Professional Documents
Culture Documents
INTRODUCTION
1.1 INDUSTRY PROFILE
Unimech Industries have three units and with strong commitment towards
customer satisfaction, the company has been exercising quality and technology at the
core levels to achieve it since the inception. They act as a provider for the demands of
todays application. The industry is well equipped with latest equipments and
inspection facilities to ensure quality at every stage.
Auto mobile self-propelled vehicle used primarily on public roads
but adaptable to other surfaces. Automobiles changed the world 20 t h
century particularly in the United States and other industrialized nations.
From the growth of the development of elaborate road and highway
systems. Manufacture, sale and servicing of automobiles have become key
elements of economies. But along with greater mobility and job creation.
The automobile has brought noise and air pollution and automobile
accidents rank among the leading causes of death and injury throughout the
world. But for better or worse the 1900s can be called the age of
automobile and cars will no doubt continue to shape our culture and
economy well into the 21 st century. Automobiles are classified by size,
style, number of doors and intended use. The typical automobile also called
a car, auto, motor car and passenger car has four wheels and can carry up to
six people, including a driver. Larger vehicles designed to carry more
passengers are called vans, minivans, omnibuses or buses.
Carry cargo are called pickups or trucks depending on their size and
design. Minivans are van-style vehicles built on a passenger car frame that
can usually carry up to eight passengers.
Sport-utility vehicles also known as SUVs are more rugged than passenger
cars and are designed for driving in mud or snow.
.
CHAPTER II
OVERVIEW OF THE ORGANIZATION
2.1 COMPANY PROFILE
Unimech Industries Pvt ltd, an ISO 9001:2000 certified company is a
part of the Universal Radiators Group of companies. Universal Radiators is the single
largest fully integrated manufacturer of radiators assemblies and oil coolers from India.
Unimech Industries was incorporated in the year 1978 and it is located at pollachi road
malumichampatti (p.o) Coimbatore-21. The process taking place in the company is the
manufacturing and machining of automobile components.
The objective of the company is to manufacturer and supply quality components to
the customers in the engineering industries both domestic and international. The
company at present is manufacturing and supplying components to tractors,
commercial vehicles, earth moving equipments and general engineering section of the
Industry, The company has a vast experience in machine casting made of GREY
IRON, SPHERODIAL GRAPHITE IRON, CARBON IRON STEEL. They also have
machines steel forgings and aluminum components. A combination of CNC machines
are used for processing the components.
The company is sourcing casting from reputed ISO 9000: QS 9000 certified
foundries in India. The casting sources vary from 30 kg to 500 kg in weights.
The company is having a team of personnel who focus their attention in meeting the
customer requirements through continual improvement of systems , processes and
personnel to achieve customer satisfaction . The company is practicing quality systems
in accordance with ISO requirements and is an ISO 9001:2000 certified company by
M/s Under Writer laboratories DQS Inc. Management system solutions (UL DQS Inc).
the company also has accreditations of ANSI-RAB and UKAS Quality management.
sUNIT I
About 18000 sq. ft. of machine shop are connected power load of 700kw/200kva with
development facility for making jig and fixtures and experienced staffs, workers for
product up gradation.
UNIT III
The company also has an extended machine shop with floor area of 25000 sq. ft. with
machine tools like heavy duty vertical turret lathe, 6 axis CNC (computer numerical
control) horizontal boring machines to enable us to machine a variety of intricate
casting, more machinery will be added on continual basis.
UNIT II
About 12000 sq. ft. of machine shop area equipped with precision machines with
adequate material handling equipments for machining heavy components. The latest
machine tools include imported and indigenous like CNC lathe, CNC vertical turret
lathe, vertical machining centers etc.., they also have a battery of milling machines and
radial drilling machines.
CHAPTER - III
FUNCTIONAL DEPARTMENTS
3.1 PRODUCTION DEPARTMENT
Sridhar is the in-charge of production department. There are 24 operators
and 30 helpers working in production department. Workers are remanufacturing the
informal transmission case into formal transmission case.
NAME OF OPERATION
TYPES OF MACHINE
PARTS OF MACHINING
Business Value
PROCEDURE FOR PROCESS PLANNING
Sample production
PRODUCTION PROCESS
CUSTOMER REQUIREMENTS
NUMBER OF COMPONENTS COSTING
PURCHASING FROM STORES
PUTTING THE COMPONENT NUMBER
MILLING
DRILLING
BORING
WHOLE TAPPING
EXTRA MATERIAL GRINDING OR ASSEMBLING
FINAL INSPECTION
REFERENCES
ISO 9001:2008 Quality management system requirement clause 7.5% quality system
manual
RESPONSIBILITIES
Works manager production /reengineer is responsible for execution and
implementation of work.
