IEC 61238-1 Compression and Mechanical Connectors For Power Cables

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MAC2 Lower-2540-color 2540DPI 175LPI
TECHINICAL INFORMATION
IEC 61238-1 Compression and Mechanical Connectors for Power Cables
for rated voltages up to 30 kV (Um = 36 kV).
DONG-A Terminal Lug "PPIO & PPIT" type, PPEO & PPET Type(see page E4~E15) are complied with
IEC61238-1 requirements and they have been carried out the tests according to "Class A" of IEC61238-1.
1. Scope and object of IEC61238-1
Compression and mechanical connectors for power cables for rated voltages up to 30kV(Um=36kV),
e.g. burried cables or cables installed in buildings, having
a) conductors complying with IEC60228 and IEC60228A with cross-sectional areas 10mm2 and
greater for copper and 16mm2 and greater for aluminum,
b) a maximum continuous conductor temperature not exceeding 90
Class A
These are connectors intended for electricity distribution or industrial networks in which they can be subjected
to short-circuits of relatively high intensity and duration. As a consequence, Class A connectors are suitable
for the majority of applications.
Class B
These are connectors for networks in which overloads or short-circuits are rapidly cleared by the installed
protective devices, e.g. fast-acting fuses.
Depending on the application, the connectors are subjected to the following tests :
Class A : heat cycle, short-circuit tests and mechanical tests.
Class B : heat cycle tests only.
2. IEC 61238-1 Class A Test Process.
Installation : All conductors of the same cross-sectional area in the test loop shall be taken from the same
continuous core and installed in a location where the air calm and the ambient temperature
between 15 and 30
Typical test circuit for through connectors and terminal lugs
Heat Cycle Test - Total 1000 cycles required.
- First heat cycle :

Current is circulated in the test loop, bringing the reference conductor to 120 at equilibrium.
Equilibrium is defined as the moment when the reference conductor and the connectors do not vary in
temperature by more than 2 K for 15 min.if the temperature of the median connector is equal to or greater
than 100 the reference conductor temperature for subsequent heat cycles shall be deemed to be 120
if not, then the current shall be increased until the median connector temperature reaches 100 at
equilibrium, subject to the reference conductor temperature not exceeding 140 If the temperature of the
median connector does not reach 100 even with a reference conductor temperature of 140 the test
shall be continued at that temperature.
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TECHINICAL INFORMATION
- Second heat cycle :
The second heat cycle is to determine the heat cycle duration and temperature profile which will be used on the
test loop for all subsequent heat cycles. Current is circulated in the loop until the main reference conductor
temperature reaches the value
determined in first heat cycle, with a tolerance of +6/0 K and the median
connector temperature is stable within a band of 2K over a 10 min period.
An elevated current may be used to reduce the heating period.
Nominal conductor
Al 16A50 50A150 150A630 A630
2
cross-sectional area, A mm Cu 10A35 35A95 95A400 A400
min
Time
5
10
15
20
- Subsequent heat cycles :

Measurements shall be made at the following cycles (Class A).
0 (before the first heat cycle)
200 cycles, before short-circuit
200 cycles, after short-circuit
250
Then every 75 cycles
(in total 14 measurements)
Short-circuit tests (for Class A connectors only).
Six short-circuits are applied after the 200th heat cycle.

The short-circuit current level shall be such that it raises the bare reference conductors from a temperature
of 35 to a temperature between 250 and 270
The maximum temperature, time and approximate current, or the actual current and time, used for the short-circuit
test, shall be recorded and stated in the test report. After each short-circuit, the test loop shall be cooled to a
temperature 35
Mechanical Tests.
The conductor lengths, between connector and tensile test machine jaws, shall be 500mm.
The rate of application of the load shall not exceed 10N per square millimetre of cross-sectional area and per
second up to the value in copper 60 x Aa(mm2) : maximum 20000N, which is then maintained for 1 min.
Quality Products.
Barrel Diameter : Type of conductors - compacted.

- non-compacted.
- flexible(class 5 and 6, according to IEC60228)
- number and arrangement of strands.
Color coding on the barrel for easy selection of crimping dies.
Eye-hole(inspection hole)
Quality Approved by DnV(Det Norske Veritas).
Certificate No : E-10595
Application : Cable shoes for installation inside switchboards/ enclosures onboard ships and mobile offshore units.
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TERMINAL LUG - Comply with IEC61238-1

