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The removal of CO2 and N2 from natural gas: A review of conventional and
emerging process technologies
T.E. Rufford a, S. Smart b, G.C.Y. Watson a, B.F. Graham a, J. Boxall a, J.C. Diniz da Costa b, E.F. May a,n
a
b
The University of Western Australia, Centre for Energy, 35 Stirling Highway, Crawley, WA 6009, Australia
The University of Queensland, FIMLabFilms and Inorganic Membrane Laboratory, School of Chemical Engineering, College Road, St Lucia, Qld. 4072, Australia
a r t i c l e i n f o
abstract
Article history:
Received 5 September 2011
Accepted 2 June 2012
Available online 19 June 2012
This article provides an overview of conventional and developing gas processing technologies for CO2
and N2 removal from natural gas. We consider process technologies based on absorption, distillation,
adsorption, membrane separation and hydrates. For each technology, we describe the fundamental
separation mechanisms involved and the commonly applied process ow schemes designed to produce
pipeline quality gas (typically 2% CO2, o3% N2) and gas to feed a cryogenic gas plant (typically 50 ppmv
CO2, 1% N2). Amine absorption technologies for CO2 and H2S removal (acid gas treating) are wellestablished in the natural gas industry. The advantages and disadvantages of the conventional amineand physical-solvent-based processes for acid gas treating are discussed. The use of CO2 selective
membrane technologies for bulk separation of CO2 is increasing in the natural gas industry. Novel lowtemperature CO2 removal technologies such as ExxonMobils Controlled Freeze ZoneTM process and
rapid cycle pressure swing adsorption processes are also emerging as alternatives to amine scrubbers in
certain applications such as for processing high CO2 concentration gases and for developing remote gas
elds. Cryogenic distillation remains the leading N2 rejection technology for large scale (feed rates
greater than 15 MMscfd) natural gas and liqueed natural gas plants. However, technologies based on
CH4 selective absorption and adsorption, as well as N2 selective pressure swing adsorption technologies, are commercially available for smaller scale gas processing facilities. The review discusses the
scope for the development of better performing CO2 selective membranes, N2 selective solvents and N2
selective adsorbents to both improve separation power and the durability of the materials used in novel
gas processing technologies.
& 2012 Elsevier B.V. All rights reserved.
Keywords:
CO2 capture
nitrogen rejection
contaminated gas
membrane
absorption
pressure swing adsorption
hydrates for gas separation
1. Introduction
In 2010 natural gas (NG) supplied 23.81% of the worlds energy
demand and the volume of natural gas consumed increased by 7.4%
over 2009 levels driven by economic recovery the USA and the
continuing economic development of China, India and Russia (BP
Statistical Review of World Energy June 2011, 2011). The growth in
the global demand for natural gas has led to a re-evaluation of the
development potential of unconventional, stranded and contaminated gas reserves that were previously considered economically
unviable. Furthermore, many of the signicant natural gas reserves
are located far from the large established gas markets in Western
Europe, Japan and South Korea. Therefore, signicant volumes of
natural gas must be transported long distances from exporting
countries either by pipeline or by tanker as liqueed natural gas
(LNG); the economics of this choice have been discussed by many
Corresponding author.
E-mail address: eric.may@uwa.edu.au (E.F. May).
0920-4105/$ - see front matter & 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.petrol.2012.06.016
124
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
Table 1
Volumes of natural gas traded as pipeline and LNG (billions of cubic metres) by top
natural gas exporting and importing countries in 2010 (BP Statistical Review of
World Energy June 2011, 2011).
Top natural gas exporters
1
2
3
4
5
6
7
8
9
10
Russian Federation
Norway
Qatar
Canada
Algeria
Netherlands
Indonesia
Malaysia
U.S.
Australia
Pipeline
LNG
Total
186.5
95.9
19.2
92.4
36.5
53.3
9.9
1.5
30.3
0.00
13.4
4.7
75.8
0.0
19.3
0.0
31.4
30.5
1.6
25.4
199.9
100.6
94.9
92.4
55.8
53.3
41.3
32.0
32.0
25.4
Pipeline
LNG
Total
93.3
92.8
66.3
35.0
35.0
28.8
8.9
33.0
12.2
93.5
9.1
18.7
13.9
44.4
7.9
27.5
105.5
93.5
92.8
75.3
53.6
48.9
44.4
36.7
36.4
33.0
1
2
3
4
5
6
7
8
9
10
United States
Japan
Germany
Italy
United Kingdom
France
South Korea
Turkey
Spain
Ukraine
into the process; these columns are both expensive and energy
intensive. In addition, high N2 concentrations in natural gas
processed by an LNG plant are energetically parasitic because a
signicant amount of energy is wasted cooling the N2 from
ambient temperatures to those of LNG (about 161 1C at atmospheric pressure). Furthermore, even if the NG does not have a
high N2 concentration, an NRU may be necessary because the
liquefaction process produces two product streams: the LNG and
an end-ash gas which is a mixture of N2 and CH4 vapour. This
end-ash gas can be used as fuel gas for the plant and/or blended
into sales gas destined from a conveniently located pipeline.
However, if production of end-ash gas exceeds the fuel gas
requirements and if no pipeline is available for its disposal an
NRU may be necessary to produce a stream pure enough that it
can be vented to atmosphere. Given the increasing regulation of,
and costs associated with mitigation of, greenhouse gas emissions
this relatively expensive NRU option could become increasingly
common.
This review provides an overview of conventional, developing
and novel gas processing technologies for CO2 and N2 removal
from natural gas, with particular attention paid to large scale LNG
production. The introduction sections provide an overview of a
typical process ow sheet and the fundamental unit operations
involved in natural gas processing. The subsequent sections of
this review describe the core concepts and industrial application
of absorption, distillation, adsorption, membrane and hydrate gas
separation technologies.
