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IMECO LIMITED

Welcome to ESP Presentation

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Contact:
www.imecolimited.com

ESP Presentation

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Index
Controlling Air Pollution
Introduction
Design Features
Principle of Operation
Components
Operations & Performance
Corona Power
Maintenance & Troubleshooting
About Us

Index

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Controlling Air Pollution
Clean Air is an essential resource to the
people

surrounding

the

Industrial

establishments. The Air pollution is one of


the main problems of the Environmental
Pollution. The Industrial waste gases directly
harm peoples health and also affect further
development of the Industries.

Cont

Air pollution

IMECO LIMITED
Controlling Air Pollution
Now a days Electrostatic Precipitators
have come a long way and are widely
used in all major Power Plants, Chemical
Industries, Cement Industries & Steel
Industries. They absorb more than 99%
of dust particles and other substances
while

passing through the ESP and the

exhaust
are

with

gases coming out of chimney


in

the

Emission

Standard

prescribed by Central Pollution Control


Board.

Air pollution

IMECO LIMITED
Electrostatic Precipitators

In all industries the burnt gases are passing through an Equipment called Electrostatic
Precipitator to eliminate the dust particles.
In the simplest terms, a Precipitator is a large box. The dust-laden gases are drawn into
one side of the box. Inside, high voltage electrodes impart a negative charge to the
particles entrained in the gas. These negatively charged particles are then attracted to a
grounded collecting surface, which is positively charged.
The gas then leaves the box up to 99.9% cleaner than when it entered.

Introduction to ESP

IMECO LIMITED
Electrostatic Precipitators
Electrostatic Precipitator removes dust particles
from the exhaust gas stream of a process
industry.
Often,
the
process
involves
combustion, but it can be any industrial
process that would otherwise emit dust
particles to the atmosphere. There are six
activities that take place:
Ionization Charging of particles
Migration - Transporting the charged
particles to the collecting surfaces
Collection - Precipitation of the charged
particles onto the collecting surfaces
Charge dissipation - Neutralizing the
charged particles on the collecting surfaces
Particle dislodging - Removing the
particles from the collecting surface to the
hopper
Particle removal - Conveying the particles
from the hopper to a disposal point

Introduction to ESP

IMECO LIMITED
Electrostatic Precipitators

Electrostatic Precipitators are not only used in Power Plant

applications but also

other industries (for other exhaust gas particles) such as Cement (dust), Pulp &
Paper (salt cake & lime dust), Petrochemicals (sulfuric acid mist), and Steel
& fumes).

Introduction to ESP

(dust

IMECO LIMITED
History of Electrostatic
Precipitator Technology

In 1907, the first commercial Electrostatic Precipitator (ESP) was


designed. By 1912, this fledgling art had progressed to a cement application
and the ESP was established as an economically viable device for the
prevention of large-scale particulate air pollution.
Till date, although periodically challenged, the Precipitator remains the
dominant device for this purpose on a worldwide basis. Along with its rapid
commercial acceptance, the technology quickly developed its form and design
characteristics that remain unchanged to this day.
Although variations exist,
universally followed till date.

Introduction to ESP

these

design

precepts

are

still

almost

IMECO LIMITED
Status of Electrostatic Precipitator
Technology usage in India
Electrostatic Precipitator (ESP) is the most
widely used device in India for particulate
emission control. Over the years, ESP
design has improved with the experiences
from

its

application

and

operation

in

various industries. The stringent emission


regulations that have been stipulated in the
recent years have set new targets for the
ESP

manufacturers.

Efforts

to

improve

ESPs through upgraded technologies and


managing operational problems through
careful improvement of the ESP operational
practices have proved its success till date.

Introduction to ESP

IMECO LIMITED
Thermal Power Plants
In Thermal Power Stations,
suspended particulate matter
(SPM),
sulphur
dioxide
(SO2),
and
oxides
of
nitrogen (NOx) are the major
emissions, resulting from
fuel
combustion
during
power
generation.
To
generate 200 MW electrical
energy, the power station
consumes
about
2700
tonnes/day of coal producing
daily about 1200 tonnes of
ash and 216 tonnes of SO2.
Over a year, these work out to half a million tonne of ash and 80000 tonnes of SO2. The
total amount of pollutants from all the thermal power plants, if allowed to pervade our
atmosphere without any control, would seriously pose a threat to ecological balance,
climate, and atmosphere.