COPPER CABLES ONLY
Available wire range : IEC standard cables
Material : High Conductivity copper per 99.9% up with Electro-Tin Plated.
Voltage Rating : According to IEC61238-1 up to 30kV (Um 36kV)
ONE-HOLE
Fig 1
Wire Range(mm2)
Soild /
Stranded FLEX
0.75
1.5
2.5
10
16
25
0.75
1.5
2.5
10
16
25
35
35
50
50
70
70
PART NO.
PPEO0000.75 - xx03
PPEO0000.75 - xx04
PPEO0000.75 - xx05
PPIO0001.5-xx03
PPIO0001.5-xx04
PPIO0001.5-xx05
PPIO0001.5-xx06
PPIO0002.5-xx03
PPIO0002.5-xx04
PPIO0002.5-xx05
PPIO0002.5-xx06
PPIO0002.5-xx08
PPIO0004-xx03
PPIO0004-xx04
PPIO0004-xx05
PPIO0004-xx06
PPIO0004-xx08
PPIO0006-xx04
PPIO0006-xx05
PPIO0006-xx06
PPIO0006-xx08
PPIO0006-xx10
PPIO0010-xx05
PPIO0010-xx06
PPIO0010-xx08
PPIO0010-xx10
PPIO0010-xx12
PPIO0016-xx05
PPIO0016-xx06
PPIO0016-xx08
PPIO0016-xx10
PPIO0016-xx12
PPIO0025-xx05
PPIO0025-xx06
PPIO0025-xx08
PPIO0025-xx10
PPIO0025-xx12
PPIO0035-xx05
PPIO0035-xx06
PPIO0035-xx08
PPIO0035-xx10
PPIO0035-xx12
PPIO0035-xx05-F
PPIO0035-xx06-F
PPIO0035-xx08-F
PPIO0035-xx10-F
PPIO0035-xx12-F
PPIO0050-xx05
PPIO0050-xx06
PPIO0050-xx08
PPIO0050-xx10
PPIO0050-xx12
PPIO0050-xx05-F
PPIO0050-xx06-F
PPIO0050-xx08-F
PPIO0050-xx10-F
PPIO0050-xx12-F
PPIO0070-xx08
PPIO0070-xx10
PPIO0070-xx12
PPIO0070-xx14
PPIO0070-xx16
PPIO0070-xx08-F
PPIO0070-xx10-F
PPIO0070-xx12-F
PPIO0070-xx14-F
PPIO0070-xx16-F
Fig 2
Stud
Size
3
4
5
3
4
5
6
3
4
5
6
8
3
4
5
6
8
4
5
6
8
10
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
8
10
12
14
16
8
10
12
14
16
Fig 3
Dimension (mm)
d2
3.3
4.3
5.4
3.3
4.3
5.4
6.4
3.3
4.3
5.4
6.4
8.5
3.3
4.4
5.4
6.4
8.5
4.4
5.4
6.4
8.5
10.5
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
8.4
10.5
13
15
17
8.4
10.5
13
15
17
W
(Min)
6.5
d1
2.8
C
1-S
2-L
17
1.8
2.3
19
21
9
6.5
DATH-40
TOOL
17
19
21
25.5
13
6.5
Fig1
Fig2
19.5
3
3.5
10
21.5
23.5
28
13
7.5
11
21.5
DATH-60
TOOL
26
15.5
30
30
40
13.5
36
46
41
51
33
43
39
49
41
51
43
48
48
53
45
50
48
53
4.5
15
25
19
11
13.5
5.5
15
25
19
13.5
7
20
25
19
15.6
8.2
20
25
19
17
Drawing
2-L
19
6.5
9.5
1-S
17
Dies
No.()
20
25
19
45
50
48
53
DCD30010C
DCD30016C
DCD30025C
DCD30035C
DCD30035F
19
9.5
23
35
53
65
DCD30050C
21
11
23
35
53
65
DCD30050F
11.5
25
35
64
74
DCD30070C
13
25
35
64
74
DCD30070F
Fig1
Fig2
Fig3
Fig4
Fig5
22
25
24
() Dies No : See detail page E44~E45
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2015.4.9 11:46 AM
E5

HOW TO ORDER
P P I O 0000 - X R 0 0 - X
Barrel I.D / See wire range
Stud Size (i.e. 10=M10, 12=M12 ... etc)
Barrel Length (i.e. 1-CI = standard barrel, 2-CI = Long Barrel)
Serial Number
Product Code (i.e. PPIO = One Hole type, PPIT = Two Hole type)
Wire Range
(mm2)
Soild /
Stranded FLEX
95
95
120
120
150
150
185
185
240
240
300
300
400
500
630
PART NO.
PPIO0095-xx08
PPIO0095-xx10
PPIO0095-xx12
PPIO0095-xx14
PPIO0095-xx16
PPIO0095-xx08-F
PPIO0095-xx10-F
PPIO0095-xx12-F
PPIO0095-xx14-F
PPIO0095-xx16-F
PPIO00120-xx08
PPIO00120-xx10
PPIO00120-xx12
PPIO00120-xx14
PPIO00120-xx16
PPIO00120-xx08-F
PPIO00120-xx10-F
PPIO00120-xx12-F
PPIO00120-xx14-F
PPIO00120-xx16-F
PPIO00150-xx08
PPIO00150-xx10
PPIO00150-xx12
PPIO00150-xx14
PPIO00150-xx16
PPIO00150-xx08-F
PPIO00150-xx10-F
PPIO00150-xx12-F
PPIO00150-xx14-F
PPIO00150-xx16-F
PPIO00185-xx10
PPIO00185-xx12
PPIO00185-xx14
PPIO00185-xx16
PPIO00185-xx20
PPIO00185-xx10-F
PPIO00185-xx12-F
PPIO00185-xx14-F
PPIO00185-xx16-F
PPIO00185-xx20-F
PPIO00240-xx10
PPIO00240-xx12
PPIO00240-xx14
PPIO00240-xx16
PPIO00240-xx20
PPIO00240-xx10-F
PPIO00240-xx12-F
PPIO00240-xx14-F
PPIO00240-xx16-F
PPIO00240-xx20-F
PPIO00300-xx10
PPIO00300-xx12
PPIO00300-xx14
PPIO00300-xx16
PPIO00300-xx20
PPIO00300-xx24
PPIO00300-xx10-F
PPIO00300-xx12-F
PPIO00300-xx14-F
PPIO00300-xx16-F
PPIO00300-xx20-F
PPIO00300-xx24-F
PPIO00400-xx12
PPIO00400-xx14
PPIO00400-xx16
PPIO00400-xx20
PPIO00400-xx24
PPIO00500-xx12
PPIO00500-xx14
PPIO00500-xx16
PPIO00500-xx20
PPIO00500-xx24
PPIO00630-xx12
PPIO00630-xx14
PPIO00630xx16
PPIO00630-xx20
PPIO00630-xx24
Stud
Size
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
24
10
12
14
16
20
24
12
14
16
20
24
12
14
16
20
24
12
14
16
20
24
Dimension (mm)
d2
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
10.5
13
15
17
21
10.5
13
15
17
21
10.5
13
15
17
21
10.5
13
15
17
21
10.5
13
15
17
21
25
10.5
13
15
17
21
25
13
15
17
21
25
13
15
17
21
25
13
15
17
21
25
W
(Min)
d1
25.5
Dies
No.()
1-S
2-L
1-S
2-L
13.5
31
45
70
84
DCD30095C
28
15
31
45
70
84
DCD30095F
29
15.5
35
45
85
95
DCD30120C
31.5
17
35
45
85
95
DCD30120F
32.5
17
35
45
87
97
DCD30150C
35.5
19
35
45
87
97
DCD30150F
35.5
19
40
50
93
103
DCD30185C
38.5
21
40
50
93
103
DCD30185F
41
21.5
45
55
100
110
DCD30240C
43.5
23
45
55
100
110
DCD30240F
46
24.5
58
68
122
132
DSD30300C
48
26
58
68
122
132
DSD30300F
55
27.5
70
137
DSD30400C
60
31
70
150
DSD30500C
66.5
35.5
80
162
DSD30630C
Drawing
Fig1
Fig2
Fig3
Fig4
Fig5
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2015.4.9 11:46 AM
E6