Many of the process technologies we describe for CO2 capture
from CH4 can also be applied to CO2 capture from combustion ue
gases, for example in coal-red power stations. The recent
advances and future trends in technologies for capturing CO2 at
the power plant are reviewed elsewhere by many other authors,
including Figueroa et al. (2008), MacDowell et al. (2010) and
Ebner and Ritter (2009). However, the process conditions available in the natural gas processing facility can be very different to
those conditions available for post-combustion ue gas (predominantly a mixture of CO2, N2 and H2O) treatment. The two most
signicant differences between these applications are the CO2
partial pressure, and the level of CO2 removal required. In the rst
case, the natural gas feed to the CO2 removal unit is typically
available at high pressures (more than 3000 kPa) while ue gases
are typically at close to atmospheric pressure, so the driving force
for CO2 capture from ue gas (partial pressure CO2 typically less
than 15 kPa) is much lower than from natural gas. In the second
case the level of CO2 removal required for natural gas production
is greater, especially for LNG production plants, than bulk separation of CO2 from ue gas. Thus, some promising strategies for
CO2 capture in thermal power plants such as oxy-combustion
(a modied combustion process that can produce a high CO2
concentration ue gas, Plasynski et al., 2009) are not relevant to
CO2 removal from natural gas.
1.1. Overview of conventional gas processing ow schemes
The major operations that can be used in natural gas processing and LNG production are shown in Fig. 1. Common process
operations include inlet gas compression, acid gas removal,
dehydration, LPG/NGL recovery and hydrocarbon dewpoint control, nitrogen rejection, outlet compression and liquefaction.
Depending on the available markets, feed gas properties, product
specications and the gas ow rate, the units identied in Fig. 1
may not all be required. For example a nitrogen rejection unit
(NRU) may not be required for the production of pipeline gas from
a feed gas containing only low N2 concentrations, or if a high N2
content gas can be blended with richer natural gas streams to
meet pipeline gas specications.
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
125
Fig. 1. Conventional gas processing operations in a typical natural gas plant with a cryogenic process for liqueed natural gas production. The required operations and
process ow arrangements vary depending on the local feed gas properties, size of the plant, and product specications; and may not all be required (MCHE main
cryogenic heat exchanger).
Table 2
Physical properties of methane, carbon dioxide and nitrogen.
CO2
N2
Property
CH4
3.80
3.30
3.64
111.7
3.80
4600
8.17
2.448
304.1
7380
26.1
2.507
77.3
126.2
3400
5.58
1.710
0.02
4.3
1.54
126
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
2
Here C 1
i and C i are the concentrations of component i in each of
the product streams, and C 1
, C 2
the concentrations of component j
j
j
in each of the product streams. The symbol C for concentration has
been used here to distinguish Eq. (2) as the separation power of the
process from the equilibrium selectivity of the mechanism, although
in many cases the composition of the product streams used in the
calculation of SPij may be in units of mole fraction. In principle any
selective mechanism with aij 41 could be engineered to achieve a
given separation power if no constraints exist on capital, operational
and energy costs. In practice a separation process will be selected if it
can achieve the separation power necessary to meet the desired
product specications at a cost that is (i) lower than other processing
alternatives, and (ii) economically viable in terms of the
products value.
In Table 3, indicative values of aij and SPij are given for the most
common industrial processes used to separate CO2 or N2 from natural
gas for the purpose of evaluating the prospects of new and emerging
technologies. To generalise this measure for any of the four primary
separation operations the product streams must be dened. For CO2
removal from natural gas, a convenient approach may be to compare
the aCO2 ,CH4 values of the various separation technologies by dening
the equilibrium phases to be used with Eq. (1) as the CO2 selective
phase: that is the amine solution or physical solvent for absorption,
the high-purity liquid CO2 product for distillation, the adsorbed phase
(xi or qi) for gassolid adsorption systems, and the permeate stream
from a CO2 selective membrane stage. Using available data for CO2
removal processes, such as the amine absorption data included in
Kohl and Nielsen (1997), the typical separation power of processes to
produce pipeline quality gas (2% CO2) from a feed mixture containing
5% CO2 can be estimated with Eq. (2) as shown in Table 3. The
inherent equilibrium selectivity can be exploited for each separation
mechanism to achieve SP ij b aij through the arrangement of multiple
separation stages into an engineering process system, for example:
trayed absorption and distillation columns, multiple adsorption beds
operating in adsorptiondesorption cycles, and membrane stages
with interstage recompression and recycle loops. This simplied
analysis shows clearly that the typical inherent process separation
powers for chemical absorption technologies are much larger than
the best alternatives currently available to treat large gas ows; hence
amine absorption is the most commonly applied type of AGRU
despite the energy required for regeneration and corrosive nature of
the amine solutions.
For N2 rejection technologies the conventional cryogenic distillation technology has a separation power more than 8 times that of N2
selective adsorption and membrane processes. However, the
Table 3
Inherent equilibrium selectivity, ai,j, for the separation of CO2 from CH4 and N2 from CH4 by different operations, with the typical process separation power (SPi,j) achieved
in example technologies implementing these separation operations. The separation powers are calculated for typical processes to (a) remove CO2 from a feed gas
containing 5% CO2 to produce pipeline quality gas with 2% CO2, and (b) to reject N2 from a gas containing 4% N2 to produce a stream with 1% N2 for LNG production.
Process
Separating agent
Typical inherent
equilibrium selectivity
Typical process
separation power
aCO2 ,CH4
Liquid absorbent
Liquid absorbent
Solid adsorbent
Membrane
860
318
28.5
1520
Heat transfer
Solid adsorbent
Solid adsorbent
Membrane
Membrane
58
1.32a
0.250.5
23
0.250.3
SPCO2 ,CH4
3300
1900
622
2040
SPN2 ,CH4
320
840a
1.052
210
210
aN2 ,CH4
a
Inherent kinetic selectivities of narrow pore adsorbents are reported from 2 to 10, which could allow a N2 selective process with much higher separation power to be
engineered.
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
127
2. Absorption
This section focuses primarily on CO2 absorption processes,
but also introduces technologies for N2 rejection by the selective
absorption of CH4 in hydrocarbon solvents (Mehra and Gaskin,
1997) and the potential for the development of N2 selective
solvents. Although this review is concerned primarily with CO2
removal, the selection of the AGRU process is more often
determined by the H2S removal requirements. Thus, most of the
technical literature concerning acid gas treating focuses on the
absorption of H2S. Commonly, the capacity of a sorbent is
reported as an acid gas loading capacity which includes the
capacity for CO2 and H2S. We have noted in Tables 5 and 10
which of the process technologies are suitable for the simultaneous or the selective absorption of H2S.
