smoke concentration is determined by counting the number of discrete particles of a specific size in a given time
period. As air from the protected area is drawn through the
detector head, particles in the drawn air pass through a
100-micron infrared laser beam. The beam is reflected off
of the particles onto a receiver that measures the intensity
of the reflection. The intensity of the reflection determines
the size of the particle. The detector heads particle size
discrimination feature allows only a specific range of particles (between 0.01 and 10 microns) to be measured and
counted as products of combustion. Anything above or
below this range is generally ignored and does not contribute to smoke signal calculations. This discrimination band
corresponds to the center of the particles of combustion
range. Dust particles, which are typically larger than 10
microns, are ignored. Since air can flow through the detector head without filtration or flow restriction, filter maintenance and loss of sensitivity due to filter clogging is
eliminated.

DETECTOR

The ORION XT High-Sensitivity Smoke Detector consists


of a laser particle counter detector head, a high-efficiency
fan module and a termination board (see Figure 2-3). All
detector components can be replaced without removing the
detector from its installation. One ORION XT Detector, when
connected to a pipe network designed using SNIFF Version 3 software, provides coverage for an area up to 20,000
sq. ft.
2-3.1

Detector Head

The detector head measures particles of combustion in the


protected area with a laser particle counter. At measurable
levels as low as 0.0015%/ft., the laser particle counter is
sensitive enough to detect invisible products of combustion
such as the outgassing of plasticizers from overheating PVC
wire insulation and electrical components, or small changes
in the ambient level of obscuration during the incipient stage
of fire. The Detector head has a dynamic sensitivity range
of 0.00075%/ft. to 0.3%/ft. (0.0025%/m to 1%/m). Two alarm
and two pre-alarm levels are programmable within this range
through ORION Configuration Software (OCS).

PRE ALARM 1 PRE ALARM 2


CM
NO
CM
NO

ALARM 1
CM
NO

ALARM 2
CM
NO

CM

TROUBLE
NC
NO

CM

ISOLATE
NC

NO

TB2

INTEFACE CARDS
(optional)

The Detector head also has an airflow monitoring circuit


that measures the amount of air flowing through the detector head with differential zener diodes. An airflow trouble
is generated if the flow of air through the detector exceeds
a high-airflow threshold or falls below a low-airflow threshold. The thresholds are programmable through OCS.

P8

PC

P7

T
A

INTERFACE

LA
SE
RR
AD
IATI
ON

TERMINATION BOARD
P2

TERMINATION
BOARD

PEGASYS ADDRESSABLE
LOOP MODULE (PALM)

L/TERM

F1

DETECTOR
HEAD

REMOTE LCD
DISPLAY
(optional)

M/TERM

+
MAIN LOOP

0V

+24V

+
EXTERNAL DISPLAY

+
PSU STATUS

+
POWER OUT

+
POWER IN

STATUS LED
FACEPLATE

FAN
LCD
DISPLAY
(optional)

SERVICE
PORT
RS232 TO COMPUTER

Figure 2-3. Detector Block Diagram


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To connect to panels other than a PEGAsys, the Detector
can interface to the panel through the termination board
relays. The termination board has six relays that can be
used for interfacing to a fire alarm control panel: two alarm,
two pre-alarm, one trouble and one isolate. All relays are
normally open except for the trouble relay. The trouble relay is normally closed so it will transfer to the active state if
the Detector loses power.

VIEW FROM UNDERSIDE OF DETECTOR HEAD


RECIEVE OPTICS
BEAM DUMP
DIRECTION OF
AIRFLOW

LASER BEAM ()

LASER DIODE

For ease of installation and maintenance, all internal and


external components are connected to the Detector through
the termination board. The termination board has removable terminals for field wiring to all external components
such as the external display module and power supply. All
internal components such as the detector head, fan, status
LED or integrated display module are connected to the termination board through plug-in connectors (see Figure
2-5).

OPTICS
TEST LED

AIRFLOW MONITOR
SIG

PR
OC

CA
RD

Figure 2-4. Detector Head


Termination Board

The termination board on-board memory stores the Detector configuration settings, smoke history and event log. In
the event of a power failure, a battery backs up the memory
for approximately one month.

The termination board is the central control unit of the Detector. Key features of the termination board include the
following:
PEGAsys Addressable Loop Module connector
Alarm, Pre-Alarm, Trouble and Isolate Relays
Internal and External component connectors
On-board memory storage

Note:

The battery back-up jumper (LK3) must be connected for the memory back-up to function properly (see Figure 4-3). If the jumper is not connected,
all configuration settings and other on-board
memory will be lost if the Detector loses power.

The Detector has two options for connecting to a fire alarm


control panel. If the Detector is connected to a PEGAsys
control panel, the Detector can be connected to the
PEGAsys addressable loop with a PEGAsys Addressable
Loop Module (PALM). The termination board has a plug-in
connector for the PALM (see Paragraph 2-5 for PALM details).
CABLE ASSEMBLY
TERMINATION BOARD/PORT

CABLE ASSEMBLY
TERMINATION BOARD/TRI-COLOR LED

PRE ALARM2

ALARM 1

TROUBLE

ALARM2

ISOLATE

TB2

PRE ALARM1

CM

NO

CM

NO

CM

NO

CM

NO

CM

NC

RS-232
PROGRAMMING
PORT

NO

CM

NC

NO

POWER ON
LED

RL2

RL1

RL4

RL3

RL5

MAIN LOOP ADDRESS

TERMINATION
BOARD

LK1

LK2

FRONT PANEL OPTIONS


(LCD DISPLAY OR STATUS LED)

+
P5

LK3

BAT1

P7
INTERFACE

P9

INTERNAL DISPLAY

DISPLAY

CABLE SUPPLIED
WITH FAN ASSEMBLY
TB1

ON

M/TERM
SW2

DETECTOR
HEAD

CABLE ASSEMBLY
TERMINATION
BOARD/DETECTOR

SW1
RESET

LK4

P4

PEGASYS
ADDRESSABLE
LOOP MODULE

CHASSIS
GROUND

RL6

PROGRAM

RELAY EXP/LOCALASER

P6

P1

STATUS LED
FACEPLATE

STATUS LED

PC

DET. HEAD

FAN FAN ADJ

2-3.2

MAIN LOOP

0V

+24v

EXTERNAL DISPLAY

PSU
STATUS

POWER
OUT

FAN

POWER
IN

CABLE ASSEMBLY
TERMINATION BOARD/LCD DISPLAY

Figure 2-5. Termination Board Internal Wiring Diagram


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ORION XT Installation Operation and Maintenance Manual


2-3.3

Fan Module and Exhaust Options

The ORION XT Detector uses a high-efficiency centrifugal


fan to draw air continuously from the protected area, into a
piping network and through the detector head. A regulated
voltage is supplied to the fan module from the termination
board to insure that it runs at the optimal speed to meet the
performance calculated by SNIFF software.

On the LCD screen, real-time detector data is displayed in


an easy-to-use, uncluttered format, where only the active
conditions are displayed. Using the modules control keys,
the user can navigate through menus to view detector information and perform detector control functions. Menu
accessible data includes real-time smoke level and airflow
level, alarm, pre-alarm and airflow thresholds and trouble
conditions. The available detector control functions are
detector test, isolate, reset and silence. All control functions are password protected.

The Detector can be configured for side or rear exhaust


ports. The Detector is shipped from the manufacturer with
a side exhaust port configuration. Two optional exhaust
adapters are supplied with the Detectorrear exhaust
adapter and 1 NPT threaded exhaust pipe adapter (see
Paragraph 5-2.6 for exhaust port details).
2-3.4

Status LED Faceplate

The standard configuration of an ORION XT Detector is


equipped with a status LED faceplate. The status LED faceplate is a plastic molded insert with a tri-color LED that indicates the following conditions:
Continuous Green
Flashing Green
Continuous Yellow
Flashing Red
Continuous Red
2-3.5

The internal sounder can be programmed through OCS to


provide an audible indication when an alarm, pre-alarm or
trouble condition occurs on the system. The audible indication will continue until the user silences the sounder using the control keys. The conditions that can be selected to
activate the sounder are:

Normal
Auto-Setup
Trouble/Isolated
Pre-Alarm
Alarm

RS-232 Port

Alarm Condition: Continuous tone


Pre-Alarm Condition: Intermittent tone
Trouble Condition: Intermittent tone

A multicolored LED provides a visual indication of the current detector status. The LED reports the following conditions:

The ORION XT Detector has an RS-232 programming port


located on the left side of the Detector. A computer running
OCS is connected via a programming cable to the RS-232
port. OCS provides the ability to monitor, configure and
download history from the Detector.
2-4

Programmable Audio Alert of Alarm, Pre-Alarm and


Trouble Conditions
Password Protection
Mounts to Standard 2-Gang Box, 4 Backbox or 19"
Rack

Continuous Green
Flashing Green
Continuous Yellow
Flashing Red
Continuous Red

DISPLAY MODULE

Normal
Auto-Setup
Trouble/Isolated
Pre-Alarm
Alarm

The Display Module has three installation options. The module can either be integrated into an ORION XT Detector or
mounted remotely, up to 1000 ft. away from the detector, to
a standard 2-gang, 4 backbox or 19" rack. A 19" Rack
Mount Kit is required for 19" rack installation.

The Display Module is an optional user interface that provides visual indication of the Detector alarm and trouble
status on a LCD screen. It consists of a backlit monochrome
LCD screen, a multicolored status LED and an internal
sounder. The Detector transmits data via an RS-485 communications link and supplies 24 Vdc power to the Display
Module (see Table 2-1).
Key features of the Display Module include the following:

Backlit LCD Display


Menu Navigation through four cursor keys and one
enter key
LCD Screen Indication of Detector Alarm and Trouble
Status
Reset, Test, Isolate and Silence Functions
Multi-colored LED Indication of Normal, Trouble, PreAlarm and Alarm Conditions

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Table 2-1. Display Module Specifications
D E S C R IP T ION

In addition, detector sensitivity tests can be performed from


commands on the PEGAsys panel.

S P E C IF IC AT ION

Input Voltage:

24 Vdc nomi nal


(powered from Detector)

Maxi mum Input Current:

30 mA (normal)
104 mA (wi th backli ght ON)

Operati ng Temperature:

32 to 120F (0 to 49C)

Operati ng Humi di ty:

10 to 93% RH, non-condensi ng

The PALM is a single circuit board that plugs into a socket


on the termination board inside an ORION XT Detector.
The easy-to-install PALM snaps effortlessly into its mounting hardware and requires no extra hardware to install. After mounting the PALM, only five field wiring connections
are needed for the RX/TX loop and ground. Power is provided to the PALM via the termination board. The installation of one PALM can be completed within minutes (see
Figure 2-6 and Table 2-2).
Programming of the PALM (including defining the PEGAsys
address) and history downloading are done with a computer running OCS Version 2 that is connected directly to
the Detector RS-232 port.

Electri cal Connecti ons:


Detector Mounti ng: Vi a suppli ed plug-i n harness
Remote Mounti ng: 18 to 16 AWG (0.75 to 1.32 mm 2)
wi ri ng to termi nal block, mounted
up to 1000 ft .(300 m) from
Detector
Shi ppi ng Wei ght:

1.6 lb. (0.7 kg)

Di mensi ons:

4.76" W x 5.74" H x 1.56" D


(12.1 cm W x 14.6 cm H x
4.0 cm D)

2-5

PEGASYS ADDRESSABLE LOOP


MODULE (PALM)

Figure 2-6. PEGAsys Addressable Loop Module Layout

The PEGAsys Addressable Loop Module is an intelligent


loop device that allows an ORION XT High-Sensitivity
Smoke Detector to be directly connected to a PEGAsys
RX/TX addressable loop. The PALM provides increased
flexibility in installing high-sensitivity smoke detection, by
providing data from the Detector back to the PEGAsys fire
alarm control panel.
Note:

Table 2-2. PEGAsys Addressable Loop Module


Specifications
D E S C R IP T ION

The PEGAsys panel must use Firmware Version


80.0 or higher.

The PALM sits on the PEGAsys RX/TX addressable loop,


among other SmartOne sensors or modules. Up to 255
addressable devices of any combination, including the
PALM, may be connected to an RX/TX loop. One PALM is
required for each ORION XT Detector that is to be connected to the PEGAsys RX/TX loop.
The PALM transmits pre-alarm, alarm and up to six trouble
messages to the PEGAsys. The PALM is fully supervised
and continuously monitors all aspects of the PALM and
ORION XT Detector. Using the menu functions of the
PEGAsys panel, real-time smoke and airflow levels can be
transmitted from the PALM and displayed on the PEGAsys.

January 2002

S P E C IF IC AT ION S

Input Voltage:

5 Vdc (suppli ed by termi nati on board)

Maxi mum Input Current:

125 mA at 5 Vdc (suppli ed by


termi nati on board). Adds 20 mA at 24
Vdc to Detector current

Operati ng Temperature:

32 to 120F (0 to 49C)

Operati ng Humi di ty:

10 to 93% RH, non-condensi ng

Electri cal Connecti ons:

18 to 12 AWG (0.75 to 2.5 mm 2) wi ri ng


to removable termi nal block

Shi ppi ng Wei ght:

0.3 lb. (0.2 kg)

Di mensi ons:

3.94" W x 2.17" H x 1.56" D


(10 cm W x 5.5 cm H x 4.0 cm D)

2-5.1

Termination Board Interface Connections

Terminals on PALM connector P4 are used to carry 5 Vdc


power and signals to and from the termination board. Table
2-3 describes them in more detail.

2-5

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ORION XT Installation Operation and Maintenance Manual


Table 2-3. PALM/Termination Board Interface
Connections
Termin al
N u mb er

S ig n al N ame

F u n ctio n

I/O Port RX.

Communi cati ons

I/O Port TX

Communi cati ons

Loopback

PALM Connected

PCI-RST

Reset

11

5 Vdc (-)

Power

13

5 Vdc (+)

Power

2-6

POWER SUPPLIES

The ORION XT Detector has four different power supply


configurations. The Self-Contained Power Supply is designed to provide 24 Vdc power to a Detector from 120 or
240 Vac. For systems with multiple ORION XT Detectors,
a Multi-Zone Power Supply can provide 24 Vdc power for
up to eight Detectors from 120 or 240 Vac. Detectors can
also have 24 Vdc power supplied by the fire alarm control
panel or any listed or approved power supply.
2-6.1

Figure 2-7. Self-Contained Power Supply Diagram


To comply with NFPA-72 requirements, the Self-Contained
Power Supply must be powered from an emergency power
circuit that is backed up by an automatic starting, enginedriven generator.
Table 2-4. Self-Contained Power Supply Specifications

Self-Contained Power Supply


D E S C R IP T ION

The Self-Contained 120/240 Vac Power Supply Assembly


provides supervised 24 Vdc power with 4-hour backup for
a single ORION XT Detector. The universal input accepts
either 120 Vac or 240 Vac input voltage and does not require manual voltage selection to operate in either range
(see Figure 2-7 and Table 2-4).
The enclosure holds the power supply/battery charger and
two sealed lead-acid batteries. This will provide power with
4 hours battery back-up for an ORION XT Detector, making it ideal for single zone detection applications in a facility
with emergency power systems.
The power supply/battery charger supervises the input AC
power, the batteries and the battery charger. A trouble signal provides power supply supervision to the ORION XT
Detector. There are no controls on the power supply.
The Self-Contained ORION XT Detector Assembly is designed for surface mounting with a painted steel backbox
and a light gray polycarbonate cover. All wiring from the
power supply to the Detector is routed through matching
knockouts on the top of the power supply and on the bottom of the ORION XT Detector.

77.100

2-6

S P E C IF IC AT ION

Input Voltage:

120 or 240 Vac 50/60 Hz. Must be


fed from an emergency power ci rcui t.

Maxi mum Input Current:

333 mA at 120 Vac, 200 mA at 240


Vac

Operati ng Temperature:

32 to 120 F (0 to 49C)

Operati ng Humi di ty:

10 to 93% RH, non-condensi ng

Output Voltage:

28.75 Vdc

Output Current:

1 A maxi mum

Battery Charge Voltage:

27.3 Vdc

Battery Chargi ng Ci rcui t:

500 mA

Trouble Output:

Normally closed TTL logic

Electri cal Connecti ons:

18 to 14 AWG (0.75 to 2.08 mm 2)


wi ri ng to termi nal block

Shi ppi ng Wei ght:

7.4 lb. (3.4 kg)

Di mensi ons:

12.6" W x 4.55" H x 4.25" D


(32 cm W x 11.5 cm H x 10.8 cm D)

January 2002

ORION XT Installation, Operation and Maintenance Manual


Table 2-5. Self-Contained Power Supply Battery
Specifications
D E S C R IP T ION

S P E C IF IC AT ION

Nomi nal Voltage:

12 Vdc

Capaci ty:

2 AH

Constructi on:

Sealed Lead-Acid

Termi nati on:

0.187 qui ck di sconnect termi nals

Di mensi ons:

5.91" W x 3.50" H x 0.79" D


(15 cm W x 8.9 cm H x 2 cm D)

Shi ppi ng Wei ght:

1.54 lb. (0.7 kg)

2-6.2

Table 2-7. Multi-Zone Power Supply Battery


Specifications
D E S C R IP T ION
Nomi nal Voltage:

12 Vdc

Capaci ty:

33 AH

Constructi on:

Sealed Lead-Acid

Termi nati on:

ri ng lugs

Di mensi ons:

7.75 W x 6.4" H x 5.2 D


(19.7 cm W x 16.3 cm H x
11.7 cm D)

Shi ppi ng Wei ght:

26 lb. (11.8 kg)

Table 2-8. Multi-Zone Power Supply Enclosure


Specifications

Multi-Zone Power Supply

The Multi-Zone Power Supply is a switching supply with


battery backup that delivers up to 4.0 Amps at a nominal 24
Vdc from a 120 or 240 Vac input. It consists of three components: the power supply/battery charging module, 12 Vdc,
33 Amp-Hour batteries, and the enclosure that holds the
power supply and two batteries. In the maximum configuration, two additional batteries in a second enclosure could
be used, for a total of 66 Amp-Hours.

D E S C R IP T ION

17.25 W x 14 H x 6.25 D
(43.8 cm W x 35.6 cm H x 15.9 cm D)

Shi ppi ng Wei ght:

12.1 lb. (5.5 kg)

Note:

S P E C IF IC AT ION
120 or 240 Vac 50/60 Hz

Maxi mum Input Current:

2.4 A at 120 Vac


1.4 A at 240 Vac

Operati ng Temperature:

32 to 120 F (0 to 49C)

There are two output circuits on the power supply.


The total combined load cannot exceed 4.0 Amps.
The maximum load for each individual circuit is 2.5
Amps.
Table 2-9. Back-up Battery Specifications

B acku p H o u rs an d
B attery S iz e (Tw o 12V
co n n ected in series)

Operati ng Humi di ty:

10 to 93% RH, non-condensi ng

Output Voltage:

27.3 Vdc wi th 0.28 Vpp ri pple

Output Current:

Up to 4 A. Actual current depends


on confi gurati on. (See Table 2-11)

24

Battery Charge Voltage:

27.3 Vdc

Battery Chargi ng Ci rcui t:

Two, each protected by a 6.0 A


PTC and 1.5 A current li mi t.

Trouble Relay:

Normally closed contacts (selectable


for normally open) 1 A @ 28 Vdc,
resi sti ve

Electri cal Connecti ons:

18 to 12 AWG (0.75 to 2.5 mm 2)


termi nal wi ri ng

Shi ppi ng Wei ght:

3.5 lb. (1.6 kg)

January 2002

Battery Selection

Battery size is based on the number of back-up hours required and the system current draw. Typical back-up requirements are four hours with an emergency generator, or
24 hours. In some circumstances, 60 or 90 hours could be
required. The alarm current draw is typically five minutes,
except when 90 hours of back-up is required. In that case,
10 minutes of alarm current is needed. See Table 2-9 and
2-10 to calculate battery sizes and maximum standby current.

Table 2-6. Multi-Zone Power Supply Specifications

Input Voltage:

S P E C IF IC AT ION S

Di mensi ons:

2-6.2.1

The Multi-Zone Power Supply provides battery presence


and voltage supervision, battery charger output supervision
and ground fault supervision. For installations with high vibration, the optional Battery Strap Kit is recommended. The
Multi-Zone Power Supply is UL1481 Listed, FM Approved,
and ULC Listed as a power supply for fire protective signaling use (see Tables 2-6, 2-7 and 2-8).

D E S C R IP T ION

S P E C IF IC AT ION

U L C (24 H o u r B attery
R e c h a rg e )

S ta n d b y
(N o rmal
Op eratio n )

Alarm

S ta n d b y
(N o rmal
Op eratio n )

Alarm

66 AH
(2 x 33AH)

2.5 A

4.0 A

2.0 A

4.0 A

24

33 AH

1.2 A

4.0 A

1.2 A

4.0 A

33AH

3.6 A

4.0 A

3.4 A

4.0 A

Note:

2-7

U L a n d F M (4 8 H o u r
B attery R ech arg e)

Alarm current is the total current draw; that is


standby current plus additional current during an
alarm condition.

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ORION XT Installation Operation and Maintenance Manual


Table 2-10. Battery Load Requirements Formula
Total Standby
Load
(
)

Requi red Standby Ti me


____ hr.

Total Alarm
Load
(
)

Requi red Alarm Ti me


(for 5 mi nutes or for 10
mi nutes) 0.084 or 0.167

Basi c Amp Hours


(Add the results)

X 0.1
(Basi c AH x Derati ng)*

Mi ni mum Amp Hours


Requi red (more i s OK)
Add the Basi c AH +
Derated AH

* Thi s i s based on an average battery temperature of 68oF. The battery


manufactuer should be consulted for further derati ng i nformati on. In order
to have batteri es meet the full backup peri od after two years of operati on,
a mi ni mum of a 10% derati ng has been i ncluded.

2-7

ELUTRIATOR

The optional elutriator is an inertial particle separator that


allows air and small particulate such as smoke to flow freely
through, while separating out large particulate. The elutriator
is recommended for use in areas where heavy amounts of
non-combustion particulate is expected, such as warehouses.
IMPACT PLATE
SCREENS

ENCLOSURE
(INPUT)
O-RING

IMPACT PLATE
& SCREEN HOUSING

ENCLOSURE
(EXHAUST)

Figure 2-8. Elutriator Cut-Away View

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January 2002

ORION XT Installation, Operation and Maintenance

CHAPTER 3
OPERATIONS
3-1

DISPLAY MODULE

3-2

The ORION XT Display Module is an optional user interface that provides visual indication of the Detector alarm
and trouble status on a LCD screen. It is ideal for applications where a user needs to access detailed detector status information and perform basic detector control functions
without the use of a computer.

MENU SYSTEM

Display the menu by pressing any key. The following menu


items display:
Table 3-2. Menu Description
ME N U

D E S C R IP T ION

Si lence

Si lences the i nternal sounder. (Di splays only


when an Alarm or Trouble condi ti on i s detected.)

Reset

Resets the Detector after latchi ng alarms or


latchi ng troubles have been cleared. (Di splays
only when an Alarm or Trouble condi ti on i s
detected.)

The Display Module backlight only appears during active


conditions, such as Alarm or Trouble, or when a key is
pressed. The backlight will turn off after the display or keys
are inactive for one minute.

Status

Di splays the current detector status.

Smoke

Di splays alarm sensi ti vi ty setti ngs, pre-alarm


setti ngs, and current smoke level.

The following screen displays when the system powers up


and when no Alarms or Troubles are detected.

Ai rflow

Di splays ai rflow thresholds and setti ngs.

Isolate

Allows the user to i solate and de-i solate the


detector.

Start Test

Performs the detector sensi ti vi ty test.

Exi t

Returns to Normal Di splay

3-1.1

LCD Screen Display

The Display Module contains a backlit monochrome LCD


screen display. The LCD screen displays real-time detector data in an easy-to-use, uncluttered format, where only
the active conditions are displayed.

To make a selection from the menu, do the following:


1. Use the up ( ) and down (
your choice.
2. Press enter ( ).

) arrow keys to highlight

Figure 3-1. Normal Display


3-1.2

LED Status Indicator

A three-color LED, located on the front of the Detector or


on the bottom left corner of the Display Module, indicates
the detector status as listed in Table 3-1.
Table 3-1. LED Status
L E D In d icatio n

S y s te m S ta tu s

Figure 3-2. Menu Display

Conti nuous Green

Normal

Flashi ng Green

Auto-Setup

Conti nuous Yellow

Isolate/Trouble

3-3

Flashi ng Red

Pre-Alarm

Conti nuous Red

Alarm

The Display Modules control keys allow the user to navigate through menus to view detector information and perform detector control functions. The control keys are defined
as follows:

January 2002

3-1

CONTROL KEYS

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ORION XT Installation Operation and Maintenance

LEFT

UP

DOWN

RIGHT

ENTER

Figure 3-3. Control Keys


Use the right ( ) or down ( ) keys to scroll down the menu.
Use left ( ) or up ( ) to scroll up the menu.
Press enter (
3-4

) to select the highlighted menu item.