COPPER CABLES ONLY
Available wire range : IEC standard cables
Voltage Rating : According to IEC61238-1 up to 30kV (Um 36kV)
TWO-HOLE
Fig 3
Fig 2
Fig 1
Wire Range
(mm2)
Soild /
Stranded FLEX
10
16
25
10
16
25
35
35
50
50
70
70
95
95
PART NO.
PPIT0010-xx05
PPIT0010-xx06
PPIT0010-xx08
PPIT0010-xx10
PPIT0010-xx12
PPIT0016-xx05
PPIT0016-xx06
PPIT0016-xx08
PPIT0016-xx10
PPIT0016-xx12
PPIT0025-xx05
PPIT0025-xx06
PPIT0025-xx08
PPIT0025-xx10
PPIT0025-xx12
PPIT0035-xx05
PPIT0035-xx06
PPIT0035-xx08
PPIT0035-xx10
PPIT0035-xx12
PPIT0035-xx05-F
PPIT0035-xx06-F
PPIT0035-xx08-F
PPIT0035-xx10-F
PPIT0035-xx12-F
PPIT0050-xx05
PPIT0050-xx06
PPIT0050-xx08
PPIT0050-xx10
PPIT0050-xx12
PPIT0050-xx05-F
PPIT0050-xx06-F
PPIT0050-xx08-F
PPIT0050-xx10-F
PPIT0050-xx12-F
PPIT0070-xx08
PPIT0070-xx10
PPIT0070-xx12
PPIT0070-xx14
PPIT0070-xx16
PPIT0070-xx08-F
PPIT0070-xx10-F
PPIT0070-xx12-F
PPIT0070-xx14-F
PPIT0070-xx16-F
PPIT0095-xx08
PPIT0095-xx10
PPIT0095-xx12
PPIT0095-xx14
PPIT0095-xx16
PPIT0095-xx08-F
PPIT0095-xx10-F
PPIT0095-xx12-F
PPIT0095-xx14-F
PPIT0095-xx16-F
Stud
Size
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
Dimension (mm)
d2
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
W
(Min)
d1
C
1-S
2-L
9
13.5
16~
44.5
4.5
15
25
19
11
13.5
44.5
5.5
15
25
19
13.5
44.5
20
15.6
8.2
20
44.5
20
25
19
19
21
2-L
74.5
84.5
80.5
90.5
85.5
95.5
77.5
87.5
83.5
93.5
85.5
95.5
87.5
92.5
92.5
97.5
89.5
94.5
92.5
97.5
89.5
94.5
92.5
97.5
25
19
17
1-S
25
19
44.5
Dies
No.
Drawing
DCD30010C
DCD30016C
DCD30025C
DCD30035C
DCD30035F
44.5
9.5
23
35
97.5
109.5
DCD30050C
44.5
11
23
35
97.5
109.5
DCD30050F
44.5
11.5
25
35
108.5
118.5
DCD30070C
24
44.5
13
25
35
108.5
118.5
DCD30070F
25.5
44.5
13.5
31
45
114.5
128.5
DCD30095C
28
44.5
15
31
45
114.5
128.5
Fig1
Fig2
Fig3
Fig4
Fig5
22
25
DCD30095F
E6
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2015.4.9 11:46 AM
E7