A large number of commercial processes are available for CO2
absorption in chemical and physical solvents, including the
technologies listed in Table 4. Chemical absorption processes
with amine solutions are the most commonly used acid gas
removal technologies in the natural gas industry (GPSA
Engineering Data Book, 2004). The chemical absorption processes
rely on reactions of the CO2 with the sorbent to form weakly
bonded intermediate compounds, and these reactions can be
reversed by the application of heat to release the CO2 and
regenerate the sorbent (Olajire, 2010). Physical solvents, such as
the mixture of polyethylene glycoldimethyl ethers used in the
Selexols process, selectively absorb CO2 from the natural gas feed
according to Henrys law so that absorption capacity increases at
high pressure and low temperature.
The two major cost factors in gasliquid absorption processes
are (1) the required sorbent circulation rate, which is determined
by the amount of CO2 that must be removed from the feed gas
and the CO2 loading capacity of the sorbent, and (2) the energy
required to regenerate the sorbent (Kidnay and Parrish, 2006).
The acid gas loading capacity of physical solvents at low to
moderate CO2 partial pressures is generally lower than that of
chemical absorbents. However, physical solvent processes have
lower energy requirements for regeneration because the heat of
Table 4
Examples of commercial absorption technologies for CO2 capture and gas sweetening.
Chemical absorption
EconamineSM
ADIP-X
aMDEAs
GAS/SPEC
UCARSOL
KM CDR
Beneld
Catacarb
Flexsorb HP
Physical absorption
Fluor SolventSM
Selexol
Purisol
Rectisol
Ifpexol
Mixed-solvent processes
Sulnol-D
Amisol
Vendor/licensor
Sorbent
Reference
Fluor
Shell
BASF
Ineos
DOW
Mitsubishi Heavy Industries
UOP
Digylcolamine, mono-ethanolamine
MDEA accelerator
MDEA
MDEA
MDEA
KS-1 hindered amine
Potassium carbonate
http://www.uor.com
www.shell.com
www.basf.de
www.gasspec.com
http://www.oilandgas.dow.com
Mimura et al., (1995)
UOP Overview of Gas Processing
Technologies and Applications, (2010)
www.catacarb.com
www.exxonmobil.com
Fluor
UOP/DOW
Lurgi
Lurgi
IFP
www.uor.com
www.uop.com
www.lurgi.com
www.lurgi.com
Larue and Lebas, (1996)
Shell
Lurgi
128
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
Fig. 2. Process ow diagram of a typical amine-solvent (MDEA)-based chemical adsorption system for the separation of CO2 and other acid gases from natural gas
(Hubbard, 2010; Kohl and Nielsen, 1997).
H2O"H OH
(3)
(4)
(5)
Carbamate formation:
RNH2 CO2"RNHCOO H
(6)
(7)
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
129
gas per mole of amine (GPSA Engineering Data Book, 2004). The
pressure of the rich amine stream is reduced to around 6 bar in a
ash tank, to separate any dissolved hydrocarbons from the rich
amine, and preheated to 80105 1C before entering the stripping or
regenerator column. In the stripping column, heat supplied by a
steam reboiler generates vapour, which removes the CO2 from the
rich amine as the vapour travels up the column. A stream of lean
amine is removed from the bottom of the stripper, cooled to
approximately 40 1C and recycled to the amine contactor. The
vapour stream from the top of the stripping column is cooled to
condense and recover water vapour, and the acid gas may be vented,
incinerated, sent to a sulphur recovery plant (for H2S rich feed gas)
or compressed for reinjection into a suitable reservoir for enhanced
oil/gas recovery (Hughes et al., 2012).
The process disadvantages with conventional amine treating
processes include: (1) the large amounts of energy required for
regeneration of the amine, (2) the relatively low CO2 loading
capacity of amines requires high solvent circulation rates and
large diameter, high-pressure absorber columns, (3) the corrosive
amine solutions induce high equipment corrosion rates, (4) degradation of amines to organic acids, and (5) co-absorption of
hydrocarbon compounds such as benzene, toluene, ethylbenzene
and xylene (BTEX) which subsequently are emitted with the acid
gas stream (Collie et al., 1998; Morrow and Lunsford, 1997).
Operational issues also include solution foaming, emulsions,
excessive solution losses, heat stable salts and high-lter change
out frequency (Seagraves and Weiland, 2011). Aqueous ammonia
and hot carbonate systems are among the alternative chemical
absorption processes to amines. However, many of the disadvantages of amine treating are also associated with aqueous ammonia and hot carbonate processes.
Future innovations in conventional absorption column technology (e.g., tray and packing designs) could be expected to
achieve only incremental improvements in process efciencies
(MacDowell et al., 2010). However, one promising strategy to
intensify the CO2 absorption process is the use of a hollow bre
membrane as a gasliquid contactor device (Cai et al., 2012;
Ebner and Ritter, 2009; Favre and Svendsen, 2012; Zhou et al.,
2010). In this concept, the membrane does not show any
selectivity for CO2 over CH4; instead the membrane provides a
physical barrier between the gas and liquid phases, and a large
interfacial surface area for mass transfer of CO2. The selective
Table 5
Properties of common aqueous amine solvents for acid gas treating.
Solvent
Monoethanolamine
Diethanolamine
Digylcolamine
Methyldiethanolamine
Acronym
Normally capable of meeting H2S specication
(Kidnay and Parrish, 2006)
Removes COS, CS2, mercaptans (Kidnay and Parrish,
2006)
50 ppm CO2 for cryogenic plant feed (Kidnay and
Parrish, 2006)
Solvent degradation concerns (components) (Kidnay
and Parrish, 2006)
Solution concentrations, normal range wt% (GPSA
Engineering Data Book, 2004)
Acid gas pickup, mole acid gas / mole amine (GPSA
Engineering Data Book, 2004)
Rich solution acid gas loading, mol/mol amine
normal range (GPSA Engineering Data Book, 2004)
Lean solution acid gas loading, mol/mol normal
range (GPSA Engineering Data Book, 2004)
Stripper reboiler normal range, 1C (GPSA Engineering
Data Book, 2004)
Approximate integral heats of absorption of CO2, kJ/
mol Kohl and Nielsen, 1997
MEA
yes
DEA
yes
DGA
yes
MDEA
yes
partial
partial
partial
partial
yes, 50 ppmv in
SNEA-DEA
some - COS, CO2,
CS2, HCN, mercaptans
30-40
no, pipeline
quality only
no
50-60
40-50
0.33-0.40
0.20-0.80
0.25-0.38
0.20-0.80
0.45-0.52
0.21-0.81
0.35-0.44
0.20-0.81
0.12
0.01
0.06
0.005-0.01
107-127
110-127
121-132
110-132
84.4
71.6
83.9
58.8
130
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
(8)
of CO2 from natural gas, coal seam gas, and post combustion ue
gases (Darde et al., 2010; Gonzalez-Garza et al., 2009). There are
two variants of the aqueous ammonia process (AAP) reported:
(i) chilled AAP designs operating with absorber temperatures in
the range 020 1C and (ii) processes operating with absorber at
ambient temperatures (2540 1C). Both variants are based on the
same reactions of CO2 and ammonia (NH3) described by Bai and
Yeh (1997), but at low temperatures the chilled AAP allows the
precipitation of ammonium bicarbonate shown in Eq. (9):
CO2(g) NH3(l) H2O(l)"NH4HCO3(s)
(9)
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
131
Fig. 3. Process ow diagram of a typical physical solvent process for absorption of CO2 and other acid gases from natural gas.
