Professional Documents
Culture Documents
Abstract:
Keywords: fatty acids, food composition, food quality, omega-3 fatty acids, optimization
Consumers attention about obesity, diseases, and low fat foods is increasing. Therefore, one
of the aims of the food industry is the production of fat-reduced products characterized by the same quality of the
full-fat counterparts. Furthermore, the formulations of low saturated fatty acids shortbreads may be optimized by partially
replacing butter with high oleic sunflower oil. This study of the shelf-life stability and the sensory profiles of low saturated
fat shortbreads confirm that the new formulations possess quality parameters similar to those of traditional shortbreads.
Practical Application:
Introduction
Biscuits are one of the most popular bakery products due to
their great variety, convenience, and long shelf life (Rababah and
others 2006; Caponio and others 2009). The main ingredients in
biscuits are flour, sugar, fat, and water, and the quality of these
ingredients can all affect the overall quality of the product. In
particular, fat plays an important role in biscuits as it influences
shelf life and contributes to the sensory experience (Zoulias and
others 2002; Laguna and others 2012; Taracon and others 2013).
Shortbreads are biscuits characterized by being dense and brittle
as their relatively high quantities of fat and sugar create a gluten
network (Manohar and Rao 1999). The quality of the fat used
in shortbread influences the flavor of the final product. Butter is
commonly used for its flavor in shortbread recipes, but it is rich in
saturated fatty acids (SFA) especially myristic, palmitic, and stearic
acids (McKevith 2005). Even though fat is an important source of
energy and facilitates the absorption of fat-soluble vitamins, high
fat consumption is generally associated with obesity and subsequent health problems. In particular, high consumption of SFA
and/or trans fatty acids (TFA) is associated with an increased risk
for cardiovascular disease (Micha and Mozaffarian 2010). Recently,
MS 20130994 Submitted 7/18/2013, Accepted 1/9/2014. Authors Marconi,
Mangione, Falconi, Pepe, and Perretti are with Dept. of Agricultural, Food and
Environmental Science, Univ. of Perugia, Via san Costanzo, 06126, Perugia, Italy.
Author Martini is with Colussi Group, Petrignano di Assisi, Perugia, Italy. Direct
inquiries to author Marconi (E-mail: ombretta.marconi@unipg.it).
R
C 2014 Institute of Food Technologists
doi: 10.1111/1750-3841.12383
Further reproduction without permission is prohibited
the European Food Safety Agency (EFSA) published recommendations on the dietary reference values for fats including SFA,
TFA, polyunsaturated fatty acids (PUFA), and monounsaturated
fatty acids (MUFA; European Food Safety Agency 2010). In particular, the EFSA recommended that intakes of SFA and TFA
should be as low as possible, however they did not suggest an upper limit for MUFA or PUFA intake. The EFSA also emphasized
the relationship between dietary SFA intake and increased blood
cholesterol/low density lipoprotein (LDL) concentrations; the replacement of SFA with MUFA and/or PUFA may help maintain
normal blood LDL concentrations (European Food Safety Agency
2011).
Some previous studies have focused on improving sensory and
nutritional profiles of biscuits (Maache-Rezzoug and others 1998;
Chevallier and others 2000) with attention to proper diet. Additional studies have focused on developing low-fat biscuit recipes
using emulsifiers, fat mimetics, and interesterified shortenings
made from palm and cottonseed oils (Manohar and Rao 1999;
Zoulias and others 2002; Dogan and others 2007; Handa and
others 2010; Forker and others 2012; Taracon and others 2013).
One previous study (Regnicoli and others 2011) used 50% corn,
soybean, and sunflower oils to replace SFA in shortbread and concluded that sunflower oil is a good SFA replacer because it had the
best sensory profile.
Some vegetable oils (for example, sunflower, corn, and soybean)
are rich in MUFA and PUFA. Oleic acid (OA) and palmitoleic
acid are the most common MUFA found in nature. Among the
polyunsaturated fats, the essential fatty acids linoleic acid (LA) and
Vol. 79, Nr. 4, 2014 r Journal of Food Science C469
C: Food Chemistry
Ombretta Marconi, Roberto Martini, Andrea Mangione, Caterina Falconi, Carolina Pepe, and Giuseppe Perretti
C: Food Chemistry
Ingredients (g)
TS
LSFS 60
Flour
Sugar
Butter
Sunflower oil
Yolk
Albumin
(NH4 )HCO3
NaHCO3
NaCl
Water (mL)
300
140
100
0
24
37
1
1.5
1.25
25
325
140
40
51
24
37
1
1.5
1.25
34
Methods
Biscuit preparation.