HOW TO ORDER
P P I T 0000 - X R 0 0 - X
Barrel I.D / See wire range
Stud Size (i.e. 10=M10, 12=M12 ... etc)
Barrel Length (i.e. 1-CI = standard barrel, 2-CI = Long Barrel)
Serial Number
Product Code (i.e. PPIO = One Hole type, PPIT = Two Hole type)
Wire Range
(mm2)
Soild /
Stranded FLEX
120
120
150
150
185
185
240
240
300
300
400
500
630
PART NO.
PPIT00120-xx08
PPIT00120-xx10
PPIT00120-xx12
PPIT00120-xx14
PPIT00120-xx16
PPIT00120-xx08-F
PPIT00120-xx10-F
PPIT00120-xx12-F
PPIT00120-xx14-F
PPIT00120-xx16-F
PPIT00150-xx08
PPIT00150-xx10
PPIT00150-xx12
PPIT00150-xx14
PPIT00150-xx16
PPIT00150-xx08-F
PPIT00150-xx10-F
PPIT00150-xx12-F
PPIT00150-xx14-F
PPIT00150-xx16-F
PPIT00185-xx10
PPIT00185-xx12
PPIT00185-xx14
PPIT00185-xx16
PPIT00185-xx20
PPIT00185-xx10-F
PPIT00185-xx12-F
PPIT00185-xx14-F
PPIT00185-xx16-F
PPIT00185-xx20-F
PPIT00240-xx10
PPIT00240-xx12
PPIT00240-xx14
PPIT00240-xx16
PPIT00240-xx20
PPIT00240-xx10-F
PPIT00240-xx12-F
PPIT00240-xx14-F
PPIT00240-xx16-F
PPIT00240-xx20-F
PPIT00300-xx10
PPIT00300-xx12
PPIT00300-xx14
PPIT00300-xx16
PPIT00300-xx20
PPIT00300-xx24
PPIT00300-xx10-F
PPIT00300-xx12-F
PPIT00300-xx14-F
PPIT00300-xx16-F
PPIT00300-xx20-F
PPIT00300-xx24-F
PPIT00400-xx12
PPIT00400-xx14
PPIT00400-xx16
PPIT00400-xx20
PPIT00400-xx24
PPIT00500-xx12
PPIT00500-xx14
PPIT00500-xx16
PPIT00500-xx20
PPIT00500-xx24
PPIT00630-xx12
PPIT00630-xx14
PPIT00630xx16
PPIT00630-xx20
PPIT00630-xx24
Stud
Size
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
24
10
12
14
16
20
24
12
14
16
20
24
12
14
16
20
24
12
14
16
20
24
Dimension (mm)
d2
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
10.5
13
15
17
21
10.5
13
15
17
21
10.5
13
15
17
21
10.5
13
15
17
21
10.5
13
15
17
21
25
10.5
13
15
17
21
25
13
15
17
21
25
13
15
17
21
25
13
15
17
21
25
Dies
No.
W
(Min)
d1
29
44.5
15.5
35
45
129.5
139.5
DCD30120C
31.5
44.5
17
35
45
129.5
139.5
DCD30120F
32.5
44.5
17
35
45
131.5
141.5
DCD30150C
35.5
44.5
19
35
45
131.5
141.5
DCD30150F
35.5
44.5
19
40
50
137.5
147.5
DCD30185C
38.5
44.5
21
40
50
137.5
147.5
DCD30185F
41
44.5
21.5
45
55
144.5
154.5
DCD30240C
43.5
44.5
23
45
55
144.5
154.5
DCD30240F
46
44.5
24.5
58
68
166.5
176.5
DSD30300C
48
44.5
26
58
68
166.5
176.5
DSD30300F
55
44.5
27.5
70
181.5
DSD30400C
60
44.5
31
70
194.5
DSD30500C
66.5
44.5
35.5
80
206.5
DSD30630C
1-S
2-L
1-S
Drawing
2-L
Fig1
Fig2
Fig3
Fig4
Fig5
E7
1(A~E)-2
2015.4.9 11:48 AM
E8