ALARMS AND SILENCING


Figure 3-5. Password Display

When an alarm or trouble condition is detected, the following screen is displayed and the internal sounder will activate, if previously enabled through ORION Configuration
Software (OCS) Version 2.

3-4.2

Entering the Password

All detector control functions are password protected. Two


levels of passwords are available on the Display Module,
owner and installer. The default passwords and function
access are as follows:
Table 3-3. Password Access Levels

0.3% obs/ft

Ac c e s s L e v e l

0.015% obs/ft
PreAlarm 2

3-4.1

Silencing the Buzzer

Owner

All moni tori ng menu access plus


Si lence, Isolate and Reset

1234

Installer

All owner menu access plus Test

5678

1. When the Password Display (Figure 3-5) initially appears, the 1 is already highlighted. Press enter ( ).
As each digit is entered, an asterisk (*) displays at the
bottom of the screen. Use backspace (the arrow symbol below the 7) to delete a previous entry.
2. Use the arrow keys to highlight the second digit of the
password. Press enter ( ).

The sounder tones are described as follows:


Alarm Condition: Continuous tone
Pre-Alarm Condition: Intermittent tone
Trouble Condition: Intermittent tone

3. Repeat Step 2 to enter the third and fourth digits of the


password.
4. When you are finished entering the password, highlight the check mark and press enter ( ).

To silence the sounder, do the following:


1. Press any key to display the menu.
2. Highlight "Silence" and press enter (
display appears as in Figure 3-5.

No password
requi red

Status, Smoke, Ai rflow

To enter the default owner password, do the following:

The internal sounder can be programmed to provide an


audible indication when an alarm, pre-alarm or trouble condition occurs on the system. The audible indication will continue until the user silences the sounder using the control
keys.

D efau lt
P assw o rd

Moni tori ng

PreAlarm 1

Figure 3-4. Alarm Display

M e n u Ac c e s s

The message "Password Valid" displays and the screen


returns to the menu.

). The password

If you entered the password incorrectly, the message "Password Invalid" displays and the screen returns to the menu.
If a key is not pressed for 30 seconds, the password will
become invalid and the user will have to re-enter the password to activate a password protected function.
The display module passwords can be changed through
OCS.

77.100

3-2

January 2002

ORION XT Installation, Operation and Maintenance


3-5

). The following

2. Highlight "Smoke" and press enter (


screen displays:

RESET

The Reset menu item resets the Detector after latching


alarms or latching troubles have been cleared. The reset
menu item appears during alarm or trouble conditions only.
A password is required to reset the Detector.
To reset alarms, do the following:

0.3% obs/ft

1. Press any key to display the menu.


2. Highlight "Reset" and press enter ( ).

0.015% obs/ft

3. Enter your password as described in Paragraph


3-4.2. When the message "Password Valid" displays,
the Detector is reset and the screen returns to the
menu.
3-6

PreAlarm 1

Figure 3-7. Smoke Display


3. When finished with the smoke display, press any key
to return to the menu.

DISPLAYING SYSTEM STATUS

To display system status, do the following:


1. Press any key to display the menu.
2. Highlight "Status" and press enter (
screen displays:

The smoke display screen displays the smoke level bar


graph, current date and time and the alarm and pre-alarm
threshold settings. The smoke level bar graph, located on
the left side of the screen, indicates the current smoke level
as a percentage (0% to 100%) of the Detectors programmed sensitivity range. All enabled alarm and pre-alarm
thresholds are displayed to the right of the bar graph.

). The following

Under normal operating conditions, the word NORMAL


appears above the alarm thresholds. Other conditions that
are displayed here are ALARM, PRE-ALARM, TROUBLE,
ISOLATE and TEST. When the Detector is isolated, any
alarm, pre-alarm or trouble conditions will not be displayed
on the Display Module.
Disabled

3-8
Figure 3-6. Status Display

To display airflow thresholds and settings, do the following:

3. When you are finished with the status display, press


any key to return to the menu.

1. Press any key to display the menu.


2. Highlight Airflow and press enter (
screen displays:

The status display monitors the airflow, power supply unit


(PSU), central processing unit (CPU), PALM communication to the PEGAsys (PC Line), Detector and Display Module for trouble conditions. Status display also indicates
whether the Detector has been isolated and if signal averaging has been enabled.
Signal averaging is normally disabled and can be enabled
via OCS. The Detector can be isolated through the Display
Module or OCS.
3-7

DISPLAYING AIRFLOW

Offset

). The following

-006
+020
-020
+010

SMOKE DISPLAY

The smoke display is automatically displayed whenever an


alarm or trouble is detected or when it is accessed through
menu options.

Figure 3-8. Airflow Display

To activate the smoke display, do the following:


1. Press any key to display the menu.

January 2002

3-3

77.100

ORION XT Installation Operation and Maintenance


3. When you are finished with the airflow display, press
any key to return to the menu.
The first line displays real-time airflow deviation. Lines 2
and 3 show the programmed high and low airflow thresholds. Default high threshold is 20% and default low threshold is 20%. Line 4 shows the current airflow offset. The
low and high airflow thresholds and airflow normalization
can be programmed via OCS.
3-9

ISOLATE

Isolating the Detector disables the alarm outputs, allowing


the Detector to be tested without generating alarms on the
fire alarm panel. The trouble output will be activated when
this feature is enabled.

Figure 3-10. Test


The bar graph increases to 75% of full scale. The display
will show TEST PASSED if the detector passes the sensitivity test. If the detector fails the test, the display will show
TEST FAILED.

To Isolate or De-Isolate the Detector, do the following:


1. Press any key to display the menu.
2. Highlight Isolate and press enter ( ).
3. Enter your password as described in Paragraph
3-4.2. The following screen displays:

3-11

OCS SOFTWARE

OCS Version 2 is explained in detail in Chapter 4 of this


manual.

De-Isolate
Isolate

Figure 3-9. Isolate


4. Select De-Isolate or Isolate. The screen returns to the
menu.
3-10

TEST

To perform a detector sensitivity test, do the following:


1. Press any key to display the menu.
2. Highlight Start Test and press enter (

).

3. Enter your password as described in Paragraph


3-4.2. Figure 3-10 displays:

77.100

3-4

January 2002

ORION XT Installation, Operation and Maintenance Manual

CHAPTER 4
ORION CONFIRUGRATION SOFTWARE (OCS)
4-1

INTRODUCTION

Detector

ORION Configuration Software (OCS) Version 2 is a


graphical configuration and system-monitoring tool for the
ORION XT High-Sensitivity Smoke Detectors. This chapter describes OCS, shows how to install it and tells how to
use it for configuring and monitoring operations for ORION
XT Detectors. OCS Version 2 is not compatible with previous ORION products.
4-2

PC running
OCS
software

RS-232

Figure 4-1. Example of a Direction Connection to a


Stand-Alone System
4-4.2

PALM-Based System Configuration

The PALM is a single circuit board that plugs into a socket


on the termination board inside an ORION XT Detector.
Programming of the PALM and Detector is done through a
direct connection to the Detector (see Paragraph 4-4.1).

OCS SYSTEM REQUIREMENTS

OCS is designed to run on computers running Windows


95/98/2000 or NT. The computer should meet these minimum criteria:

Detector
RS-232

A Pentium 75 MHz CPU


20 MB of RAM
3 MB of hard disk space
A VGA monitor (800 x 600 pixel)
A mouse or compatible pointing device
One unused COM port
CD-ROM drive

4-3

PALM
RX/TX Line

RX/TX

PEGAsys

GETTING STARTED

Before using OCS:

PC running
OCS

Figure 4-2. Example of a Simple PALM-Based


System Showing a PALM Connection.

Become familiar with the ORION XT High-Sensitivity


Smoke Detector by reading this manual.
Ensure the personal computer meets the OCS system requirements, as described in Paragraph 4-2.
Install OCS, as described in Paragraph 4-5.
Make the necessary physical and electrical connections between the personal computer and the ORION
XT system.

4-4

4-5

On computers running Windows 95/98/2000 or Windows


NT 4.0:
1. Insert the CD into the CD-ROM drive.
2. Locate the CD-ROM drive and find the file titled
"Setup.exe." Double-click on the file to begin the
InstallShield Wizard (see Figure 4-3).

SYSTEM CONFIGURATIONS

Note:

ORION XT Detectors must be configured via a PC running OCS software. The Detector can be configured for a
Stand-Alone System or PALM-Based System.
4-4.1

INSTALLING OCS ON A COMPUTER

If the computer is setup for AutoRun, InstallShield


will automatically appear.

Stand-Alone System Configuration

This connection is created by connecting a computer running OCS software to the Detector via a programming cable
(P/N 74-100016-003) from the computer's RS-232 port to
the RS-232 jack located on the side of the Detector.

Figure 4-3. InstallShield Wizard Screen


January 2002

4-1

77.100

ORION XT Installation, Operation and Maintenance Manual


3. After InstallShield Wizard is finished processing, the
Welcome screen will appear (Figure 4-4). Read all of
the instructions carefully before proceeding. When finished, click on the <Next> button to proceed to the
next screen.

Figure 4-6. Choose Folder Screen


5. Select Program Folder (see Figure 4-7). The system
will automatically default to create a new folder for
OCS. To choose another folder, scroll down the list
and click on the folder in which OCS should be placed,
or type in a new folder name. Select the <Next> button to start the installation process.

Figure 4-4. Welcome Screen


4. Choose Destination Location screen (Figure 4-5).
Setup will automatically default to place the file in the
C: drive. To choose another location to place the file,
click on the <Browse> button. The Choose Folder
screen will appear (Figure 4-6) to allow the user to
place the program in a specified location. Click on the
<OK> button after choosing a new folder to return to
the Choose Destination Location screen. Click on the
<Next> button to proceed to the next section after the
destination folder for OCS has been chosen. Click on
the <Back> button to go to the previous screen at any
time. Click on the <Cancel> button at any time to end
the InstallShield Wizard process.

Figure 4-7. Select Program Folder Screen


6. The next prompt gives the option to install a shortcut
for OCS on the desktop (Figure 4-8). Select either
<Yes> or <No>.

Figure 4-8. Desktop Prompt Screen

Figure 4-5. Choose Destination Location Screen

7. The Setup Complete Screen (Figure 4-9) informs the


user that the setup is now complete. It offers the choice
77.100

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January 2002

ORION XT Installation, Operation and Maintenance Manual


to either view the ReadMe file or launch OCS. Check
the preferable box and then click the <Finish> button
to end the InstallShield Wizard.

3. Select Feet or Meters. Unless selected otherwise, the


system will automatically default to Feet. If Meters is
chosen, a message window will appear requesting the
user to quit OCS and relaunch the program.
4. Select <OK> to save the entries and close the screen.
To save the configuration, OCS must be closed and restarted.
Configuration is complete.
4-7

LAUNCHING OCS

1. Select Start>Programs>ORION2>OCS 2.0 or click on


the OCS icon on the desktop.
The main screen displays, as shown in Figure 4-11.
Note:

Figure 4-9. Setup Complete Screen


4-6

CONFIGURING THE COMPUTER


CONNECTION

When menu selections are grayed out, they are


not available due to password access level or hardware configuration or communication has not been
established with a Detector.

4-7.1

Entering and Changing Passwords

4-7.1.1

ACCESS LEVELS

Three levels of access are available:

This paragraph explains how to configure OCS to communicate with an ORION XT Detector.

Access Level

Password

Monitoring

No password required

The first step in configuring OCS is to specify the serial


port connection to the computer.

Owner Level

Up to 8 characters,
default = own

1. Select Setup>System Computer>Configure from the


main screen. The System Configuration window opens,
as shown in Figure 4-10.

Installer Level

Up to 8 characters,
default = inst

Note:

Passwords are not case sensitive.

A limited number of monitoring functions are available without entering a password. The installer-level password gives
access to all functions. The owner-level password gives
access to the following functions:

Smoke History Download

Event History Download

View Max/Min Levels

Print Configuration

Time and Date

4-7.1.2

ENTERING THE PASSWORD

To enter the password:


Figure 4-10. System Configuration Window

1. First, connect to the system by selecting Connect from


the main menu. The Display and Control Window (Figure 4-14 or 4-15, depending on configuration) will appear if a connection is made. If a connection is not
made, a notification message will appear. Recheck
hardware and system configuration and repeat step
one.

2. Select an available serial communications port (such


as COM1 or COM2) from the serial port box. To help
make a selection, see the documentation that was provided with the computer.

January 2002

4-3

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ORION XT Installation, Operation and Maintenance Manual

Figure 4-11. OCS Main Screen


2. From the main menu select Password>Enter Password. The Logon window displays, as shown in Figure 4-12.
3. Enter the password.
4. Select <OK>.
Note:

1. Select Password>Change Owner Pwd or


Password>Change Installer Pwd. The appropriate
screen will appear. See Figure 4-13 for an Change
Password window example.

The password cannot be entered or changed unless the computer is communicating with the Detector. The password is stored in the Detector.

Figure 4-13. Change Owner Password Window


2. Enter the new password. Up to eight characters can
be used.
3. Select <OK>.

Figure 4-12. Logon Window


4-7.1.3

CHANGING THE PASSWORD

4-8

Passwords should be changed from the factory default


values to prevent unauthorized access.

77.100

ESTABLISHING COMMUNICATIONS

Once the connection between the personal computer and


the Detector has been configured, the operation of the Detector, the viewing of alarms and troubles and the monitoring of specific operating parameters for the Detector is
accessible.
4-4

January 2002

ORION XT Installation, Operation and Maintenance Manual


The following paragraphs describe the features of the OCS
main screen, tell how to initiate communications and how
to enter the operating parameters for the Detector.
Stand-Alone System

4-8.1

Select Connect from the main screen. The Display and


Control window opens displaying the graphic representation of a Detector, as shown in Figure 4-14. A warning message will appear if a connection cannot be made. If this
message appears, check the system configuration and
wiring and try again.

Figure 4-15. Display and Control Window for a


PALM System
While viewing the status of a Detector does not require a
password, an installer level password is needed to make
configuration changes. The owner-level password gives
access to the smoke history download, event history download, the maximum/minimum smoke and airflow levels,
print configurations, view software versions and allows the
detector time and date to be set.
4-9.1
Figure 4-14. Display and Control Window for a
Stand-Alone System
Note:

The thresholds for the alarm levels, the time delays associated with these alarm levels and the day/night option are
configured in this paragraph.

The information displayed on this screen and the


button functions is explained in Paragraph 4-14.

4-8.2

Smoke Alarms

1. Select Options>Configure>Smoke Alarms. The


Smoke Alarms window shows the current settings.

PALM System

Select Connect from the main screen. The Display and


Control window opens displaying the graphic representation of a Detector, as shown in Figure 4-15. A warning message will appear if a connection cannot be made. If this
message appears, check the system configuration and
wiring and try again.
4-9

CONFIGURING A DETECTOR

When a Detector is installed, it must be configured for


proper operation. A Detector will arrive with its configuration preset to certain factory default values; these are shown
in Tables 4-1 (for the PALM system) and 4-2 (for the StandAlone system).

Figure 4-16. Smoke Alarms Window for a


Stand-Alone System

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The smoke-level bar graph on the display and control


graphic will accurately reflect the real-time smoke level
throughout the delay period.
The alarm indicators on the display and control graphic
will not light until the delay is satisfied.
If the smoke level drops below the threshold during
the delay period, the delay time will be reset.
Delays can be set from zero to 60 seconds in onesecond increments.
Different delays can be programmed for day and night
conditions.

Note:
Figure 4-17. Smoke Alarms Window for a PALM System
4-9.1.1

Alarm delays must be set to zero in applications


which require a UL Open-Area Protection Listing.

The window will display factory default or programmed settings. To change:

DAY SMOKE THRESHOLDS

Day Smoke Thresholds are entered in the Alarm 2, Alarm


1, Pre-Alarm 2 and Pre-Alarm 1 boxes (Stand-Alone) or
in the Pre-Alarm and Alarm boxes (PALM). The following
rules apply to setting these thresholds:

1. Select the Day Delay field in an Alarm or Pre-Alarm


box, if desired. Enter the new value.
2. Repeat Step 1 for all alarms and pre-alarms, if desired.

3. If the Day/Night Option has been selected, then values for alarm delays can be entered for the night period. Repeat Steps 1 and 2 for the Night Delay field, if
desired.
4. Select <OK> to save the configuration.

The thresholds can be set from 10% to 100% of full


scale, in increments of 5%.
Two thresholds can be set to the same level.
For Stand-Alone systems, Alarm 2 cannot be set below Alarm 1, and Pre-Alarm 2 cannot be set below
Pre-Alarm 1.
For PALM systems, Alarm cannot be set below
Pre-Alarm.

4-9.1.4

Displays smoke level in real-time in percent of full-scale


as well as in %/ft. or %/m (depending on system configuration).

The window will display the factory default, or other programmed settings when opened. To change the settings:

4-9.1.5

1. Select the Day Threshold field in the Alarm 2 or PreAlarm 2 or Pre-Alarm 1 Box, or the Alarm or PreAlarm box (with the PALM system). Enter the new
value.
2. Repeat this step for all alarm(s).
3. Select <OK> to save the configuration.
4-9.1.2

CURRENT SMOKE LEVELS

DETECTOR SENSITIVITY RANGE

Allows the Detector sensitivity range to be chosen. There


are two ways to use this feature. Either (a) Select the sensitivity range by monitoring the current smoke level and
adjusting the sensitivity higher or lower to the desired level,
or (b) Use the Auto-Setup feature and let OCS automatically select the sensitivity range of the Detector. If the
range does not seem to be sensitive enough, adjust the
range to the desired level.

NIGHT SMOKE THRESHOLDS

Night smoke thresholds only need to be set if the day/night


option is selected. If this option is not used, ignore the
values in these boxes and skip to Paragraph 4-9.1.3, Alarm
Time Delay Options.

4-9.1.6

CUMULATIVE ALARM DELAY OPTION

If the day/night option is used, values for the night smoke


thresholds are entered following the same procedure as
in Paragraph 4-9.1.1, except selecting the appropriate Night
Threshold fields.

This option is used only if the Alarm Delay option in Paragraph 4-9.1.3 is used. When enabled, this option prevents
the alarm level delay time from starting until the alarm level
below it has activated by completing its own delay time. In
order for this option to work, a time delay must be programmed for each level.

4-9.1.3

To enable this feature:

ALARM TIME-DELAY OPTION

1. Check Cumulative Alarm Delays.


2. Select <OK> to save the configuration.

This option prevents transient conditions from causing


unwanted alarms. When programmed, each alarm level
will activate when the smoke level reaches its threshold
and the programmed delay is satisfied. The following conditions apply:
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Table 4-1. PALM System Factory Default Settings
F u n ctio n

D efau lt

PALM Address

1000

Pre-Alarm, Day and Ni ght

50% of full scale

Alarm, Day and Ni ght

100% of full scale

Alarm Delay (All Levels)

0 Seconds

*Cumulati ve Alarms

Di sabled

*Day/Ni ght Alarm Mode

Di sabled

*Start of Day

06:00

*Start of Ni ght

22:00

Alarm and Pre-Alarm Latch

Latched

*Alarm and Pre-Alarm Latch Peri od

0 mi nute

Si gnal Averagi ng

Di sabled

*Si gnal Averagi ng Peri od

8 Seconds

Troubles Latch

Non-Latched

Power Supply Trouble Delay

0 Seconds

Hi gh Ai rflow Trouble Level

+ 20

Low Ai rflow Trouble Level

-20

Hi gh Ai rflow Trouble Delay

10 Seconds

Low Ai rflow Trouble Delay

10 Seconds

Hi story Data Update Rate

30 Seconds

Isolati on Ouput

Enabled

Isolate

Deacti vated

Detector Test

Deacti vated

Installer-Level Password

INST

Owner-Level Password

OWN

Di splay Enable

Di sabled

Di splay Module Sound on Alarm

Di sabled

Di splay Module Sound on Pre-Alarm

Di sabled

Di splay Module on Trouble

Di sabled

Di splay Module Uni ts

Feet

*The default modes for these i tems are not si gni fi cant unti l thei r parent functi ons are acti vated.

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Table 4-2. Stand-Alone System Factory Default Settings
Function

Default

Alarm 2, Day and Night

Disabled

Alarm 1, Day and Night

0.06%/ft.(D); 100% (N)

Pre-Alarm 2, Day and Night

Disabled

Pre-Alarm 1, Day and Night

30%

Alarm Delay (All Levels)

0 Seconds

*Day Night Alarm Mode

Disabled

*Start of Day

06:00

*Start of Night

22:00

Alarm and Pre-Alarm Latch

Latched

*Alarm and Pre-Alarm Latch Period

0 Minute

*Cumulative Alarms

Disabled

Signal Averaging

Disabled

*Signal Averaging Period

8 Seconds

Troubles Latch

Non-Latched

Power Supply Trouble Delay

0 Seconds

High Airflow Trouble Level

+ 20

Low Airflow Trouble Level

- 20

High Airflow Trouble Delay

10 Seconds

Low Airflow Trouble Delay

10 Seconds

History Date Update Rate

30 Seconds

Isolation Ouput

Enabled

Isolate

Deacitvated

Detector Test

Deactivated

Installer Level Password

INST

Owner's Level Password

OWN

Display Enable

Disabled

Display Module Sound on Alarm

Disabled

Display Module Sound on Pre-Alarm

Disabled

Display Module on Trouble

Disabled

Display Module Units

Feet

*The default modes for these items are not significant until their parent functions are activated.

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4-9.1.7

DAY/NIGHT ALARMS OPTION

Allows for a different smoke level threshold and smoke


level time delay to be used during the day and at night.
The day smoke thresholds are typically higher and the time
delays longer than at night. This is to adjust for ambient
conditions caused by high activity that may be present
during the day, and therefore might cause unwanted
alarms.
To enable the day/night option:
1. Check Day/Night Alarms.
2. The Day Start Time field will show the factory default
or programmed value. Select this field and enter the
new value in 24-hour format.
3. The Night Start Time field also shows the factory default or programmed value. Select this field and enter
the new value in 24-hour format. The Night detector
light on the main screen will be green during the programmed night period.
4. Select <OK> to save the configuration.
4-9.2

Figure 4-19. Troubles Window, PALM System


4-9.2.1

This feature is used to show the deviation of airflow from


the normal airflow level.

Troubles

1. Check the initial Airflow Deviation number on start-up.


The number will show the amount (+/-) the system is
from the norm. Being that each system is different, a
number other than zero deviation from the norm will
most likely appear.
2. Use the Normalize Airflow function to set the system's
deviation to "zero deviation from the norm". If the Normalized Airflow falls either too high or too low to normalize, a trouble message will appear and
normalization will not be allowed. If a trouble message
occurs, the piping network must be recommissioned.
Refer to the "SNIFF" Program or contact Kidde Fire
Systems for further help.

This paragraph explains how the thresholds for airflow


troubles and time delays for trouble conditions are configured.
To begin, select Options>Configure>Troubles. The
Troubles window (Figure 4-18 or 4-19, depending on configuration) opens, giving the current settings.

Press the <Normalize Airflow> button to normalize the current airflow (this will change the Airflow
Deviation to zero). A window will appear displaying the offset due to the previous normalization.
Continuing with the normalization process will offset the current airflow deviation as long as it is
within the bounds set by the system thresholds. If
the deviation is within the threshold bounds, the
normalization process can be continued and the
airflow deviation will be offset to "0". For example,
the airflow deviation was 2, after the normalization process, the normal deviation becomes 0 and
the offset becomes 2. Select <Yes> to continue.

A second caution message will appear telling users to verify the suction pressures and transport
times with "SNIFF" before continuing. Select <OK>
to continue or <Cancel> to return to the Troubles
window.

Figure 4-18. Troubles Window, Stand-Alone System

January 2002

AIRFLOW DEVIATION/NORMALIZING
AIRFLOW

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4-9.2.2

LOW AIRFLOW THRESHOLD

This feature is used to generate a trouble in the event of a


blocked air-sampling pipe or a non-operational fan. The
following notes apply to setting this threshold:

The window displays the factory default or programmed


settings. To change:
1. Select the Delay field in the Low Air Flow box. Enter
the new value if desired.
2. Select the Delay field in the High Air Flow box. Enter
the new value if desired.
3. Select <OK> to save the configuration.

Airflow can be highly variable and will fluctuate with


changes in temperature, humidity or pressure within
the monitored hazard.
The airflow threshold should be set about -20 below
the "normal" airflow for the system.
The threshold can be set in increments of one with
-40 absolute value as the minimum.

