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TECHNOLOGY
FEATURE
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FEATURE
TECHNOLOGY
Moisture Uniformity
Most extruded feeds are sold by weight. For this reason, if the
product is overdried, it is as if you are sending water at the value
of your product which should have gone to packagingstraight
out your exhaust stack. Suppose that your extruded aquafeed
cannot contain over 10 percent moisture limit and the product
coming out of your dryer has a moisture variation of 3 percent
moisture on a wet-weight basis.
This means you must dryer your product to 7 percent moisture
on average in order to ensure that no product is over the specified
10 percent moisture limit. The result is a 3 percent loss in
production compared to drying the product only to 10 percent
moisture. If your dryer could be made to dry more uniformly,
you could raise your discharge moisture and get more out of
the production line with no additional cost or additional dry
ingredients.
The value of this lost production due to non-uniform drying can
be surprising. Consider the same aquafeed line as in the previous
example, producing 75 000 tons per year. A 3 percent loss in
production from this line represents a possible 2 250 tons per
year of lost production. What is the value of this lost production?
At US$400 per ton, it is US$900 000. At US$600 per ton, it is
US$1.35 million. The numbers are staggering.
The bottom line is that you cannot afford to overdry your
product. A well-designed, well-adjusted aquafeed dryer should be
able to dry your product to within 0.75 percent or better. When
was the last time you checked the moisture uniformity on your
dryer?
Many extruded feed producers struggle to keep old, highmaintenance equipment running. The cost of purchasing
Aquafeed complete solutions from a single source. Turn to Bhler for one of the
most comprehensive lines of aquafeed process technology available anywhere:
from raw material handling, cooking and shaping through extrusion to drying
and coating of finished products. With an extensive know-how and a passion
for quality we ensure not only product uniformity and production efficiency, but
also maximum sanitation and safety. Bhler gentle processing at its best.
More at nutrition@buhlergroup.com