132
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
the most convenient ILs to synthesise, such as 1-n-alkyl-3-methylimidazolium [Cnmim] cations paired with various anions including
bis(triuoromethylsulfonyl)amide [Tf2N] (Bara et al., 2010b; Hughes
et al., 2011). However, the alkyl chains (in the imidazolium cation)
are not the ideal functional group for separating CO2 from CH4 or N2
and, thus, these alkyl chains were substituted with various groups
containing either ethylene glycol or nitrile units to form
[Rmim][Tf2N] (Bara et al., 2010b). Karadas et al. (2010) summarised
the results of using anions other than [Tf2N] on the solubility of CO2
in various ILs, with anions containing uorinated derivatives showing a modest increase.
Despite these efforts to optimise the molecule, the solubilities
achieved with ILs on a volumetric basis (dissolved moles of CO2 per
liquid volume) have remained comparable with most common
organic solvents (Bara et al., 2010b; Karadas et al., 2010). Much
research has thus focussed on the development of task specic ionic
liquids (TSIL) which incorporate an amine functional group into the
IL, enabling it to serve as a reactive, chemical solvent for CO2. Bates
et al. (2002) reported an imidazolium-based TSIL containing an amine
functional group attached to one of the alkyl chains. The stoichiometry of the absorption reaction achieved was 0.5 mol of CO2 per
mole of TSIL; regeneration of the IL solvent was also achieved by
heating the carbamate product to 80100 1C under vacuum. Gurkan
et al. (2010) and Zhang et al. (2009) used TSILs with amino-acid
functional groups that improve the stoichiometry to nearly 1 mol of
CO2 per mole of IL, which is important if the IL solvent is to be
competitive with the volumetric capacities of aqueous amine solutions (Brennecke and Gurkan, 2010). However, TSILs can be difcult
to synthesise and have large viscosities at ambient temperature,
which increase further upon complexation with CO2 (Brennecke and
Gurkan, 2010; Karadas et al., 2010). Brennecke and co-workers
suggest that the viscosity increase of TSILs upon complexation with
CO2 can be eliminated through the use of aprotic heterocyclic anions
and have led a provisional patent (Brennecke and Gurkan, 2010).
Nevertheless, the synthesis and viscosity challenges associated with
TSILs currently limit their commercial viability.
Currently, the most viable method of applying ILs to CO2 capture
or natural gas sweetening is the use of ILamine mixtures, in which
MEA or DEA is dissolved in an [Rmim][Tf2N] solvent; such solutions
can have up to 116 times the CO2 solubility on a volumetric basis
than the IL alone (Bara et al., 2010a). Camper et al. (2008) found that
MEA-IL and DEA-IL solutions could rapidly and reversibly capture
1 mol of CO2 per mole of amine and thereby reduce feed gas CO2
concentrations to the ppm level, even at CO2 partial pressures below
0.133 kPa. Such ILamine solvents offer signicantly reduced
energy requirements relative to conventional aqueous amine solvents: Bara et al. (2010a) compared a IL-amine process with ash
regeneration (similar to the process ow scheme shown in Fig. 3),
against a conventional amine-based gas sweetening plant (similar to
that shown in Fig. 2). They considered the sweetening of 100
MMSCFD to a sales gas specication of 2% CO2 for an NG feed
containing either 15% or 5% CO2 and concluded that over a 20 yr
plant life cycle, the amineIL process had combined CAPEX and
OPEX savings of about 25%. This was due primarily to the removal of
a regeneration column, the higher amine loadings and lower solvent
circulation rates of the amineIL solvent, and the reduced duties
required to cool, heat and regenerate the amineIL solvent. The
difference in the caloric properties of water and the IL, and in
particular the duty reduction associated with not vaporizing any
solvent during regeneration, is probably the most signicant advantage of the amineIL solvent approach to gas sweetening. A pilot
scale unit is under construction for planned NG sweetening eld
tests in 20112012 (Bara et al., 2010a).
Brennecke and Gurkan (2010) point out that all ILs are
hygroscopic (that is, a material that can adsorb or absorb water
molecules), even those that are usually designated hydrophobic
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
133
Fig. 4. General chemical scheme for the reversible binding of nitrogen with an organo-metallic complex adsorption (Miller et al., 2002). R generic organic functionality.
134
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
135
Fig. 7. General schematic of the Controlled Freeze ZoneTM process with spray
nozzles in the CFZ section (schematic adapted from Fieler et al., 2008).
4. Adsorption
The separation and purication of gas mixtures by the selective adsorption of components from the gas mixture onto porous
solid adsorbents is an established process technology used in
the production of hydrogen, the separation of O2 and N2 from air,
and the capture of odorous pollutants from various industrial
processes. In the natural gas industry adsorption-based separations are used to remove water, sulphur, mercury and heavy
136
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aij
qi =yi
K
i
qj =yj
Kj
as
yi ,yj -0
10
where qi and qj are the equilibrium adsorption capacities determined from pure gas component isotherms, and yi and yj are the
mole fractions of the components in the gas mixture. In many cases,
including at low partial pressures of the component species, the
separation factor can be estimated as the ratio of the Henrys
constants (Ki/Kj) (Tagliabue et al., 2009). This denition of aij serves
as a useful tool to screen potential adsorbents for CO2 and N2
removal from natural gas. However, to adequately design an
adsorption-based separation process the selectivity of the adsorbent
for components from a real gas mixture must be conrmed and the
working capacity of the adsorbent needs to be evaluated (Ackley
et al., 2003). The working capacity is the difference between the
amounts of a component adsorbed and desorbed at the conditions of
the adsorption and desorption steps, and this capacity is inuenced
strongly by temperature and pressure.
