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has a variety of cost driver than the standard cost. With the same total overhead
can produce overhead allocations that vary by driver costnya.
JDCW ABC should use in determining the costs / unit because JDCW have a
diversity of products produced and every product consumes different overhead.
Therefore, when using standard costing the overhead allocation results become
inaccurate. The resulting accuracy of the ABC system will reflect the actual
activities that occur in making a product.
While using the old system, standard cost system, create a particularly bad
effect on the allocation of the price per unit that becomes inaccurate.
Inaccuracies impact on cost per unit that does not fit. There are parts that are
set too low (under costs) and some parts are set too high (over costs).
William Keith and Nick Vintila have tried to apply the ABC in the 44 sample JDWC
components and compare them with the costs generated by a standard costing
system. They also experimented with changing the lot size currently used in the
MRP system. In particular, the ABC Model recommend them to double the
average lot size in order to optimize manufacturing costs. Subsequent research
showed the strong influence of the shift in the product mix (product mix) to
streamline the use of turning machine.
Division Changes
During the years 1985 - 1986, the division experienced JDWC restrictions into 5
product lines of business: gears and shafts, machined parts, cast iron making,
heat treating, and sheet metal work. As far as possible be reorganized
department of cell and process until adoption of the approach maufaktur Just - In
- Time to shorten lead times, improve quality, and also lower the cost
ABC model used in order to more effectively then made several changes in its
implementation, namely to
1. Offer
ABC is used to calculate the cost of the machine and prepare an offer for Deere
or customers from outside. Using the ABC company knows which products the
cost is high in the low-volume.
And the division also should change the bidding system in their transfer pricing
practices. And begin to negotiate for "market-based-price" which is under the full
cost
2. Process Planning
Part engineering process using a model comparison of the relative efficiency of
the engine for different types of steel and part number to select which parts are
processed according to the type of engine, because the ABC show setup and
production costs are higher than the MRP. Process engineering using ABC to
calculate costs on the basis of optimal run / year and can be negotiated for the
customer to run a smaller receives at a cheaper price
From a comparison on 44 samples above, obtained results that vary from the
beginning when using standard costing and using ABC, there are cost becomes
smaller and becomes larger. However, the advantages of using the ABC method
is the cost incurred are the actual costs and more accurate. Thus avoiding
overcosting or undercosting and companies can compete with other vendors with
pricing based on actual costs, although there are some goods become higher
costnya, many other goods are also lower costnya. At the moment it is possible
to use standard costing happen overcosting and undercosting so profit margins
obtained was not actual. The above table also shows that the purpose of the use
of the ABC method is not to get a smaller fee, but to get ceminan actual cost.
Future of ABC
Although ABC is very useful, but the benefits are still limited to:
1. ABC only runs on each individual computer, not on a computer that is
integrated with a data base of division
2. ABC is only used for turning machine operating receipts