COPPER CABLES ONLY
Available wire range : IEC standard cables of Metric Cables.
Color coded on the barrel to eliminate errors during
installation and select to easy crimping dies.
Material : High Conductivity copper per 99.9% up
with Electro-Tin Plated.
Voltage Rating : 35kV
ONE-HOLE(ROUND TYPE)
ONE-HOLE(SQUARE TYPE)
Fig. 1
Wire Range
Metric
CODE
FLEX
0.75
0.75
1.5
2.5
10
16
25
1.5
2.5
10
16
25
35
35
50
50
70
70
Part No.
PPEO0000.75 - xx03 - xx04 - xx05 PPEO0001.5 - xx03 - xx04 - xx05 - xx06 PPEO0002.5 - xx03 - xx04 - xx05 - xx06 - xx08 PPEO0004 - xx03 - xx04 - xx05 - xx06 - xx08 PPEO0006 - xx04 - xx05 - xx06 - xx08 - xx10 PPEO0101 - xx05 - xx06 - xx08 - xx10 - xx12 PPEO0102 - xx05 - xx06 - xx08 - xx10 - xx12 PPEO0103 - xx05 - xx06 - xx08 - xx10 - xx12 PPEO0104 - xx05 - xx06 - xx08 - xx10 - xx12 - xx05-F
- xx06-F
- xx08-F
- xx10-F
- xx12-F
PPEO0105 - xx05 - xx06 - xx08 - xx10 - xx12 - xx14 - xx16 PPEO0106 - xx05 - xx06 - xx08 - xx10 - xx12 - xx14 - xx16 PPEO0107 - xx08 - xx10 - xx12 - xx14 - xx16 PPEO0108 - xx08 - xx10 - xx12 - xx14 - xx16 -
Fig. 2
Stud
Size
3
4
5
3
4
5
6
3
4
5
6
8
4
4
5
6
8
4
5
6
8
10
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
14
16
5
6
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
Dimension
W
d1
6.5
9
2.8
1.3
6.5
3.3
1.8
9
6.5
9
4.2
2.3
13
6.5
9.5
13
7.5
11
5.5
3.5
15.5
9.5
15.5
6.6
4.6
18
10.5
15.5
7.5
5.5
18
13.5
9.5
7.2
15.5
18
16
11
8.5
18
17
12
8.8
12
9.5
17.5
24.5
19
13.2
10.2
24
21
14.5
11.2
25
23
16
12.5
d2
3.3
4.3
5.4
3.3
4.3
5.4
6.4
3.3
4.3
5.4
6.4
8.4
4.3
4.3
5.4
6.4
8.4
4.4
5.4
6.4
8.4
10.5
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
15
17
5.4
6.4
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.2
10.5
8.5
10.5
12.5
5
6
8.5
10.5
12.5
17
5
6
8
8.5
10.5
12.5
17
10
5
6
8
4.5
13
17
14
6.2
C
1-S
Dies Part No.()
L
2-L
1-S
2-L
17
19
17
6
19
21
17
19
21
25.5
19.5
21.5
23.5
28
21.5
DATH-40
TOOL
Fig 1
Fig 2
DATH-60
TOOL
26
10
30
15
21
33
39
39
45
20
8.2
23
10.7
43
49
14
6.2
33
39
20
8.2
39
45
23
10.7
43
49
17
40
46
23
10.7
44
50
20
9.3
46
52
23
10.7
50
56
22
10
48
54
22
10.7
50
65
55
70
52
67
55
70
54
67
57
70
64
80
15
17
28
13
25
11
20
13
25
11
13
31
14.5
23
26
26
20
35
22
28
21
20
20
28
Drawing
24
35
35
40
DCI3
- 0010C
DCI3
- 0016C
DCI3
- 0025C
DCI3
- 0035C
DCI3
- 0035F
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
DCI3
- 0050C
DCI3
- 0050F
DCI3
- 0070C
DCI3
- 0070F
E8
1(A~E)-2
2015.4.9 11:48 AM
E9

HOW TO ORDER
PPEO 0101 - X X 0 5 - F
Barrel I.D/see drawing
Stud Size
Wire Part
Tongue Form
R ; Round Type
S ; Square Type
Barrel Form
Product Part
PPEO ; One(1)-Hole Type
Fig. 3
S ; One(1) Clamping Type
CODE
FLEX
95
95
120
150
185
200
120
150
185
200
240
300
240
300
400
500
630
Part No.
PPEO0109 - xx08 - xx10 - xx12 - xx14 - xx16 - xx08-F
- xx10-F
- xx12-F
- xx14-F
- xx16-F
PPEO0110 - xx08 - xx10 - xx12 - xx14 - xx16 PPEO0111 - xx08 - xx10 - xx12 - xx14 - xx16 PPEO0111 - xx08-F
- xx10-F
- xx12-F
- xx14-F
- xx16-F
PPEO0112 - xx10 - xx12 - xx14 - xx16 - xx20 PPEO0113 - xx10 - xx12 - xx14 - xx16 - xx20 - xx10-F
- xx12-F
- xx14-F
- xx16-F
- xx20-F
PPEO0114 - xx10 - xx12 - xx14 - xx16 - xx18 - xx20 - xx24 PPEO0115 - xx10 - xx12 - xx14 - xx16 - xx20 - xx24 - xx10-F
- xx12-F
- xx14-F
- xx16-F
- xx20-F
- xx24-F
PPEO0116 - xx12 - xx14 - xx16 - xx20 - xx24 PPEO0117 - xx12 - xx14 - xx16 - xx20 - xx24 PPEO0118 - xx12 - xx14 - xx16 - xx20 - xx24 -
Stud
Size
8
10
12
14
16
8
10
12
14
16
8
12
12
14
16
8
10
12
14
16
8
10
12
14
16
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
16
18
20
24
10
12
14
16
20
24
10
12
14
16
20
24
12
14
16
20
24
12
14
16
20
24
12
14
16
20
24
Fig. 5
L ; Two(2) Clamping Type
PPET ; Double(2)-Hole Type

Wire Range
Metric
Fig. 4
For Flex, Conductor(Belled End)

Dimension
W
d1
24.5
17
13.3
26
18
14
27.5
19
15.2
31
21
16.8
31
22
17.5
34
23.5
18.5
37.5
25
20
37.5
26
20.5
40.5
28
22
43.5
30.5
24
46
32
25
49
34
26.5
56.5
64.5
40
45
30
35.5
d2
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
10.5
13
15
17
21
10.5
13
15
17
21
10.5
13
15
17
21
10.5
13
15
17
19
21
25
10.5
13
15
17
21
25
10.5
13
15
17
21
25
13
15
17
21
25
13
15
17
21
25
13
15
17
21
25
31
14.5
30
Dies Part No.()
L
2-L
1-S
2-L
29
40
69
80
DCI3
- 0095C
14
29
37
69
82
DCI3
- 0095F
31
14.5
29
50
70
90
DCI3
- 0120C
31
14.5
32
50
77
94
DCI3
- 0150C
-0120F
35
16
30
45
80
95
33
14.5
35
50
83
98
37
16.5
87
102
33
14.5
88
98
37
16.5
92
102
38
18
94
105
34
14.5
1-S
40
40
50
51
102
50
46
22
36
15
48
22
48
22
36
15
24
36
15
54
110
122
57
125
127
24
48
23
DCI3
- 0200C
-0185F
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
DCI3
- 0240C
DSI3
- 0240C
DCI3
- 0300C
-0240F
DSI3
- 0300C
DSI3
- 0300F
DSI3
- 0400C
131
122
60
48
DCI3
- 0185C
-0150F
114
57
48
Drawing
DSI3
- 500C
135
70
150
DSI3
- 0630C
E9
1(A~E)-2
2015.4.9 11:48 AM
E10