The equilibrium capacity for a gas species is inuenced by the
strength of the gassolid interaction and the number of available
adsorption sites. The strength of the gassolid interaction is
determined by the characteristics of the adsorbents surface
Fig. 8. Equilibrium adsorption capacity of CO2, CH4 and N2 at 298 K on zeolite 13X.
Figure constructed from data reported in Cavenati et al. (2004).
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
137
Fig. 9. Schematic representation of a two-bed cyclic adsorption process with pressure-swing adsorption (PSA) and thermal-swing adsorption (TSA) cycles shown on
isotherms for CO2 adsorption on a carbon molecular sieve Takeda MSC 3K-171 (Watson et al., 2009).
138
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
Table 6
Survey of pressure-swing adsorption processes for CO2 and N2 separations from CH4 in operation or in patent claims.
Vendor/licensor
Adsorbent
More adsorbed
component
Less adsorbed
component
Flow rate
(MMscfd)
Refs.
Xebec
IACX Energy
Guild Associates
UOP
UOP
American Energies Corporation
Metal-based
Activated carbon
Titanosilicates
Zeolite
Zeolite
Activated carbon
CO2
CO2
CO2
CO2
CH4
CH4
CH4
CH4
CH4
CH4
N2
N2
o 2.5
0.25
0.550
TGPE
IACX Energy
CMS Energy
Activated carbon
Activated carbon
Activated carbon
CH4
CH4
CH4
N2
N2
N2
0.000315
0.35
15
Molecular Gate
Guild Associates/BASF
Titanosilicates
N2
CH4
0.510
2.3
0.0750.5
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
139
Table 7
Equilibrium capacity, equilibrium selectivity and kinetic selectivity of adsorbents for CO2 and CH4 at 100 and 1000 kPa and ambient temperature.
Adsorbent name
Type
Mg-MOF-74
5A (Sinopec)
13X (Sinopec)
Natural chabazite
Na-Beta
TRI-PE-MCM-41
MOF
Zeolite
Zeolite
Zeolite
Zeolite
Aminesilica
AC
AC
CMS
AC/CMS
AC
AC/CMS
Zeolite
Zeolite
MOF
CMS
ZIF
MOF
MOF
AC
AC
AC
AC
Zeolite
MOF
MOF
CMS
Zeolite
CMS
Zeolite
Zeolite
Zeolite
MOF
CO2 capacity
(mol kg 1)
CH4 capacity
(mol kg 1)
CO2/CH4
equilibrium
selectivity
8.50
4.55
3.30
3.30
2.70
2.50
1.00
0.88
0.37
0.89
0.60
0.10
8.50
5.19
8.92
3.71
4.50
25.00
2.41
2.20
2.15
2.08
1.83
1.81
1.70
1.67
1.59
1.30
1.05
0.91
0.65
13
8.01
7.60
7.20
6.40
5.30
4.60
4.03
3.95
3.20
3.10
3.05
3.00
2.30
0.73
1.10
1.01
0.02
0.71
0.38
0.40
0.32
0.63
0.70
0.30
0.13
0.35
6
3.69
4.00
3.90
2.90
2.40
2.50
2.73
1.69
2.10
1.70
1.44
1.70
0.80
3.29
2.00
2.13
100.00
2.58
4.76
4.25
5.18
2.55
1.86
3.50
7.27
1.86
2.17
2.17
1.90
1.85
2.21
2.21
1.84
1.48
2.34
1.52
1.82
2.12
1.76
2.88
CO2/CH4
kinetic
selectivity
T (K)
P (kPa)
3.8
3.6
4.5
2.5
298
298
298
303
303
298
100
100
100
100
100
100
296
298
298
298
298
298
303
308
298
303
298
298
298
298
298
298
296
298
298
298
298
303
303
293
308
293
298
100
100
100
100
100
100
100
100
100
100
100
100
100
100.0
8.9
3.2
5.8
9.7
48.2
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
Refs.
140
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
Table 8
Capacities and selectivities of adsorbents for CH4 and N2 at 100 kPa and 1000 kPa.
Adsorbent name
Type
CH4 capacity
(mol kg 1)
N2 capacity
(mol kg 1)
CH4/N2
equilibrium
selectivity
CH4/N2
kinetic
selectivity
T (K)
P (kPa)
Refs.
Titanosilicate
AC
AC
AC
AC/CMS
AC
CMS
AC
AC
Zeolite
AC
Zeolite
Zeolite
Zeolite
AC
MOF
Zeolite
Zeolite
Zeolite
Zeolite
Titanosilicate
Titanosilicate
MOF
Titanosilicate
Titanosilicate
AC/CMS
AC
AC
AC
Zeolite
CMS
CMS
Zeolite
Zeolite
Titanosilicate
1.30
1.18
1.10
1.09
1.06
1.02
1.01
1.01
0.94
0.89
0.88
0.84
0.80
0.75
0.71
0.67
0.65
0.63
0.59
0.58
0.22
0.20
0.13
0.10
0.02
0.02
4.00
3.69
3.47
3.06
2.73
2.10
1.70
1.69
0.90
2.00
0.38
0.39
0.31
0.25
0.39
0.36
0.34
0.34
0.45
0.32
0.56
0.45
0.44
0.27
0.17
0.41
0.41
0.28
0.20
0.20
0.22
0.11
1.46
0.24
0.08
2.02
1.82
1.78
1.83
1.33
1.40
1.50
1.46
3.80
0.65
3.11
2.77
3.52
4.24
2.62
4.25
2.97
2.81
1.96
2.76
1.50
1.78
1.70
3.41
3.94
1.59
1.54
2.11
2.90
1.09
0.83
1.18
0.07
0.08
0.26
1.98
2.03
1.95
1.67
2.05
1.50
1.13
1.16
0.24
0.17
273
298
298
293
298
303
298
298
303
303
300
298
295
303
298
298
305
303
298
303
323
323
298
298
295
298
298
298
303
298
298
303
303
303
298
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
1000
1000
1000
1000
1000
1000
1000
1000
1000
4.63
0.37
1.86
0.10
0.14
0.05
0.02
0.18
0.17
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
reported that the optimum pore width for CH4 selective adsorption over N2 on carbon adsorbents is 871 A (based on Density
Functional Theory and Ideal Adsorbed Solution Theory models).