4-9.2.5

1. Select the Threshold field in the Low Air Flow box.


Enter the new value.
2. Select <OK> to save this setting.
HIGH AIRFLOW THRESHOLD

This feature is used to generate a trouble condition in the


event of a disconnected air-sampling pipe. The following
rules apply to setting this threshold.

Airflow can be highly variable and will fluctuate with


changes in temperature, humidity or pressure within
the monitored hazard.
The high airflow threshold should be set at least +20
above the normal airflow for the system.
The threshold can be set in increments of one with
+40 as the maximum.

1. Select the Delay field in the Power Supply Trouble box.


Enter the new value, if desired.
2. Select <OK> to save the configuration.
4-9.2.6

4-9.3

AIRFLOW TROUBLE DELAYS

To begin configuration of latched and non-latched alarms,


and latching troubles, select Options>Configure>Output
Latching. The Output Latching window (Figure 4-20) will
appear, displaying the current settings.

The current level in the real-time airflow display will


accurately reflect the airflow level throughout the delay period.
The trouble indicator on the display and control graphic
will not light until the delay is satisfied.
If the airflow level drops below (for high airflow) or rises
above (for low airflow) its programmed level during the
delay period, the delay timer will be reset.
Delays can be set from zero to 60 seconds in one second increments.

77.100

Output Latching

The alarm and trouble outputs can be configured to be


either latching or non-latching. Alarms, when non-latching, can have a latch period programmed.

This feature is used to prevent transient changes in airflow from causing unwanted trouble conditions. A small
delay is normal for most applications, with the default being 10 seconds. When this feature is enabled, a trouble
condition will activate when the threshold is crossed and
time delay is satisfied. The following conditions apply:

ISOLATION OUTPUT

Enable Isolation is checked to allow the Isolate relay to


operate when the Detector is isolated (for Detector cleaning, etc.). If Enable Isolation is not checked, the Trouble
relay will operate when the Detector is isolated.

1. Select the Threshold field in the High Air Flow box.


Enter the new value.
2. Select <OK> to save the setting.

Delays can be set from zero to 60 seconds in one second increments.


Different delays can be set for power supply and detector troubles.

The window will display the factory default or programmed


settings. To change:

The window will display the factory default or programmed


setting. To change:

4-9.2.4

POWER SUPPLY TROUBLE DELAYS

These are used to prevent transient problems with the


power supply from causing unwanted trouble conditions.
A typical example would be a power supply delay to prevent a transfer from normal power to emergency generator from generating a trouble from loss of AC power. When
programmed, a trouble condition will activate when the
condition is detected and the time delay is satisfied. The
following conditions apply:

The window will display the current or factory default settings. To change:

4-9.2.3

Different delays can be programmed for high and low


airflows.

4-9.3.1

LATCHED ALARMS

When alarms are configured for latching, the alarm outputs will require a manual reset to clear the alarm condition once the smoke level has dropped below the alarm
threshold(s).
Note:

4-10

Alarms must be set in the latching mode for applications which require a UL Open-Area Protection
Listing.

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ORION XT Installation, Operation and Maintenance Manual


reading, even when the system is normal. The signal
averaging feature allows these spikes to be averaged out
over a fixed time period to provide a smoother system response and help eliminate unwanted alarms.
The green Average indicator on the display and control
graphic will be lit when this option is enabled.
When enabled, a short-term running average of the smoke
level is stored in memory and used to display as the smoke
level, the average calculated for the time period. The time
period is programmable for 2, 4 or 8 seconds.

Figure 4-20. Output Latching Window


To set latching alarms:
1. Check Latch Until Reset in the Alarms box.
2. Select <OK> to save the configuration.
4-9.3.2

NON-LATCHING ALARMS

When alarms are configured for non-latching, the alarm


condition on the Detector will clear after the smoke level
has dropped below the programmed threshold and the
programmed latch period has expired. The following conditions apply:

Figure 4-21. Signal Averaging Screen


To enable the function:

The latch period can be set from zero to 60 minutes in


one-minute increments.
If the smoke level rises above the threshold during the
latching period, the timer is reset.

1. Access the menu by Options>Configure>Signal


Averaging.
2. Check Signal Averaging.
3. Select the Signal Averaging Period field. Check either
2, 4 or 8 seconds.
4. Select <OK> to save the configuration.

To configure:
1. Ensure that Latch Until Reset is unchecked (refer to
Figure 4-20).
2. Select Latch Period in the Alarms box. Enter the new
value.
3. Select <OK> to save the configuration.
4-9.3.3

4-9.5

Auto-Setup

The Auto-Setup is enabled through OCS by setting a time


period to collect data for determining the Detector sensitivity range.

LATCHING TROUBLES

1. Select Options>Configure>Auto Setup. The following figure displays.

Trouble conditions are normally configured for non-latching, in that the trouble indication will clear automatically as
soon as the trouble condition disappears. For troubleshooting purposes, it is sometimes desirable to make troubles
latching, so that the trouble will require a manual reset to
clear the trouble indication after the trouble condition is
cleared. To configure:
1. Check Latch Until Reset in the Troubles box.
2. Select <OK> to save the configuration.
4-9.4

Signal Averaging

Some environments may have transient ambient conditions which will sometimes cause spikes in the smoke level
January 2002

Figure 4-22. Auto-Setup


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2. Enter a learning time period. The time period can range
from 15 minutes to 14 days. Choose <Start> to begin
the program.
3. Auto-Setup will run for the assigned period of time.
The main screen Auto-Setup light will appear yellow
while the Auto-Setup function is running.
4. If desired, Auto-Setup can be terminated before the
assigned time period. The options appear in the AutoSetup window and include <Stop> or <Quit>. These
will cancel the Auto-Setup and configure the Detector
sensitivity range with data that is already accumulated.
<Quit> cancels Auto-Setup and keeps the current sensitivity selection. The buffer that collects data will be
erased when <Quit> is selected.
5. After Auto-Setup has completed, it will automatically
set the Detector sensitivity range to the appropriate
number based on the results of average smoke levels
that were gauged during the testing period.
6. If Load Configuration is selected or an alarm condition
occurs while Auto-Setup is enabled, OCS will abort
the Auto-Setup function. An existing Alarm, Pre-alarm,
Trouble or Isolate condition will prevent the operation
of Auto-Setup.
4-9.6

Display Module UnitsThis function controls the numeric display on the Detector. Select either Feet or
Meters.

4-9.7

Display Passwords

This feature allows the display module password to be


modified via OCS. Enter in the new password(s) (must be
from two to eight numeric characters ranging from 0-9)
and click <OK>.

Display Enable
Figure 4-24. Display Passwords Screen

Connect the Display Module to the Detector.


1. Select Options>Configure>Display Enable. Figure
4-23 displays.

4-9.8

Information

Specific information about the detector installation must


be entered here by the installer of the system. This will
provide guidance to future service technicians, as well as
the owner, if there is a problem. Access this screen by
selecting Options>Configure>Information. Figure 4-25
will appear.

Figure 4-23. LCD Enable Screen

Enable DisplayCheck this box and click on the <OK>


button. If the LCD is not connected, a warning message will appear. Recheck hardware configuration and
repeat the step.
Sounder ConfigurationSelect the Alarm box to set
the Detector to have sound only in an Alarm condition,
Pre-Alarm box to set the Detector sound only in a PreAlarm condition, or the Trouble box for the Detector
to sound only for trouble conditions.

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Figure 4-25. Information Screen

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1. Select the Description field. Additional descriptive information about the Detector, up to 40 characters, may
be entered in this field.
2. Select the Installation Date field. Enter an installation
date up to 20 characters long.
3. Select the Service Date field. Enter the date when the
Detector was last serviced, up to 20 characters long.
4. Select the Name field. Enter a company name up to
40 characters long.
5. Select the Address field. Enter a company address
up to 40 characters long.
6. Select the Telephone field. Enter a company phone
number up to 20 characters long.

1. Select Options>Configure>Factory Defaults. The


Default Configuration window will open, as shown in
Figure 4-27.

Time and Date

4-9.9

Figure 4-27. Default Configuration Window

Each Detector has a real-time clock which contains the


date and time. This clock is backed-up by a 10-year lithium
battery in order to maintain the date and time information
when 24 Vdc power is disconnected. In the event of a power
failure, information can be retained for up to a period of
approximately 90 days. When the Detector is installed for
the first time, and the battery jumper is set, the date and
time must be entered in the system.

2. To reset all parameters to their default values, select


<OK> The configuration will be returned to default.
4-9.11

PALM Address

This feature is only available when using an PALM. The


PALM address must be entered from OCS for the PALM
to communicate with the PEGAsys. This is distinct from
Location, which is configured elsewhere (the PALMs default address of 1000 must be changed for full functionality and to avoid address conflicts with other PALMs in the
system).

1. Select Options>Configure>Time and Date from the


menu. The Time and Date window opens, as shown in
Figure 4-26.

Note:

ImportantThis device address must be registered in the PEGAsys in order for the PEGAsys
control panel to process Alarm or Trouble conditions from the device. Do not change the PALM
address without changing the PEGAsys programming.

1. Select Options>Configure>PALM Address. The


PEGAsys Addressable Loop Module Location window
opens displaying the current address, as shown in Figure 4-28.

Figure 4-26. Time and Date Window


2. The time and date currently programmed in and the
Detector is shown in the window. Time is shown in a
24-hour format, HH:MM:SS. Date is in month-day-year
order, MM-DD-YYYY. The time and date, if incorrect,
can be changed by highlighting the appropriate field
and entering the correct number.
3. Select <OK> to save this configuration.
4-9.10

Figure 4-28. PALM Location Window

Factory Defaults

2. Select the PALM Address field. Enter the PALM address. The address format is XYYY where X is the
PEGAsys loop (1 to 8), and YYY is the loop address
(001 to 255). Therefore, 8255 would be the highest
possible address that can be assigned.

All settings can be returned to their factory defaults. These


settings are shown in Tables 4-1 and 4-2. All settings will
be returned to the default values simultaneously using the
following procedure.

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3. Select <OK> if the address is correct. This will open a
warning window (see Figure 4-29).

Figure 4-29. Warning Window


4. OCS software cannot verify whether the PALM address
conflicts with other addresses on the PEGAsys addressable loop. It is the installers responsibility to confirm the PALM address with the PEGAsys
programming. If the PALM address is correct, select
<OK>.
5. The Date and Time window opens to prompt the user
to update the install date. Once the Detector values
are entered in the Detector, the PEGAsys will synchronize the time on all Detectors with the CCM time daily,
at midnight. The values in the Time and Date fields
will be taken from the computer's real-time clock. If
the time and date are incorrect, change them using
the procedures in Paragraph 4-9.9.

Figure 4-30. Sensitivity Test Window


4-11

The programmed configuration of a Detector can be


printed, as follows.
4-11.1

4-10

PRINTING THE CONFIGURATION

SENSITIVITY TEST

Printing to a Printer

To print to the default printer on the computer:

A detector sensitivity test can be run from the computer. It


takes about 30 seconds to complete. The signal averaging and referencing functions are disabled during the test.

1. Select Options>Print Configuration from the menu.


The Print Configuration window opens, as shown in
Figure 4-31.

1. Select Options>Sensitivity Test. If the Detector is


working correctly, the smoke level bar graph on the
display and control graphic will rise to 75%. If the detector reports any reading other than 75%, it is defective and must be returned for service.
2. At the completion of the test, a "Test Pass" message
as shown in Figure 4-30 will appear in the Status box.
Select <OK> to close the window.
3. The event log will record Test On, Test Off, and if the
Detector failed, Detector Trouble.
4. If the test is a failure, a detector trouble will be generated in the Detector.

Figure 4-31. Print Configuration Window


2. Select Printer, and then <OK>. The configuration will
print to the computer's default printer.
4-11.2

Printing to a Disk File

This will save the configuration information to a disk file.


1. Select Options>Print Configuration from the menu.
The Print Configuration window opens, as shown in
Figure 4-31.

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2. Select the Disk File box and then select <OK>. The
Configuration Save window opens as shown, in Figure 4-32.

tension. To change directories, view all directories in


the Directories box and double-click on the desired
directory.
3. Select the desired file from the Files box. Its name will
appear in the File Name field. The file DEFAULTS.CFG
contains the factory default settings.
4. Select <OK> to load the file into OCS. A display and
control graphic window will open with Off-Line Mode
in the banner. The file is now available for editing.
5. If the default file was used, OCS will ask if an PALM is
being configured. Click <Yes> or <No> (see Figure
4-34).

Figure 4-32. Configuration Save Window


3. Enter a file name in the File Name field.
4. Select the directory to which the file will be saved.
5. Select <OK> to save the file.
Figure 4-34. PALM Configuration Load
4-12

SAVING AND LOADING DETECTOR


CONFIGURATIONS

4-12.2

OCS must be communicating with the PALM or Detector


and the correct installer-level password must be entered.

The configuration of a Detector can be saved as a configuration file stored on disk and conversely, any saved
configuration file can be loaded onto a Detector. This allows programming to take place in the office for download
in the field. It also makes possible reliable programming of
many Detectors with identical configurations. The feature
can be used either on-line or off-line.
4-12.1

Loading a Configuration, On-Line

1. Select File>Load Config from the main screen.


2. The Configuration Load window opens.
3. All the configuration files for the directory shown in the
Look in box will be displayed in the Files box. All Detector configuration files are saved with the *.cfg extension. To change directories, view all directories in
the Directories box and double-click on the desired
directory.
4. Select the desired file from the Files box. Its name will
appear in the File Name field. The file DEFAULTS.CFG
contains the factory default settings.
5. Select <OK> to load the file.
6. The Date and Time window opens. The values in the
Time and Date fields will be taken from the computers
real-time clock. If the time and date are incorrect,
change them using the procedures in Paragraph
4-9.8.
7. After this operation, clear the Event Log.

Loading a Configuration, Off-Line

OCS must be disconnected from the Detector.


1. Select File>Load Config.

4-12.3

Saving a Configuration to File

The save procedure is the same, whether on-line or offline.


1. Select File>Save Config. The Configuration Save
window opens, as shown in Figure 4-35.

Figure 4-33. Configuration Load Window


2. All the configuration files for the directory shown in the
Look in box will be displayed in the Files box. All Detector configuration files are saved with the *.cfg ex-

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There are three ways of storing historical data in the Detector: in the Smoke History, Event History and through
Min./Max. Levels. This information is valuable to the installer in setting system parameters. It is also valuable to
the owner for post-incident analysis.
REAL-TIME DETECTOR STATUS

4-14.1

Status Indicators in the Display and


Control Window

There are several groups of indicators on the Display and


Control window. In a normal condition, without active alarms
or troubles, the Status Box displays 'Normal' in green and
the yellow smoke-level bar graph may be moving below
the Pre-Alarm 1 (or, on the PALM, the Pre-Alarm) threshold. The green Average and Night and yellow Isolate and
Auto-Setup lights may also appear, depending on the system configuration.

Figure 4-35. Configuration Save Window


2. The file name to be saved will be shown in the File
Name field. For Direct Connection, the default file name
is *.CFG. For PALM, the default file name will be
XXXX.cfg where the XXXX is the loop address. To save
with a different file name, select the desired file name
from the Files box and it will appear in the File Name
field. The file name must end with a *.cfg extension.
3. The directory where the file will be saved is displayed
in the Save in box. To change directories, view all directories in the Directories box and double-click on
the desired directory. It is recommended that each job
site be saved to a separate directory to avoid confusion.
4. Select <OK> to save the configuration. A confirmation
window will open showing the drive\directory\file name
to be saved. Click <OK> to save.
4-13

4-14

1. Status. This shows the current status of the system.


Normal will appear in green, Trouble in yellow and
Alarm in red.
2. Smoke-Level Bar Graph. This is a dynamic display
which shows the current smoke level. There are three
red pointers (two on the PALM) which show the programmed thresholds for Alarm 1, Pre-Alarm 1 and PreAlarm 2, if enabled, (or Pre-Alarm and Alarm on the
PALM).
3. Smoke Level. Smoke level is displayed in units of %
and %/ft. or %/m.
4. Alarm Indicators. There are four red alarm lights,
corresponding to the four alarm thresholds: Alarm 2,
Alarm 1, Pre-Alarm 2 and Pre-Alarm 1. There are two
alarms when using the PALM for Pre-Alarm and Alarm.
These will track the alarm state of the device, taking
into account any time delays or signal conditions.
These lights will also follow the activation of the Isolation switch and, if the detector is isolated, will not be
lit even if the threshold is exceeded. The number of
alarm indicators showing will vary depending on system settings. To view actual thresholds, select
<Smoke>.
5. Other Status Indicators.

SOFTWARE VERSION

The OCS software version and the Detector's embedded


software versions can be displayed through OCS.
1. Select Options>Software Version. The software version window opens, displaying Figure 4-36.

Average. Lights green when Signal Averaging is


enabled. This is considered a normal operating
condition.

Isolate. Lights yellow when the Isolation function


is active (see Paragraph 4-15.3.3). This is considered a trouble condition.

Night. Lights green when the Night Alarms function is active (see information on setting Night
Alarms in Paragraph 4-9.1.2). This is considered
a normal operating condition.

Figure 4-36. Software Version Window

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ORION XT Installation, Operation and Maintenance Manual

Auto-Setup. Lights yellow when Auto-Setup is


running. This is considered a normal operating
condition (see Paragraph 4-9.5 for more information on Auto-Setup).

Show Troubles

4-14.2

If there are Troubles in the detector, a <Show Trbls> button appears under the Status box (see Figure 4-37). Clicking on the <Show Trbls> button displays a small window
of Trouble icons (Figure 4-38). OCS will display icons for
the following troubles:

Low Airflow. The airflow in the pipe network has


dropped below the programmed low airflow threshold.
Check the pipe network for obstructions or blockages
of airflow and check if the detector fan is operating.
High Airflow. The airflow in the pipe network has risen
above the programmed high airflow threshold. Check
for breaks in the pipe network.
Detector Trouble. The Detector has failed its sensitivity or diagnostics test or the termination board is
unable to communicate with the detector head. Check
the connections of the cable that connects the detector head and the termination board.
Power Supply Trouble. The power supply is not functioning correctly. Check all connections inside the
power supply. If connected properly, replace the power
supply module.
Sensitivity. Occurs when the Detector fails the sensitivity test.
Communications Failure. OCS is unable to communicate with the ORION XT Detector. Check the RS232 cable connections at the Detector and at the
computer. Check the connections of the RS-232 connector extension inside the Detector. Check DIP switch
address settings.
CPU Error. Reset the Detector to clear the CPU Error. If this does not clear the error, please contact the
supplier.
RAM Configuration. Termination board memory has
been corrupted. Power down the Detector with the
battery link disconnected.

Figure 4-37. Troubles Button

Figure 4-38. Show Troubles


4-14.3

Buttons on the Display and Control Window

This will remove all detector configuration settings.


Save the detector configuration before powering
down with the battery link removed.

There are four buttons on the Display and Control window:


Airflow, Smoke, Isolation and Reset.

Display Unregistered Trouble. The Display Module


is connected but not enabled. Enable the Display Module in Options/Configure/Display Enable.
PC Volts-PALM Only. The RX/TX PC Line voltage is
outside the acceptable range of 16.5 Vdc-27.5 Vdc.
Check functionality of the PALM and RX/TX module.
If the problem persists, contact the factory.

Selecting <Airflow> displays a real-time view of airflow


level, as well as all programmed parameters for airflow as
shown in Figure 4-39.

Note:

PC Line Trouble-PALM Only. The Detector has lost


communications to the RX/TX loop. Check the RX/TX
loop connections on the PALM and other SmartOne
devices.
Display Trouble. The Detector has lost communications to the Display Module. Check the Display Module connection to the Detector termination board.

January 2002

4-14.3.1

4-17

AIRFLOW

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Figure 4-39. Airflow Status Window

Airflow Deviation. This box displays the real-time airflow level through the detector head. This is a relative
measurement (-50 to +50, with "normal" being 0, -50
being no airflow and +50 being maximum airflow). The
airflow through a detector is highly variable because
of a variety of environmental conditions such as temperature, humidity and altitude. As a result, a normalizing function is available when the normal airflow
display shows a value other than 0. To normalize the
airflow, see Paragraph 4-9.2.1.
Low Airflow Trouble/High Airflow Trouble. These
boxes display the programmed thresholds for both levels. Each level has a corresponding programmable
delay, which is shown in seconds.

4-14.3.2

Figure 4-41. Smoke Status Window for an Optional


PALM System

SMOKE

Selecting <Smoke> opens the Smoke Status window (Figure 4-40 for a Stand-Alone and Figure 4-41 for a PALM)
which displays a real-time smoke level as well as all programmed parameters for the smoke level.

Cumulative Alarm Delays. This box indicates whether


this feature is enabled or disabled.
Current (smoke) Level. This box displays smoke level
in real time in percent of full-scale, as well as in %/ft.
or %/m.
Alarm 2, Alarm 1, Pre-Alarm 2 and Pre-Alarm 1 or
Alarm, Pre-Alarm (PALM only). These boxes will display the programmed smoke thresholds, in percent of
full scale, for Alarm 1, Pre-Alarm 2 and Pre-Alarm 1
levels. Alarm 2 is displayed as %/ft. or %/m obscuration. In each case, there are two levels shown, one for
Day and one for Night. If the Day/Night feature is not
enabled, the Night value is ignored. Each level has a
corresponding programmable delay which is displayed
in seconds.
Detector Sensitivity Range. This box indicates the
sensitivity range that was chosen (see Smoke Alarms,
Paragraph 4-10.1).
Day/Night Alarms. This box indicates whether the
feature is enabled or disabled. It also displays the programmed Day Start Time and Night Start Time in 24hour format. These times are ignored if the feature is
disabled.

4-14.3.3

ISOLATION

Selecting <Isolation> isolates or de-isolates the Detector.


Isolation allows the Detector to be tested without generating alarms on the fire alarm panel. When the Detector is
isolated, the Isolate indicator lights and the Detector will
be in a trouble condition. No alarm conditions will be reported by the Detector or PALM when they are isolated.
Note:

Figure 4-40. Smoke Status Window for a


Stand-Alone System

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4-18

The Detector can also be isolated from the


PEGAsys panel. When isolating from the PEGAsys
panel, the Detector does not know that it is isolated. Therefore, the Detector will communicate
alarms to the PEGAsys, but the panel will ignore
them.

January 2002

ORION XT Installation, Operation and Maintenance Manual


When isolated:

Most history commands will be entered in the history window, shown in the following figure. For on-line operation,
the word 'Online' displays in parentheses in the title bar for
a Detector. For off-line operation, 'Offline Mode' displays.
Descriptions of the icons in this window are detailed later
in the following paragraphs.

On a Detector, the Alarm 2, Alarm 1, and Pre-Alarm 2


and Pre-Alarm 1 indicators do not light.
With the PALM option, the Pre-Alarm and Alarm indicators do not light and alarm messages are not transmitted to the PEGAsys.
The Isolate light is yellow and a trouble message occurs in the status box. The computer will beep until
the isolation is acknowledged.
With the PALM option, a trouble/isolate message is
sent to the PEGAsys.
The real-time smoke level will continue to be displayed
on the bar graph and in the Smoke Status window.
The Alarm and Pre-Alarm relay outputs are disabled.
The Trouble relay output will be activated.

4-15.1

1. On-line Connection. Either select History from the


main screen, then select Options>Download from the
Smoke History screen or select Options>Smoke
History>Download from the main screen. The Smoke
History window opens as shown in Figure 4-43.
3. Off-line Connection. Select History from the main
screen.
4-15.2

If there are active alarms when isolation is invoked, the


alarm relays on the Detector will restore, the PALM will
send an alarm-off message to the PEGAsys.
Note:

1. Select Options>Download from the menu bar. Alternatively, select the Download Icon (Figure 4-44).
2. The data download begins and a status box displays
the progress of the download.
3. The download begins with the newest data and proceeds to the oldest.
4. The download can be stopped at any time by selecting
Options>Download from the menu bar. Whatever
data has been downloaded will be displayed.
5. When the download is complete, the smoke-level
graph will display in the history window, as shown in
Figure 4-45.

Figure 4-42. De-Isolation Warning Message

Notes:

Reset

A complete download should take approximately


three minutes. The time remaining for the download is shown in the status box.

If an Alarm or Trouble condition is generated during the download, the download window is minimized and OCS maintains a copy of the
downloaded data.

If the history window is manually minimized during downloading, downloading continues and the
downloaded data is stored by OCS.

The smoke levels displayed will reflect the adjusted


values if signal averaging is selected as an
option.