Laboratory scale. The quantities of ingredients used to produce
traditional shortbread (TS) and the 2 levels of low saturated fatty
acid shortbread (LSFS) are reported in Table 1. The replacement
involved only the fat fraction of butter (85%).
The shortbread in this study was made by the doughing up
method. In the first phase the butter and flour were mixed in a
laboratory mixer (Kenwood Ltd., U.K.) for 5 min at 120 rpm and
25 C. Meanwhile the sugar and the liquid ingredients (including
the high oleic sunflower oil) were mixed separately in the mixer for
3 min at 150 rpm. In the second phase, the 2 mixtures were combined, baking powder ((NH4 )HCO3 and NaHCO3 ) was added,
and the final dough was mixed for 5 min at 80 rpm. The dough
was allowed to rest at 4 C for 1 h after which it was manually
sheeted and shaped into pieces of 40 mm in diameter 5 mm
in thickness. The biscuits were placed on a steel oven tray (length
33 cm width 38 cm height 3 cm thickness 1 mm) and
baked in a laboratory ventilated oven (Binder, N.Y., U.S.A.) at
180 C for 15 min. The biscuits were packaged and stored in
polypropylene bags after cooling.
Pilot plant scale. Once the LSFS recipe was optimized on the laboratory scale it was transferred to a pilot scale plant equipped with
a vertical mixer IL30 Model (Dominici, Italy), a rotary press T280
Model (Padovani, Italy) and a static oven C/2B Model (TMP,
Italy).
Biscuit evaluation. Moisture, pH, total nitrogen, protein, and
ash contents were determined according to their respective Association of Official Analytical Chemists methods (Official Methods
of Analysis 1980). The water activity (aw ) was determined using
an AquaLab series 3 (Decagon, Pullman, Wash., U.S.A.) calibrated
with lithium chloride solution (aw = 0.250 0.003).
Determination of the acidity was conducted following the
method of Tateo (1969). Briefly, 4 g of ground biscuit and 100
mL of an aqueous solution of neutral 50% ethanol were stirred
for 15 min at room temperature. After filtration, 50 mLof the
solution was titrated with NaOH 0.02 N using phenolphthalein
as the indicator. The peroxide values of the oil samples were determined according to the European Official Methods of Analysis
(European Community 1991).
The total fat content was determined according to the AOCS
method (American Oil Chemists Society 1984). Lipid extraction
was carried out by a Soxhlet extractor using petroleum ether as
solvent for 6 h. The solvent was removed by vacuum evaporation. The fat content of the sample was expressed as a percentage
of dry matter. The fat extract was used for the determination
of fatty acid profiles by gas chromatography. The lipid extracts
were trans-esterified by treatment with methanol/KOH solution,
Descriptor
Color
Hardness
Oiliness
Sweetness
Saltiness
Definition
Burned, undercooked, or well-cooked
By steadily compressing the biscuit between
the molars, the force required for
compression.
By gently rubbing both sides of the biscuit
with fingers, the greasy/oily sensation.
Fundamental taste sensation associated with
sugars, perceptible on the tip of the
tongue.
Taste of salt perceptible on the tip of the
tongue and on the sides around it.
and the resulting fatty acid methyl esters were injected into the
HRGC-FID system. The fatty acids were identified by comparing
their retention times with those of commercial standards (Sigma
Aldrich; Bravi and others 2009).
The MDA content of the biscuits was determined according to
the method of Sakai and Kawahara (2005) using HPLC coupled
with Flourimetric Detector DETBA-MDA adducts. The accelerated shelf-life test (ASLT), where storing the shortbreads for 1 d at
55 C corresponds to 18 d at room temperature (20 C), was performed in order to evaluate the shelf life of the biscuits (Robertson
1993). The shortbreads were kept in an oven at 55 C for 5, 10,
and 20 d corresponding, respectively, to 90 (T5 ), 180 (T10 ), and
360 (T20 ) days at room temperature and then subjected to chemical
and sensorial analysis.
Sensory evaluation. Sensory evaluation was conducted to
evaluate the palatability of the cookies and to evaluate whether
there was a statistically significant difference between the TS and
LSFS at T0 and T20 . In total 3 sensory tests were carried out:
discrimination, quantitative descriptive analysis, and the hedonic
test. For each test, panelists were presented with 2 biscuits in
polyethylene bags, a glass of water to cleanse the palate, and the
scorecard.
