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EMIRATES STEEL

Engineering Standards & Project


Procedures

PRD-ES-001

1. Purpose
1.1. The purpose of the ES Engineering Standards & Project Procedures is to
provide information and guidelines for the design, erection, installation and
commissioning of plant and equipment at all ES Sites.

2. Scope
2.1. The standards and procedures are issued to all contractors and form an integral
part of the contract documentation. Compliance is mandatory and any deviations
require the explicit written approval of ES.

3. Definitions
3.1. ES - Emirates Steel

4. Applications
4.1. The standards and procedures are to be used for all projects during the design,
erection, installation and commissioning of plant and equipment at all ES Sites.

5. Responsibilities
5.1. Senior Vice President Strategy Development & Marketing - To approve the
standards and procedures.
5.2. Vice President Projects - To approve the standards / procedures and to delegate
a team to update or write new as deemed necessary.
5.3. Assistant Vice President Operations - To approve the engineering standards
and to delegate members of his department to review on a periodical basis and
to write new as deemed necessary.
5.4. Senior Project Manager - To ensure that all projects undertaken within ES
comply with these standards and procedures.
5.5. Engineering Manager Projects - To revise the documents as requested by the
projects and operations departments.

6. Description
6.1. The control of these engineering standards will follow the procedure as defined
in QAD-PR-001 (Control of Document Procedure).

Issue No.: 02

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Issue Date: 15.06.2012

EMIRATES STEEL
Engineering Standards & Project
Procedures

PRD-ES-001

7. Supporting Documents
INDEX
PRD-ES-002 - Introduction
PRD-ES-003 - Site Information
Civil and Structural Works
PRD-ES-010 - General Requirements
PRD-ES-011 - Site Preparation
PRD-ES-012 - Earthworks, Foundations & Drainage
PRD-ES-013 - Piling
PRD-ES-014 - Concrete Structures
PRD-ES-015 - Steel Structures
PRD-ES-016 - Masonry Works
PRD-ES-017 - Roads and Traffic Loads
PRD-ES-018 - Structures, Buildings, Rooms & Installations
Mechanical Equipment
PRD-ES-030 - Pumps
PRD-ES-031 - Pressure Vessels & Tanks Vented to Atmosphere
PRD-ES-032 - Belt Conveyors
PRD-ES-033 - Lubrication Systems
PRD-ES-034 - Compressed Air Systems
PRD-ES-035 - Hydraulic Systems
PRD-ES-036 - Welding
PRD-ES-037 - Roller Table
PRD-ES-038 - Laser Alignment Standards
Electrical Equipment & Engineering
PRD-ES-050 - General Requirements
PRD-ES-051 - Grounding Systems & Protection against Lightning
PRD-ES-052 - Metal Enclosed Gas Insulated High Voltage Switchgears
PRD-ES-053 - Medium Voltage Switchgears
PRD-ES-054 - Low Voltage Switchgears
PRD-ES-055 - Low Voltage Equipment
PRD-ES-056 - Primary Transformers
PRD-ES-057 - Furnace Transformers
PRD-ES-058 - Distribution Transformers
PRD-ES-059 - Electrical Motors
PRD-ES-060 - Converter Equipment
PRD-ES-061 - Lighting Equipment
PRD-ES-062 - Reactive Power
PRD-ES-063 - Electrical Installation
PRD-ES-064 - Testing & Acceptance

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Issue Date: 15.06.2012

EMIRATES STEEL
Engineering Standards & Project
Procedures

PRD-ES-001

Building Services
PRD-ES-070 - HVAC System
PRD-ES-071 - Fire Fighting System
PRD-ES-072 - Voice & Data Network
Instrumentation
PRD-ES-080 - General Requirements
PRD-ES-081 - Instrument Compressed Air Supplies
PRD-ES-082 - Pressure & Differential Pressure Measurement
PRD-ES-083 - Flow Measurement
PRD-ES-084 - Temperature Measurement
PRD-ES-085 - Level Measurement
PRD-ES-086 - Weight & Quantity Measurement
PRD-ES-087 - Control Valves
PRD-ES-088 - Instrument Installation
PRD-ES-089 - Testing
Painting & Protection
PRD-ES-100 - General Requirements
PRD-ES-101 - Colour Codes
Engineering Documentation
PRD-ES-110 - Engineering Documentation
Piping
PRD-ES-120 - Basic Design Criteria
PRD-ES-121 - General Requirements
PRD-ES-122 - Pipe Selection
PRD-ES-123 - Pipe Fittings
PRD-ES-124 - Selection of Valves
PRD-ES-125 - Flanges, Gaskets & Bolts
PRD-ES-126 - Fabrication and Installation of Steel Piping
PRD-ES-127 - Pressure Testing
PRD-ES-128 - Pneumatic Test Procedure for Oxygen Pipeline
PRD-ES-129 - Cleaning & Test Procedure for Oxygen Pipeline
Cranes & Hoist
PRD-ES-140 - Double Girder EOT Cranes
PRD-ES-141 - Single Girder EOT Cranes
PRD-ES-142 - Gantry & Semi-gantry Cranes
PRD-ES-143 - Jib Crane
PRD-ES-144 - Electric Hoist
PRD-ES-145 - Crane Standards

Process Automation
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Issue Date: 15.06.2012

EMIRATES STEEL
Engineering Standards & Project
Procedures

PRD-ES-001

PRD-ES-160 - General Requirements


PRD-ES-161 - Automation Levels
PRD-ES-162 - Functional Requirements
PRD-ES-163 - Hardware Requirements
PRD-ES-164 - Software
PRD-ES-165 - Project Execution
Quality Assurance Procurement
PRD-ES-180 - Procurement Quality
ES Project Site Procedures
PRD-ES-190 - ES Site Regulations
PRD-ES-191 - Project Risk Register Procedure
PRD-ES-192 - Project Root Cause Analysis Procedure
PRD-ES-193 - Project Excavation Procedure
PRD-ES-200 - Non-Conformance & Technical Query Procedure
PRD-ES-201 - Snag List Procedure
PRD-ES-202 - Defect Reporting Procedure
PRD-ES-203 - Project Planning Procedure
PRD-ES-204 - Pre-Tender Health & Safety Plan Procedure
ES Project Forms
PRD-FM-001 - Project Scope of Work Template
PRD-FM-002 - NCN Form
PRD-FM-003 - TQ Form
PRD-FM-004 - Snag List Database Form
PRD-FM-005 - Risk Register Form
PRD-FM-006 - Root Cause Analysis Form
PRD-FM-007 - NCN Database Form
PRD-FM-008 - TQ Database Form
PRD-FM-009 - Defect Report Form
PRD-FM-010 - Pre-Tender Health & Safety Plan

8. Issue History
Issue
Status

Date

Page / s

Revision Details

01

21/09/2011

Formatted as per ISO corporate standard

02

15/03/2012

Project Procedures Included

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Issue Date: 15.06.2012

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