Selecting <Reset> resets any latched alarm or trouble


conditions on the Detector if the conditions have cleared.
4-15

SMOKE HISTORY

Smoke history is the most important historical data stored


by the Detector. Up to 40,320 time-stamped samples are
stored in the Detector. The sample rate is programmable
from one sample every two seconds to one sample every
60 seconds. The highest value that is recorded during the
sample period is the one which is stored. Up to 28 days of
smoke history will be stored in the history buffer (depending on the sampling rate). Once the history buffer is full,
the oldest data is overwritten as new samples are stored.
If signal averaging is enabled, the stored smoke levels
reflect the adjusted values.

January 2002

Downloading Smoke History From a


Detector

With OCS communicating with the Detector, and the History window open, the Detectors smoke history which is
stored in the Detector can be downloaded to OCS. Downloading and saving the Detector's smoke history after any
major event is recommended.

If the Detector is isolated and the actual smoke


level is above programmed thresholds, care must
be taken before the Detector is de-isolated. If the
actual smoke level is above a programmed threshold when the Detector is de-isolated, the Detector
will immediately go into alarm. OCS will display a
de-isolation warning (see Figure 4-42).

4-14.4

Opening the History Window

4-19

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Figure 4-43. Smoke History Window

Figure 4-44. Download Icon

Figure 4-45. Smoke History Window with Data


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ORION XT Installation, Operation and Maintenance Manual


4-15.3

Using the Smoke History Window

Several features are available for viewing the smoke history once it has been downloaded. The history graph is
divided into equal segments with the date and time shown
beneath each division on the horizontal axis and obscuration percentages given for the vertical axis.
4-15.3.1

Figure 4-47. Scroll Right Icon


4. To zoom out to the full graph, click on the right mouse
button.

ZOOMING

4-15.3.2

To zoom in on specific sections of the graph:


1. Place the cursor over one end of the range to be enlarged. The Cursor Position box will show the date,
time and smoke level for the point beneath the cursor.
2. While holding down the left mouse button, move the
cursor to the other end of the range, using the Cursor
Position box as a guide if necessary. A rectangle will
outline the range to be enlarged.
3. Select the Scroll Left and Scroll Right icons (Figures
4-46 and 4-47) to view the history to the left or right of
the displayed data.

ALARM LEVELS

To superimpose the programmed alarm levels over the


smoke history curve:
1. Select the Display Alarm Levels icon (see Figure
4-48), or select Options>Alarm Levels from the menu.
The programmed alarm levels are shown.

Figure 4-48. Display Alarm Levels Icon


2. The alarm levels are superimposed over the graph in
dotted red lines. The lines are labeled Alarm 1, PreAlarm 2 and Pre-Alarm 1. For a PALM, they are labeled Alarm and Pre-Alarm (see Figure 4-49).

Figure 4-46. Scroll Left Icon

Figure 4-49. Smoke History Window Showing Smoke Data and Alarm Levels

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ORION XT Installation, Operation and Maintenance Manual

Figure 4-50. Discontinuity

3. To remove the alarm levels from the display, click on


the Display Alarm Levels icon again or select
Options>Alarm Levels from the menu.
4-15.3.3

DISCONTINUITY

Discontinuity is a feature that allows the user to view at


what time a Detector was powered down. A yellow line will
appear (as shown in Figure 4-50) to indicate a power-down
time. This feature is useful because it allows a power-down
time in the event of a smoke history event. It is suggested
to save the smoke history data immediately after an event
occurs (see Paragraph 4-15.5 for further details on how to
save smoke history).
4-15.4

Figure 4-52. Title/Comment Window


2. Enter a title up to 59 characters long in the Graph Title
field.
3. Enter a comment of up to 99 characters in the Comments field.
4. Select <OK> to save the title and comments as part of
the data file.

Adding Titles and Comments

Titles and comments can be added to a data file and saved


and printed with the smoke history graph.
1. Select either the Title and Comments icon (Figure
4-51) or Options>Titles from the menu. The Title/
Comments window opens (Figure 4-52).

4-15.5

The smoke level history, once downloaded into OCS, can


be saved to disk as a file for future reference. The files
can then be retrieved and viewed off-line.

Figure 4-51. Title and Comments Icon

77.100

Saving and Loading Smoke History


To/From Disk

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ORION XT Installation, Operation and Maintenance Manual


2. Enter the file to load by typing in the File Name field or
double-click in the Files box. The file name will use the
extension .SMK. Again, the default file name for the
PALM option will be the PALM address, however this
can be changed and any valid file name can be used.
3. Select <OK> to load the selected file. The stored data
will now display in the Smoke History window.

Figure 4-53. Save to Disk Icon

4-15.6
Figure 4-54. Load from Disk Icon

Printing a Smoke History Graph

This function prints the smoke history graph as displayed,


including title and comments from the computer.

To save a file:
1. Select either the Save to Disk icon or Options>Save
from the menu.
The Save History Data window opens, as shown in
Figure 4-55.
2. Enter a file name in the File Name field.
The file name will use the extension .SMK. The default file name for the PALM option will be the PALM
address, however this can be changed and any valid
file name can be used.
3. The file will be saved in the directory displayed in the
Save in box. To change directories double-click in the
Directories box.
4. Select <OK> to save the file.

Figure 4-57. Print Icon


1. Select the Print icon or Options>Print from the menu.
The Print Options window opens.
2. The smoke history graph can be printed in either landscape (horizontal) or portrait (vertical) orientation. The
default is landscape. Select either Landscape or Portrait.
3. Select <OK> to begin printing.

Figure 4-58. Print Options Window


Figure 4-55. Save History Data Window

4-15.7

To view a saved file:


1. Select either the Load from Disk icon or Options>Load
from the menu. The Load History Data window opens
as shown in the following figure.

Clearing the Smoke History Buffer

After a period of testing, the history buffer can be cleared


to avoid confusion at a later time.
1. From the Display and Control window, select
Options>Smoke History>Clear.
2. Select <OK> to clear the stored smoke history.
4-15.8

Setting Smoke History Sample Rate

The smoke history sample rate is programmable over a


range of one sample every two to 60 seconds, in two-second increments. Since the history buffer can store up to
40,320 samples, the length of the monitoring time ranges
from 22.4 hours to as long as 28 days. The table below
shows typical examples.

Figure 4-56. Load History Data Window


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ORION XT Installation, Operation and Maintenance Manual


Table 4-3. History Buffer Sample Intervals and
Monitoring Times
H isto ry B u ffer S amp le R ate

Mo n ito rin g T ime

2 Seconds

22.4 Hours

4 Seconds

44.8 Hours

8 Seconds

89.6 Hours

16 Seconds

7.4 Days

30 Seconds

14 Days

60 Seconds

28 Days

Note:

1. Select Options>Event History>Download Event


History. The Event History window opens as shown
in Figure 4-60.

The history buffer will be cleared when the sample


rate is changed.

1. From the Display and Control window, select


Options>Smoke History>Sample Rate. The History
Buffer Update Period window opens as shown in Figure 4-59.

Figure 4-60. Event History Window


2. Each event and its time and date displays with the
newest event at the top and the oldest at the bottom.
Use the scroll bar to move up and down through all
events.
4-16.2

Printing the Event Log

From the Event Log window, select File>Print.


4-16.3

A log can be saved as an ASCII text file and imported into


any word processing program for viewing or printing.

Figure 4-59. History Buffer Update Period Window

1. From the Event Log window, select File>Save. Figure


4-61 displays.

2. Enter a sample interval, between two and 60 seconds,


in two second increments.
3. Select <OK> to save the configuration. A warning window will open asking to confirm that the History Buffer
should be cleared.
4. Select <OK> to confirm and save the new sample rate.
4-16

EVENT HISTORY

Events can be alarms, trouble conditions, operation functions and configuration changes. A complete list of events
is shown in Table 4-4. Each Detector stores up to 128
events, each with a time and date stamp. Once the event
log is full, the oldest event is overwritten with new event
data.
4-16.1

Figure 4-61. Event Log Save Window


2. The name of the file to be saved displays in the File
Name field. The defaults are as follows:
For a Detector: No default name; any valid file name
can be used.
For an PALM: The file name will default to XXXX.txt,
where XXXX is the PALMs programmed address. This

Downloading an Event History From a


Detector

With the Display and Control window open for a specific


detector, and with OCS communicating with that Detector,
the event history stored in the Detector can be downloaded
to OCS.

77.100

Saving an Event Log

4-24

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ORION XT Installation, Operation and Maintenance Manual


can be changed, however, and any valid file name can
be used.
3. Select <OK> to save the file.
4-16.4

4-17.2

Clearing Max/Min Smoke Levels

1. Select Options>Max/Min Levels>Clear Max/Min


Levels. A warning window will appear to confirm that
the Max/Min Levels will be cleared.
2. Select <OK> to clear the stored values.

Clearing the Event History

After a period of testing, the event history is usually cleared


to avoid confusion.
1. From the Display and Control window, select
Options>Event History>Clear Event History. The
Warning window opens as shown in Figure 4-62.

Figure 4-62. Event History Warning Window


2. Select <OK> to clear the event history. A confirmation
message will appear stating that the Event Log has
been cleared.
4-17

MAX/MIN SMOKE LEVELS

Each Detector stores maximum and minimum smoke and


airflow levels together with date and time stamps for each.
This feature is only available when the Display and Control window is open for a specific detector and while OCS
is communicating with that detector. These values are
stored separately from smoke level history. If referencing
is used, the stored smoke level values will be the adjusted
levels.
4-17.1

Viewing Max/Min Smoke Levels

1. Select Options>Max/Min Levels>View Max/Min Levels. Figure 4-63 displays.

Figure 4-63. Max/Min Levels Window

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ORION XT Installation, Operation and Maintenance Manual


Table 4-4. Event History Types
E ven t Typ e

C o lo r

C o mmen t

E ven t Typ e

C o lo r

C o mmen t

No Event

Black

Illegal Instructi on

Yellow

Change to Confi gurati on

Black

Average On

Green

Alarm 2

Red

Average Off

Green

Alarm 1

Red

Reset Pressed

Black

Pre-Alarm 2

Red

Power On

Black

Pre-Alarm 1

Red

Power Off

Black

Alarm 2 Off

Red

RAM Fail

Yellow

Internal Fai lure

Alarm 1 Off

Red

ROM Fai l

Yellow

Internal Fai lure

Pre-Alarm 2 Off

Red

Hardware Reset

Black

Pre-Alarm 1 Off

Red

Confi gurati on RAM Fail

Yellow

Internal Fai lure

Pre-Alarm

Red

PALM Only

Scratch RAM Fail

Yellow

Internal Fai lure

Pre-Alarm Off

Red

PALM Only

Hi story RAM Fail

Yellow

Internal Fai lure

Alarm

Red

PALM Only

IO Mask Fail

Yellow

Internal Fai lure

Alarm Off

Red

PALM Only

External PSU Fail

Yellow

PC Li ne Trouble

Yellow

PALM Only

External PSU Fai l Cleared

Yellow

PC Li ne Trouble Cleared

Yellow

PALM Only

Watchdog Ti meout

Yellow

Test On

Green

Hi story Buffer Cleared

Green

Test Off

Green

Default Confi gurati on Set

Green

Test Passed

Yellow

Max/Mi n Levels Cleared

Green

Isolate On

Blue

Hi gh Ai rflow Level

Yellow

Isolate Off

Blue

Hi gh Ai rflow Level Cleared

Yellow

Detector Trouble

Yellow

Offset Exceeds 30% for >168 Hours

Yellow

Detector Trouble Cleared

Yellow

Auto Offset Enabled

Green

Low Ai rflow Level

Yellow

Auto Offset Di sabled

Green

Low Ai rflow Level Cleared

Yellow

Offset On

Green

Offset Off

Green

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Internal Fai lure

Internal Fai lure

January 2002

ORION XT Installation, Operation and Maintenance Manual

CHAPTER 5
INSTALLATION
5-1

Static discharge can be reduced by adhering to the following guidelines:

INTRODUCTION

This chapter provides information necessary to install the


ORION XT System. Installation consists of the following
steps:

1. Always use conductive or antistatic containers for transportation and storage, if returning any item.
2. Wear a wrist strap while handling devices and ensure
a good ground is maintained throughout.
3. Never subject a static sensitive device to sliding movement over an ungrounded surface and avoid any direct
contact with the pins or connections.
4. Avoid placing sensitive devices onto plastic or vinyl
surfaces.
5. Minimize the handling of sensitive devices and Printed
Circuit Boards (PCBs).

1.
2.
3.
4.

Unpack from shipping carton.


Determine optimum location for Detector.
Install the exhaust port adapter (optional).
Make the knockouts for field wiring and battery connections.
5. Mount the Detector.
6. Install the Elutriator (optional)
7. Connect the Detector to the sampling pipe network.
Note:

Note:

At this time the optional PALM may be installed, if


used.

! CAUTION

8. Connect field wiring to the Detector


9. Install the Self-Contained or Multi-Zone Battery system
if this option is being used.
10. Power-up and program the Detector
Note:

The following caution and warning must be observed throughout this chapter.

LASER HAZARD
The detector in the enclosure is a factory-sealed
unit containing a Class-3B laser product with
invisible radiation.

If the PALM is being used, it should be programed


first.

! WARNING

The optional Display Module should be installed in the Detector cover before reinstalling the cover. Also, the optional
Remote Display Unit may now be installed.

AVOID EXPOSURE TO LASER


Extended exposure to a Class-3B laser directly
or indirectly may cause severe damage to the
human eye.

Installation should only be done by factory trained technicians in accordance with applicable installation requirements. These include:
5-2

INSTALLING THE DETECTOR

5-2.1

Unpacking the Detector

NEC 760 (National Electrical Code)

NFPA-72 (National Fire Protection Association).

Any other local installation requirements.

Follow the procedure below to unpack the Detector from


its shipping carton.

Power should be turned off during installation.

1. Check that the shipping carton contains the following:

Note:

ATTENTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE
DEVICES

! CAUTION

ORION XT Detector

Extra Kidde label for use when mounting in an upside-down orientation

Parts kit containing the exhaust port adapter and


rear exhaust port

Commissioning Check Sheet

ANTISTATIC PRECAUTIONS
When handling any electric components or
circuit boards, antistatic precautions must be
carried out. Failure to do so may result in
component damage.

January 2002

2. Remove the Detector from the carton.


3. Inspect the Detector to ensure that no damage occurred
during shipping.
4. Set the Detector on a stable surface.

5-1

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ORION XT Installation Operation and Maintenance Manual


5-2.2

Removing the Detector Cover

5-2.4.1

Follow the procedure below to remove the detector cover:

The Detector may be mounted in two orientations. It can


be mounted right-side up with the inlet pipe at the top of
the unit or upside-down with the inlet pipe at the bottom
of the unit. The upside-down orientation is convenient for
sub-floor applications.

1. The detector cover is secured to the detector enclosure by two cover locking screws at the bottom of the
Detector and two notched tabs in the top of the Detector. Turn the cover locking screws a quarter turn, until
perpendicular to the cover face, to unlock the detector
cover.
2. Lift the bottom end of the detector cover until the two
tabs unhook from the notches in the top of the detector
enclosure. The cover is attached to the Detector by a
white plastic cord and the cable to the status LED or
detector mounted display module.
3. To detach the cord from the Detector, line up the open
notch of the cord connector with the notch in the keyed
hole. If the cord does not come off easily, rotate the
connector until it can be pulled off.
4. Unplug the status LED cable or the display module cable
from the termination board. The cover is now detached
from the Detector. Set the cover aside.
5-2.3

In the upside-down orientation, the extra Kidde Fire Systems label should be applied to the Detector, over the existing label. Also, if a display module is installed, the display
module should be installed upside-down as well (refer to
Paragraph 5-5.1).
5-2.4.2

Detector Mounting Location

5-2.4.3

The Detector can only be exhausted through the rear


exhaust port.
A maximum drywall thickness of 5/8-inch.
Self-Contained Power Supply cannot be used with a
flush mounted Detector.
The wall must be accessible from the rear to attach
the sampling pipe network and electrical conduit to the
Detector.
An elutriator cannot be connected directly to the sampling pipe inlet of the Detector.

5-2.4.4

DETECTOR MOUNTED DISPLAY MODULE


OPTION

If a display module is mounted in the Detector, it should be


mounted in an area and height where the display module
is easily viewed and accessible. If this is not possible, remote mounting of the display module is recommended (refer to Paragraph 5-5.2).
5-2.4.5

Detector Mounting Options

SELF-CONTAINED POWER SUPPLY


OPTION

The Self-Contained Power Supply is designed to be


mounted adjacent to the bottom of the Detector. It cannot
be flush mounted and the Detector cannot be mounted upside-down when attached to a Self-Contained Power Supply.

Detector mounting options must be considered prior to


choosing a detector mounting location. The following paragraphs explain how each detector mounting option can affect the detector mounting location.

77.100

FLUSH MOUNTING OPTION

The Detector may be flush mounted with a wall by using a


flush mount trim-ring (P/N 297111). For additional support,
aligning one side of the trim-ring with a wall stud is recommended. If the Detector is flush mounted, the following
mounting constraints apply:

The Detector should be mounted as close as possible


to the protected areas to minimize transport time and
air resistance in the air sampling pipe network.
The Detector should be mounted to minimize the number of 90 degree bends needed to connect the Detector to the piping network. The system drawings should
accurately depict the Detector location and all piping
distances and bends required for connection to the unit.
The Detector must be located in an area where the air
pressure surrounding the unit is the same, or lower than
the atmospheric pressure around all the sampling ports
in the sampling pipe network. A buildings HVAC fans
may positively pressurize a space within the building. If
the Detector is located in an area where the pressure
is greater than the sampling pipe, a resistance to the
normal airflow through the pipe will occur.
The Detector should be mounted in an area where it
can be accessed for routine maintenance.
The Detector should be mounted in an area suitable
for the chosen detector mounting options such as detector orientation, flush mounting option, display module visibility, self-contained power supply option, exhaust
port or elutriator.

5-2.4

SURFACE MOUNTING OPTION

The Detector may be mounted to any surface with four #10


screws. If the Detector is mounted to a dry wall, use four
dry wall anchors for the mounting screws. For additional
support, aligning at least two mounting screws with a wall
stud is recommended. When mounting to a wall stud, take
note of any knockouts or exhaust options that may be
blocked by the stud and plan on using an alternate knockout or exhaust option.

Consider the following guidelines when choosing an appropriate location for mounting the Detector:

DETECTOR ORIENTATION

5-2

January 2002

ORION XT Installation, Operation and Maintenance Manual


Access to the remote display module connector is recommended through the rear or top knockouts because the
bottom knockouts are used for the Self-Contained Power
Supply connection.
5-2.4.6

tached from the retaining clips. Pull the side exhaust


port adapter away from the Detector to remove.
2. Place the rear exhaust port adapter in its place, aligning the adapter tabs to the right of the retaining clips.
3. Attach the side exhaust port adapter to the fan while
making certain that the adapter tabs are sliding under
the retaining clips.
4. Use the 1-inch NPT exhaust port fitting, supplied with
each Detector, to attach the exhaust port to the exhaust pipe network.

EXHAUST PORT OPTIONS

The Detector can be exhausted through the side or rear of


the Detector. If the Detector is mounted to a wall stud that
covers the rear exhaust port, the Detector must be exhausted through the side exhaust. If the Detector is flush
mounted, the Detector must be exhausted through the rear
exhaust port.
5-2.4.7

5-2.7

ELUTRIATOR OPTION

The Detector has two mounting options, surface mounting


and flush mounting.

If installing an elutriator directly into the sampling pipe inlet


of the Detector, the Detector cannot be flush mounted. The
Detector should also be mounted in an area that allows
enough clearance for the elutriator.
5-2.5

5-2.7.1

Knockouts for Electrical Connections

1. Remove the detector cover.


2. Prepare the Detector for installation, removing knockouts and installing rear exhaust port adapter, as required.
3. Hold the Detector in the mounting location, ensuring
correct orientation, and mark the four mounting holes
and rear exhaust port or knockouts, as required.
4. Drill four mounting holes sized for #10 (5 mm) screws
and insert dry wall anchors, as required.
5. Drill holes for all rear knockouts and, if necessary, the
rear exhaust port.
6. Insert #10 (5 mm) screws or other mounting hardware
in the wall until the screws are protruding from the wall
at least -inch. If an elutriator is installed on the Detector, slide the four nylon washers over each of the
four screws and allow the screws to protrude from the
wall at least -inch.
7. If necessary, connect rear entry conduit to rear knockouts and exhaust pipe to rear exhaust port.
8. Place the Detector against the wall, lining up the screws
with the mounting holes. When flush with wall, slide
Detector down until it rests in the mounting slots.
9. Secure the Detector in position by tightening the four
screws.

Exhaust Port Adapter Installation (Optional)

The Detector has two exhaust options, side exhaust or rear


exhaust. Choose the exhaust option which best suits the
particular application.
5-2.6.1

SIDE EXHAUST INSTALLATION

The Detector is shipped from the factory with the side exhaust port pre-installed. If it is not installed, follow the procedure below to install the side exhaust port adapter.
1. Remove the rear exhaust port adapter, if necessary.
Pull the rear exhaust port adapter to the side of the
Detector until it is detached from the fan and the adapter
tabs are detached from the retaining clips. Pull the rear
exhaust port adapter away from the Detector to remove.
2. Place the side exhaust port adapter in its place, aligning the adapter tabs to the right of the retaining clips.
3. Attach the side exhaust port adapter to the fan while
making certain that the adapter tabs are sliding under
the retaining clips.
4. Use the 1-inch NPT exhaust port fitting, supplied with
each Detector, to attach the exhaust port to the exhaust pipe network.
5-2.6.2

SURFACE MOUNTING INSTALLATION

Follow the following procedure to surface mount the Detector.

The Detector has eight conduit knockouts to run field wiring through. Each knockout is a concentric -inch (12.7
mm) and -inch (19.5 mm) size. If attaching a Self-Contained Power Supply to the Detector, use the left knockout
at the bottom of the Detector for Self-Contained Power
Supply wiring.
5-2.6

Mounting the Detector

REAR EXHAUST INSTALLATION

Follow the procedure bellow to install the rear exhaust port


adapter.
1. Remove the side exhaust port adapter. Pull the side
exhaust port adapter to the side of the Detector until it
is detached from the fan and the adapter tabs are de-

January 2002

5-3

77.100

ORION XT Installation Operation and Maintenance Manual


8. With the detector cover removed, place the Detector in
the trim-ring.
9. Secure the Detector to the trim-ring with two #10-32 x
-inch mounting screws.

Note: All dimensions are in


inches unless otherwise
stated.

TOP
VIEW

Air Inlet

(27.43 mm)
1.08

9.50
(241.30 mm)

70.2

(28.45 mm)
1.12
0.39
9.91 mm)

(98.81 mm)
3.89
(58.93 mm)
2.32
(19.81 mm) 0.78

0.87
(22.10 mm)

TOP VIEW
11.43
(290.3 mm)

Top
Knockout
Hole

Inlet Hole

368.3

Electrical
Knockouts (8 PL)

36.2
Mounting Holes
(4 PL)

43.3

FRONT
VIEW
0.61 (15.49 mm)

2.50
(63.50 mm)
3.24
(82.30 mm)

(28.45 mm)
1.12

0.87
(22.10 mm)

FRONT VIEW

Rear Exhaust
Port

Clamp Slot
(2 PL)

277.3

Rear Exhaust
Port Hole
Bezel

1.11
(28.19 mm)

Rear Knockout
Holes (2 PL)

Screw Access
Slots (2 PL)

Bottom
Knockout
Hole

12.04
(305.82 mm)

BOTTOM VIEW

0.97

BOTTOM
VIEW

0.78
(19.81 mm)

(26.64 mm)

0.44 (11.18 mm)

(29.72 mm)
1.17

Mounting
Hole (4PL)

218.2
79.9

Figure 5-1. Detector Mounting Diagram


5-2.7.2

Figure 5-2. Flush Mount Trim-Ring

FLUSH MOUNTING INSTALLATION


5-2.8

Flush mounting the Detector requires the flush mount trimring (P/N 297111). Follow the following procedure to flush
mount the Detector.

If installing the exhaust option, connect the exhaust pipe


network to the 1-inch NPT exhaust port fitting.

1. Cut a 12 3/4-inch x 9 1/8-inch square hole in the wall


for the trim-ring.
2. Loosen the trim-ring clamp screws, and slide the trimring clamps to the back of the trim-ring. If mounting the
trim-ring against a wall stud, remove the trim-ring clamp
that will be closest to the stud.
3. Place trim-ring in wall. If mounting upside-down, make
sure the screw access slots are at the top of the trimring.
4. Cut wall with knife at screw access slots until there is
enough space for the detector cover lock screws to be
accessed with a screwdriver.
5. If mounting the trim-ring against a wall stud, drill a selftapping screw into the wall stud through the trim-ring
clamp slot.
6. Secure to wall by sliding the trim-ring clamps against
the back of the wall. Tighten the clamp screws.
7. Prepare the Detector for installation, removing knockouts and installing rear exhaust port adapter.