Cont.

Introduction to ESP

IMECO LIMITED
THERMAL POWER PLANTS
ESPs are used in all thermal power plants to control particulate
emissions. Ash generated in a power plant has nearly 30 per cent
by weight in 10 m
range and 10 per cent in 2
m

range.

concentration

Also
of

dust

the
is

extremely high of the order


of 30 grain/ft3 of flue gas. A
high efficiency collector is
capable

of

collecting

particles of less than even


one micron size.

Introduction to ESP

IMECO LIMITED
STEEL INDUSTRY
Dust emission problems in the sintering plant
of the Steel Factory mainly arise from the
exhaust gases from the combustion zones and
from the ventilation air out of crushers, sieves,
coolers, and loading stations. The average dust
emission level is about 1520 kg/tonne of sinter
which is returned to the process when collected.
Blast furnaces may have outputs upto 2000
3000 tonnes/24 hr. Waste gas is produced at a
rate of approximately 4000 m3 at STP per
tonne of pig iron with a dust content after
coarse separation of approximately 10 gm/m3.
The dust contained in the exhaust gas extracted
from the top of the blast furnace mainly
consists of iron oxide, silica, and lime.

Introduction to ESP

IMECO LIMITED
CEMENT PLANTS
The use of ESPs in cement plants has been since its invention. This is due to its recovery
value and the finest and best cement can be collected through ESP. Use of ESP in cement
plants has dominated every market in the world. In India, there was raised growth during
70s and 80s. ESPs are generally used in cement kilns and cement grinding mills. In kiln
waste gas, the range of gas quantity is 150 000 m3/hr at a temperature of 250 C.
However, gas cooling tower brings down their temperature. In cement grinding mill, the
gas range is 45 000 m3/hr approximately at a temperature of 80 C. The application of
ESPs has undergone considerable change with the advent of new processes for cement
manufacture
(especially
the
introduction
of
dry
cement
manufacturing process) and also wider awareness of environmental
factors. The cement industries with the stringent air borne emission
standards have begun to use conventional ESPs for control of
emissions in kilns (in kilns ESPs were used together with conditioning
tower) and coal mills.
Since the dry process is widely being adopted by all the plants
including the old plants (with wet process converting to dry process),
the dust loading is increased and thus improved ESPs with Pulse
Energization techniques are used.

Introduction to ESP

IMECO LIMITED
APPLICATIONS FOR
ELECTROSTATIC PRECIPITATORS

Production plants for cement,


limestone
and gypsum (Kilns, Mills, Driers
and
coolers)

Coal fired boilers

Refuse and sludge incinerators

Gas production plants

Iron and steel production plants(ore


dressing, blast furnaces,
convertors and Sinter Plants)

Introduction to ESP

Production plants in the electro


metallurgical, chemical and
pulp and paper industry

Sponge Iron Plants

Burning wood waste

IMECO LIMITED
FEATURES / ADVANTAGES
Generally ESP
- can collect dust in both wet and dry conditions;
- can collect all sizes of particles, from microns
to coarsers;
- probably the most versatile collecting equipment;
- offers the highest efficiency, can be designed
in principle for any
- efficiency without excessive pressure drop;
- operates with low operation cost (though initial cost is more);
- can operate over a wide range of inlet conditions, i.e., temperature,
pressure, dust burden, humidity, etc.;
- offers negligible pressure drop (rarely crosses 1015 mm); can be built in
multiple units, for almost any gas volume;
- has a long life, comparatively free from abrasioneffect due to low operating
velocity;

Introduction to ESP

IMECO LIMITED

ESP DESIGNS

ESPs

Traditional North American Design


Traditional European Design

ESP - Designs

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TRADITIONAL ESP DESIGNS

ESP - Designs

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TRADITIONAL NORTH AMERICAN DESIGN