The optimum pore size of 871 A allows the adsorption of a single
layer of methane within the pore. From the available data on CH4
and N2 adsorption capacities surveyed in Table 8, the best
materials exhibit (pure gas) CH4/N2 selectivities above 4, which
is consistent with the predictions of Kluson et al. (2000) for a
typical commercial activated carbon (AX21).
Although most commercial adsorbents show equilibrium
selectivity for CH4 over N2, there are adsorbents that show kinetic
selectivity for N2. There are even adsorbents reported such as
certain Sr-exchanged ETS-4 that exhibit equilibrium selectivity
for N2. Restricted diffusion of CH4, relative to the rate of N2
diffusion, has been observed in materials with pores narrower
than 6 A including small pore zeolites, carbon molecular sieves
and titanosilicates. The difference in the kinetic diameters of N2
and CH4 (3.8 A)
molecules is small, so a separation
(3.64 A)
process based on the differences in the diffusion rates of N2 and
CH4 in an adsorbents pores requires a well-controlled, narrow
pore size distribution. The most industrially signicant examples
for N2 rejection from natural gas are the synthetic titanosilicates
ETS-4 and CTS-1 (Butwell et al., 2002b; Kuznicki et al., 2001;
Kuznicki et al., 1999, 2000) used in the Molecular GateTM PSA
technologies. The structure of ETS-4 is an interconnected
octahedraltetrahedral (with TiO6, SiO4 and TiO5 units) framework with narrow 8 member ring pore openings (Kuznicki et al.,
2001). The size of the 8 member ring openings can be controlled
by exchanging the framework sodium cations for other atoms. For
example barium- (Kuznicki et al., 1999) and calcium-exchanged
ETS-4s (Cavenati et al., 2009) were reported to have enhanced
N2/CH4 selectivities over the Na-ETS-4 form. Likewise, controlled
dehydration of the ETS-4 at temperatures from 373573 K can
affect the selectivity of the adsorbent as shown by the differences
in selectivity for the ETS-4 materials listed in Table 8.
Small pore zeolites have crystalline structures that may also
favour kinetic selectivity for N2 from natural gas and the most
widely studied small pore zeolite specically for this purpose is
clinoptilolite (Ackley and Yang, 1991; Faghihian and Pirouzi,
2009; Hernandez-Huesca et al., 1999; Jayaraman et al., 2004).
Although volumetric experiments to measure equilibrium
adsorption capacities of pure gases CH4 and N2 show that MSC
3K-161 has a selectivity for CH4 at very long adsorption times
(Watson et al., 2009), the kinetic selectivity of MSC 3K-161 for N2
over CH4 has been observed in volumetric adsorption experiments by Bae and Lee (2005) and Cavenati et al. (2005).
5. Membranes
Membrane technologies potentially offer signicant advantages over traditional gas separation operations like gasliquid
absorption and cryogenic distillation. The features that make
141
Table 9
Survey of membrane separation technologies used in the natural gas industry.
Vendor/
licensor
Membrane material
Z-Top
LPG-SepTM
SeparexTM
MTR
MTR
UOP
Polymeric (Peruoro)
Spiral-wound
Polymeric
Spiral-wound
Polymeric (cellulose acetate) Spiral-wound
Medal
PRISMs
CO2 membrane
NitroSepTM
Air Liquide
APCI
UBE
MTR
Polymeric (polyimide)
Polymeric (polysulfone)
Polymeric (polyimide)
Polymeric
Hollow bre
Hollow bre
Hollow bre
Spiral wound
Flow rate
(MMscfd)
Refs.
1300
www.mtrinc.com
250
www.mtrinc.com
Up to 680 www.uop.com
o8
14100
0.4100
www.medal.airliquide.com
www.airproducts.com
www.ube.com
www.mtrinc.com
142
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
Fig. 10. Block ow diagram for a single-stage membrane separation of CO2 from
natural gas.
143
(Bhide and Stern, 1993a,b; Datta and Sen, 2006; Hao et al., 2002,
2008; Makaruk et al., 2010; Qi and Henson, 1998). Only once a
partial pressure gradient between the feed and the permeate has
been established can the membrane unit operate at all. Thus, if
the concentration of the component in the feed to be removed is
low, then the pressure of the feed stream must be increased
sufciently to establish the required driving force for sufcient
gas component ux through the membrane. For example, a
natural gas stream with 4% CO2 would need to be compressed
to a pressure greater than 10,000 kPa to generate a permeate
stream of 80% CO2 at 500 kPa. In addition, this partial pressure
gradient sets the product purity in the retentate stream; as once
the retentate and permeate streams reach equilibrium the net
ux through the membrane ceases. In the previous example, to
reduce the CO2 content in the feed to below the required 50 ppm
for cryogenic gas processing, the membrane system would
require 10 stages with the highest pressure membrane unit
operating in excess of 9,830,000 kPa, assuming a 50% CO2 stage
cut each time. Clearly, this simple analysis shows that membrane
separation technologies are more suited to bulk separation of CO2
or N2 from gas streams to meet pipeline specications than they
are to gas purication for cryogenic processing. To overcome
these limitations, hybrid membrane-amine absorption processes
have been designed, for example by UOP (UOP Overview of Gas
Processing Technologies and Applications, 2010), in which a
membrane separation unit rst provides a bulk removal of CO2
from the sour gas and then a conventional amine absorption unit
is used to reduce the CO2 content of the gas to less than 50 ppmv.
There are several other issues which must also be taken into
consideration when using membrane systems for the processing
of natural gas. Chief among these issues is the loss of selectivity
and separation performance that results from plasticisation and
degradation of polymer membranes during operation. Plasticisation can be caused by the common impurities found in natural gas
including CO2, water and aromatic hydrocarbons. When the
polymer matrix swells from plasticisation the increase in free
volume ultimately leads to a reduction in the relative differences
of the diffusion coefcients of the components to be separated,
and thus a deterioration in membrane selectivity is observed
(Koros and Mahajan, 2000; Visser et al., 2005; Xiao et al., 2009).