77.100

Connecting to the Sampling Pipe Network

Note:

5-2.9

In countries where NPT threaded fittings are not


available, use -inch BSP threaded pipe with a
backnut (P/N 06-117911-001) and washer (P/N
06-117912-001).
Termination Board Field Wiring

The termination board has two rows of terminal blocks for


detector relay, remote display module and power supply
connections (see Figure 5-3). All field wiring must be brought
into the Detector through the electrical knockouts. For wiring directions, refer to individual component sections.
! CAUTION

For system supervision of Alarm terminals, do


not use one continuous loop of wire under the
terminals. Separate, distinct sections of wire
must be run between connections.
If required, connect earth ground to the ground post located in the bottom left hand corner of the Detector. If earth
ground is not easily accessible, run a wire from the power
supply (multi-zone, self-contained, PEGAsys or other UL
Listed power supply) to the detector ground post.
5-4

January 2002

ORION XT Installation, Operation and Maintenance Manual


Note: Trouble relay is normally energized,
and will transfer on loss of power.
OPTIONAL

{
{

OPTIONAL

TO CONTROL
PANEL INPUT
ALARM CIRCUITS
(NOT FOR USE
WITH PALM)

TO CONTROL
PANEL INPUT
ALARM CIRCUITS
(NOT FOR USE
WITH PALM)

{
{

ALARM i
RELAY

NC

NO

OPTIONAL

TB2
POWER ON
INDICATOR
DETECTOR
PROGRAMMING
PORT
EXTENDER

ISOLATE
RELAY

NO

CM

O
14

10
NC

CM

12 13

NO

NO

11

CM

TROUBLE
RELAY

NO

NO

O O

PRE-ALARM 1
RELAY

O O

CM

ALARM 2
RELAY

PRE-ALARM 2
RELAY

O O

1
CM

O O

CM

E.O.L.
RESISTOR TO
MATCH CONTROL
PANEL (TYP)

DETECTOR
STATUS LED
CONNECTOR

HARD RESET
BUTTON
DETECTOR
HEAD
CONNECTOR

TERMINATION
BOARD

FACTORY
PROGRAMMING
JUMPERS
(DO NOT MOVE
FROM DEFAULT
LOCATION)

MEMORY
BACK-UP
BATTERY
JUMPER

DETECTOR
MOUNTED
DISPLAY
MODULE
CONNECTOR

REMOTE DISPLAY

POWER IN

POWER OUT

PSU
STATUS

SPARE
DISPLAY
SIGNAL

DISPLAY
SIGNAL

DISPLAY
POWER

FAN
CONNECTOR

POWER SUPPLY

- + - + - + - + - + - + - + - +
16

15

14

13

12

11

10

O O

O O

See Figure 5-10

= POWER LIMITED CIRCUITS

= SUPERVISED CIRCUITS

O O

TB1

See Figures 5-13 or 5-17


OR
Wire as below:
S

- + - +

6 5 4 3 2 1
JUMPER

{ +

BLK

RED

RED

BLK

{ +

TO NEXT DETECTOR

FROM 24 VDC
UL LISTED, FM
APPROVED, OR
ULC LISTED
POWER SUPPLY

Note: In and out terminals are internally connected.

Figure 5-3. Termination Board External Wiring Diagram


5-2.10

Detector Software Configuration

To configure the Detector, connect a computer that has OCS


Version 2 installed to the computer port located on the side
of the Detector. Use the RS-232 programming cable
(P/N 74-100016-003) to connect the computer to the Detector. For Detector configuration details, refer to Chapter
2 of this manual.
5-2.10.1

DETECTOR MEMORY BATTERY LINK


JUMPER

The Detector has on-board memory that stores all detector


configuration settings, smoke history and event history data.
To retain all settings and data in memory when the detector
is powered down, the battery link jumper (location shown in
Figure 4-3) must be installed as shown in Figure 5-4.
1 2
1 2

BACK-UP
BATTERY CONNECTED

Use the following procedure to attach the detector cover to


the detector enclosure:

BACK-UP
BATTERY DISCONNECTED

1. Place the top edge of the Detector cover on the top


edge of the Detector enclosure.
2. If the unit has a Display Module in the cover, plug the
Display Module connector in the 6-pin connector on
the termination board marked Internal Display (see Figure 2-7 for location). If the unit has the blank plate and
LED on the Detector cover, plug the connector in the

Figure 5-4. Memory Back-Up Jumper Installation


5-2.11

Attaching the Detector Cover

Before closing up the Detector, use the following checklist


to be sure that all necessary installation steps have been
completed.
January 2002

Have you installed the detector mounted display module? (optional)


Have you installed the PALM? (optional)
Is the inlet cam in the locked position?
Have you connected the detector memory back-up
battery link jumper?
Is all of your field wiring to the termination board secure?
Is the status LED connector (optional), display module
(optional), computer port, detector head and fan connector cables connected to the termination board?
Is the proper exhaust adapter for your application installed?
Are all of the jumpers in the proper position?
Is the detector cover safety cord connected to the Detector?

5-5

77.100

ORION XT Installation Operation and Maintenance Manual


3-pin connector on the termination board marked Status LED (see Figure 2-7 for location).
3. Reattach the white plastic cord from the Detector cover
to the Detector (the plug should be at the center of the
Detector). Place the connector in the plug, and turn the
connector until it goes down in the receptacle. Turn the
connector 90 degrees to lock it in the receptacle.
4. Carefully tuck the wires in the unit and close the lid.
5. Turn the locking screws at the bottom of the Detector
90 degrees to their locking position.
5-3

5-3.2

The elutriator may be installed as part of the pipe network


(see Figure 5-6). The elutriator may be installed anywhere
between the Detector and the first branch point. This installation option is recommended for ease of service and
maintenance.

INSTALLING THE ELUTRIATOR


(OPTIONAL)

5-4

INSTALLING THE PEGASYS


ADDRESSABLE LOOP MODULE
(OPTIONAL)

5-4.1

PALM Hardware Installation

The instructions below are used to install the optional


PEGAsys Addressable Loop Module (PALM). Installation
consists of mounting the module to the termination board
in the Detector and wiring the module to the system (see
Figure 5-7).

The elutriator can connect directly into the detector inlet or


as part of the pipe network. The elutriator must be mounted
vertically with the side marked AIRFLOW connected to
the pipe network. For ease of maintenance, a union is recommended on the pipe network end of the elutriator.
5-3.1

Pipe Network Installation

Note:

Detector Inlet Installation

The PEGAsys panel must use Firmware Version


80.0 or higher.

1. Remove the PALM from the packaging.


2. Inspect the unit to ensure that no damage occurred
during transit.
3. Attached to the PALM are four nylon mounting posts
which are held in place by four nuts that are inserted
on the posts (see Figure 5-7). Ensure that these nuts
are only finger tight.
4. Remove the detector cover as described in Paragraph
5-2.2

The elutriator can be connected directly into the -inch NPT


threaded detector inlet for surface mount detector installations (see Figure 5-5). Use the four nylon washers, supplied with the elutriator, on the detector mounting screws.
This will space the Detector away from the wall to allow
enough room to install the elutriator.
To secure the elutriator to the detector inlet, rotate the
elutriator clockwise by hand until it is secure. Using a
1-1/8-inch open ended spanner, tighten the bottom of the
elutriator another quarter-turn. Do not overtighten.

1 PIPE TO
SAMPLING
NETWORK

1 PIPE TO
SAMPLING
NETWORK

1 x 3/4
REDUCER
COUPLING

1 x 3/4
REDUCER
COUPLING

3/4" NIPPLE

UNION
3/4" NIPPLE
3/4" NIPPLE
UNION
ELUTRIATOR
3/4" NIPPLE

3/4" COUPLING
3/4" COUPLING
ELUTRIATOR
3/4" THREADED PIPE

DETECTOR

DETECTOR

Figure 5-5. Typical Connection with Elutriator Installed


Directly into Detector
77.100

Figure 5-6. Typical Connection with Elutriator Installed as


Part of Pipe Network
5-6

January 2002

ORION XT Installation, Operation and Maintenance Manual


5. Place the PALM over the termination board in the Detector. Align the mounting posts with the four PALM
mounting holes on the termination board. This will also
align the receptacle on the underside of the PALM with
the connector P4 on the termination board (see Figure
5-7 for location of mounting holes).
6. Press the PALM down firmly on all four corners until
the posts snap and lock into the termination board. The
14-pin connector on the underside of the PALM board
should now be connected to receptacle P4 on the Detector termination board.
7. Pull RX/TX wiring through a detector conduit knockout
until 6 to 8 inches of wiring is inside the Detector.
8. Strip off 1/8-inch (3 mm) of insulation from the end of
the wires.
9. Connect terminals 1 and 2 on the PALM plug to
RX/TX wiring from the preceding SmartOne device or
PEGAsys RX/TX module, if first device on RX/TX loop
(see Figure 5-8).
10. Connect terminals 3 and 4 on the PALM plug to
RX/TX wiring to the next SmartOne device or PEGAsys
RX/TX module, if last device on RX/TX loop.
11. Connect terminal 5 on the PALM plug to earth ground
on the detector ground post. Ground wire is supplied
with PALM. If earth ground is not easily accessible, run
a wire from the power supply (multi-zone, self-contained, PEGAsys or other UL Listed power supply) to
the detector ground post.
12. Insert 5-pin PALM plug into the PALM wiring connector.

5-4.2

Addressing and Registering the PALM

Addressing the PALM is a two step process:


5-4.2.1

ADDRESSING THE PALM

To address the PALM, refer to the Chapter 4, OCS, and the


PEGAsys Manual (P/N 76-100016-001).
Write the address on the PALM module with permanent
marker.
5-4.2.2

REGISTERING THE PALM WITH THE


PEGASYS PANEL

The PALM must be registered with the PEGAsys panel to


operate properly. There are two ways to register the PALM:
1. Register using the PEGAsys menu screens. Refer to
Chapter 2 of the PEGAsys Manual.
2. Register by entering the PALM address using PEGAsys
Configuration Software (PCS). Refer to the PEGAsys
Configuration Software Manual (P/N 76.014).
NOTE: GROUND
WIRE SUPPLIED
WITH PALM

GROUND

PALM

(MOUNTED INSIDE
ORION XT ENCLOSURE)

RX/TX OUT
3
2

RX/TX IN

1
L

PALM PLUG
L

= POWER LIMITED CIRCUITS

= SUPERVISED CIRCUITS

Figure 5-8. PEGAsys Addressable Loop Module


Wiring Diagram

TERMINATION
BOARD

5-5

INSTALLING THE DISPLAY MODULE


(OPTIONAL)

PALM

The Display Module can be integrated into an ORION XT


Detector, mounted remotely or mounted in a 19 rack.
5-5.1

Detector Mounted Display Module


Installation

1. Remove the Display Module from its carton.


2. Inspect the unit to ensure that no damage occurred
during transit.
3. If the cover is on the Detector, remove it now according the instructions in Paragraph 5-2.2.
4. Remove the status LED plate in the Detector cover by
pushing the two retaining clips, one each side, inward
and pushing the plate to the front.
5. Fit the Display Module into the opening. If mounting
the Detector upside-down, the buttons of the display
module will not line up with the Detector label.
6. Push the Display Module into position until it engages
with the two retaining clips.

PALM RECEPTACLE
ON TERMINATION BOARD

Figure 5-7. PEGAsys Addressable Loop Module


Installation Diagram

See Paragraph 5-2.11 before replacing the cover on the


Detector.
January 2002

5-7

77.100

ORION XT Installation Operation and Maintenance Manual


5-5.2

Installing the Remote Display Module

9. Take the backbox and place the back of the box over
the electrical box, matching the mounting holes on the
backbox with the screws in the electrical box. The
backbox should be oriented such that the rubber grommet and the mounting hole for the Display Module cover
are at or near the bottom. Tighten the screws to secure the backbox to the electrical box.
10. Remove and discard the wiring harness supplied with
the Display Module. The harness is only needed when
the Display Module is installed in the Detector cover.
11. Connect the wires from the Detector to the terminal
block on the Display Module in the following manner
(see Figure 5-10):
Connect TB1-12 0V, Display power (-), to position 1,
labeled 0V in the Display Module. (Push wires into the
terminal block and tighten screws.)
Connect TB1-11 +24 V, Display power (+), to position
2, labeled 24 Vdc in the Display Module.
Connect TB1-9 Display signal (+) to position 3, labeled
(+) in the Display Module.
Connect TB1-10 Display signal (-) to position 4, labeled
(-) in the Display Module.

The Display Module can be mounted remotely to a standard 2-gang or 4" backbox, up to 1000 ft. away using 2-pair
cable. The mounting plate of the module is attached to an
electrical box by mounting screws (not supplied). A four
conductor communications and power cable is run between
the termination board in the Detector and the terminals
within the Display Module (see Figure 5-10).

LCD Module
TERMINATION
BOARD

LID

TB1

-+ - +

Figure 5-9. Installing the Display Module

REMOTE
DISPLAY
MODULE

FAN

- + -+

12 11 10 9

Follow the procedure below to mount the Display Module:

24v 0v

RS-485
24 Vdc

1. Mount a 4" or 2-gang electrical box at the desired location.


2. Install screws in the front mounting holes of the electrical box, leaving the screws sticking out 1/4-inch (6 mm).
Two screws are required for 4-inch box mounting and
four are required for 2-gang box mounting.
3. Run two pairs of wires from positions 9-12, 0-24 V,
and Ext Disp +/- on termination board in the Detector
to the electrical box (see Figure 5-3 for locations on
the termination board).
4. Pull wires from the Detector through the conduit in the
electrical box leaving six inches to one foot of wire inside the box.
5. Remove the Display Module from its carton.
6. Inspect the unit to ensure that no damage occurred
during transit.
7. Remove the screw at the bottom of the Display Module, and separate the cover from the back. Note which
is the inside and the outside of the backbox. Set aside
the Display Module and screw.
8. Pull the wires from inside the electrical box through the
rubber grommet of the backbox. Be sure to pull the
wires from the back side of the backbox to the inside.

77.100

DETECTOR
HEAD

= POWER LIMITED CIRCUITS

= SUPERVISED CIRCUITS

Figure 5-10. Remote Display Wiring Diagram


12. Mount the Display Module on to the backbox. Make
certain the top of the backbox slides under the mating
tab on the Display Module. Push the wires back through
the grommet as needed to make room in the Display
Module (see Figure 5-11).
13. Reinsert the screw at the bottom of the Display Module cover and tighten. If the screw does not line up
easily with the hole in the cover, then the Display Module was not installed on the backbox correctly.

5-8

January 2002

ORION XT Installation, Operation and Maintenance Manual


46.23 mm
1.82

5-5.4

2-gang mounting
holes (4 places)

Display Module Software Setup (Registering


the LCD)

The Display Module must be registered with the Detector


through the OCS Version 2. If the Display Module is not
registered, an Unreg LCD trouble will appear on the Display Module. Refer to the Chapter 4, OCS, for details on
registering the LCD.
5-6
4 Backbox
mounting holes
(2 places)

Grommet
BACK

Note:

1.56
39.5 mm
SIDE

1. Remove the Self-Contained Power Supply from its


packaging.
2. Inspect the unit to ensure that no damage occurred
during transit.
3. Remove the crosshead screw in the recess of the cover.
Remove the cover and set it aside.
4. Remove one or two knockouts on the bottom of the
Detector for the AC voltage wiring, as needed.
5. Install a -inch (19 mm) or -inch (6 mm) nipple in the
knockout of the Detector.
6. Remove matching knockouts on the top of the power
supply (the top is the side with the ventilation holes)
and appropriate knockouts for AC input wiring.
7. Place the power supply under the Detector and slide
the nipple installed in step 4 into the knockout of the
power supply. The power supply, without the cover,
should not restrict access to the locking screws on the
bottom of the Detector. The power supply should fit between these two screws to allow the detector cover to
be secured and removed. Check the position of the
two small posts on the top of the power supply on each
side of the ventilation holes. When the power supply is
mounted the correct distance from the Detector, these
two posts should just touch the Detector.
8. Mark the location of the mounting holes on the wall
(see Figure 5-12 for mounting details).
9. Drill holes and screw the power supply to the wall at
the mounting holes. (Screws are not supplied.)
10. Screw the conduit fitting nut to the nipple on the inside
of the power supply.
11. Loosen power supply module retaining screw and shift
the power supply module to connect AC wiring (refer to
Figure 5-13 for wiring diagram).
12. With the AC power switched off, bring AC input wiring
through appropriate knockout and connect AC wiring
to neutral (N) and line (L). The AC power must be an
emergency power circuit that is backed up by an automatic starting, engine-driven generator.

120.90 mm
4.76

145.80 mm
5.74

Note: All dimensions are in


inches unless otherwise stated.

FRONT

Figure 5-11. Remote Display Module, Mounting Details


19 Rack Mount Kit Installation

With the 19 Rack Mount Kit, up to three Display Modules


may be mounted on a 19 rack. Two blanking plates are
supplied with the kit for installations of less than three display modules.
Follow the procedure below to remove a blanking plate:
1. Unscrew the M4 x 16 Hex socket screw located in the
bottom right hand corner of the blanking plate. Remove
the blanking plate cover.
2. Unscrew the four M4 x 8LG pan head screws and washers to remove the blanking plate mounting bracket.
Follow the procedure below to install a Display Module:
1. Remove a blanking plate, if necessary.
2. Screw four mounting screws in the Display Module location. Leave the screws sticking out -inch (6 mm).
3. Mount the Display Module to the rack mount as described in Paragraph 5-5.2.
Secure the rack mounted Display Module to the 19 rack
with the #10-32 screws, washers and nuts provided with
the kit.

January 2002

Remove the power supply terminal strip from the


Detector before installing the power supply.

The Self-Contained Power Supply must be mounted directly


below the Detector as follows:

BOTTOM

5-5.3

INSTALLING SELF-CONTAINED POWER


SUPPLY (OPTIONAL)

5-9

77.100

ORION XT Installation Operation and Maintenance Manual

(54.61 mm)
2.15

13. Reposition module and replace retaining screws.


14. Take the wiring harness with the red/black/blue wires
and one green/yellow wire and feed them through the
conduit, into the Detector.
15. Connect the red wire to TBl-1 and the black wire to
TB1-2 on the termination board.
16. Connect the blue wire to TB1-5 marked PSU Status +.
(If you are installing a power supply other than the SelfContained or Multi-Zone power supply, and the power
supply does not provide a normally low supervisory signal, a jumper must be placed across PSU status +/-.)
17. Place the ground lug over the stud (lower left hand corner of the Detector) and secure it with a nut (provided).

MOUNTING
HOLES (2)

0.94
(23.8 mm)
9.35
(237.49 mm)

1.00
(25.4 mm)

2.63
(66.80 mm)
0.94
(23.8 mm)

! WARNING

2.09
(53.09 mm)

Use extreme care when installing batteries. The


terminals are exposed, and contact with metal
may initiate a discharge/reaction which could
cause severe bodily injury.
18. Unwrap the two 2 AH batteries and place them inside
the power supply with the terminals facing the wiring
and conduit.
19. Connect the blue wire to the inside most battery terminals, i.e., one end of the blue wire connects to the negative (-) terminal of the top most battery and the other
end attaches to the positive (+) terminal of the bottom
battery.
20. Connect the red wire to the positive (+) terminal on the
top battery.
21. Connect the black wire to the negative (-) terminal of
the bottom battery.
22. Check all wiring connections and switch on power.
23. Replace the cover back on the power supply. Secure it
with the crosshead screw.

4.15
(105.41 mm)
4.55
(115.57 mm)

10.10
(256.54 mm)
10.85
(275.59 mm)

Note: All dimension in inches


unless otherwise stated.

Figure 5-12. Self-Contained Power Supply


Back-Box Mounting Details
DETECTOR

DETECTOR
HEAD

TERMINATION
BOARD
TB1

FAN

= SUPERVISED CIRCUITS

= POWER LIMITED CIRCUITS.


WIRES MUST BE ROUTED
SEPARATELY FROM NONPOWER LIMITED CIRCUITS
BY MORE THAN 1/4 IN.

BLK

4 3 2 1
RED

BLU

GRN

L
S

WIRE HARNESS

RED
BLK
RED

BLU

12 V
2 AH

12 V
2 AH

BLK

BATT +
BATT
+28V
+28V
0V
0V
C/S

BATTERIES

SELF-CONTAINED
POWER SUPPLY/
BATTERY CHARGER

2 X P/N 297105

N/C
N
L

BLK

WHT

GRN

SELF-CONTAINED
POWER SUPPLY
P/N 297104

TO DEDICATED
120 or 240 VAC EMERGENCY POWER CIRCUIT

Figure 5-13. Self-Contained Power Supply


Wiring Diagram

77.100

5-10

January 2002

ORION XT Installation, Operation and Maintenance Manual


5-7

before assembly. The weight of the assembly


with batteries is substantial. Be sure that the
wall-loading limit is not exceeded and the
weight can be supported when the completed
assembly is mounted.

INSTALLING THE MULTI-ZONE POWER


SUPPLY (OPTIONAL)
ATTENTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE
DEVICES

Configuring the Power Supply for a Second


Battery Bank

5-7.2

ANTISTATIC PRECAUTIONS

A system may include two additional batteries in a second


enclosure. The power supply module is shipped from the
factory configured for supervising the two batteries in the
main enclosure. If using the second pair of batteries, jumpers W1 and W2 must be moved from position BC to position AB. See location in Figure 5-15.

When handling any electric components or


circuit boards, antistatic precautions must be
carried out. Failure to do so may result in
component damage.
5-7.1

Mount the Power Supply Enclosures

The 297107 enclosure is designed for surface mounting


and has four mounting holes, as shown in Figure 5-14.
Mount the enclosure before installing the power supply
module or the batteries. Because of the weight of the power
supply, -inch mounting hardware is recommended. If using a secondary enclosure, it should be mounted immediately adjacent to the primary enclosure. After the enclosure
is mounted, connect the conduit and pull in the field wiring.
Note:

For ULC Listed installations, locate the power supply enclosure adjacent to a control unit that will show
power-on with a green indicator.

! CAUTION
The power supply enclosure is designed for
surface mounting and should be mounted

15.5
(393.7 mm)
13.5
(342.9 mm)

Note:

Failure to place W1 and W2 in the correct positions will disable battery supervision or give a false
battery trouble indication.

5-7.3

Configuring the Trouble Relay

The power supply is factory set for Normally Closed trouble


relay contacts as this is that is required for terminals 5 and
6 on the Detector. IF the power supply will be monitored by
a control unit with Normally Open contacts, a specific EOL
(End-of-Line) resistor to match the control unit must be
installed. For Normally Open trouble relay contacts, move
jumper W3 from N.C. to N.O. See location in Figure 5-15.

KNOCKOUT SET
TYP. (4) TOP &
(2) BOTH SIDES
1/2 (.875 DIA.[22.23 mm]) &
3/4 (1.125 DIA.[28.57 mm])

3.5
(88.9 mm)
1.5
(38.1 mm)

.281 DIA
(7.14 mm).
.437 (11.10 mm)

1.25
(31.75 mm)
6.25
(158.75 mm)
5.5
(139.7 mm)

17.25
(438.15 mm)

1.25
(31.75 mm)

2.0 (50.8 mm)

.5 DIA. (12.7 mm)


17.0
(431.8 mm)
14.5
(368.3 mm)

1.25
(31.75 mm)

1.0 (25.4 mm)

4.0
(101.6 mm)

12.0 (304.8 mm)

14.0 (355.6 mm)

.281 HOLE DIA.


(7.14 mm)

Figure 5-14. Multi-Zone Enclosure Mounting Details

January 2002

5-11

77.100

ORION XT Installation Operation and Maintenance Manual


front of the battery. Making certain that there are no
kinks or twists in the strap, thread the end through the
plastic buckle, and tighten it. Secure the end of the strap
by mating the two Velcro sides. Repeat for the other
battery.
11. Securely fasten the Red and Black battery cables from
the batteries to the power supply module as shown in
the wiring diagram. Battery cables with bolts and locknuts are supplied with the enclosure.

GROUND FAULT LED


BATTERY OPERATION LED
BATTERY TROUBLE LED
W2 BATTERY JUMPER
LOAD1
(+)
(-)
TB3

C B A

TB2
LOAD2
(+)
(-)
BATT1
(+)
(-)
BATT2
(+)
(-)
TROUBLE
NO/NC COM

N.O.

N.C.

Note:

Exercise caution and do not touch the battery terminal or bare end of the connected battery cable
to any metal surface.