ESP - Designs

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TRADITIONAL EUROPEAN DESIGN

ESP - Designs

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PRINCIPLE OF OPERATION
Electrostatic precipitation is a physical process by which
particles suspended in gas stream are charged electrically, and
under the influence of electric field are separated from the gas
stream. The precipitation system consists of a positively
charged collecting surface and a high voltage discharge
electrode wire suspended from an insulator at the top and
held in position by a weight at the bottom. At a very high DC
voltage of the order of 50 kV, a corona discharge occurs close
to the negative electrode, setting up an electric field between
the emitter and the charged surface.
The particle-laden gas enters inlet side of ESP and flows through . The gas close to the
negative electrode is, thus, ionized upon passing through the corona. As the negative ions
and electrons migrate towards the charged surface, they in turn charge the passing
particles. The electrostatic field then draws the particles to the collector surface where they
are deposited. Periodically, the collected particles are removed from the collecting surface
by rapping or vibrating the collector to dislodge the particles. The dislodged particles drop
below the electrical treatment zone and are collected through hoppers for ultimate disposal.

ESP Principle of Operation

IMECO LIMITED
HOW A ESP FUNCTIONS
Charging
Particles are given strong negative
charge by ionizing corona produced
by high-voltage electrodes
Collection
The electric field causes charged
particles to migrate and precipitate on
the grounded plates, where they
agglomerate and are held by the
electric field
Removal
The
particulate
matter
is
mechanically rapped off the plates
in large clumps, falling into
hoppers for removal
ESP Principle of Operation

IMECO LIMITED
TWO STAGE ELECTROSTATIC PRECIPITATOR
STAGE I

ESP Principle of Operation

IMECO LIMITED
TWO STAGE ELECTROSTATIC PRECIPITATOR
STAGE II

ESP Principle of Operation

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SCHEMATIC OF A PARALLEL-PLATE PRECIPITATOR

ESP Principle of Operation

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TYPICAL HORIZONTAL FLOW PRECIPITATOR

ESP Principle of Operation

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COMPONENTS FOR
ELECTROSTATIC PRECIPITATORS
The devices used for gas solid separation,
Electrostatic Precipitators has the widest of
application in view of its various advantages. It
can handle Large volume of gases from which
solid

particles

components of

are

removed.

critical

Electrostatic Precipitator are

indicated below.
COLLECTING ELECTRODE
PLAIN BEARING
SUPPORT INSULATOR
SHAFT INSULATOR
EMITTING ELECTRODE
SHOCK BAR
RAPPING HAMMERS
GAS SCREEN SHEET

ESP - Components

The

IMECO LIMITED
COLLECTING ELECTRODES
Collecting plates are designed to receive and retain
the precipitated particles and then removed into the
hopper. In addition, the collecting plates are part of
the electrical power circuit of the precipitator. Baffle
plates shield the precipitated particles from the gas
flow.

And

smooth

surfaces

provide

for

high

operating voltages. Collecting plates are suspended


from the precipitator casing and form the gas
passages of the precipitator.
Collecting plates are connected at or near the center by rapper beams, which then serve
as impact points for the rapping system. Top, center, or bottom spacer bars may be used
to keep the collecting plates aligned. This maintains electrical clearances to the discharge
system. ESP Collecting Electrodes are manufactured from steel strip which is cold roll
formed to the desired profiles.

ESP - Components

IMECO LIMITED
DISCHARGE / EMIITING ELECTRODES
Discharge electrodes emit charging current and provide
voltage. This generates an electrical field between the
discharge electrodes and the collecting plates. The
electrical field forces dust particles in the gas stream to
migrate towards the collecting plates. Finally the
particles precipitate onto the plates. Common types of
discharge electrodes include

straight round wires


twisted pairs of wires
barbed discharge wires
rigid masts
rigid frames
rigid spiked pipes
spiral wires

ESP - Components

Cont

IMECO LIMITED
DISCHARGE / EMIITING ELECTRODES
Discharge electrodes are typically
supported

from

the

upper

discharge frame and are held in


alignment between the upper and
lower discharge frames. The upper
discharge

frame

is

in

turn

supported from the roof of the


precipitator

casing.