Quality parameter
Acidity (g oleic ac./100 g product)
Ash (%)
PH
Peroxide values (meq O2 /g)
Moisture (%)
aw
Protein (%)
TS
LSFS 60
LSFS 70
0.75a
0.66a
0.76a
8.43a
26.25a
3.25a
0.260a
7.36a
0.80a
8.44a
23.96a
4.29b
0.310b
7.94b
0.65a
0.77a
8.41a
23.93a
4.40ab
0.340b
7.90b
Values with superscript letters, on the same row, that are different are significantly
different (P < 0.05).
Mean reported of duplicate analyses from 3 technological replications.
TS: traditional shortbread.
LSFS 60: low saturated fatty acids shortbread (60% high oleic sunflower oil).
LSFS 70: low saturated fatty acids shortbread (70% high oleic sunflower oil).
TS
LSFS 60
LSFS 70
18.60a
16.35b
17.58ab
2.13a
1.68a
1.13a
2.69a
3.26a
11.01a
31.08a
9.39a
0.06a
62.43a
0.95b
0.76b
0.48b
1.12b
1.31b
4.28b
15.10b
5.43b
0.50b
29.93b
0.72c
0.55c
0.35c
0.81c
0.95c
3.12c
12.42c
4.81c
0.57c
24.30c
1.79a
25.55a
27.34a
0.85b
57.67b
58.52b
0.69c
63.22c
63.91c
0.44a
4.70a
0.77a
5.91a
0.19b
8.74b
0.38b
9.31b
0.15c
9.41c
0.33b
9.89c
C: Food Chemistry
Table 2Definitions of physical and flavor descriptors used in Table 3Chemical quality parameters of the different shortthe quantitative descriptive analysis.
breads.
C: Food Chemistry
Statistical analysis
Statistical analyses were performed using the software STATISTICA 8.0 (StatSoft Inc., Tulsa, Okla., U.S.A.) on data collected
from chemical and sensory evaluation of TS, LSFS 60, and LSFS
70 during ASLT. Each biscuit sample was produced in triplicate
and all the chemical analyses were performed in duplicate; so, the
data reported in tables are means of 6 values. Significant differences (P 0.05) in the chemical parameters of TS, LSFS 60, and
LSFS 70 after 0 d at 55 C (T0 ) and their fatty acid profiles were
discriminated using an unpaired Students t-tests, whereas a paired
t-test was used to discern the fatty acid profiles of the LSFS 60
and LSFS 70 in ASLT. A paired t-test was used to discern significant differences of sensory evaluation tests. Values were considered
significantly different at P < 0.05.
T0
T5
T10
T20
0.98a
0.75a
0.49a
1.14a
1.34a
4.35a
15.23a
5.45a
0.49a
30.22a
0.98a
0.75a
0.49a
1.13a
1.33a
4.31a
15.16a
5.38a
0.57a
30.13a
0.93a
0.71a
0.46a
1.06b
1.24b
4.13a
14.87a
5.84b
0.51a
29.75a
0.84a
57.67a
58.51a
0.86a
57.73a
58.59a
0.81a
58.33a
59.14a
0.19a
8.73ab
0.38a
9.30a
0.19a
8.61b
0.37a
9.17b
0.19a
8.44 c
0.35b
8.98c
T0
T5
T10
T20
0.73a
0.5a
0.35a
0.81a
0.96a
3.13a
12.40a
4.80a
0.57a
24.25a
0.68ab
0.54a
0.35a
0.83a
0.99b
3.23a
12.60b
4.79a
0.56a
24.57b
0.65b
0.53a
0.35a
0.83a
0.99b
3.20a
12.55b
4.80a
0.57a
24.47c
0.55c
0.45b
0.29b
0.67b
0.78c
2.64b
11.22c
4.80a
0.62b
22.02d
0.69a
63.34a
64.03a
0.68ab
62.99a
63.67b
0.68ab
63.09a
63.77b
0.62b
66.14b
66.76c
0.15a
9.31a
0.32a
9.78a
0.14a
9.39a
0.32a
9.85a
0.14a
9.41a
0.33a
9.88a
0.12b
9.12b
0.27b
9.51b
suggest that high oleic sunflower oil can be used to replace butter
in shortbread dough to obtain LSFS.
Alteration of the shortbread recipe can affect the workability
of the dough. In fact, the dough substituted with high oleic sunflower oil was more oily and adhesive than the traditional dough
(Baltsavias and others 1999). The workability was increased by
adding a significant amount of flour during kneading and storing
at a cool temperature before lamination. This suggests the water
content should be reduced when the recipe is scaled up.