C B A

AC ON LED

W1 BATTERY JUMPER

W3 TROUBLE
RELAY
CONNECTION

12. Securely fasten the center link between the batteries


as shown in the wiring diagram. The center link with
bolts and locknuts is supplied with the enclosure.

Figure 5-15. Multi-Zone Power Supply


Configuration Jumpers
5-7.4

Note:

Installing and Wiring the Multi-Zone Power


Supply Module and Batteries

Do not proceed with this step until after the power supply
enclosure has been mounted and the configuration jumpers have been correctly set. Refer Figures 5-16 and 5-17.
Note:

13. Check all wiring connections.


14. Switch on AC power. The green AC ON LED will light.
Note that the battery will not power the system until AC
power is supplied.

Remove the power supply terminal strip from the


Detector before installing the power supply.

POWER SUPPLY
MOUNTING SCREWS

1. Mount the 297106 power supply module in the enclosure using the four #6-32 screws provided with the enclosure.
2. Securely fasten the green ground wire on the power
supply module to the ground lug on the enclosure using the #8-32 screws and the two washers provided
with the enclosure.
3. Remove the cover on the AC terminal block.
4. With the AC power switched OFF, connect the AC
wiring to the terminal block HOT, NEUT and GND as
shown in the wiring diagram.
5. Replace the cover on the AC terminal block.
6. Connect Load1 and Load2 wiring to terminals as shown
in the wiring diagram.
7. Connect the Trouble Relay wiring and EOL resistor to
terminals as shown in the wiring diagram.
8. If the 297113 Battery Strap Kit is being used, install
them at this time. With the Velcro side of the strap
facing you, thread each strap down through the front
slot and then up through the rear slot in the bottom of
the enclosure.
9. Place the two 297108 batteries in the cabinet, but do
not make any connections at this time.

POWER SUPPLY MODULE

POWER SUPPLY
ENCLOSURE

CR19

TB3
TB2
LOAD2
(+) (-)

CR17

BATT1
(+) (-)

R109

N.C.

N.O.

Q202

CR20

BLACK LEAD TO
POWER SUPPLY
MODULE

TROUBLE
NO/NC COM

R209

R206

R208

R207

U201

C201

C202

R204

CR102

BATT2
(+) (-)

Q101

Q201

CR202

W3

C204

K2

CR7

CR15

Q203
R25

R18

Q12

Q10

R24

R51

Q8

Q5

R2

W1

R106

R32

R30

R28
R29

R3

R4

R202
R205
R203

R5
R26

CR1
R1

R40

CR8

RV201

CR5
R33

C1

R39

RT2
R201

C203

CR12
C7
C6

CR6

C104

R20

CR11

C3
U1

R41

CR14

Q102

C9

R37

Q14

C12

C103

R16

Q11

Q13 R36

R31
R27

CR18

RT1

CR2

R103

Q103

R48
CR13

K1
CR16

CR101

C102

R14

RV101

Q9

CR3

R12

C4

U101

R108

CR4

RT3

R104
R105
R102

R50

Q3

C5

R44

R7

CR9

CR10

C13
R15

1
LOAD(-)
(+)

RT4

R101

C101

R11

R34

Q6

R107

R46

R6

C8

R38

R43

U3

Q7

Q2

C11
U2

01

29857-0
06-1

R17
C14

A
CB

RED LEAD TO
POWER SUPPLY
MODULE

ERY
BATT
HR.)
AMP
3
3
C,

ERY
BATT
HR.)
AMP
3
3
C,

CENTER LINK

(12 V

(12 V

OPTIONAL
BATTERY STRAP

Figure 5-16. Multi-Zone Power Supply/


Battery Mounting
5-8

INITIAL POWER-UP

After all wiring is completed and checked, the system can


be powered-up as described below. If a computer running
OCS can be connected to the Detector, it will be easier to
determine and diagnose trouble conditions if any.

Do not install a battery set with an open-circuit voltage less than 22 Vdc.

10. If the 297113 Battery Strap Kit is being used, wrap a


strap around the battery so that the plastic buckle is in

77.100

R35

R49

Q16

C10

R9

Q1

DS3

Q4

DS2

DS1

R45

R8

BATT
TBL

BATT
OPR

GND
FLT

R42

R21

R13

R10

Q15

(-) (+)

R22

W2

A
C B

C
28VD (-)
(+)

TB1

R19

R23

C2

R47

GROUND
LUG
D

Note:

Exercise caution and do not touch the battery terminal or bare ends of the connected center link to
any metal surface.

Note:

5-12

OCS is an integral part of the ORION XT configuration and power-up. Ensure that the necessary
programming procedures for OCS are followed
(see Chapter 4).

January 2002

January 2002

DETECTOR

DETECTOR
HEAD

TERMINATION
BOARD
TB1

FAN

STATUS - + - +

GROUND LUG

6 5 4 3 2

TERMINAL CUP WASHER


GROUND WIRE

GROUND LUG ON
ENCLOSURE
(SEE DETAIL)

LOCK WASHER

GROUND WIRE ON
POWER SUPPLY

GROUND SCREW

NOTE 4

RED
BLK

TO NEXT DETECTOR
IF USED
S
L
NOTE 1

LOAD1

TROUBLE
RELAY

GND

+
BATTERY
12V 33 AH
297108

BATTERY
12V 33 AH
297108

FAN

TO NEXT DETECTOR
IF USED
S
NOTE 2

BLK
-

+
BATTERY
12V 33 AH
297108

6 5 4 3 2 1

BLK

RED

NOTE 3

TB1
STATUS - + -

ENCLOSURE 297107

4. DETECTOR TERMINATION BOARD TERMINALS


TB1-5 AND TB1-6 (PSU STATUS) SHOULD BE
JUMPERED TOGETHER ON ALL DETECTORS,
EXCEPT THE FIRST ZONE IN A SYSTEM. THE
FIRST ZONE SHOULD BE WIRED TO THE
TROUBLE RELAY AS SHOWN.

COM

RED
TO
DEDICATED
120/240 Vac
CIRCUIT

DETECTOR
HEAD

TERMINATION
BOARD

BLK

N.C.

3. IF FIVE TO EIGHT DETECTORS (297101)


ARE INSTALLED, THE SECOND BATTERY
ENCLOSURE WILL BE NECESSARY TO SUPPLY
PROPER 24-HOUR BATTERY BACK-UP.

BATT2

RED

+
+
+
-

5-13

2. BATTERY CABLES ARE SUPPLIED WITH THE


ENCLOSURE.

BATT1

BLK
HOT
WHT
NEUT
GRN

1. TO DETERMINE MAXIMUM LENGTH, PERFORM


VOLTAGE-DROP CALCULATION USING WIRE
RESISTANCE AND TOTAL CIRCUIT CURRENT.

LOAD2

POWER
SUPPLY
MODULE
297106

S = SUPERVISED CIRCUITS.
NOTES:

GROUND LUG ON ENCLOSURE


(SEE DETAIL)

BATTERY
12V 33 AH
297108

ENCLOSURE 297107

Figure 5-17. Multi-Zone Power Supply Wiring Diagram

S
NOTE 2

77.100

ORION XT Installation, Operation and Maintenance Manual

= POWER LIMITED CIRCUITS. WIRES MUST


BE ROUTED SEPARATELY FROM NON-POWER
LIMITED WIRES BY MORE THAN 1/4 INCH

DETECTOR

ORION XT Installation Operation and Maintenance Manual


1. Check that all piping has been installed according to
the design drawings and all joints and connections are
sealed.
2. Remove the detector cover in accordance with Paragraph 5-2.2. Place a jumper on LK3 located on the termination board. This will connect the memory backup
battery.
3. Connect the PSU terminal strip to the termination board
to power-up.
4. The POWER ON LED on the termination board should
now be lit.
5. The Detector will be in trouble and the yellow LED will
be lit.
6. If the Display Module is attached, it will indicate trouble
and the internal sounder will operate intermittently.
7. Trouble conditions must be viewed by using the OCS
software. Refer to Chapter 4, OCS.
8. A RAM configuration trouble will still be present and
can only be cleared by operating Reset from OCS.
9. If a Display Module is used , it must be registered using OCS.
10. Correct any other trouble conditions. Trouble conditions
are non-latching and will clear automatically. Refer to
the chapter titled Trouble Shooting and Corrective Maintenance for further information
11. Ensure the Detector is now at Status Normal.

77.100

5-14

January 2002

ORION XT Installation, Operation and Maintenance Manual

CHAPTER 6
SYSTEM DESIGN
6-1

INTRODUCTION

6-3

This chapter contains instructions required for a proper


system design. Most of this chapter covers the pipe network design, which must be accomplished prior to installation of any components of the ORION XT High-Sensitivity
Smoke Detector system.

The terms in the following paragraphs are used in the design of a pipe network for the ORION XT system. It is important to become familiar with these terms and their
meanings prior to designing the pipe network.
6-3.1

6-2

DETECTOR

Note:

Table 6-1. Sensitivity Ranges


S en sitivity R an g es

1.0 - 0.25

0.24 - 0.048

0.8 - 0.16

0.18 - 0.040

0.6 - 0.13

0.16 - 0.030

0.55 - 0.1

0.15 - 0.024

0.5 - 0.08

0.13 - 0.020

0.45 - 0.065

0.12 - 0.016

0.4 - 0.055

0.11 - 0.015

0.35 - 0.05

0.10 - 0.015

0.325 - 0.045

0.09 - 0.012

0.3 - 0.04

0.0825 - 0.010

0.275 - 0.035

0.75 - 0.009

0.25 - 0.03

0.0675 - 0.0075

0.225 - 0.025

0.06 - 0.006

0.2 - 0.02

0.0525 - 0.0045

0.175 - 0.015

0.045 - 0.003

0.15 - 0.01

0.0375 - 0.00225

0.125 - 0.0075

0.03 - 0.0015

0.1 - 0.005

0.0225 - 0.0011

0.075 - 0.00375

0.015 - 0.00075

0.05 - 0.0025

January 2002

It is important to ensure that all joints in the sampling pipe network are airtight and that the system
is adequately supported to prevent air leakage, as
this could affect system performance.
Clear pipe should not be used within 10 feet
(3 meters) of the Detector input. This is to prevent
light from penetrating the pipe walls and causing a
false obscuration reading.

% /m

0.30 - 0.075

Air Sampling Pipe Network

An air sampling pipe network is an arrangement of pipes


located within the protected area through which air is drawn
back to the detector to be analyzed. Piping may be metallic
or non-metallic and must be smooth bore.

The ORION XT Detector has a dynamic sensitivity range


of 0.00076 to 0.30%/ft. (0.0025 to 1.0%/m) obscuration.
The maximum protected area for one ORION XT system
is 20,000 square feet (2000 square meters). Typical applications for these sensitivity ranges are listed below.

% /ft.

PIPE NETWORK DESIGN TERMS


AND DETAILS

6-3.2

Air Velocity

Air velocity is the velocity of air that passes a sample hole.


The air velocity can be measured with a hand held anemometer (see Figure 6-1). Hold the meter near the proposed
position of the sampling point and rotate the meter to obtain the maximum reading. All related building systems that
may have an effect on the airflow patters of the protected
area, such as HVAC systems, should be operating when
the measurements are taken. These measurements must
be recorded for use when designing the pipe network in
SNIFF Version 3.

Figure 6-1. Anemometer

6-1

77.100

ORION XT Installation Operation and Maintenance Manual


6-3.3

Branch Point

6-3.10

A branch point is the point where a pipe segment has been


divided into two or more pipe segments by a tee connector
or a junction box.
6-3.4

Sampling Points are plastic pipe network fittings designed


for drop ceiling installations and flame retardant to meet
UL 268 flame tests. The sample point is connected to the
pipe network by 3/8-inch (9.5 mm) capillary tubing and is
pre-drilled with a 1/32-inch sample hole. This is the smallest hole that SNIFF Version 3 uses in pipe network calculations.

Elutriator

An elutriator (P/N 297112) is an inertial particle separator


that may be used on the pipe intake of an ORION XT Detector. It will remove heavier particulate from the sampled
air before it enters the Detector.
6-3.5

The Sampling Point Kit (P/N 297109) contains 25 sets of


sample points, female and male -inch NPT capillary tube
adapters and sample point labels. Capillary tubing is available in a 250 ft. roll (P/N 297110) and is UL 1820 rated for
use in plenum applications.

Elbow, Standard 45 Degree

A standard 45 degree elbow is similar to that used in the


plumbing industry. Two 45 degree elbows can be used as a
substitute for one 90 degree elbow to reduce the resistance
of the system and decrease the system transport time.
6-3.6

6-3.11

A standard 90 degree elbow is similar to that used in the


plumbing industry. Each elbow increases the resistance of
the system. Systems should be designed to minimize the
number of elbows.
Sweep Elbow

A sweep elbow is the type used in making electrical conduit


bends. Sweep elbows have a longer radius than standard
elbows. A sweep elbow will minimize the friction loss when
making a 90 degree bend resulting in quicker transport
times. The sweep elbow is preferred for air sampling systems (available in electrical conduit fittings).
6-3.8

Junction Boxes

For sampling systems with more than three pipe segments,


it is recommended that a junction box be used in place of
standard tees. A square type electrical junction box is recommended and should be the outdoor variety with a gasket between the cover and the box. The box must have a
total volume limit of 144 cubic inches (2371 cubic centimeters) and must be completely sealed to prevent air leakage. Up to seven pipes can be connected to the junction
box. The pipes should be laid out in a symmetrical arrangement with no pipe connected to either the top or bottom of
the junction box (see Figure 6-2).

Elbow, Standard 90 Degree

6-3.7

Sampling Point (SP)

TO
SAMPLING
PIPE

Equivalent Feet

JUNCTION
BOX

TO
DETECTOR

A method used to determine relative efficiencies of different types of plumbing. 1 foot (3 meters) of straight pipe
equals 1 equivalent foot (3 equivalent meters). The following table gives the equivalent measurement for different
size and types of elbows. This data becomes critical when
the maximum allowed pipe lengths are being approached
(see Table 6-2).

TO
SAMPLING
PIPE

TO
SAMPLING
PIPE

0.5 in .
(2 0 m m )

Standard 90o Elbow

2.25 ft.
(0.69 meters)

2.00 ft.
(0.61 meters)

1.50 ft.
(0.46 meters)

Standard 45o/
Sweep Elbow

1.40 ft.
(0.43 meters)

1.00 ft.
(0.31 meters)

0.75 ft.
(0.23 meters)

6-3.9

JUNCTION
BOX

TO
SAMPLING
PIPES

TO
SAMPLING PIPES

JUNCTION
BOX

TO
DETECTOR
UNACCEPTABLE

TO
SAMPLING
PIPES

Figure 6-2. Junction Boxes for Pipe Segments


6-3.12

Pipe Segment

A length of pipe with or without sampling holes with nominal internal diameters of 1-inch, 3/4-inch or 1/2-inch (32
mm, 25 mm or 20 mm). A pipe segment is defined as the
total length of pipe in any of the following:

Extended Sampling Point (ESP)

Extended sampling points are extensions of pipe from the


pipe segment to the area being protected. A typical use of
an extended sampling point would be to drop a sampling
point down from the main pipe segment into the protected
area.

77.100

ACCEPTABLE

TO
SAMPLING
PIPE

ACCEPTABLE

0.75 in .
(2 5 m m )

TO
SAMPLING
PIPES

TO
SAMPLING
PIPES

TO
DETECTOR

1 in .
(3 2 m m )

JUNCTION
BOX

ACCEPTABLE

TO
SAMPLING
PIPE

Table 6-2. Elbow Equivalent Feet


E lb o w ID

TO
DETECTOR

1.
2.
3.
4.
6-2

From Detector to pipe end.


From Detector to branch point.
From branch point to another branch point.
From branch point to pipe end.
January 2002

ORION XT Installation, Operation and Maintenance Manual


6-3.13

Sampling Hole

the pipe network for any blockages or breaks and check


the functionality of the fan. Suction pressure measurement
instructions are covered in Paragraph 6-4.

Sampling holes are strategically located penetrations into


a pipe segment through which air is drawn into the sampling system. Refer to NFPA-72 or other local authorities
for sample hole spacing requirements. The sampling hole
size is calculated using "SNIFF" Version 3 software.
6-3.14

INCHES OF WATER

.40 .60 .80


1.
.20
0
0

System Transport Time

MAGNEHELIC

System Transport Time is the time required for smoke to


travel from the farthest sampling hole in the system to the
Detector.
Note:

NFPA-72 requires 120 second maximum transport


time. Any UL Listed, ULC Listed or FM Approved
system must have a transport time of 120 seconds.

6-3.15

Figure 6-3. Magnehelic Gauge

UL Listing for Open Area Protection


6-4

For installations that require spot detectors to meet UL Open


Area Protection Listing, an ORION XT system may be used
as a substitute for spot detection where each spot detector
is replaced with an ORION XT sampling hole. To meet UL
requirements for Open Area Protection, the detector sensitivity setting must be in accordance with Table 6-3.

ORION XT Detectors should not be installed in areas where


the ambient pressure is positive relative to the ambient pressure surrounding the piping. However, the Detectors may
be installed in areas containing static pressures that are
negative with respect to where the piping is installed. One
ORION XT Detector can protect multiple areas of differing
static pressures. SNIFF Version 3 software can size the
sampling holes to compensate for protected areas with different static pressures.

Table 6-3. Minimum Detector Sensitivity Setting for


UL Open Area Listing
P ro tected Area

Min imu m S en sitivity S ettin g

S q u are feet

S q u are meters

% /ft

% /m

< 3500

< 350

0.24 - 0.048

0.8 - 0.16

3500 - 8999

350 - 849

0.18 - 0.040

0.6 - 0.13

9000 - 10999

850 - 999

0.16 - 0.030

0.55 - 0.1

11000 - 11499

1000 - 1099

0.15 - 0.024

0.5 - 0.08

11500 - 13999

1100 - 1299

0.13 - 0.020

0.45 - 0.065

14000 - 14999

1300 - 1399

0.12 - 0.016

0.4 - 0.055

15000 - 16499

1400 - 1499

0.11 - 0.015

0.35 - 0.05

16500 - 17499

1500 - 1599

0.10 - 0.015

0.325 - 0.045

17500 - 18499

1600 - 1699

0.09 - 0.012

0.3 - 0.04

18500 - 19499

1700 - 1799

0.0825 - 0.010

0.275 - 0.035

19500 - 20000

1800 - 2000

0.075 - 0.009

0.25 - 0.03

6-3.16

6-4.1

Measuring Static Pressure Differential

Static pressure differential can be measured with a


magnehelic pressure gauge, P/N 297122. To measure differential pressure, connect tubing from the greater of two
pressure sources to either high pressure port and the lower
to either low pressure port. Plug both unused ports. Read
the static pressure differential on the gauge, making certain that the magnehelic gauge is held parallel to the floor.
6-5

PIPE NETWORK SAMPLING TYPES

The ORION XT Detector can be designed with three basic


pipe network sampling typesdistributed pipe network sampling, return air grill sampling or return air duct sampling.
6-5.1

Distributed Pipe Network Sampling

Distributed pipe network sampling is the most common type


of sampling system. A distributed pipe network is a network of pipes that extend into the protected area with strategically located sampling holes for drawing air into the
system.

Suction Pressure

Suction Pressure is the amount of suction, measured in


inches of water column, available at each sample hole.
Suction pressure can be measured with a magnehelic pressure gauge, P/N 297122 (see Figure 6-3).

All ORION XT distributed pipe networks are designed with


SNIFF Version 3. The piping network can be symmetrical
or non-symmetrical with open or closed pipe ends. SNIFF
calculates the maximum transport time of the system and
suction pressures and holes sizes for all sample holes in
the pipe network. The hole sizes are calculated to a specific size to ensure balanced sensitivity for all sample holes
in the system.

Suction pressure of each sampling hole should be measured and recorded at commissioning. The suction pressure of the last sample hole in each pipe branch should be
measured during periodic follow-up maintenance visits and
compared to the commissioning data. If the suction pressure has significantly changed since commissioning, check

January 2002

ZONES OF VARYING STATIC PRESSURE

6-3

77.100

ORION XT Installation Operation and Maintenance Manual


6-5.2

Return Air Grill Sampling

If sub-floor detection is required, a distributed pipe network


is recommended with the sampling holes facing down or
perpendicular to the airflow.

Return Air Grill Sampling is air sampling through a pipe


network in front of, or near the return air grill. This method
can be designed with SNIFF Version 3. One ORION XT
Detector can be designed with both distributed pipe network sampling and return air grill sampling in the same pipe
network.
6-5.3

6-6.3

Return air grill sampling or return air duct sampling is recommended for cleanroom applications. The best sampling
design will depend on the air handling equipment and location of the filters.

Return Air Duct Sampling

6-6.4

Return Air Duct Sampling is air sampling through a pipe


inside the return air duct. This method can be designed
with SNIFF Version 3. The ORION XT system is well suited
for duct detection because it provides excellent detection
and minimizes installation costs.

6-6

6-6.5

Return Air Duct sampling pipe must be UL 1820


rated for use in return air plenums.
SELECTING A SAMPLING METHOD

6-6.6

Telephone Central Offices

6-7

SAMPLING PIPE NETWORK DESIGN

After choosing a sampling method, the pipe network needs


to be designed. Basic criteria such as hole spacing and
other recommended practices for sampling pipe network
designs are detailed in the following paragraphs. All sampling pipe network systems (distributed pipe network sampling, return air grill sampling and return air duct sampling)
can be designed with SNIFF Version 3 software.
6-7.1

Computer Rooms

Using SNIFF Version 3 Software

SNIFF Version 3 software is a Windows application that


is used for designing air sampling pipe networks for all
ORION High-Sensitivity Smoke Detectors. SNIFF designs
a dynamically balanced pipe network by calculating the
suction pressure of each sample hole in the pipe network.
Then, SNIFF calculates each sample hole diameter in
order to equalize the suction pressure for the entire network. Based on code or local authority requirements, actual pipe layout and hole spacing must be determined and
entered into SNIFF by the designer.

Distributed pipe network sampling or return air grill sampling is recommended for computer room applications. A
distributed pipe network can be installed above the dropped
ceiling with capillary tube sampling points installed in the
drop ceiling tiles. If using return air grill sampling, the return air is usually monitored at the top of the air handling
units, before the air enters the units. Both methods are
equally effective, however if the air handling units are shut
off, the overall smoke detection effectiveness will be affected. A combination of both methods will provided the
quickest response to particles of combustion.
77.100

Warehouse Storage

Distributed pipe network sampling is recommended for


warehouse applications. To overcome smoke stratification,
two or more levels of sampling may be required depending
on the ceiling height of the warehouse. ORION XT Detectors can be used in freezer warehouse applications though
it may be necessary to condition the air before it enters the
Detector. Also the Detector must be mounted outside of
the low temperature area. Refer to Chapter 1 for the Detector environmental specifications.

Distributed pipe network sampling combined with return air


grill sampling is recommended for telephone central offices.
If the offices have cable trays above the equipment racks,
two levels of distributed pipe network sampling is recommended. One level of extended sampling points would be
at ceiling level and a second level would be below the cable
trays just above the equipment racks. The two levels can
be designed two ways. One option is to run a main pipe
above the ceiling with drilled sample holes into the pipe for
the first level and extended sampling points dropped down
below the cable tray for the second level. Another option is
to install a second level of piping below the cable trays. In
either case, a second detector is not required unless the
square footage of the protected area exceeds 20,000
square feet (2000 square meters).
6-6.2

Office Areas

Distributed pipe network sampling with capillary tube sampling points is recommended for protecting office areas.
Refer to local codes for pipe type requirements. Many office areas consider the volume above the ceiling tiles as a
return air plenum.

The application often dictates the sampling method for the


ORION XT system. The following list of typical applications
can be used as a guideline for sampling method selection.
6-6.1

Atriums

Distributed pipe network sampling is recommended for protecting atriums. Multiple level sampling may be required
depending on the height of the atrium ceiling. Monitoring
the return air grill in combination with a distributed pipe
network may significantly reduce detector response time.

The Detector must be located no more than 388 equivalent


feet (118 meters) from the sampling points. The Detector
is UL and ULC listed for duct applications of 300 to 4000
ft./min. (1.5 to 20.3 meters/sec.)
Note:

Cleanrooms

6-4

January 2002

ORION XT Installation, Operation and Maintenance Manual


Refer to SNIFF Version 3 Users Guide, 77.101, for details on SNIFF.

SAMPLING HOLES POSITIONED


o
90 TO AIR FLOW
RETURN AIR
GRILL

Distributed Pipe Network Sampling Design

6-7.2

AIR FLOW

A distributed pipe network is a network of pipes that extend


into the protected area with strategically located sampling
holes for drawing air into the system. The pipe network
should be designed to meet the needs of a specific installation in order to provide optimal coverage for the protected
area.