High-voltage

insulators are incorporated into the


support system. In weighted wire
systems, the discharge electrodes
are held taut by weights at the
lower end of the wires.

ESP - Components

IMECO LIMITED
DISCHARGE ELECTRODE TYPES

ESP - Components

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ELECTRODE ARRANGEMENT

ESP - Components

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ELECTRODE DESIGN (CONTD)

ESP - Components

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Advances in Electrode Design
Emitting (Discharge) Electrodes

Reliability criteria: sturdy designs

Application specific configurations

Current voltage characteristics

Overcome corona supression: fine


particulates

Collecting Electrodes

ESP - Components

Height up to 15 meters with efficient


cleaning

Ease of installation

IMECO LIMITED
GAS DISTRIBUTION SCREENS
These Screens are of modular design manufactured out
of Steel sheets and hang within a frame work in the ESP
inlet casing to maintain uniform distribution pattern of
gas flow throughout the cross section of ESP.

SUPPORT AND SHAFT INSULATORS


The whole emitting frame system is suspended from the
roof through Supporting Insulator to avoid any short
circuiting.
The

Rapping

Mechanism

Shaft

for

connected to the driving mechanism


Insulator.

ESP - Components

electrodes

is

through Shaft

IMECO LIMITED
SUSPENSION AND RAPPING MECHANISM
The collecting electrodes are fixed loosely to
suspension beams on pins. They are joined
together in the bottom rapping beam. Both,
the

firm

bottom

and

the

top

loose

attachment provide a perfect transfer of


energy from the rapping hammers to the
entire row
rapping

is

of collecting electrodes. The


carried

out

in

regular,

programmed

intervals

and

guarantees

removal

deposited

dust

from

electrodes
Tumbling

of

to
Hammers

the
Strike

the

hoppers.
the

collecting

plates and rigid electrodes directly, so that


all areas receive proper rapping acceleration
and no energy is lost to support structure.

ESP - Components

IMECO LIMITED
HOPPERS
Precipitator hoppers are designed
to completely discharge their dust
load

on

demand.

Usually

the

hoppers are rectangular in crosssection with sides of at least 60


slope. They are insulated from the
neck above the discharge flange
with the insulation covering the
entire hopper area. In addition,
the lower 1/4-1/3 of the hopper
wall may be heated. Discharge
diameters are generally 8" - 12".

ESP - Components

IMECO LIMITED
MATERIALS OF CONSTRUCTION
ESP
Carbon Steel
Mild Steel
Corten
A516-70
Duplex & Stainless Steel
AR Plate

ESP - Components

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FACTORS INFLUENCING PERFORMANCE OF ESPS

Operation & Performance

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CORONA POWER
Precipitator corona power is the useful electrical power applied to the flue gas
stream to precipitate particles. Either precipitator collecting efficiency or outlet
residual can be expressed as a function of corona power in Watts/1000 acfm of
flue gas, or in Watts/1000 ft of collection area.
The separation of particles from the gas flow in an electrostatic precipitator
depends on the applied corona power. Corona power is the product of corona
current and voltage. Current is needed to charge the particles. Voltage is
needed to support an electrical field, which in turn transports the particles to
the collecting plates.

Cont

ESP Corona Power

IMECO LIMITED
CORONA POWER
In

the

lower

range

of

collecting

efficiencies, relatively small increases in


corona

power

result

in

substantial

increases in collecting efficiency. On the


other hand, in the upper ranges, even
large increases in corona power will
result in only small efficiency increases.
Equally, in the lower range of the corona
power levels, a small increase in the
corona power results in a substantial
reduction in the gas stream particle
content. In the upper range of the corona
power level, a large increase is required
to reduce the particle content.