Glassy polymers suffer more severe performance degradation
than rubbery polymers and mixed matrix membranes. Although
sometimes plasticisation can be reversed, in many industrial
applications the regeneration of membranes is not feasible and
several membrane materials are known to undergo a swelling
induced conditioning history effect (Al-Juaied and Koros, 2006).
Membrane plasticisation can be managed by incorporating pretreatment operations to remove the contaminant plasticizers.
However, for membrane systems being used to remove CO2, the
plasticizing effect of the CO2 cannot be mitigated by pre-treatment (Ismail and Lorna, 2002, 2003; Visser et al., 2007). Pretreatment is also required to alleviate fouling from oil mists,
particulates and to prevent condensation of the heavier hydrocarbons and water on the surface of the membranes as the phase
envelope for the natural gas often changes during operation
(Baker and Lokhandwala, 2008). Other strategies for minimising
plasticisation of polymer membranes include cross-linking of the
polymer network and/or the addition of llers to resist swelling
which have the added benet of increasing membrane selectivity
(Ismail and Lorna, 2002, 2003; Omole et al., 2011; Visser et al.,
2005; Visser et al., 2007; Xiao et al., 2009).
5.3. Application of membrane technology to CO2 removal
Cellulose acetate (CA) is the earliest and the most commonly
applied polymeric membrane for CO2 removal from natural gas.
144
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
Fig. 12. Performance of various membranes for CO2/CH4 separation. Polymer() Membranes refer to mixed matrix membranes. Robeson limit shown corresponds to 1 mm
membrane thickness. (Araki et al., 2007; Asaeda and Yamasaki, 2001; Battersby et al., 2006; Boffa et al., 2009; Boffa et al., 2008; de Lange et al., 1995a, b; de Vos et al., 1999; de
Vos and Verweij, 1998; Diniz da Costa et al., 2002; Diniz da Costa et al., 1999; Gopalakrishnan et al., 2006; Gu et al., 2008; Gu and Oyama, 2007; Gu and Oyama, 2009; Ikuhara
et al., 2007; Iwamoto et al., 2005; Jiang et al., 2004; Kim et al., 2001; Kim et al., 2003; Kusakabe et al., 1999; Kusakabe et al., 2003; Lee and Oyama, 2002; Lee et al., 2004; Li
et al., 2010a; Li et al., 2008; Li and Chung, 2008; Lokhandwala et al., 2010; Saimani et al., 2010; Syrtsova et al., 2004; Visser et al., 2005; Visser et al., 2007; Vu et al., 2002).
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
145
Fig. 13. Performance of various membranes for N2/CH4 separation. Polymer( ) Membranes refer to mixed matrix membranes. Robeson limit shown corresponds to 1 mm
membrane thickness. (Araki et al., 2007; Asaeda and Yamasaki, 2001; Battersby et al., 2006; Boffa et al., 2009; Boffa et al., 2008; de Lange et al., 1995b; de Vos et al., 1999;
de Vos and Verweij, 1998; Gopalakrishnan et al., 2006; Ikuhara et al., 2007; Iwamoto et al., 2005; Kim et al., 2001; Kim et al., 2003; Kusakabe et al., 1999; Kusakabe et al.,
2003; Li et al., 2008; Li and Chung, 2008; Lokhandwala et al., 2010; Saimani et al., 2010; Syrtsova et al., 2004; Visser et al., 2005; Visser et al., 2007; Vu et al., 2002).
146
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
6. Separation by hydrates
6.1. Fundamentals of gas separation using hydrate phenomena
Clathrate hydrates are ice-like crystalline inclusion compounds that consist of hydrogen-bonded water molecule cages,
within their cages. Although
which trap small molecules ( o10 A)
discovered in 1810 by Sir Humphrey Davy, it was not until
Hamerschmidt attributed problems in gas transport pipelines in
1934 to the formation of hydrates that signicant engineering
interest and research in these peculiar compounds took off.
Natural gas hydrates are now an important consideration for
most oil and gas production and processing activities due to their
tendency to agglomerate and cause a blockage in the pipeline or
process equipment (Sloan and Koh, 2008). Natural gas hydrates
also represent a potentially signicant energy resource with
current global estimates of (23) 103 gigatonnes of hydratebound methane (Milkov, 2004).
Fig. 14. (a) Basic hydrate cage structures that combine to form the unit cells for the most common hydrate structures (Walsh, 2011), (b) hydrate structure versus size of
hydrate former (redrawn from Ripmeester, 2000).
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
147
components using hydrate formation. For CO2N2CH4 gas mixtures, CO2 is the more stable molecule in the hydrate phase,
whereas N2 is the least stable. This results in the preferential
occupation of CO2 over CH4 in the hydrate cage, or in the absence
of CO2, the preferential occupation of CH4 over N2. Seo et al.
(2001) showed that at lower pressures CO2 also preferentially
occupies the hydrate cages from measurements of the composition of the gas phase and hydrate phase in equilibrium with a
CO2CH4 gas mixture.
One of the limitations for the use of hydrates to separate gas
mixtures is the typically high pressure that is required to form gas
hydrates, which can represent a signicant cost to the process
(Tajima et al., 2004). A typical natural gas hydrate forms at high
pressure ( 430 bar) and low temperature ( o20 1C). A common
method for overcoming this high pressure requirement is to use a
hydrate formation promoter molecule, which can signicantly
reduce the hydrate formation pressure for a given temperature. In
their patent, Lee and Kang (2003) in their patent proposed a
process for separating a multi-component gaseous mixture using
a hydrate promoter. The two most common examples of promoter molecules that have been studied for hydrate separation
technologies include tetra-n-butylammonium bromide (TBAB)
(Clarke et al., 2011; Guo et al., 2011; Kamata et al., 2004; Li
et al., 2011; Li et al., 2010b; Shimada et al., 2003) and tetrahydrofuran (THF) (Lee and Kang, 2000; Lee et al., 2008; Sun et al.,
2010). Other promoters include cyclopentane (Fan et al., 2010)
and propane (Kumar et al., 2006b). It is important to note that the
addition of a promoter molecule can affect the selectivity of
certain gas molecules in the hydrate (Sun et al., 2011a) For
example, THF which occupies the large cage of sII hydrates has
been shown to selectively inhibit the enclathration of ethane,
which does not occupy the small cage at moderate pressures,
from a binary mixture with methane (Sun et al., 2011b).