COPPER CABLES ONLY
Available wire range : IEC standard cables of Metric Cables.
Color coded on the barrel to eliminate errors during(IEC61238:2003)
installation and select to easy crimping dies.
Material : High Conductivity copper per 99.9% up
with Electro-Tin Plated.
TWO-HOLE(ROUND TYPE)
TWO-HOLE(SQUARE TYPE)
Fig. 1
Wire Range
Metric
CODE
10
16
25
Part No.
FLEX
10
16
25
35
35
50
50
70
70
95
95
PPET0201 - xx05 - xx06 - xx08 - xx10 - xx12 PPET0202 - xx05 - xx06 - xx08 - xx10 - xx12 PPET0203 - xx05 - xx06 - xx08 - xx10 - xx12 PPET0204 - xx05 - xx06 - xx08 - xx10 - xx12 - xx05-F
- xx06-F
- xx08-F
- xx10-F
- xx12-F
PPET0205 - xx05 - xx06 - xx08 - xx10 - xx12 - xx14 - xx16 PPET0206 - xx05 - xx06 - xx08 - xx10 - xx12 - xx14 - xx16 PPET0207 - xx08 - xx10 - xx12 - xx14 - xx16 PPET0208 - xx08 - xx10 - xx12 - xx14 - xx16 PPET0209 - xx08 - xx10 - xx12 - xx14 - xx16 - xx08-F
- xx10-F
- xx12-F
- xx14-F
- xx16-F
Fig. 2
Stud
Size
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
14
16
5
6
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
Dimension
W
d1
9
15
6.6
4.6
19.5
7
15
7.5
5.5
19.5
13
9.5
7.2
15
19.5
16
11
8.5
19.5
17
12
8.8
17.5
12
9.5
24.5
19
13.2
10.2
24
21
14.5
11.2
25
23
25.5
26
16
17
18
12.5
13.3
14
d2
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
5.4
6.4
8.4
10.5
13
15
17
5.4
6.4
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
b1=b2
2
16
19
C
1-S
15
30
14
22
16
19
8
15
30
14
22
16
19
8
17
33
14
22
9
19
20
33
14
22
44.5
14
20
40
14
44.5
20
14
20
14
24
14
24
14
24
14
17
24
67
82
70
85
52
67
67
82
70
85
54
70
70
86
73
89
62
75
72
85
75
88
97
117
97
112
103
115
100
115
106
121
108
128
111
130
106
130
112
128
106
122
112
128
112
135
115
138
40
17
44.5
67
45
17
44.5
52
45
17
44.5
2-L
35
17
44.5
1-S
35
17
44.5
Dies Part No.()
L
2-L
47
Drawing
DCI3
- 0010C
DCI3
- 0016C
DCI3
- 0025C
DCI3
- 0035C
DCI3
- 0035F
DCI3
- 0050C
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
DCI3
- 0050F
DCI3
- 0070C
DCI3
- 0070F
DCI3
- 0095C
DCI3
- 0095F
E10
1(A~E)-2
2015.4.9 11:48 AM
E11

HOW TO ORDER
PPET 0101 - X X 0 5 - F
Barrel I.D/see drawing
Stud Size
Tongue Form
R ; Round Type
S ; Square Type
Barrel Form
S ; One(1) Clamping Type

L ; Two(2) Clamping Type
Serial Number
Product Part
Fig. 3
PPEO ; One(1)-Hole Type

PPET ; Double(2)-Hole Type
Wire Range
Metric
CODE
FLEX
120
150
120
185
150
200
185
200
240
300
240
300
400
500
630
Part No.
PPET0210 - xx08 - xx10 - xx12 - xx14 - xx16 PPET0211 - xx08 - xx10 - xx12 - xx14 - xx16 - xx08-F
- xx10-F
- xx12-F
- xx14-F
- xx16-F
PPET0212 - xx10 - xx12 - xx14 - xx16 - xx20 PPET0113 - xx10 - xx12 - xx14 - xx16 - xx20 - xx10-F
- xx12-F
- xx14-F
- xx16-F
- xx20-F
PPET0214 - xx10 - xx12 - xx14 - xx16 - xx20 - xx24 PPET0215 - xx10 - xx12 - xx14 - xx16 - xx20 - xx24 - xx10-F
- xx12-F
- xx14-F
- xx16-F
- xx20-F
- xx24-F
PPET0216 - xx12 - xx14 - xx16 - xx20 - xx24 PPET0217 - xx12 - xx14 - xx16 - xx20 - xx24 PPET0218 - xx12 - xx14 - xx16 - xx20 - xx24 -
Stud
Size
8
12
12
14
16
8
10
12
14
16
8
10
12
14
16
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
15
20
24
10
12
14
16
20
24
10
12
14
16
20
24
12
14
16
20
24
12
14
16
20
24
12
14
16
20
24
Fig. 4
Fig. 5
For Flex, Conductor