ESP Corona Power

IMECO LIMITED
OPTIMIZING CORONA POWER
Optimum conditions depend upon the location of the field (inlet, center, outlet), fly ash
characteristics (resistivity), and physical conditions (collecting plates and discharge wires).
Corona power levels can be optimized by adjusting or optimizing the following:
Gas velocity:

Uniformity

Fly ash:

Particle size
Resistivity

Voltage controls:

Spark rate setting


Current & voltage limits

Design:

Plate spacing
Collecting plate and discharge
electrode design

Rapping system:

Frequency and intensity

Support insulator:

Purge air system operation

ESP Corona Power

IMECO LIMITED

BackCorona
in the
Dust Layer

ESP Corona Power

IMECO LIMITED
RECOGNIZING BACK CORONA

One of the easiest


ways to determine if
you have a back
corona problem is to
plot a V-I curve for
the ESP section

ESP Corona Power

IMECO LIMITED
PREVENTIVE MAINTENANCE CHECKLIST FOR A TYPICAL ESP
DAILY

Take and record electrical readings and transmitter data.

Check operation of hoppers and ash removal system

Examine control room ventilation system

Investigate cause of abnormal arcing in


T-R enclosures and bus dust.

WEEKLY

Check rapper operation

Check and clean air filter

Inspect control set interiors

MONTHLY

Check operation of standby top-housing


pressurizing fan and thermostat.

Check operation of hopper heaters.

Check hopper level alarm operation

Maintenance & Troubleshooting

IMECO LIMITED
PREVENTIVE MAINTENANCE CHECKLIST FOR A TYPICAL ESP
QUARTERLY

Check and clean rapper and vibrator switch contacts.


Check transmissometer calibration

HALF YEARLY

Clean and lubricate access-door dog bolt and hinges.


Clean and lubricate interlock covers.
Clean and lubricate test connections.
Check exterior for visual signs of deterioration,
and abnormal vibration, noise, leaks

ANNUAL

Conduct internal inspection


Clean top housing or insulator compartment and all electrical insulation
surfaces.
Check and correct defective alignment.
Examine and clean all contactors and inspect tightness of all electrical
connections.

Cont

Maintenance & Troubleshooting

IMECO LIMITED
PREVENTIVE MAINTENANCE CHECKLIST FOR A TYPICAL ESP

Check and tighten rapper insulator connections

Observe and record areas of corrosion

Record air-load readings during and after each outage.

Clean and check interior of control sets during each outage of


more than 72 hours

SITUATIONAL

Clean all internal bushings during outages of more than 5 days.

Inspect condition of all grounding devices during each outage


over 72 hours

Clean all shorts and hopper buildups during each outage

Inspect and record amount and location of residual dust


deposits on electrodes during each outage over 72 hours

Check all alarms, interlocks, and all other safety devices during
each outage.

Cont

Maintenance & Troubleshooting

IMECO LIMITED
COMMON PROBLEMS WITH ESP
1.

Discharge electrode failure; Rapper


malfunctioning;

2.

Dust building; Transformer / Rectifier Failure;


Hopper choking

3.

Overfilling of dust hoppers

4.

Electrode breakage

5.

Misalignment and jamming in rapping mechanism

6.

High gas flow

7.

Hopper heater failure

8.

Insulator failure due to dust build up.

Maintenance & Troubleshooting

IMECO LIMITED
MAJOR CAUSES OF PROBLEMS IN ESP
Problem

Causes

Excessive Gas
Volume

The ESP is not designed property


Hot excess air
Air leakage
High gas temperature

Rapping

Acceleration is not high enough


Electrode arrangement is not right
Failure of rapper motors

Gas Distribution

Model study not carried out or carried out incorrectly

Discharge
Electrode Breakage

Electrode is not strong enough to overcome flash


voltage and high intensity rapping
Corrosion resistant material for electrode is not
chosen

Discharge Overflow
in Hoppers

Improper designing capacity of hopper


Coal quality changes beyond the range
Dust evacuation is not proper
Level Switch not acting properly
Choking of dust hoppers

Electrical

Dust build up on electrodes


Insulator breakdown
Misalignment of electrode
Failure to maintain dust hopper

Maintenance & Troubleshooting

IMECO LIMITED
TROUBLESHOOTING
DUST ACCUMULATION
The most common cause of excessive dust accumulation on electrodes is a failure of the rapper
control system. Unless there is reason to suspect otherwise (known high resistivity potential of the
ash or other indications of hopper plugging), this should be one of the first areas checked if power
input to the ESP decreases markedly. Checks of the control system will include:
i. Make sure that the power is on and that the fuse or circuit breaker has not been opened.
ii. Check for proper operation of the switch and drive on rotary switches.
iii. Check manufacturer recommended procedures for testing rapper control systems.
Rapper failure is also a potential cause of dust accumulation. The ESP's use magnetic
impulse/gravit impact type rappers.
A common cause of failure of this type
of rapper is a short in the coil that
lifts the rapper. Methods for correcting this
problem include:
i. Replace the defective rapper
with a new one.
ii. Rebuild the defective rapper.