Fig. 15. General schematic of an apparatus for producing a methane rich and a methane lean stream using hydrate formation and dissociation (redrawn from Happel et al.,
1994).
148
Table 10
Summary of characteristics for the main CO2 removal (and gas sweetening) technologies.
Process technology
Amines
Physical solvents
Adsorption (PSA)
Membranes
Mechanism/phase change
Chemical absorption
Absorption in liquid
Chemical absorption
Phase creation
Permeation
Stage of deployment of
technology
Commercial examples
Mature
Mature
Mature
Commercial demo
ADIP-X, EconamineSM,
aMDEA, GAS/SPEC
Up to 70%
Beneld, catacarb,
exsorb HP
550%
Ryan/Holmes, CFZTM,
Cryocells
3.565%
Selective CO2
adsorption on solid
Commercial up to
2 MMscfd
Xebec PSA, Molecular
GateTM
Up to 40%
Up to 90%
23%;
50 ppmv possible
Down to 12%
Z 1.5% (single-stage)
50 ppmv in modied
CFZTM
(Nichols et al., 2009)
Z 0.1% (two-stage)
(30 ppmv with hybrid)
(GPSA Engineering
Data Book, 2004)
With two-stage scheme
Possible
Possible
Low to 4350
Absorber: 50007000
100400
Absorber: 65008000
Low to 4260
Absorber: 50007000
CDPs: Up to 2
10003500
Low to 4350
200010,000
Regenerator: 150
Absorber: 3060
73 to ambient
Regenerator: 150
100116
142 to 45
25
50007000
65008000
50007000
20004000
10003500
200010000
Gas dehydrated
Co-adsorption of
heavy hydrocarbons
Pressure
(kPa)
Temperature
(1C)
130
High
o 500
High
High
Liquid CO2
High; CFZ/CryocellLow
o 500
Medium
Gas dehydrated
1 stage: 815% (Bergel and
Tierno, 2009)
2 stages: o2%
o500
Low
Contactor
Contactor
Contactor
Cryogenic tower(s)
Adsorbent vessels
Membrane modules
Regenerator column
Regeneration system
Refrigeration system
Flash tank
Heat exchangers
Gas/gas exchangers
Gas/gas exchangers
Waste/regen gas
Pretreatment modules
compressors
Valve and piping skids Compressors (2 stage
processes)
Recycle compressors
Chiller
Circulation pumps
High (solvent
regeneration)
High
Medium (regeneration)
Medium
Medium
Low
High
Medium (refrigeration
system)
Medium
Low
Medium
Low
1 stage: low
2 stages: medium
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
Commercial
Table 11
Summary of characteristics for nitrogen rejection technologies.
Distillation
Physical solvents
Adsorption (PSA)CH4
selective
Membranes
Mechanism/phase change
Condensation
Absorption in liquid
(typically CH4 absorbs)
AET; TGPE
Permeation
Molecular Gate
NitroSepTM
Mature
Commercial up to 10 MMscfd
Commercial up to 15 MMscfd
Commercial up to 25 MMscfd
855%
15630
Up to 40%
230
Up to 40%
0.510 (Mitariten, 2009)
Up to 40%
0.515
o1%
o4%
Typically 4%
Typically 4%
Hydrocarbon losses
o2%
Absorbs heavy
hydrocarbons
and aromatics
Up to 90%
0.525 (Hale and Lokhandwala,
2004)
1 stage bulk separation only
2 stages o 4%
1 stage: High
13002800
161 to 110 1C
2040
2003000
32 to ambient
o5
4002000
25
4002000
4002000
25
o400
High
High
Medium
Medium
Low
Cryogenic tower(s)
Refrigeration system
Gas/gas exchangers
Contactor
Multiple ash drums
Recycle compressors
Solvent circulation pumps
Adsorbent vessels
Adsorbent vessels
Membrane modules
Compressors
(2 stage processes)
Pretreatment modules
Commercial examples
Technology development
stage
N2 inlet concentration
Typical ow rate (MMscfd)
Energy requirements
(overall)
High (refrigeration
system)
Capital
Operating
Chiller
Medium (solvent
circulation,
recompression)
Medium (with LNG)
Medium
TM
Low
Medium
Medium
Medium
Low
Medium
Low
Medium
Medium
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
Item
149
150
T.E. Rufford et al. / Journal of Petroleum Science and Engineering 9495 (2012) 123154
and adsorption-based systems such as Xebecs rapid cycle pressure-swing adsorption (PSA) process (Toreja et al., 2011) are
emerging as alternatives to amine scrubbers for CO2 removal in
certain applications such as for processing high CO2 concentration
gases and for developing remote gas elds. Although the application of hydrate formation to capture CO2 is gathering signicant
research attention, with a large increase in the number of papers
on this topic observed at the recent 7th International Conference
on Gas Hydrates, the separation performance of hydrates is limited
by the relatively small differences between the free energies for
CO2 and CH4 in the hydrate cage. Thus, hydrates are unlikely to be
applied widely for treating sour natural gas elds.
From the technologies for N2 rejection listed in Table 11,
cryogenic distillation is the leading NRU technology for large
scale (feed rates greater than 15 MMscfd) natural gas and LNG
plants, but technologies based on CH4 selective absorption (AETTechnology, 2007) and adsorption (Reinhold, 2010; Richter et al.,
1985) are commercially available for smaller scale gas processing
facilities. In the future there is potential for more efcient N2
rejection technologies based on N2 selective solvents and N2
selective rapid cycle PSA systems. There remains signicant scope
for the development of better performing CO2 selective membranes, N2 selective solvents and N2 selective adsorbents to both
improve the separation power of, and the stability of materials, in
these emerging gas processing technologies.
Acknowledgements
We thank David Uhlmann (UQ), Hatim Essajee (UWA),
Mohamed El-Zaemey (UWA) and Thomas Saleman (UWA) for
their assistance with data collection during preparation of this
manuscript. The support of the Chevron Energy Technology
Company through the Chevron-UWA University Partnership Program, the Western Australian Energy Research Alliance (WA:ERA)
and the Australian Research Council for UWAs gas process
engineering research program is also acknowledged.
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