DETAILS
This procedure will help us to produce quality product & satisfy the customer in the
following ways
-understanding the customer drawing requirements
-fabrication of tooling to utilize the capacity of available resources, quality
components and better productivity.
-Analysis of effects and problems through team work
-continuously reviewing for tool adequacy
Quality manager
Calibration(2 inspectors)
inward
3
Inspector
In
process
1
Inspector
Final (1 inspector)
5 workers
QUALITY POLICY
We commit to maintain our position as a high quality component manufacturers .we
still
-Retention
-Retirement
INDUSTRY RELATIONS
-Disciplinary actions
-Grievance handling
Settlements
Bipartite settlement-18(1)
Tripartite settlement -12(3)
-Negotiation & conciliation.
STATUTORY AND NON STATUTORY WELFARE
-Employee state insurance (ESI)
-Provident fund
-Pension scheme
-Gratuity
-Canteen
-Restroom
-First aid
-conservancy separate for staff and workers
NON-STATUTORY WELFARE
-Medical facilities for family members
-Recreational facilities
-Retirement parties
-Housing facilities
-Transport facilities
EMPLOYEE PROTECTION AND WELFARE
FACTORIES ACT
Health, safety, welfare
10
CHAPTER IV
4.1 ABOUT THE STUDY
Employee engagement, also called worker engagement, is a business
management concept. An "engaged employee" is one who is fully involved in,
and enthusiastic about their work, and thus will act in a way that furthers
their organization's interests. Employee engagement, also called worker
engagement, is a business management concept. An "engaged employee" is
one who is fully involved in, and enthusiastic about their work, and thus will
act in a way that furthers their organization's interests. Engaged employees care
about the future of the company and are willing to invest discretionary
effort. Engaged employees feel a strong emotional bond to the organization that
employs them, which results in higher retention levels and productivity levels
and lower absenteeism. Only 31% of employees are actively engaged in their
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jobs. These employees work with passion and feel a profound connection to
their company. People that are actively engaged help move the organization
forward. 88% of highly engaged employees believe they can positively impact
quality of their organization's products, compared with only 38% of the
disengaged. . Questions can relate to rates of pay, work responsibilities, variety
of tasks, promotional opportunities, the work itself, and co-workers. Some
examinations present yes-or-no questions while others ask to rate satisfaction
using a 1-to-5 scale, where 1 represents "not at all satisfied" and 5 represents
"extremely satisfied.
Their memberships (Kahn 1990). The terms Kahn (1990) uses to describe these
calibrations
are personal engagement and personal disengagement, which refer to the behaviors
by
Which people bring in or leave out their personal selves during work role
performances
(Kahn 1990:694). These terms developed by Kahn (1990) integrate previous ideas
taken from
Motivation theories that people need self-expression and self-employment in their
work lives
As a matter of course (Alderfer 1972, Maslow 1954).
Kahn undertook a qualitative study on the psychological conditions of personal
engagement
And disengagement by interviewing summer camp counselors and staff at an
architecture firm
About their moments of engagement and disengagement at work. He defined
disengagement
As the decoupling of the self within the role, involving the individual withdrawing and
5
Defending themselves during role performances (May et al 2004). Disengaged
employees
Displayed incomplete role performances and were effortless, automatic or robotic
(Kahn
1990). Kahn found that there were three psychological conditions related with
engagement or
Disengagement at work: meaningfulness, safety, and availability. He argued that
people asked
Themselves three fundamental questions in each role situation: (i) How meaningful is
it for me
To bring myself into this performance; (ii) how safe is it to do so? And (iii) How
available am
I to do so? He found that workers were more engaged at work in situations that offered
them
14
More psychological meaningfulness and psychological safety, and when they were
more
Psychologically available.
In the only study to empirically test Kahns (1990) model, May et al (2004) found that
Meaningfulness, safety, and availability were significantly related to engagement. They
also
Found job enrichment and role fit to be positive predictors of meaningfulness;
rewarding and supportive supervisor relations were positive predictors of safety, while
adherence
To co-worker norms and self-consciousness were negative predictors. Resources were
a
Positive predictor of psychological availability, while participation in outside activities
was a
Negative predictor. Overall, meaningfulness was found to have the strongest relation to
Different employee outcomes in terms of engagement.