Maintenance & Troubleshooting

IMECO LIMITED
TROUBLESHOOTING
Corrective action for misalignment can only be done during a complete ESP shutdown. Corrective
actions include:
i) Plate straightening by: hydraulic press, localized heating with an oxy/acetylene torch followed
by water quench, remove the warped section of a plate with a cutting torch and replace it.
Major rebuilding will require removal of the top of the ESP and replacement of entire plates.
ii) Wire correction: Bent wire frames or lower guide frames often cause the wires to slacken and
bow towards the plates. Distorted lower guide frames are often difficult to straighten and may
have to be replaced. If the distortion is not too serious and only a few wires are slack, then
they can be removed. The wires can be tightened by crimping them in the direction of gas
flow.
iii) General misalignment caused by a shift in guide frame
components can usually be corrected by realigning the frame.
Air Infiltration
Routine inspections of the ESP will reveal any locations of air
infiltration into the unit. Correction of this problem involves
simple sealing of the leaking joint, surface or door/hatch gasket.

Maintenance & Troubleshooting

IMECO LIMITED
START UP PRACTICES
i.

ii.
iii.
iv.

v.

When preparing for start-up, assure that all tools and safety devices (including lock
out/tag out) have been removed from or taken off of the controls of the ESP. The
plant superintendent or his designated representative shall be responsible for final
inspection of the ESP to determine that the unit is ready for start-up.
During the final pre-start-up inspection, the inspector shall assure that the ESP has
been properly closed up and the keys for the interlock system have been returned
to their appropriate locations.
Conduct an air load test for each T-R set and if possible, for each bus section. This
activity is used to determine that maintenance has been completed, all foreign
matter has been removed and that the ESP is ready for operation.
If the insulator heaters have been inspected during the shut-down, make sure that
they have been turned back on at least 2 - 12 hours prior to ESP start-up. Purge
air systems will also be activated at this time. Be aware of the potential for
particulates to pass through the system and be emitted to the atmosphere when
the purge air is activated.
The rapping system will be in operation during
start-up to remove any settled dust.
Energize the ESP according to procedures
established during
previous plant turnarounds.

Maintenance & Troubleshooting

IMECO LIMITED
SHUTDOWN PRACTICES
Except in the instance of an emergency shutdown, this process should be essentially
the reverse of the start-up procedure.
A) Deenergization usually begins at the inlet fields and progresses toward the outlet. At
the point that the boiler is off-line, the fields (T-R sets) should be deenergized. This
should be done sequentially toward the ESP outlet and as quickly as possible to
prevent unnecessary sparking, condensation or insulator build-up.
B) The rappers should be allowed to operate for several hours to remove residual dust.

Maintenance & Troubleshooting

IMECO LIMITED
SCHEDULE / PROCEDURE FOR RETROFITTING OF ESP

The erection team arrives 5 days in advance prior to the


stoppage of the plant for making pre arrangements.

After stopping the plant the fan, screw conveyor, rapping


system is run for a day till the temperature reaches low
so that the persons shall enter the ESP

Hopper is cut to a suitable size after removing the


insulation in that local area.

The

field

is

arrested

before

starting

any

cutting

operations

Cleaning is carried out so that persons are able to work


inside the ESP

The damaged collecting and emitting electrodes are


removed and new electrodes are erected.

Support insulators are dismantled and new insulators are


installed; if required

All the damaged CE and DE hammers are replaced

Maintenance & Troubleshooting

Cont..

IMECO LIMITED
SCHEDULE / PROCEDURE FOR RETROFITTING OF ESP

Plain bearing is replaced

Gas distribution is also replaced with


new screen; if damaged.