(Belled End)
Dimension
27.5
19
d1
15.2
31
21
16.8
31
22
17.5
34
23.5
18.5
37.5
25
20
37.5
26
20.5
40.5
28
22
43.5
30.5
24
46
32
25
49
34
26.5
56.5
40
30
64.5
45
35.5
d2
8.4
10.5
13
15
17
8.4
10.5
13
15
17
8.4
10.5
13
15
17
10.5
13
15
17
21
10.5
13
15
17
21
10.5
13
15
17
21
10.5
13
15
17
21
25
10.5
13
15
17
21
25
10.5
13
15
17
21
25
13
15
17
21
25
13
15
17
21
25
13
15
17
21
25
b1=b2
2
C
1-S
14
44.5
24
Dies Part No.()
L
2-L
1-S
2-L
112
137
115
140
50
17
DCI3
- 0120C
DCI3
- 0150C
- 0120F
44.5
17
30
50
122
142
44.5
17
30
50
124
147
44.5
17
35
50
129
144
DCI3
- 0185C
- 0150F
44.5
17
35
50
129
144
DCI3
- 0200C
- 0185F
44.5
17
40
57
138
155
17
44.5
40
142
159
147
162
57
20
DCI3
- 00240C
DSI3
- 00240C
44.5
20
60
162
DCI3
- 0300C
- 0240F
DSI3
- 0300C
44.5
20
66
168
DSI3
- 0300F
44.5
21
66
168
DSI3
- 0400C
44.5
21
189
DSI3
- 0500C
44.5
23
195
DSI3
- 0630C
60
73
70
173
Drawing
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
E11
1(A~E)-2
2015.4.9 11:49 AM
E16

ONE HOLE
L
C
d2
W
d1
Wire Range
Dimension
Part No.
mm2
Stud
Size
d1
d2
Dies Part No.()
2.5
PPEO0080 - xx03 -
7.9
3.8
2.3
3.2
10
4.5
20.5
PPEO0090 - xx04 -
7.9
4.5
4.3
10
4.5
10
23
DATH-40
TOOL
PPEO0100 - xx04 -
7.9
5.5
4.3
10
4.5
10
23
DATH-60
10
PPEO0101 - xS06 -
9.5
6.6
4.6
6.4
20
15
39
DCI3-0010C
16
PPEO0102 - xS06 -
11
7.5
5.5
6.4
17
18
39
DCI3-0016C
25
PPEO0103 - xS08 -
13.5
9.5
7.2
8.4
21
9.5
21
48
DCI3-0025C
35
PPEO0104 - xS10 -
10
17
12
8.8
10.5
24
10.5
24
55
DCI3-0035F
50
PPEO0105 - xS10 -
10
19
13.2
10.2
10.5
25
11
32
65
DCI3-0050F
70
PPEO0106 - xS12 F
12
21.5
15
11.4
13
29
13
35
70
DCI3-0070C
F70
PPEO0108 - xS12 -
12
23
16
12.5
13
35
15.5
35
80
DCI3-0070F
95
PPEO0109 - xS12 F
12
26
18
14
13
33
15.5
35
82
DCI3-0095F
120
PPEO0110 - xS12 -
12
27.5
19
15.2
13
31
14.5
50
90
DCI3-0120C
150
PPEO0111 - xS12 F
12
31.5
22
17.5
13
36
16
45
95
DCI3-0120F
185
PPEO0112 - xS12 F
12
37.5
26
20.5
13
39
18
50
105
DCI3-0185F
DCI3-0240C
240
PPEO0114 - xS12 -
12
40.5
28
22
13
46
18
50
110
300
PPEO0115 - xS12 F
12
46
32
25
13
48
22
57
125
DCI3-0300F
400
PPEO0116 - xS12 F
12
52
36
27
13
48
24
57
128
DCI3-0400C
500
PPEO0117 - xS12 -
12
57.5
40
30
13
48
24
60
135
DCI3-0500C
630
PPEO0118 - xS12 -
12
64.5
45
35
13
48
23
70
150
DCI3-0630C
b1
d2
W
d1
TWO HOLE
L
b2
Wire Range
Dimension
Part No.
Stud
Size
d1
d2
b1
b2
PPET0201 - xS06 -
9.5
6.6
4.6
6.4
25
6.5
30
75
DCI3-0010C
mm2
10
Dies Part No.()
16
PPET0202 - xS06 -
11
7.5
5.5
6.4
25
30
76
DCI3-0016C
25
PPET0203 - xS08 -
13.5
9.5
7.2
8.4
25
14
30
84
DCI3-0025C
35
PPET0204 - xS10 -
10
17
12
8.8
10.5
44.5
14
14.5
35
114
DCI3-0035F
50
PPET0205 - xS10 -
10
19
13.2
10.2
10.5
44.5
14
14.5
35
115
DCI3-0050F
70
PPET0205 - xS12 F
12
21.5
15
11.4
13
44.5
13
19.5
46
130
DCI3-0070C
F70
PPET0208 - xS12 -
12
23
16
12.5
13
44.5
13.5
15
47
130
DCI3-0070F
95
PPET0209 - xS12 F
12
26
18
14
13
44.5
14.5
15
50
136
DCI3-0095F
120
PPET0210 - xS12 -
12
27.5
19
15.2
13
44.5
15
17.5
50
137
DCI3-0120C
150
PPET0211 - xS12 F
12
31.5
22
17.5
13
44.5
16
18
55
146
DCI3-0120F
185
PPET0213 - xS12 F
12
37.5
26
20.5
13
44.5
17
19
58
155
DCI3-0185F
240
PPET0214 - xS12 -
12
40.5
28
22
13
44.5
17
23
60
160
DCI3-0240C
300
PPET0215 - xS12 F
12
46
32
25
13
44.5
17
20
66
168
DCI3-0300F
400
PPET0216 - xS12 F
12
52
36
27
13
44.5
18
20
66
168
DCI3-0400C
500
PPET0217 - xS12 -
12
57.5
40
30
13
44.5
21
21
73
189
DCI3-0500C
630
PPET0218 - xS12 -
12
64.5
45
35
13
44.5
23
23
70
195
DCI3-0630C
E16
1(A~E)-2
2015.4.9 11:49 AM
E17