An alternative model of engagement comes from the burnout literature, which
describes job
Engagement as the positive antithesis of burnout, noting that burnout involves the
erosion of
Engagement with ones job (Maslach et al 2001). According to Maslach et al, six areas
of
Work-life lead to either burnout or engagement: workload, control, rewards and
recognition,
Community and social support, perceived fairness and values. They argue that job
engagement
Is associated with a sustainable workload, feelings of choice and control, appropriate
Recognition and reward, a supportive work community, fairness and justice, and
meaningful
And valued work. Like burnout, engagement is expected to mediate the link between
these six
work-life factors and various work outcomes. May ET alls (2004) findings support
Maslach et
Alls (2001) notion of meaningful and valued work being associated with engagement,
and
15
16
Mitchell 2005). Such rules tend to involve reciprocity or repayment rules, so that the
actions
Of one party lead to a response or actions by the other party. For example, when
individuals
Receive economic and socio-emotional resources from their organisation, they feel
obliged to
Respond in kind and repay the organisation (ibid). This is consistent with Robinson et
alls
(2004) description of engagement as a two-way relationship between the employer and
Employee.
4.3 RESEARCH METHODOLY
OBJECTIVES OF THE STUDY
In this study an attempt has been made to examine the welfare measures offered by
Unimech industries to its employees and its impact on Employee Engagement. The
specific objectives of the study are
1. To assess the welfare measures adopted by Unimech Industries
2. To assess the employee satisfaction with regard to welfare activities.
3. To make suitable suggestions and recommendations with a view to improve the
existing welfare measures.
17
MEANING OF RESEARCH
Research simply a search for facts answers to questions and solutions to problems.
It is a purposive investigation.
RESEARCH DESIGN
A research design is the program that guides the investigator in the process of
collecting, analyzing and interpreting observations.
It provides a systematic plan of investigation conceived .so as to obtain answers to
research questions. The plan is overall scheme of program of research. The researcher
used descriptive research in this project.
The descriptive studies and research are the once that aim at describing accurately the
characteristics of a group, community or people.
Descriptive research includes survey and fact finding enquires and different kinds. The
main purpose of description of the state of affairs as it exists at present.
RESEARCH METHOD:
In this project, questionnaire method has been used by the researcher. This
method consists of a number of questions are printed in a definite form or set of form
pretested well designed questionnaire was administered to 50 respondents. All the
questions are constructed with multi choice questions.
18
COLLECTION OF DATA:
1. PRIMARY DATA
Primary data are collected from the respondent from well-structured using
questionnaire.
2. SECONDARY DATA
Secondary data are those which have already been collected by someone
else which have already been passed through the statistical process. Secondary
data are collected from through website and books.
SAMPLING DESIGN:
It is a plan for drawing a sample from a population. Sampling is the process of
drawing a sample from a larger population universe.
SAMPLING METHOD:
For this study convenience sampling method is adopted. Convenience sampling
means selecting sample units in a just hit and miss fashion .i e interview people whom
we happen to meet. This sampling also means selecting whatever sampling units are
conveniently available. This is the cheapest method and simplest method. It does not
require a list of population.
SAMPLING SIZE:
This refers to the number of respondents whose are selected from the universe
constitute a sample for the study. Sample size for this study is 50 respondents. From
convenience sampling method.
SAMPLING AREA:
Sampling area for the research study in Coimbatore.
19
Cumulative
Frequency
Percentage Percentage
Percentage
Male
48
96.0
96.0
96.0
Female
4.0
4.0
100.0
Total
50
100.0
100.0
20
CHART
INTERPRETATION: The above table indicates that 96% of the respondents are male
and
4% of the respondents are female.
21
S.no
1.
2.
3.
4.
5.
6.
7.
Education Qualification
ITI
Diploma
UG
PG
10th
HSC
Others
Percentage
16%
28%
12%
8%
12%
12%
12%
Qualification Of Respondents
30%
25%
20%
Percentage 15%
10%
5%
0%
ITI Diploma UG
PG
10th
HSC others
INTERPRETATION: The above table indicates that 12% of the respondents are
degree,
28% of the respondents are diploma, 8% of the respondents
are
PG and 16% of the respondents are ITI.
22
S.no
1
2
3
4
Age
20 - 30 Age
31 - 40 Age
41 - 50 Age
above 51 Age
Percentage
52%
24%
16%
8%
AGE OF RESPONDENT
60%
50%
40%
30%
Percentage
20%
10%
0%
INTERPRETATION: The above table indicates that 52% of the respondents are in age
of
20-30, 24% of the respondents are in age of 31-40, 16% of
The respondents are in age of 41-50 and 8% of the
respondents are
in age above 51.