After

releasing

the

temporary

arresting the entire field is aligned

The hopper opening is closed again


and welded & reinsulated.

Gas distribution test is carried out to


assess the distribution.

After aligning, the field is charged for


no load test.

ESP

is

full

load

charged

in

process.

Maintenance & Troubleshooting

Performance is monitored 2 days.

the

IMECO LIMITED

IMECO Limited, established in 1975, is


one of the leading Engineering
Organisation
manufacturing
and
supplying various equipments and
spares to Core Sector Industries
including Power, Steel, Cement,
Petrochemical
&
Oil,
Fertilizer,
Chemicals etc. competing throughtout
the Globe, Imeco has been able to
create a name for itself for its dedicated
services.
Dependable
quality
at
economic prices, quick availability and
prompt after sales service find easy
acceptability of our products from
almost all conceivable industries.

About Us

IMECO LIMITED
Our vision is to become a world class, innovative, competitive
engineering enterprise providing effective business solutions. Our
greatest strength lies in our highly skilled and committed work force,
who by continuous training and a positive and participative style of
management have engendered a work culture leading to enhanced
productivity and higher levels of quality.
We are constantly investing in resources for
product

development

with

an

objective

to

provide market-leading products that reduce our


customer's downtime. A combination of our
knowledge and the extensive experience gained
by our engineers on sites throughout the world
enables us to support our customers when such
occassion arises.

About Us

IMECO LIMITED
OUR SERVICES
We offer services in the field of technical support as well as for supply of
internals / spares, both mechanical and electrical.
OUR SERVICES INCLUDE

Mechanical Inspections to identify


Improvement Opportunities.
Electrical Inspections to Optimize
Performance or avoid breakdowns.
Structural Inspections to assure Trouble
free Operation.
Replacement of Damaged Fields.
Optimizing Corona Power.
Conducting GD test for uniform gas flow
in the ESP.

About Us

IMECO LIMITED
OUR PRODUCTS
WE HAVE COMPLETE MANUFACTURING FACILITIES FOR SUPPLY OF FOLLOWING SPARES
FOR ESP
COLLECTING ELECTRODES
DISCHARGE ELECTRODES
GAS SCREEN SHEETS
COLLECTING /DISCHARGE ELECTRODE FRAMES
RAPPING MECHANISM WITH SHAFTS AND
HAMMERS.
INNER AND OUTER ARMS FOR RAPPING
MECHANISM
HEATING ELEMENTS FOR HOPPER AND
SUPPORT INSULATOR
DISCONNECTING SWITCH ASSEMBLY
GEARED MOTORS
ALL MECHANICAL PARTS

About Us

IMECO LIMITED
OUR ESTEEMED CUSTOMERS

Assam State Electricity Board


Neyveli Lignite Corporation Ltd
National Aluminium Company Ltd
Visakhapatnam Steel Plant
Bihar State Electricity Board
The Tata Iron & Steel Company Ltd
Steel Authority of India Ltd
Maharashtra State Electricity Board
Hindustan Paper Corporation Ltd
Madhya Pradesh Electricity Board
Andhra Pradesh Power Generation Corp Ltd
Chettinad Cement Corporation Ltd
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IMECO LIMITED
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IMECO LIMITED
CONTACT US
REGISTERED OFFICE :
26, R.N. MUKHERJEE ROAD,
KOLKATA - 700001
Tel : 91 33 2248 1888
Fax: 91 33 2248 0242
E-mail: info@imecolimited.com

WORKS:

1) :

KOLKATA MUMBAI NATIONAL HIGHWAY,


OPP. TATA BEARINGS,
KHARAGPUR , WEST BENGAL.

2):

4/5, KALI PRASANNA SINGHEE ROAD,


KOLKATA 700002, WEST BENGAL

CHENNAI OFFICE:
32, T.T.K ROAD,
ALWARPET, CHENNAI - 600018 Tel: 91 44 2498 2888/ Fax 91 44 24985988
E-mail: infoch@imecolimited.com, Web: www.imecolimited.com

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IMECO LIMITED

IMECO LIMITED
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