FOUR HOLE
Wire Range
(mm2)
240
300
400
500
630
300
400
500
630
800
1000
Part No.
Stud
Size
PPEF-0241
PPEF-0242
10
PPEF-0243
12
PPEF-0244
14
PPEF-0341
PPEF-0342
10
PPEF-0343
12
PPEF-0344
13
PPEF-0441
PPEF-0442
10
PPEF-0443
12
PPEF-0444
14
PPEF-0541
PPEF-0542
10
PPEF-0543
12
PPEF-0544
14
PPEF-0641
PPEF-0642
10
PPEF-0643
12
PPEF-0644
14
PPEF-0341H
PPEF-0342H
PPEF-0343H
PPEF-0344H
PPEF-0441H
PPEF-0442H
PPEF-0443H
PPEF-0444H
PPEF-0541H
PPEF-0542H
PPEF-0543H
PPEF-0544H
PPEF-0641H
PPEF-0642H
PPEF-0643H
PPEF-0644H
PPEF-0841H
PPEF-0842H
PPEF-0843H
PPEF-0844H
PPEF-1041H
PPEF-1042H
PPEF-1043H
PPEF-1044H
8
10
12
14
8
10
12
13
8
10
12
14
8
10
12
14
8
10
12
14
8
10
12
14
Dimension
W
d1
d2
a1
a2
61
27
21
13
25
20
15
35
50
128
61
30.5
24
13
25
20
15
35
55
135
61
34.5
27
13
25
20
15
35
59
150
61
40
30
13
25
20
15
35
59
146
61
43
33.5
13
25
20
15
35
59
150
75
32
25
13
40
20
15
40
55
150
75
34.5
27
13
40
20
15
40
59
165
75
40
30
13
40
20
15
40
70
172
75
43
35
13
40
20
15
40
70
187
75
50
39
13
40
20
15
40
70
190
80
56
43
13
40
20
20
40
88
215
E17

IEC 61238-1 Compression and Mechanical Connectors For Power Cables

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IEC 61238-1 Compression and Mechanical Connectors For Power Cables

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1(A~E)-2

MAC2 Lower-2540-color 2540DPI 175LPI

Typical test circuit for through connectors and terminal lugs

Heat Cycle Test - Total 1000 cycles required.

- First heat cycle :

MAC2 Lower-2540-color 2540DPI 175LPI

- Subsequent heat cycles :

Six short-circuits are applied after the 200th heat cycle.

Barrel Diameter : Type of conductors - compacted.

Quality Approved by DnV(Det Norske Veritas).

MAC2 Lower-2540-color 2540DPI 175LPI

TERMINAL LUG - Comply with IEC61238-1

() Dies No : See detail page E44~E45

MAC2 Lower-2540-color 2540DPI 175LPI

TERMINAL LUG - Comply with IEC61238-1

() Dies No : See detail page E44~E45

MAC2 Lower-2540-color 2540DPI 175LPI

TERMINAL LUG - Comply with IEC61238-1

() Dies No : See detail page E44~E45

MAC2 Lower-2540-color 2540DPI 175LPI

TERMINAL LUG - Comply with IEC61238-1

() Dies No : See detail page E44~E45

MAC2 Lower-2540-color 2540DPI 175LPI

TERMINAL LUG - Comply with IEC61238-1

Dies Part No.()

() Dies No : See detail page E44~E45

MAC2 Lower-2540-color 2540DPI 175LPI

TERMINAL LUG - Comply with IEC61238-1

PPEO ; One(1)-Hole Type

S ; One(1) Clamping Type

L ; Two(2) Clamping Type

PPET ; Double(2)-Hole Type

For Flex, Conductor(Belled End)

Dies Part No.()

() Dies No : See detail page E44~E45

MAC2 Lower-2540-color 2540DPI 175LPI

TERMINAL LUG - Comply with IEC61238-1

Dies Part No.()

() Dies No : See detail page E44~E45

MAC2 Lower-2540-color 2540DPI 175LPI

TERMINAL LUG - Comply with IEC61238-1

S ; One(1) Clamping Type

PPEO ; One(1)-Hole Type

For Flex, Conductor

Dies Part No.()

() Dies No : See detail page E44~E45

MAC2 Lower-2540-color 2540DPI 175LPI

TERMINAL LUG - Comply with IEC61238-1

Dies Part No.()

Dies Part No.()

MAC2 Lower-2540-color 2540DPI 175LPI

TERMINAL LUG - Comply with IEC61238-1

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