23
S.no
Number of year of
service
0 - 5 Years
6 - 10 Years
11 - 15 Years
above 16 Years
1
2
3
4
Percentage
36%
40%
12%
12%
Year Of Service
45%
40%
35%
30%
25%
20%
15%
Percentage 10%
5%
0%
24
S.no
Opinion
Percentage
1
Agree
76%
2
Strongly Agree
24%
INTERPRETATION: The above table indicates that 36% of the respondents are 0-5
years
Of service, 40% of the respondents are 6-10 years of service,
12% of
the respondents are above 16 years and 12% of the
respondents are
11-15 years of service.
Understanding Of Mission
60%
50%
40%
Percentage 30%
20%
10%
0%
Agree
25
Strongly Agree
S.no
1
2
3
Opinion
Agree
Strongly Agree
Disagree
Percentage
68%
20%
12%
INTERPRETATION: The above table indicates that 76% of the respondents are agree
and 24% of the respondents are strongly agree.
26
Is Work Challenging,Rewarding
80%
70%
60%
50%
Percentage 40%
30%
20%
10%
0%
Agree
Strongly Agree
Disagree
INTERPRETATION: The above table indicates that 68% of the respondents are agree,
12%
of the respondents are Disagree and 20% of the respondents
are
strongly agree.
27
Respondents of
S.no
1
2
3
4
Opinion
Agree
Strongly Agree
Dis Agree
Strongly
Disagree
Percentage
56%
32%
8%
4%
TABLE 4.4.7
personal satisfaction
Personal Satisfaction
60%
50%
40%
30%
Percentage 20%
10%
0%
INTERPRETATION: The above table indicates that 56% of the respondents are agree,
8% of the respondent disagree, 32% of the
respondents are strongly agree, and 4% strongly disagree
28
S.no
1
2
3
4
Opinion
Agree
Strongly Agree
Dis Agree
Strongly
Disagree
Percentage
68%
16%
8%
8%
INTERPRETATION: The above table indicates that 68% of the respondents are agree,
8% of the respondent disagree, 16% of the
29
strongly
disagree
agree,
S.no
1
2
3
4
Opinion
Agree
Strongly Agree
Dis Agree
Strongly Disagree
Percentage
64%
16%
16%
4%
respondents are
and 8% strongly
30%
20%
10%
0%
30
S.no
1
2
3
4
Opinion
Percentage
Agree
56%
Strongly Agree
24%
Dis Agree
16%
Strongly
4%
Disagree
INTERPRETATION: The above table indicates that 64% of the respondents are agree,
16% of the respondent disagree, 16% of the
respondents are strongly agree, and 4% strongly disagree
31
S.no
1
2
3
4
Opinion
Agree
Strongly Agree
Dis Agree
Strongly Disagree
Percentage
56%
24%
12%
8%
INTERPRETATION: The above table indicates that 56% of the respondents are agree,
16% of the respondent disagree, 24% of the
respondents are strongly agree, and 4% strongly disagree
32
INTERPRETATION: The above table indicates that 56% of the respondents are agree,
12% of the respondent disagree, 24% of the
Respondents are strongly agree, and 8% strongly disagree
S.no
1
2
3
4
Opinion
Agree
Strongly Agree
Dis Agree
Strongly
Disagree
33
Percentage
48%
32%
16%
4%
INTERPRETATION: The above table indicates that 48% of the respondents are
agree,
16% of the respondent disagree, 32% of the
respondents are strongly agree, and 4% strongly disagree
S.no
1
2
Opinion
Agree
Strongly Agree
34
Percentage
52%
32%
S.no
1
2
3
4
Opinion
Agree
Strongly Agree
Disagree
Strongly
Disagree
Percentage
40%
36%3
20%4
4%
Dis Agree
Strongly Disagree
12%
4%
INTERPRETATION: The above table indicates that 52% of the respondents are agree,
12% of the respondent disagree, 32% of the
respondents are strongly agree, and 4% strongly disagree
35
INTERPRETATION: The above table indicates that 40% of the respondents are agree,
20% of the respondent disagree, 36% of the
respondents are strongly agree, and 4% strongly disagree
36
S.no
Opinion
Percentage
Agree
44%
Strongly Agree
28%
Disagree
16%
Strongly Disagree
12%
INTERPRETATION: The above table indicates that 44% of the respondents are agree,
12% of the respondent disagree, 28% of the
respondents are strongly agree, and 12% strongly disagree
37
Opinion
Percentage
Agree
44%
Strongly Agree
28%
Disagree
16%
Strongly
Disagree
12%
INTERPRETATION: The above table indicates that 44% of the respondents are agree,
16% of the respondent disagree, 28% of the
respondents are strongly agree, and 12% strongly disagree
38
Opinion
Percentage
Agree
52%
Strongly Agree
28%
Disagree
8%
Strongly Disagree
12%
INTERPRETATION: The above table indicates that 52% of the respondents are agree,
8% of the respondent disagree, 28% of the
respondents are strongly agree, and 12% strongly disagree
39
S.no
Opinion
Percentage
Agree
56%
Strongly Agree
32%
Disagree
12%
Agree
Strongly Agree
40
Disagree
INTERPRETATION: The above table indicates that 56% of the respondents are
agree,
12% of the respondent disagree, 32% of the
respondents are strongly agree,
Opinion
Percentage
Agree
56%
Strongly Agree
32%
Disagree
12%
Overall Satisfaction
60%
50%
40%
Percentage
30%
20%
10%
0%
Agree
Strongly Agree
41
Disagree
INTERPRETATION: The above table indicates that 56% of the respondents are agree,
12% of the respondent disagree, 32% of the
respondents are strongly agree.