Temperature is one of the main factors influencing lipid oxidation that leads to the formation of off-flavor compounds that are
unpalatable to the consumer (Calligaris and others 2007). Therefore, the LSFS were tested in an accelerated shelf-life test during
which fatty acid profiles were monitored. MDA content was also
performed to assess if MDA can be used as a marker for oxidative
damage in shortbread (Bergamo and others 1998).
C: Food Chemistry
C: Food Chemistry
TS T0
LSFS 70 T0
TS T20
LSFS 70 T20
2.95a
3.40b
2.57c
2.72c
2.43a
3.33b
2.95c
3.85d
2.68a
3.12a
2.92c
2.93c
2.88a
3.23a
3.45c
3.37c
2.33a
1.93a
2.78c
2.27c
3.45a
1.85b
3.23c
2.63d
n = 6; T0 = 0 d; T20 = 360 d.
Pairs (TS T0 compared with LSFS 70 T0 and TS T20 compared with LSFS 70 T20 ),
with the different letters within the same column are significantly different (P < 0.05).
TS: traditional shortbread.
LSFS 60: low saturated fatty acids shortbread (60% high oleic sunflower oil).
LSFS 70: low saturated fatty acids shortbread (70% high oleic sunflower oil).
A
Color: 0 = much too light, 1 = too light, 2 = slightly light, 3 = just about right, 4 =
slightly too dark, 5 = too dark, 6 = much too dark.
B
Hardness: 0 = much too soft, 1 = too soft, 2 = slightly soft, 3 = just about right, 4 =
slightly hard, 5 = too hard, 6 = much too hard.
C
Oiliness, sweetness, saltiness and flavor: 0 = much too weak, 1 = too weak, 2 = slightly
weak, 3 = just about right, 4 = slightly strong, 5 = too strong, 6 = much too strong.
Texturea
Flavora
Overall
Acceptancea
3.82 0.70
3.89 0.83
3.67 0.63
3.95 0.58
LSFS 70 at T0
Conclusions
High oleic sunflower oil can be used to produce shortbreads
with low levels of SFA, high levels of PUFA and MUFA, and
good stability. The proposed formulations allow the use of the
following claim to be included on the label per EFSA regulations:
low or reduced saturated fat (hard fat) or replacement of saturated
fat with MUFA, PUFA (soft fat) low cholesterol.
Another benefit is that because butter contains TFA, the use
of high oleic sunflower oil to replace butter can also reduce TFA
content in shortbread. One drawback of the oil substitution was
that it produced a less consistent, more oily and adhesive dough
than traditional dough, but this issue was resolved by adding a
higher concentration of flour during kneading and storing at a
C474 Journal of Food Science r Vol. 79, Nr. 4, 2014
Acknowledgments
We thank the Italian Ministry of Agricultural, Food and Forestry
Policies for financial support of the project CERSUOM, and Dr.
Valerio Colasante for his collaboration on the laboratory activity.
References
Allman-Farinelli MA, Gomes K, Favaloro EJ, Petocz P. 2005. A diet rich in high-oleic acid
sunflower oil favorably alters low-density lipoprotein cholesterol, triglycerides and factor VII
coagulant activity. J Am Diet Assoc 105(7):10719.
American Oil Chemists Society 1984. Official methods and recommended practices of the
AOCS. In: Walker RC, editor. Champain, Ill.: AOCS.
Arimi JM, Duggan E, OSullivan M, Lyng JG, ORiordan ED. 2010. Effect of water activity on
the crispiness of a biscuit (crackerbread): mechanical and acoustic evaluation. Food Res Int
43:16505.
Association of Official Analytical Chemists(AOAC). 1980. Official methods of analysis. In:
Horwitz E, editor. Washington, DC: AOAC.
Baltsavias A, Jurgens A, Van Vliet T. 1999. Fracture properties of short-dough biscuits: effect of
composition. J Cereal Sci 29:23544.
Bergamo P, Fedele E, Balestrieri M, Abrescia P, Ferrara L. 1998. Measurement of malondialdehyde levels in food by high-performance liquid chromatography with fluorometric detection.
J Agric Food Chem 46(6):21716.
Bravi E, Perretti G, Buzzini P, Della Sera R, Fantozzi P. 2009. Technological steps and yeast
biomass as factors affecting the lipid content of beer during the brewing process. J Agric Food
Chem 57:627984.
Calligaris S, Manzocco L, Kravina G, Nicoli MC. 2007. Shelf-life modeling of bakery products
by using oxidation indices. J Agric Food Chem 55(5):20049.