END CAP

Figure 6-4. Return Air Grill Sampling Method

The following is a list of distributed pipe network design


parameters:

6-7.4

1. Maximum number of sampling holes is 100.


2. Maximum number of pipe segments is 40.
3. Maximum sample hole spacing is 30 feet (9.1 meters).
20 foot (6 meter) spacing is recommended in high value
areas.
4. For close-ended systems, all end caps must be no more
than 6 inches (150 mm) from the last sample hole in
the pipe branch.
5. Extended sample point (ESP) drops must be 1-inch,
-inch or -inch (32 mm, 25 mm or 20 mm) diameter
and less than 25 feet (7.6 meters) long.
6. Capillary tube sample points (SP) must be 3/8 (10 mm)
capillary tube and less than 12 feet (3.7 meters) long.
7. Maximum static pressure differential is 0.2 inches of
water.
Note:

The duct sampling method does have one major disadvantage. If the ventilation becomes inoperative, the airflow
through the duct system ceases and the smoke-detection
system becomes ineffective.
The Detector is UL 268A and ULC Listed for duct applications with an operating air velocity range of 300 to 4000
feet/min. (1.52-20.32 meters/sec.).
SNIFF Version 3 software is used to design duct detection for ORION XT systems and calculate hole sizes and
transport time according to the following guidelines:

8. Exhaust port must have at least 6 inches of clearance.


Return Air Grill Sampling Design

1. Only one duct can be monitored per detector.


2. If the ORION XT system is used as the primary smokedetection system, methods should be employed to annunciate stoppage of airflow in the duct(s).
3. The exhaust air from the Detector must be returned
back to the duct using an exhaust-port adapter and
associated piping. This requirement assures positive
airflow through the Detector.
4. Locate sampling pipe in the main supply duct return
side, down stream of the filters a minimum of six duct
widths from any source of turbulence (bends, inlets or
deflection plates) to reduce the effects of stratification.
In installations where the filter is capable of removing
smoke, install the sampling tube upstream of the filter.

Return Air Grill Sampling systems are designed with the


"SNIFF" Version 3 software. The same basic rules apply
with the exception of the hole spacing requirements. The
return air grill sampling method and the distributed pipe
sampling method can be used in the same detection zone.
Sampling pipes should be centered in the front of the return air grill. Sampling holes should be spaced so that a
minimum of three holes is used for each grill. Larger grills
will require more sampling holes. The sampling holes should
be at 90 degrees to the airflow with a closed end pipe
(capped) (see Figure 6-4).

Note:

January 2002

Return Air Duct Sampling Design

Duct sampling is the most cost-effective method of air sampling since the pipe runs are minimal and a single Detector
may be used to cover a large area. The speed of response
of the Detector to smoke will be given by the exchange rate
in the rooms ventilated by the duct ventilation system. This
tends to be rapid, giving early warning of any smoke present.
This type of sampling is particularly suited to high-sensitivity devices since the smoke content in the air will tend to be
diluted to a level below that of point type detectors. Also,
the relatively high airflow in the duct would reduce the effectiveness of point-detection devices.

Static pressure differential must be measured for


use with "SNIFF" software. Refer to "SNIFF"
manual, 77.101, Chapter 2, for details on static
pressure measurement.

6-7.3

SAMPLING PIPE
CENTERED ON GRILL

6-5

Where it is physically impossible to locate the sampling pipe in accordance with guideline 4, the sampling pipe may be positioned closer than six duct
widths, but as far as possible from inlets, bends or
deflection plates.

77.100

ORION XT Installation Operation and Maintenance Manual


5. Locate the sampling pipe such that dampers do not
restrict airflow at the sampling pipe.
6. The sampling pipe should be located before air exhausts from the building or before diluting return air
with outside air.
7. Locate sampling pipe if close identification of the source
of alarm is required.
8. Locate sampling pipe on the downstream side of the
filter to sense fire in the filters.
Note:

The sample pipe must be installed according to the system


drawings developed from the criteria detailed in the "SNIFF"
Version 3 User's Manual.
Note:

The sample pipe must be suspended using standard pipe


hangers and the joints secured with solder or cement according to standard plumbing practices. It is important to
ensure that all joints are airtight and that the system is adequately supported to prevent any leakage, as this would
affect system performance.

If filters are blocked, sufficient airflow may no longer


be present for proper operation.

9. Do not locate sampling pipe near outside air inlets except to monitor smoke entry to the handling system for
adjacent areas.
10. Whenever possible, locate sampling pipe upstream of
air humidifiers and downstream of dehumidifiers.
6-7.4.1

Sampling Point Installation

6-8.1

There are two types of sampling points: extended sampling points and capillary tube sampling points.

DUCT SAMPLING PIPE REQUIREMENTS

6-8.1.1

1. The intake sampling tube must face into the airflow.


2. The intake sampling tube must go through the duct
and be closed-ended (capped).
3. Holes in the sampling tube must be spaced approximately every 4 inches (100 mm).
4. The exhaust tube must extend a minimum of 2 inches
(60 mm) into the duct.
5. The total pipe network, including the return, must not
exceed 388 equivalent feet (188 meters).
6. Intake and exhaust tubes should be UL 1820 rated for
return air plenums.
SNIFF VER 3 CALCULATED SAMPLING HOLES
FACING AIR FLOW SPACED EVERY 4 (10.2 cm)

Any major deviations of the installation from the


design drawings or the "SNIFF" designed pipe network must be brought to the attention of the system designer.

Extended Sampling Points (ESP) are constructed from standard plumbing supplies. An ESP consists of a tee, drop
pipe and end cap (see Figure 6-6). The sampling hole must
be drilled into the end cap and labeled with an extended
sampling point label (see Paragraph 6-8.2.3). Maximum
ESP length is 25 feet (8 meters).
1 (32 mm) X (20 mm)
1 (32 mm) (25 mm) OR
(20 mm)PIPE

NOTE: DIMENSION X MUST


EXTEND 2 (5.1 cm) MIN. INTO
THE DUCT

1 (32 mm) (25 mm)


OR (20 mm) PIPE

CLOSED END CAP

X
EXHAUST TUBE

CEILING TILE

1 (25 mm) MIN.

Figure 6-5. Return Air Duct Sampling Method


6-8

OR

(25 mm) X (20 mm)


OR
(20 mm) X (20 mm)
T FITTING

25 FEET
(8 METERS)
MAX.

AIR FLOW
AIR TIGHT RUBBER
GROMMET OR EQIV.

EXTENDED SAMPLING POINT

ESCUTCHEON PLATE
1 (32 mm) (25 mm) OR (20 mm)
PIPE and END CAP
SAMPLING HOLE
DRILLED IN END CAP

PIPE NETWORK INSTALLATION


Figure 6-6. Extended Sampling Point

! CAUTION

6-8.1.2

Do not drill sample holes until verifying that


the installed pipe network matches the "SNIFF"
designed pipe network used for calculations.
Deviations of the installed pipe network from
the "SNIFF" designed network may not result
in "SNIFF" calculated transport time, airflow
and suction pressure measurements.

A Sampling Point (SP) consists of a tee, male -inch NPT


capillary tube adapter, female -inch NPT capillary tube
adapter, 3/8-inch capillary tube and sampling point. The
sampling hole must be drilled into the sampling point. A
sampling point kit (P/N 297109) is available with 25 sets of
hardware (see Figure 6-7). The capillary tube is sold separately in rolls of 250 feet (P/N 297110). To install a SP, use
the following step-by-step procedure.

A sampling pipe network is an arrangement of pipes within


the protected area through which air is drawn back to the
Detector to be sampled. Piping may be metallic or nonmetallic. The pipe must be smooth bore with internal diameters of 1/2-inch, 3/4-inch or 1-inch (20 mm, 25 mm, or 32
mm) depending upon the design criteria.
77.100

SAMPLING POINT

1. Drill or punch a 7/8-inch hole into ceiling tile or other


sampling point surface.

6-6

January 2002

ORION XT Installation, Operation and Maintenance Manual


2. Insert the sample point, thread end first, into hole until
the sample point is flush with surface.
3. Install thumbscrew onto sample point threads and
tighten until snug.
4. Install and tighten male capillary tube adapter to tee
fitting.
5. Place capillary tube on the male capillary tube adapter.
Cut tubing to size.
6. Place sized tubing into male connector and tighten compression nut.
7. Place tubing into female capillary tube adapter. Insert
female capillary tube adapter onto sampling point thread
and tighten while using a wrench to prevent the sampling point from rotating.
8. While using the wrench, tighten female capillary tube
adapter to nut.

RED BORDER
6.0

SMOKE DETECTION SAMPLE PIPE

DO NOT DISTURB OR ALTER

1.000

Fire Systems

Figure 6-8. Sampling Pipe Label


6-8.2.2

SAMPLING PORT LABELS

This label is placed adjacent to sample holes drilled directly into the sampling pipe network. Each sampling port
must be labelled. Sampling port labels come in rolls of 100
(P/N 297022, see Figure 6-9).
3.0

SMOKE DETECTION SAMPLE PORT

0.75

DO NOT PAINT OR BLOCK

PIPE NETWORK

PIPE NETWORK

Fire Systems
3/4" X 1/2" T FITTING
OR
1/2" X 1/2" T FITTING

Figure 6-9. Sampling Port Label


6-8.2.3

CAPILLARY TUBE

EXTENDED SAMPLING POINT LABELS

This label is used to identify sample holes drilled into the


end cap of an extended sample point. Each extended sampling point must be labelled. Sampling point labels come in
rolls of 100 (P/N 297021, see Figure 6-10).

12' MAX.
3.66 METERS
FEMALE CAPILLARY TUBE ADAPTER
(1/2" OD COMPRESSION X 3/8" NPT)

0.375 0.010
DIA. HOLE

SA
M

T
IN OT

TM

BLO
C

0.875 DIA.

PO

7/8 HOLE

Figure 6-10. Extended Sampling Point Label

SAMPLE POINT

6-8.2.4
Figure 6-7. Sample Point Kit
6-8.2

IN T

CEILING TILE OR
MOUNTING SURFACE

R I ON
A

SAMPLE POINT
THUMB SCREW NUT

LE

(1/2" OD COMPRESSION X 1/2" NPT)

MALE CAPILLARY TUBE ADAPTER

SAMPLING POINT LABELS

This label is used to identify a sampling hole drilled into the


sampling point. Each sampling point must be labelled. Sampling point labels come as part of the sampling point kit in
rolls of 25, (P/N 297109, see Figure 6-11).

Pipe Network Labels

The following labels should be applied for reference and


warning.

1.015 DIA. HOLE

SAMPLING PIPE LABELS


PL

E POINT-DO

PAINT OR

1.925 DIA.

ION XT SA
OR

T
NO

The air-sampling pipe network must be marked with identification labels. These labels should be applied to the pipe
network at least every ten feet (3 meters). Sample pipe
labels come in a roll of 100 (P/N 297023, see Figure 6-8).

CK.
LO

6-8.2.1

Figure 6-11. Sampling Point Label

January 2002

6-7

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ORION XT Installation Operation and Maintenance Manual

THIS PAGE INTENTIONALLY LEFT BLANK.

77.100

6-8

January 2002

ORION XT Installation, Operation and Maintenance Manual

CHAPTER 7
SYSTEM COMMISSIONING
7-1

INTRODUCTION

7-3

This chapter covers the commissioning procedures for the


ORION XT HSSD system. All commissioning results must
be recorded on the Commissioning Check Sheet.
7-1.1

Ambient monitoring should be recorded for a recommended


time period of one week during normal operating conditions. All air handling units, thermostats and other systems
that can have an effect on the operating environment should
be turned on to simulate normal operating conditions as
closely as possible.

Commissioning Check Sheet

The Commissioning Check Sheet, P/N 77.102, must be


completed upon commissioning of every ORION XT HSSD
system. The purpose of this sheet is to document proper
system operation and acceptance by the owner, to provide
reference data for future testing and maintenance of the
system, and to register serial numbers for warranty. Completed and signed copies of the commissioning check
sheets should be distributed as directed on the sheet.

After the ambient monitoring time period has ended, download the detector smoke history through OCS and record
the normal background obscuration from the graph. Record
the maximum and minimum obscuration and airflow levels
of the detector using OCS as well.
7-4

7-2

AMBIENT MONITORING

PRE-COMMISSIONING PREPARATION

SUCTION PRESSURE VERIFICATION

All sample hole suction pressures should be measured and


recorded on the commissioning check sheet along with the
calculated suction pressures from SNIFF Version 3. Measured suction pressures greater than the calculated value
are acceptable.

After the ORION XT HSSD system has been completely


installed, the system must be inspected and tested and all
configuration and ambient conditions can be recorded.
Before starting the commissioning tests, go through the
following pre-commissioning preparation steps:

Use the following method to measure sampling point suction pressures (see Figure 7-1):

1. Perform a visual inspection of all ORION XT system


hardware. Check that all HSSD equipment has been
mounted properly and wired correctly.
2. Leave all Detectors in operation for a period of time to
allow the remaining particulate matter that may have
been left during installation in the pipe network and/or
ducts to clear out of the system.
3. Check that all Detectors in the system are cleared of
all trouble conditions.
4. Isolate all Detectors or disconnect all alarm and trouble
circuits to prevent communication of alarms and
troubles to ancillary equipment.
5. (Optional) Normalize the Detector airflow. See Chapter 4, OCS, for airflow normalization instructions.

1. Attach a flexible hose onto the suction side of the


magnehelic pressure gauge.
2. Place the hose against the sampling hole and hold in
place.
3. Hold the gauge in the plane in which it was calibrated
and read the suction pressure from the gauge.

CEILING TILE
SAMPLE POINT

HOSE

Commissioning is recommended after all construction has


been completed and cleaned of any lingering post-construction dirt. If ambient monitoring conditions are recorded before the installation is cleaned up, they may not accurately
reflect actual normal operating conditions that need to be
used as reference data for follow up maintenance procedures and tests.

INCHES OF WATER

.40 .60 .80


1.0
.20
0
MAGNEHELIC

MAGNEHELIC
PRESSURE
GAUGE

Figure 7-1. Magnehelic Test Set-Up

January 2002

7-1

77.100

ORION XT Installation Operation and Maintenance Manual


7-6.2.1
7-5

TRANSPORT TIME VERIFICATION

The following test is considered unlikely to produce HCL


vapor. This test may be undertaken in underfloor spaces
or ceiling voids.

Maximum transport time verification test is the measurement of the amount of time it takes for the Detector to respond to smoke that enters the pipe at the sampling point
furthest from the Detector. The results of this test and the
calculated maximum transport time from SNIFF Version
3 must be recorded on the commissioning check sheet.
Measured transport time less than the calculated time is
acceptable.

Note:

1. Determine the furthest sampling point from the Detector.


2. Allow test smoke to enter pipe at the furthest sampling
point.
3. Record the amount of time for the Detector to respond.
This is the actual maximum transport time

Note:
7-6.2.2

WIRE BURNER TEST 2 (OPTIONAL)

The following test is considered to product


sufficiently high temperatures to generate small
quantities of hydrochloric acid.
This test may be undertaken in under floor spaces or ceiling voids where rapid air flow may render Test 1 unsuitable.

The gross smoke test is a measurement of the amount of


time elapsing from the activation of the smoke generating
medium, until Pre-Alarm 1 and Alarm 1 is reached. This
test should be repeated at least three times with consistent
results. Recommended smoke generating medium is aerosol simulated smoke or wire burner.

Connect a 3.25 foot (1 meter) length of 10/.004 inches (10/


0.1 mm) .017 ft.2 (0.078 mm2) wire with a total radius of
.012 inches (0.3 mm) including the PVC insulation to a 6
Vac source of at least 16 Amps rating per wire for a period
of one minute. The system should respond within 120 seconds of cessation of energization.

Aerosol Smoke Spray

There are a number of commercially available aerosol


smoke sprays or canned smoke. Please refer to your supplier for a recommended product. When using canned
smoke, introduce only enough smoke into the protected
area that will cause an Alarm 1 condition. This may require
a number of practice sprays.
7-6.2

After this period very little smoke is given off.

! WARNING

GROSS SMOKE TESTING

7-6.1

The wire is subject to cooling if positioned in direct


contact with air flows and may need to be shielded.

Connect a 6.5 foot (2 meter) length of 10/.004 inches (10/


0.1 mm) .017 ft.2 (0.078 mm2) wire with a total radius of
.012 inches (0.3 mm) including the PVC insulation to a 6
Vac source of at least 16 Amps rating per wire for a period
of 3 minutes. The system should respond within 120 seconds of cessation of energization.

Follow these steps to measure the maximum transport time


of the system:

7-6

WIRE BURNER TEST 1 (OPTIONAL)

Note:

After this period most of the insulation should be


burnt off.

Wire Burner Test

The wire burner test is considered the most representative


test of incipient fire hazard detection in telecommunications
or computer room environments. The test is performed by
applying a voltage to a piece of PVC insulated cable. Smoke
is produced from the overheated PVC insulation by evaporation and condensation of the plasticizer. As the wire becomes hotter, hydrochloric acid (HCL) gas is emitted from
the insulation. The by-products of overheated PVC insulation can be detected by the ORION XT Detector.
! CAUTION

Oil based canisters that are used to test point


detectors are not suitable for testing aspirating
systems as the particulate is heavy and tends
to drop out in the pipe, never actually reaching
the Detector. Also, the oily residue that is left
behind may affect the functionality of the
Detector.

77.100

7-2

January 2002

ORION XT Installation, Operation and Maintenance Manual

CHAPTER 8
ROUTINE MAINTENANCE
8-1

To perform this test, smoke must be introduced into the


last sampling hole in each branch of the pipe network and
the proper response must be verified by the Detector.
Smoke from a punk or cotton wick may be used. Aerosol
test smoke may also be used.

INTRODUCTION

This chapter contains maintenance instructions for the


ORION XT system. These procedures should be performed on a scheduled basis. In the event that system problems are found during routine maintenance, refer to Trouble
Shooting and Corrective Maintenance, Chapter 9 of this
manual.
8-2

Note:
8-3.4

The scheduled maintenance of the system should be performed at an established interval. The interval between
performance of maintenance procedures should not exceed any imposed regulations (see NFPA-72 or other local
requirements).

To perform this test, the suction pressure of the last sampling hole in each pipe branch must be checked. See Chapter 7 of this manual for the procedure to check suction
pressures. Suction pressures should be compared to the
original measurements. If any differences are noted, the
cause of the deviation must be determined.

MAINTENANCE PROCEDURES

The following paragraphs outline general scheduled maintenance procedures to be performed on an "as necessary"
basis.
8-3.1

8-3.5

The visual check must be performed every six months. This


check is to insure pipe network integrity.
To perform the visual check observe the entire piping network and check for abnormalities in the pipes including any
breaks, blockages, crimps, etc.

8-3.6

Battery Status Check

A battery status check is best accomplished by running the


load with the batteries for about one hour. While the load is
still on, measure the individual battery voltages. If any battery reads 1.5 Volts or more below its rated voltage, that
battery should be replaced.

Example:

Year-one check
Year-three check
If years one and three are OK,

Generally, if one of a series set of batteries is low, the others will soon fail. Therefore, it is advisable to replace all the
batteries of a series set when one requires replacement.

Go to five-year interval
The Detector employs a self-monitoring, automatically adjusting calibration for the system. The inspection only requires a periodic visual inspection for a Detector fault
indication and performing the Detector sensitivity test function.

Any battery that has been in service for 48 months


or more must be replaced.

8-3.3

Detector Sensitivity Test

The Detector sensitivity test must be performed within one


year of installation and every alternate year thereafter. The
test can be performed via ORION Configuration Software
(OCS), Display Module or if an PALM is installed, from the
PEGAsys CCM. After the second required sensitivity test,
if the sensitivity test indicates pass, the length of time between calibration tests can be extended for up to five years.

The battery backup used in the power supply to power the


detector must be tested every six months.

Note:

Transport Time Verification Test

The maximum transport time of the pipe network must be


measured and compared to the recorded transport time at
commissioning. Refer to Paragraph 7-5 for test details. The
transport time verification test must be done at commissioning and every year thereafter.

Visual Check

8-3.2

Suction Pressure Verification Test

The sampling hole airflow verification test insures the pipe


network is drawing air from the protected area. This test
must be done at commissioning and within one year after
installation and every year thereafter.

SCHEDULED MAINTENANCE

8-3

For cleanroom applications consult with supplier


for gross smoke test methods.

Gross Smoke Test

The gross smoke test is a Go/No-Go test which ensures


that the detector responds to smoke. This test must be performed at system commissioning and every year
thereafter.
January 2002

8-1

77.100

ORION XT Installation, Operation and Maintenance Manual


If the self-monitoring feature of the system senses that the
operation of the detector head is outside its normal range,
a trouble condition will be generated.
8-3.7

Clean Detector

The Detector optics should be cleaned as necessary, in


accordance with the following the step-by-step procedure.
1. Remove the detector head in accordance with Paragraph 9-4.2.
2. The inlet cam is fitted with wire gauze. This should be
inspected and cleaned if required. To remove the cam,
rotate fully counterclockwise and pull off. Replace when
complete.
3. Blow through the detector head with dry photographic
quality compressed air being careful not to damage the
internal components.
4. Reinstall the detector head in accordance with Paragraph 9-4.2.
8-3.8

Clean Elutriator

1. Open Elutriator by rotating enclosure 1/8 turn clockwise.


2. Remove and separate the two halves of the housing.
3. Clean impact plate and two screens using compressed
air or mild cleaning solution.
4. Refer to Figure 2-8. Reassemble the Impact Plate and
Screens. Note airflow orientation.

77.100

8-2

January 2002

ORION XT Installation, Operation and Maintenance Manual

CHAPTER 9
TROUBLESHOOTING AND CORRECTIVE MAINTENANCE
9-1

INTRODUCTION

9-3

Reading the previous chapters will help you a great deal in


understanding the purpose and operation of the Detector
before attempting corrective maintenance.

The Detector is continuously monitoring itself for errors.


Most system faults can be isolated by using either the Display Module or OCS. If any of the Detector modules are
defective, it is recommended that the module be replaced,
as they cannot be serviced in the field. Refer to Tables 9-1
to 9-6 for troubleshooting tips and references.

The following paragraphs contain instructions to aid you in


identifying and replacing faulty components. ORION Configuration Software (OCS) should be used as a diagnostic
tool.
9-2

ATTENTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE
DEVICES

STANDARD FAULT ISOLATION


TECHNIQUES

The following error messages will display on the Display


Module or in OCS:

! CAUTION

When handling any electric components or


circuit boards, antistatic precautions must be
carried out. Failure to do so may result in
component damage.

CPU Trouble
Airflow Trouble
PSU Trouble
Detector Trouble
PC Line Trouble
Unregistered Display Module Trouble
Communications Trouble

Static discharge can be reduced by adhering to the following guidelines:

Some of these troubles may indicate that the termination


board or detector head are not functioning properly. Such
failures are usually caused by one or more of the following:

TROUBLESHOOTING

Failure of the power supply


Damaged wiring or corrosion
Component failure
Wiring not properly terminated at the Detector.
Problems associated with the piping system.

Always use conductive or antistatic containers for transportation and storage, and when returning any item.
Wear a wrist strap while handling devices and ensure
a good ground is maintained throughout.
Never subject a static sensitive device to sliding movement over an ungrounded surface.
Avoid any direct contact with the pins or connections.
Avoid placing sensitive devices onto plastic or vinyl
surfaces.
Minimize the handling of sensitive devices and printed
circuit boards.

When a failure occurs and the cause is not known, check


as many of these items as is practical before starting a
detailed check. If possible, obtain information about any
changes that have taken place that may affect the system.
9-2.1

Visual Inspection

When troubleshooting, the fault may often be discovered


through visual inspection alone. Check for burned or overheated parts. Check for loose connections.
9-2.2

Power Checks

Ensure that all modules in the ORION XT System are receiving the correct power supply voltages before disassembling the system.

January 2002

9-1

77.100

ORION XT Installation Operation and Maintenance Manual


Table 9-1. Troubleshooting Guide
D etailed
Illu stratio n

F u n ctio n al D escrip tio n


P a ra g ra p h

R ep lacemen t P ro ced u re

Detector head

9-1

2-3.1

9-4.2

Termi nati on board

9-2

2-3.2

9-4.3

Fan module

9-4

2-3.3

9-4.4

Di splay Module

9-5

2-4

9-4.5 and 9-4.6

PEGAsys Addressable Loop Module

9-6

2-5

9-4.8

Self Contai ned Power Supply

9-7

2-6.1

9-4.9

Multi -Zone Power Supply

9-8

2-6.2

9-4.10

Mo d u le/D evice

Table 9-2. General System Faults


Gen eral S ystem F au lts
S y m p to m

C o rrective Actio n
If the system i s new, ensure that the actual pi pi ng system corresponds wi th the layout as calculated
by the "SNIFF" desi gn software. Items such as pi pe di ameters, elbows, sampli ng hole di ameter and
juncti on confi gurati ons should be checked.
Check for proper operati on of the fan module.

