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  • 2E12 04 Cold Formed Structures

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    Macrem Macrem
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    This document discusses cold-formed steel structures. It describes the advantages of cold-formed steel as having a low unit weight, high shape variability, and surface protection, but also disadvantages like higher price and more difficult connections. It outlines various cross-section geometries and production methods for cold-formed steel, including bending, pressing, rolling, and their effects on material strength. Example applications discussed include floors, cladding, purlins, and light steel framing. Details are provided on designing cold-formed purlins and roofing, including support conditions and continuous beam connections.

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    This document discusses cold-formed steel structures. It describes the advantages of cold-formed steel as having a low unit weight, high shape variability, and surface protection, but also disadvantages like higher price and more difficult connections. It outlines various cross-section geometries and production methods for cold-formed steel, including bending, pressing, rolling, and their effects on material strength. Example applications discussed include floors, cladding, purlins, and light steel framing. Details are provided on designing cold-formed purlins and roofing, including support conditions and continuous beam connections.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    20 views37 pages

    2E12 04 Cold Formed Structures

    Uploaded by

    Macrem Macrem
    This document discusses cold-formed steel structures. It describes the advantages of cold-formed steel as having a low unit weight, high shape variability, and surface protection, but also disadvantages like higher price and more difficult connections. It outlines various cross-section geometries and production methods for cold-formed steel, including bending, pressing, rolling, and their effects on material strength. Example applications discussed include floors, cladding, purlins, and light steel framing. Details are provided on designing cold-formed purlins and roofing, including support conditions and continuous beam connections.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 37

    2E12 Design of steel structures for renewable energy systems

    COLD-FORMED
    STRUCTURES
    21/11/2010

    Czech Technical University in Prague

    Contents
    2

    Advantages, disadvantages
    Production
    Effect of cold working on strength
    Case studies
    Structural details

    2E12 Design of steel structures for renewable energy systems 21/11/2010

    Advantages/disadvantages

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Advantages / disadvantages
    4

    Advantages:
    weight
    shape variability
    surface protection

    Disadvantages
    unit

    price
    difficult connecting
    low fire resistance
    more careful treatment is required (assembly)
    2E12 Design of steel structures for renewable energy systems 21/11/2010

    shape variability (Trebilcock)

    low

    Typical cross-sections

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Profiles - bars
    6

    Open sections

    Closed sections

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Profiles bars - build-up sections


    7

    Open build-up sections

    Closed build-up sections

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Profiled sheeting
    8

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Profiled (trapezoidal) sheeting


    9

    Without stiffeners

    With longitudinal
    stiffeners

    With transverse and


    longitudinal stiffeners
    C9 Design of steel structures for renewable energy systems

    21/11/2010

    10

    Production of sections

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    11

    Production from cold-formed sheet


    Cold rolled coated sheet steel coil (Dubina)
    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Production
    12

    From thin-walled sheet


    by

    bending
    by pressing
    by rolling

    Final surface protection in roll

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    13

    Rolling
    Roll-forming process (Rhodes)
    C9 Design of steel structures for renewable energy systems

    21/11/2010

    14

    Roll-forming of lipped channel


    (Dubina)
    C9 Design of steel structures for renewable energy systems

    21/11/2010

    15

    Roll-forming of profiled sheeting


    (Dubina)
    C9 Design of steel structures for renewable energy systems

    21/11/2010

    16

    Roll-forming of profiled sheeting


    (Vrany)
    C9 Design of steel structures for renewable energy systems

    21/11/2010

    17

    Roll-forming of profiled sheeting


    (Vrany)
    C9 Design of steel structures for renewable energy systems

    21/11/2010

    18

    Roll-forming of profiled sheeting


    (Vrany)
    C9 Design of steel structures for renewable energy systems

    21/11/2010

    19

    Forming by folding

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    20

    Press-braking

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    21

    Press-braking
    (Dubina)
    C9 Design of steel structures for renewable energy systems

    21/11/2010

    22

    Influence of production route

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Strength increase due to cold working


    23

    In Eurocode
    In

    tensional load cases fyb = fy < fya


    C9 Design of steel structures for renewable energy systems

    21/11/2010

    24

    Utilisation

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Utilisation
    25

    floors (support for concrete slabs / permanent


    shuttering)
    cladding, roofing
    purlins, rails
    elements of light-weight structures

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Utilisation
    26

    liner tray

    column

    thermal insulation

    thermal insulation strap


    sheeting

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Utilisation
    27

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Cold-formed purlins and rails


    28

    Profiles

    Span up to 10 m (12-15 m)

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    29

    Cold-formed purlins and rails

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    30

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Roofing
    31

    Corrugated sheeting
    Sandwich panels
    Rigid in its plane
    Support

    CD
    K

    of purlin top flange

    Uniaxial bending
    Lateral and rotational restraint

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Continuous beams
    32

    Overlap

    Sleeve

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Overlap at support

    M sup/2

    M sup

    33

    pekryt

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Sleeve
    34

    Sleeve bigger sheet thickness

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    35

    Structural details

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Structural details
    36

    Support on main frame

    C9 Design of steel structures for renewable energy systems

    21/11/2010

    Structural details
    37

    Roof apex connection

    2E12 Design of steel structures for renewable energy systems 21/11/2010

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