Caponio F, Summo C, Paradiso VM, Pasqualone A, Gomes T. 2009. Evolution of the oxidative
and hydrolytic degradation of biscuits fatty fraction during storage. J Sci Food Agric 89:1392
6.
Cervenka
L, Brozkova I, Vytrasova J. 2006. Effects of the principal ingredients of biscuits upon
water activity. J Food Nutr Res 45:3943.
Chevallier S, Colonna P, Della Valle G, Lourdin D. 2000. Contribution of major ingredients
during baking of biscuit dough system. J Cereal Sci 31:24152.
Dogan IS, Javidipour I, Akan T. 2007. Effect of interesterified palm and cottonseed oil blends
on cookie quality. Int J Food Sci Technol 42(2):15764.
European Community, 1991, Regulation 2568/91. Official Journal of the European Communities 1991, L 248.
European Food Safety Authority. 2010. Scientific opinion on dietary reference values for fats,
including saturated fatty acids, polyunsaturated fatty acids, monounsaturated fatty acids, trans
fatty acids, and cholesterol. EFSA J 8(3):1461568.
European Food Safety Authority. 2011. Scientific Opinion on the substantiation of health
claims related to the replacement of mixtures of saturated fatty acids (SFAs) as present in
foods or diets with mixtures of monounsaturated fatty acids (MUFAs) and/or mixtures of
polyunsaturated fatty acids (PUFAs), and maintenance of normal blood LDL-cholesterol
concentrations (ID 621, 1190, 1203, 2906, 2910, 3065) pursuant to Article 13(1) of Regulation
(EC) No 1924/2006. EFSA J 9(4):206987.
Forker A, Zahn S, Rohm H. 2012. A combination of fat replacers enables the production of fatreduced shortdough biscuits with high-sensory quality. Food Bioprocess Technol 5(6):2497
505.
Handa C, Goomer S, Siddhu A. 2010. Performance and fatty acid profiling of interesterified
trans free bakery shortening in short dough biscuits. Int J Food Sci Technol 45(5):10028.
Kinter M. 1995. Analytical technologies for lipid oxidation product analysis. J Chromatogr B
671:22336.
Labuza TP, Dugan L. 1971. Kinetics of lipid oxidation in foods. CRC Crit Rev Food Technol
2(3):355405.
Laguna L, Varela P, Salvador A, Sanz T, Fiszman SM. 2012. Balancing texture and others sensory
features in reduced fat short-dough biscuits. J Texture Stud 43:23545.
Maache-Rezzoug Z, Bouvier JM, Allaf K, Patras C. 1998. Effect of principal ingredients on
reological behavior of biscuit dough and on quality of biscuit. Food Eng 35:2342.
Manley D. 2000. Secondary processing. Technology of biscuits, crackers and cookies. 3rd ed.
Cambridge: Woodhead Publishing Limited, CRC Press. p 42756.
Manohar RS, Rao PH. 1999. Effect of emulsifiers, fat level and type on the rheological characteristics of biscuit dough and quality of biscuits. J Sci Food Agric 79(10):122331.
Mckevith B. 2005. Nutritional aspects of oilseeds. Nutr Bull 30:1326.
Merrill LI, Pike OA, Ogden LV, Dunn ML. 2008. Oxidative stability of conventional and
high-oleic vegetable oils with added antioxidants. J Am Oil Chem Soc 85:7716.
Micha R, Mozaffarian D. 2010. Saturated fat and cardiometabolic risk factors, coronary heart
disease, stroke, and diabetes: a fresh look at the evidence. Lipids 45(10):893905.
Preeti NK, Sudesh J, Rajni G. 2007. Fatty acid composition and physico-chemical characteristics
of cooking oils and their blends. J Dairy Foods Home Sci 26(3/4):2028.
Rababah TM, Al-Mahasneh MA, Ereifej KI. 2006. Effect of chickpea, broad bean, or isolated
soy protein additions on the physicochemical and sensory properties of biscuits. J Food Sci 71
(6):43842.
Ray G, Husain SA. 2002. Oxidants, antioxidants and carcinogenesis. Ind J Exp Biol 40(11):1213
32.
C: Food Chemistry
Sakai T, Kawahara S. 2005. Malonaldehyde content in some breads and its change during storage.
J Food Hyg Soc Jpn 46(3):1213.
St. Angelo A J. 1996. Lipid oxidation in foods. Crit Rev Food Sci 36(3):175221.
Taracon P, Salvador A, Sanz T. 2013. Sunflower oil-water-cellulose ether emulsion as trans-fatty
acid-free fat replacers in biscuits: texture and acceptability study. Food Bioprocess Technol
6(9):238998.