Low Sucti on Pressure

Check the screens located i n the uni on, i nsi de the detector head chamber and Elutri ator. Clean i f
requi red.
Check for broken pi pes, loose joi nts, leaky juncti on boxes, or mi ssi ng pi pe caps.
Check for blockages wi thi n the pi pes. The blockage can be located by checki ng the sucti on pressure
a t p o i nts clo se st to the d e te cto r he a d (s) a nd wo rki ng o utwa rd . The sucti o n p re ssure wi ll d ro p
downstream from the blockage.

Hi gh Sucti on Pressure

Long Transport Ti mes

Low Sensi ti vi ty to Smoke

If the system i s new, ensure that the actual pi pi ng system corresponds wi th the layout as calculated
by the "SNIFF" desi gn software. Items such as pi pe lengths, pi pe di ameters, elbows, sampli ng hole
di ameters and juncti on confi gurati ons should be checked.
Check for blockages wi thi n the pi pes and blockage of sampli ng ports. Pi pe blockage can be located
by checki ng the sucti on pressures on the poi nts closest to the detector head(s) and worki ng outward.
The sucti on pressures wi ll be hi gher upstream of the blockage.
Perform checks as outli ned for low sucti on pressure.
Perform the sensi ti vi ty test by selecti ng the "sensi ti vi ty test" opti on from the OCS graphi c di splay's
opti ons menu. OCS wi ll ei ther PASS or FAIL.
Perform checks as outli ned for low sucti on pressure.

Detector confi gurati on i s not saved


after Detector i s powered down

77.100

Ensure that the battery backup memory jumper i s i nstalled. (See Paragraph 5-2.10.1)

9-2

January 2002

ORION XT Installation, Operation and Maintenance Manual


Table 9-3. Faults Indicated on the Display Module or OCS Graphic Display
L iq u id C rystal D isp lay o r OC S
Grap h ic D isp lay Messag e

In d icatio n

C o rrective Actio n
Check connecti ons at the termi nati on board.

Detector Trouble

Detector Head Trouble

Clean the detector head.


If these two steps do not resolve the problem, return the detector to the suppli er.
Check that no ambi ent li ght i s penetrati ng the pi pe and enteri ng the detecti on chamber. Thi s
can happen i n bri ghtly li t areas, especi ally when whi te PVC i s used as the sampli ng pi pe.

Full-Scale deflecti on for no apparent


reason

No speci fi c event i s
logged for thi s fault

Di sconnect the sampli ng pi pe and connect an absolute fi lter to the Detector. If the deflecti on
goes to zero, there i s parti culate i n the sampled area. If not proceed.
Clean the detector head.
If these three steps do not resolve the problem, return the uni t to the suppli er.
Check the real-ti me ai rflow level. Ensure that the ai rflow thresholds are set accordi ng to the
manual.
Check for proper operati on of the Fan Module.

Ai rflow Trouble

Low or Hi gh Ai rflow Level

Check for blockages or breaks i n the sampli ng pi pe network.


C he ck fo r ra p i d te mp e ra ture fluctua ti o ns i n the p ro te cte d a re a . If fo und , wi d e n the a i rflo w
thresholds.
Ensure that i nlet cam i s i n the locked posi ti on.

Unregi stered Di splay Module Trouble

Unreg LCD

Enable di splay i n OCS


Measure the output voltage of the supply. It must be above 24 Vdc.
C he ck the p o we r sup p ly fa ult li g hts (o nly i f p o we re d b y multi -zo ne p o we r sup p ly, no t the
PEGAsys panel supply). Check the i ndi cated ci rcui t as descri bed i n the four steps below.

Power Supply Trouble

PSU Trouble

Check the connecti ons and conti nui ty of the wi res connected between the power supply and
the termi nati on board.
Check that the AC voltage at the power supply i nput termi nals i s wi thi n operati ng range.
Check the battery wi ri ng connecti ons and conti nui ty.
Check the batteri es for low output voltage.
Check for ground fault problems throughout all associ ated system wi ri ng.

Fai ls Sensi ti vi ty Test

Detector Trouble

Return Detector to suppli er.

RX/TX Communi cati on Problems

PC Li ne Trouble

Check RX/TX wi ri ng connectors.

Table 9-4. Detector to Computer Communication Problems


S y m p to m

C o rrective Actio n
Check the configuration of OCS under the Setup/System Computer/Configuration menus. The serial port must be
set to the same COM port as the communications cable is plugged in to.

No communication between the


Detector and the computer
running OCS.

January 2002

Check the DB9 to RJ-12 connector by separating the DB9 section from the plastic housing. The wire configuration
must be as follows:
White - Pin 2
Blue - Pin 3
Black - Pin 4
Yellow - Pin 5
Red - Pin 6
Green - Pin 8

9-3

77.100

ORION XT Installation Operation and Maintenance Manual


Inlet Cam

9-4

REPLACEMENT
Termination Board

The following paragraphs describe how to replace various


components in the ORION XT System.
! CAUTION

LASER HAZARD
The detector in the enclosure is a factory-sealed
unit containing a Class-3B laser product with
invisible radiation.
! WARNING

AVOID EXPOSURE TO BEAM


Extended exposure to a Class-3B laser directly
or indirectly may cause severe damage to the
human eye.
9-4.1

Connection to
Termination Board

Figure 9-1. Replacing the Detector Head

Replacing the Detector

To reinstall the detector head, do the following:

Follow the procedure below when replacing the Detector


cover.

1. Remove the replacement Detector head from its carton and inspect the unit to ensure no damage occurred
during transit.
2. Place the detector head in position and press down
firmly on all four corners until it locks into place with the
retaining clips.
3. Rotate the inlet cam one quarter turn to the locked
position.
4. Reconnect the 6-conductor cable to detector head.
5. Install the Detector cover as described in Paragraph
5-2.11.

1. Remove the replacement Detector from its carton and


inspect to ensure that no damage occurred during transit.
2. Remove the Detector cover as described in Paragraph
5-2.2.
3. Disconnect the 24 Vdc power supply from Termination
Board.
4. Disconnect all external cable connections.
5. Disconnect piping network from sample inlet port.
6. Disconnect piping from the exhaust port adapter, if
used.
7. Back off the four enclosure mounting screws.
8. Slide the Detector from the pipe network system.
9. Install the new Detector as described in Paragraph
5-2.
9-4.2

9-4.3

Replacing the Termination Board

If the default settings have been changed, save configuration and download all history data from the Detector using
OCS before removing the termination board.
To remove the termination board from the Detector proceed as follows:

Replacing the Detector Head

1. Remove the Detector cover as described in Paragraph


5-2.2.
2. Remove the 24 Vdc power supply to the Termination
Board.
3. If used, remove PALM module.
4. Remove terminals from connectors TB1, TB2 and TB3
(the external connections).
5. Remove connector from RJ-12 PC connection.
6. Remove the connection to the detector head.
7. Remove the FAN connection from P7 on the Termination Board.
8. Remove the screw located in the top right corner of the
termination board.
9. Release the four retaining clips and remove the termination board from the Detector Enclosure.

To remove the detector head from the Detector proceed as


follows:
1. Remove the Detector cover as described in Paragraph
5-2.2.
2. Disconnect the 6-conductor interconnecting harness at
the lower left-hand corner of the detector head. (The
other end of the interconnecting harness is labeled Det
Head on the termination board.)
3. Rotate the inlet cam one quarter turn to the unlocked
position.
4. Release the four retaining clips located at each corner
of the detector head.
5. Lift the detector head out of the Detector.

77.100

Detector Head

9-4

January 2002

ORION XT Installation, Operation and Maintenance Manual


CABLE ASSEMBLY
TERM BOARD/TRI-COLOR LED

CABLE ASSEMBLY
RJ-12/RJ-12

RJ-12 SOCKET
LOCATED ON LHS
OF UNIT

1 2 3 4 5 6 7 8 9 10 11 12 1314

CHASSIS
GROUND

STATUS LED
FACE PLATE

CABLE ASSEMBLY
TERM
BOARD/LCD DISPLAY
TERMINATION
BOARD

(FRONT PANEL OPTIONS


DISPLAY OR STATUS LED)

DISPLAY
MODULE

DETECTOR HEAD

PEGASYS
ADDRESSABLE
LOOP MODULE
(OPTIONAL)
CABLE SUPPLIED
WITH FAN
ASSEMBLY

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

FAN

CABLE ASSEMBLY
TERM BOARD/LCD DISPLAY

Figure 9-2. Termination Board Internal Wiring Diagram


To reinstall the termination board do the following:
1. Remove the termination board from its carton and inspect to ensure that no damage occurred during transit.
2. Place the termination board in position, ensuring that it
snaps into place by the four retaining clips.
3. Insert the screw in the top right hand corner of the board
and tighten.
4. Replace terminals to connectors TB1, TB2 and TB3
(the external connections).
5. Replace connector to the RJ-12 PC connection.
6. Replace the connection to the detector head.
7. Replace the FAN connection to P7.
8. If used, replace PALM module.
9. Connect the 24 Vdc power supply connection.
10. Load the saved configuration to the new termination
board using OCS. See Chapter 4 for further details.
11. Install the Detector cover as described in Paragraph
5-2.11.

TO CONNECTOR (P5)

CONNECTOR (P5)

TERMINATION
BOARD
PALM RECEPTICAL
ON TERMINATION BOARD

Figure 9-3. Replacing the Termination Board


9-4.4

Replacing the Fan Module

To remove the fan module proceed as follows:


1. Remove the Detector cover as described in Paragraph
5-2.2.
2. Remove the 24 Vdc power from the Termination Board.
3. Disconnect piping to the exhaust port if used.

January 2002

9-5

77.100

ORION XT Installation Operation and Maintenance Manual


4. Remove the side or back exhaust port by sliding the
adapter away from the fan module
5. At the termination board, disconnect the fan connection, P7, that runs from the fan module to the termination board.
6. Release the three retaining clips around the outside
edges of the fan module housing.
7. Lift the fan module from the Detector. The fan module
is removed as a complete unit.
8. Remove the FAN Module from its carton and inspect
to ensure that no damage occurred during transit.
9. To replace the fan module simply push one into position and secure it with the three retaining clips.
10. Reinsert the side or back exhaust port.
11. Reconnect exhaust piping fan if used.
12. Reconnect the fan to the Fan.
13. Reconnect the fan to the termination board. The connector is labeled Fan.
14. Install the Detector cover as described in Paragraph
5-2.11.

4. Install the Display Module as described in Paragraph


5-5.1.
5. Install the detector cover as described in Paragraph
5-5.11.

RETAINING CLIPS (2)

DISPLAY MODULE

DETECTOR COVER

Figure 9-5. Replacing the Display Module


9-4.6

TERMINATION
BOARD

To replace the Remote Display Module proceed as follows:


1. Remove the screw at the bottom of the installed Display Module and separate the cover from the back box.
2. Remove the 24 Vdc supply from the Remote Display
terminal block.
3. Disconnect all remaining electrical connections from
the terminal blocks.
4. Remove the replacement Display Module from its carton and inspect it to ensure that no damage occurred
during transit.
5. Remove the screw at the bottom of the new Display
Module, and separate the cover from the back box.
Discard the new back box if the current box is in good
condition.
6. Install the new Display Module as described in Paragraph 5-5.2.

24VDC (P7)

Figure 9-4. Replacing the Fan Module


9-4.5

Replacing the Display Module in the Detector


Cover

9-4.7

To replace the Display Module when it is installed in the


cover of the Detector proceed as follows:

Replacing the PEGAsys Addressable Loop


Module

The PALM is located on the termination board on four nylon mounting posts and is secured by four nuts that screw
into these mounting posts.

1. Remove the Detector cover as described in Paragraph


5-2.2.
2. Remove the Display Module by pushing the two retaining clips, one each side, and pushing from the rear.
3. Remove the replacement Display Module from its carton and inspect to ensure that no damage occurred
during transit.

77.100

Replacing the Remote Display Module

To remove the PEGAsys Addressable Loop Module (PALM)


proceed as follows:
1. Remove the Detector cover as described in Paragraph
5-2.2.
2. Remove field wiring plug J1 from the PALM board.

9-6

January 2002

ORION XT Installation, Operation and Maintenance Manual


3. Remove the four nuts that secure the PALM to the
mounting posts.
4. Carefully unplug connector P14 from the termination
board and lift the PALM off the four posts and out of the
Detector. The four posts should be left in place on the
Termination Board.

9-4.8

Replacing the Self-Contained Power Supply

To remove the Self-Contained Power Supply proceed as


follows:
! CAUTION

Before proceeding shut off main power to unit.

To install the replacement PALM proceed as follows:

1. Disconnect AC power from the Self-Contained Power


Supply and at the main breaker box.

1. Remove the PALM from the packaging.


2. Inspect the unit to ensure no damage occurred during
transit.
3. Remove the four nylon nuts and posts.
4. Place the PALM over the termination board in the Detector. Align the mounting holes on the PALM with the
four nylon posts on the termination board. Keep the
paper insulator on the PALM and ensure the holes in
the insulator line up with the nylon posts. Also, ensure
the receptacle on the underside of the PALM is aligned
with the connector P4 on the termination board.
5. Press the PALM down firmly on all four corners until
the posts protrude through the mounting holes in the
PALM. The 14-pin connector on the underside of the
PALM board should make a connection with its mating
receptacle P4 on the Detector termination board. Screw
the nuts on top of the four posts.
6. Insert field wiring plug into the connector on the PALM
board.
7. Install the Detector cover as described in Paragraph
5-2.11.
8. Set the proper device loop address using OCS or directly from the CCM of the PEGAsys control panel. Programming the PALM is discussed in Paragraph 5-4.2
in this manual.

! WARNING

Use caution when removing batteries from unit.


Do not use metal tools, and remove jewelry
before attempting to disconnect battery lead
wires. Accidental contact with the connection
posts may cause damage to equipment or
bodily injury.
2. Remove the crosshead screw in the recess of the cover.
Remove the cover and set it aside.
3. Disconnect all interconnecting cables to the Power Supply Module.
4. Remove the two power supply module retaining screws
on each side of the module.
5. Remove the power supply by sliding outwards.
To replace the Self-Contained Power Supply proceed as
follows:
1. Remove the replacement Power Supply Module from
its packaging.
2. Inspect the unit to ensure that no damage occurred
during transit.
3. Wire the power supply module as described in Paragraph 5-6.
4. Place the Power Supply Module into the Self-Contained
Power Supply enclosure.
5. Insert and tighten the two power supply mounting
screws.
6. Replace the cover on the power supply. Secure it with
the crosshead screw.

TERMINATION
BOARD

POWER SUPPLY
MODULE

TT+
BA TT - V
BA

+28 28V
+
0V

PALM

0V ULT
FA

AC
FA OK
ULT
E

C
N/
N

INTERCONNECTING
WIRING

FIELD WIRING
CONNECTOR

COVER

CONNECTOR (P4)

Figure 9-6. Replacing the PEGAsys Addressable


Loop Module
January 2002

Figure 9-7. Replacing the Self-Contained Power Supply


9-7

77.100

ORION XT Installation Operation and Maintenance Manual


9-4.9

Replacing the Multi-Zone Power Supply

1. Remove/turn off AC power and all battery power before replacing the Multi-Zone Power Supply Module.
2. Remove batteries from enclosure and place batteries
in a safe place.
3. Remove all connections from the TB2 and TB3 terminal blocks. Remove the AC terminals from the terminal
block mounted on the metal back plate.
4. Remove the four screws holding the power supply module to the power supply enclosure and remove the
power supply module.
5. Remove the replacement power supply from its packaging and inspect the unit to ensure no damage has
occurred during transit.
6. Install the new power supply module as described in
Paragraph 5-7.4.
7. Reinstall the batteries and seismic straps if applicable.
8. Turn on the AC power.
POWER SUPPLY
MOUNTING SCREWS
POWER SUPPLY MODULE
MOUNTING HOLE
MOUNTING HOLE

POWER SUPPLY ENCLOSURE

CR17

BATT1
(+) (-)
BATT2
(+) (-)

N.C.

N.O.

Q202

TROUBLE
NO/NC COM

U201

C201

C202

R206

R204

R209

Q201

W3

C204

CR202

K2

CR15

Q203

CR7

Q10

Q5

W1

R24

R51

Q8

R2

LOAD2
(+) (-)

Q101

R106

R18

Q12

R3

R4

R109

Q102

CR201

CR5

R25

R5
R26

CR1
R1

R40

TB2

C103

RV101

R32

R30

R28
R29

CR12
C7
C6

R33

C1

CR8

RV201

R202
R205
R203

C203

R20

CR11

C3
U1

CR19

TB1

R208

C9

R37

Q14

C12

TB3

Q103

R207

+
R16

Q11

Q13 R36

R31
R27

R38

R39

CR6

RT2
R201

R48
CR13

R41

CR14

CR18

RT1

CR2

R103

C104

CR102

R12

C5
C4

K1
CR16

CR101

C102

R108

Q9

R14

C8

RT3

R104
R105
R102

U101

R15

CR3

1
LOAD(-)
(+)

RT4

R101

C101

R11
CR4

CR9

CR10

R42

R44

R107

C13

R46

R6

R7

R34

Q7

R50

C11
U2

Q3

R45
Q16

U3

Q6

Q2

R35

R49

Q4

DS2

DS1

DS3

R8

BATT
TBL

BATT
OPR

GND
FLT

R43

R9

Q1

D
Q15

C10

R21

R13

C
28VD (-)
(+)

(-) (+)

R22

W2

A
C B

R10

R47

R19

R23

C2

06-1

29857-0

01

R17
C14

A
CB

ERY
HR.)
AMP

BATT
(12

, 33
VDC

ERY
BATT
HR.)
AMP
3
3
,
C

CENTER LINK

D
(12 V

BATTERY STRAPS

MOUNTING HOLES

Figure 9-8. Replacing the Multi-Zone Power Supply

77.100

9-8

January 2002

ORION XT Installation, Operation and Maintenance Manual

CHAPTER 10
PARTS LIST
10-1

INTRODUCTION

The table below provides a complete list of ORION XT assembly parts, subassemblies and associated equipment of
the ORION XT system. All units are shipped pre-wired and complete with power supplies.
Table 10-1. Parts List
D E T E C T OR
Detector, 0.00075 to 0.3%/ft. (0.0025 to 1.0%/m)

297101

OP T ION AL D IS P L AY
Di splay Module

297102

N E T WOR K OP T ION S
PEGAsys Addressable Loop Module, connects to a PEGAsys RX/TX loop

297103

OP T ION AL S E L F -C ON TAIN E D P OWE R S U P P LY


Self-Contai ned 120/240 Vac Power Supply wi th Enclosure Only

297104

One 12 Vdc, 2.0 AH Battery Only

297105

OP T ION AL MU LT I-ZON E P OWE R S U P P LY


Multi -Zone Power Supply/Battery Enclosure Only

297107

Multi -Zone 120/240 Vac Power Supply Module Only

297106

One 12 Vdc, 33 AH Battery Only

297108

MIS C E L L AN E OU S IN S TAL L AT ION PAR T S


Sampli ng Poi nt Ki t - Set of 25. Consi sts of (25) each: Sampli ng Poi nt, Male 1/2-i nch NPT Capi llary Tube Adapter,
Female 3/8-i nch NPT Capi llary Tube Adapter, Label for Sample Poi nt

297109

Capi llary Tube, 3/8-i nch - 250 ft. Roll

297110

Sampli ng Poi nt Label - Roll of 100 (for Extended Sampli ng Poi nts)

297021

Sampli ng Port Label - Roll of 100

297022

Sampli ng Pi pe Label - Roll of 100

297023

Elutri ator (Inerti al Separator)

297112

Flush Mount Tri m Ri ng for Detector

297111

19" Rack Mount Ki t for Di splay Module (Holds 3 Modules)

297114

Battery Strap Ki t for Sei smi c Zone 4 Installati on (Multi -Zone Power Supply)

297113

RS-232 Programmi ng Cable Assembly - 9 Pi n Connector to RJ-12

74-100016-003

Magneheli c Pressure Gauge Ki t, 0 to 1.0- i nch H2O, wi th Carryi ng Case

297122

Extra ORION XT Manual

77.100

Extra ORION XT Check Sheet

77.102

S OF T WAR E
"SNIFF" (Versi on 3) Desi gn Program Software CD-ROM and User's Gui de

297121

OCS (Versi on 2) Software CD-ROM and User's Gui de

297120

January 2002

10-1

77.100

ORION XT Installation Operation and Maintenance Manual


Table 10-1. Parts List (cont.)
D E MON S T R AT ION K IT
Complete ORION XT Demonstrati on Ki t.
Consi sts of: Detector, Hard-si ded Case w/ Wheels, Stand, Sample Pi pe Network, Power Supply, and Computer
Interface Cord (74-100016-003)

297123

S p are P arts
Spare Detector Head, Standard

06-129896-001

Spare Fan Assembly

06-129897-001

Spare Self-Contai ned Power Supply Module for 297104

06-129898-001

Spare Termi nati on Board

06-129899-001

Extra Multi -Zone Power Supply Key

06-118013-001

77.100

10-2

January 2002

TECHNICAL MANUAL USER FEEDBACK FORM

(Use this report to indicate deficiencies, user remarks and recommendations relating to the publication. Fold on dotted line, tape and mail to
KIDDE-FENWAL, Inc., 400 Main Street, Ashland, MA 01721, Attn. Documentation Manager or FAX to 508-881-8920)

DATE:
1. PART NUMBER

2. VOLUME NO.

3. TITLE (NOMENCLATURE)

4. CHANGE NO. OR REV. DATE

5. SYSTEM/EQUIPMENT

6. PRIORITY OF COMMENT

7. USER EVALUATION
MANUAL IS:
8.

q EXCELLENT

q PROBLEM

qGOOD

q QUESTION

q FAIR

q POOR

q COMPLETE

q INCOMPLETE

q SUGGESTION qCOMMENT: (check one)

9. RECOMMENDED CHANGE TO PUBLICATION


PAGE PARAGRAPH LINE FIGURE TABLE
NO.
NO.
NO.
NO.
NO.

10. ORIGINATOR

RECOMMENDED CHANGES AND REASON


(Use Blank Continuation Sheets as Required)

11. COMPANY NAME

12. ADDRESS

13. KIDDE-FENWAL USE ONLY


a. Received b. Action Necessity

c. Priority

d. Comments

FOLD

Place
Stamp
Here

KIDDE-FENWAL, Inc.
400 Main Street
Ashland, MA 01721
Attn. Documentation Manager

FOLD

LIMITED WARRANTY STATEMENT


Kidde-Fenwal, Inc. represents that this product is free from defects in material and workmanship, and it will repair or replace any
product or part thereof which proves to be defective in workmanship or material for a period of twenty-four (24) months from the
date shipment by Kidde-Fenwal Inc. For a full description of Kidde-Fenwals LIMITED WARRANTY, which, among other things,
limits the duration of warranties of MERCHANTABILITY and FITNESS FOR A PARTICULAR PURPOSE and EXCLUDES liability
for CONSEQUENTIAL DAMAGES, please read the entire LIMITED WARRANTY on the Kidde-Fenwal Quotation, Acceptance of
Order and/or Original Invoice which will become part of your sales agreement. Please contact Kidde-Fenwal directly for a return
material authorization (RMA) number before returning material to the factory at Ashland, Massachusetts, shipment prepaid.
Kidde-Fenwal will repair or replace and ship prepaid.

Kidde, HSSD and SmartOne are all registered trademarks of Kidde-Fenwal, Inc.
ORION and PEGAsys are trademarks of Kidde-Fenwal, Inc.
Velcro is a registered trademark of Velcro Industries, B.V.
Windows is a registered trademark of Microsoft Corporation in the United States and/or other countries.
InstallShield is registered trademark of Stirling Technologies, Inc. DBA InstallShield Corporation.

Fire Systems
Kidde-Fenwal Inc.
400 Main Street, Ashland, MA 01721
Tel: (508) 881-2000 Fax: (508) 881-8920
http://www.kiddefiresystems.com

These instructions do not purport to cover all the details or variations in the equipment
described, nor do they provide for every possible contingency to be met in connection
with installation, operation and maintenance. All specifications subject to change without
notice. Should further information be desired or should particular problems arise which
are not covered sufficiently for the purchasers purposes, the matter should be referred
to Kidde-Fenwal, Inc., Ashland, Masssachusetts

06-236005-401

Rev. AA

2002 Kidde-Fenwal, Inc. Printed in USA

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