4.5 FINDINGS
Mostly 96% of the respondents are male and 4% of the respondents are
female
12% of the respondents are degree,28% of the respondents are diploma,
personally satisfied.
40% of the respondents are agree, 20% of the respondent disagree, 36% of
the respondents are strongly agree, and 4% strongly disagree that there are
Team
Work in organization.
78% of the respondents are giving their opinion on decision making.
80% of the respondents are spending their time with their family.
From the 100%, 68% of the respondents are satisfaction of salary.
94% of the respondents are taken their counseling by the organization.
56% of the respondents are agree,12% of the respondent disagree, 32% of
the respondents are strongly agree that they are Personally Satisfied.
42
4.6 SUGGESTIONS
Improve the welfare facilities of every employee and Company
another department,
Provide transport facilities for each employee.
Company wants to increase the monetary benefits for low level
employees.
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CHAPTER V
5.1 CONCLUSION
Through this training by various works performed in the factory are
understood. We can easily know the functions of the management and how they solve
their problems. All the works are performed well and records are well maintained. And
the above said suggestions are recommended by the trainees and the workers and also
contribute their skills to the optimum to improve the production of the company.
Through this training lot of information and knowledge about working
conditions of the concern have been gained. It is very helpful for the trainees career
development.
44
PERSONAL DATA:
a) Name (optional):
b) Age:
c) Gender
Male
Female
d) Department:
e) Number of years of service
1-5 Years
6-10 Years
years
11-15 Years
above 16
Fresh graduate
f) Educational Qualification
ITI
Diploma
UG
PG
10th
HSC
Others
Q1. Do you have a good understanding of the mission and goals of this organization?
Agree
Disagree
Strongly Agree
Disagree
45
Strongly
Strongly Disagree
Q3. Does doing your job well give you a sense of personal satisfaction?
Agree
Strongly Agree
Disagree
Strongly Disagree
Q4. Are the organization's policies for promotion and advancement always fair?
Agree
Strongly Agree
Disagree
Strongly
Disagree
Q5. Do you regularly receive recognition/praise for doing good work?
Agree
Strongly Agree
Disagree
Strongly
Disagree
Q6. Are the people here pleasant and co-operative to work with you?
Agree
Strongly Agree
Disagree
Strongly
Disagree
Q7. Does your supervisor help you know what is expected from you?
Agree
Strongly Agree
Disagree
Q8. Are you encouraged to learn from your mistakes?
Agree
Strongly Agree
Strongly Disagree
Disagree
Strongly Disagree
Q9. Do you understand how your work directly contributes to the overall success of
the organization?
Agree
Strongly Agree
Disagree
Strongly Disagree
Strongly Agree
Disagree
Strongly Disagree
Strongly Agree
Disagree
Strongly Disagree
Q12. Is the environment supportive for a balance between work and personal life?
Agree
Strongly Agree
Disagree
46
Strongly Disagree
Agree
Strongly Agree
Disagree
Strongly Disagree
Q14. Do you have adequate opportunities for professional growth in this organization?
Agree
Strongly Agree
Disagree
Strongly Disagree
Strongly Agree
Disagree
Strongly Disagree
BIBILOGRAPHY
www.gbophb.org
www.scribd.com
www.unimechindustries.com
http://www.eindiabusiness.com/company/278255/unimech-industries-pvt-
ltd.html
http://www.indianexporters.com/UNIMECH-INDUSTRIES-PVT-LTD-com555649639.html
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