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Abstract
Due to their high strength to weight ratios, laminated composite materials have found extensive applications in the construction of
mechanical, aerospace, marine and automotive structures. Predictions of the failure of composite structures and the maximum loads
that the structures can withstand have become an important topic of research for reliability assurance. In particular, the rst-ply failure analysis of laminated composite plates subjected to transverse loads has drawn close attention in recent years. Accurate prediction
of failure of composite structures has become more challenging to designers in the presence of inherent scatter in the material properties. The objective of the present study is to improve the ecacy of composite material design by predicting the statistics of rst-ply
failure of orthotropic plates with random material properties under random loading. In the present study stochastic nite element
solutions of probabilistic failure load of composite laminated plates are obtained with layer-wise plate theory and analytical solutions
are found using KirchhoLove plate theory. Tsai-Wu and Homan criteria have been adopted to predict the rst-ply failure load
and rst-order perturbation technique has been used to evaluate the mean and variance of failure statistics. The capability of stochastic nite element in predicting the rst-ply failure load statistics has been studied by comparing the results with analytical solutions. It
has been found that the stochastic nite element has high accuracy for the cases considered. The present solutions are also compared
with results available in the literature. Numerical results have been presented to illustrate the application of the developed procedure.
2005 Elsevier Ltd. All rights reserved.
Keywords: Composite laminated plates; Random material properties; Random loads; Stochastic nite element method; Probabilistic failure
1. Introduction
A composite laminate is a stack of layers of ber-reinforced laminae. The laminae are made of bers and matrix which are of two dierent materials. The way in
which the bers and matrix materials are combined to
make a lamina as well as the lay-up and curing of lamina
are complicated processes and may involve a lot of
uncertainty. These uncertainties result in dispersion in
the material properties of the composite laminates.
For reliability assessment and failure analysis it is
*
Corresponding author. Tel.: +91 512 259 7951; fax: +91 512 259
7561.
E-mail addresses: shekhar@iitk.ac.in (C.S. Upadhyay), dy@iitk.
ac.in (D. Yadav).
0263-8223/$ - see front matter 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compstruct.2005.06.006
80
2. Analytical approach
Consider a rectangular symmetric cross-ply composite plate of in-plane dimensions a and b and constant
total thickness h, composed of thin orthotropic layers
bonded together. The origin of a Cartesian coordinate
system, as shown in Fig. 1, is located in the central plane
at the left corner with x and y axes along the middle
plane and the z axis normal to this plane. Using KirchoLove plate theory the displacement components
u, v and w can be expressed in terms of the mid-plane
displacements u0, v0, w0 and curvatures of the plate as:
ow0
;
ox
ow0
;
vx; y; z v0 x; y z
oy
ux; y; z u0 x; y z
wx; y; z w0 x; y.
The following sets of admissible functions are assumed that satisfy the above boundary conditions:
mpx
npy
sin
;
a
b
mpx
npy
v0 V mn sin
cos
;
a
b
mpx
npy
w0 W mn sin
sin
a
b
u0 U mn cos
m; n 1; 2; . . . ; 1
T 1 U mn T 2 V mn 0;
T 2 U mn T 3 V mn 0;
where Umn, Vmn and Wmn are the maximum displacements in x and y directions for a particular value of
(m, n).
The strain energy and work done by external forces
can be obtained by substituting Eq. (5) into Eqs. (2)
and (3) and performing the required integrations. Based
on RayleighRitz principle, the governing modal equations of motion for uniformly distributed transverse
loading q0 are:
m; n 1; 2; . . . ; 1
81
r 1; 2; . . . ; R;
and T 4 W mn S mn q0 ;
S mn
ab1 11 1
mnp2
m; n 1; 2; . . . ; 1.
7
and
m; n 1; 2; . . . ; 1; r 1; 2; . . . ; R.
Substituting Eqs. (8) and (9) into Eq. (6), we arrive at
the following two equations by equating the zeroth and
rst powers of small order terms:
Zeroth-order:
T 01 U 0mn T 02 V 0mn 0;
T 02 U 0mn T 03 V 0mn 0;
and
T 04 W 0mn
S mn Q00 .
m; n 1; 2; . . . ; 1
10
82
First-order:
T ;r1 U 0mn T 01 U ;rmn T ;r2 V 0mn T 02 V ;rmn
T ;r2 U 0mn T 02 U ;rmn T ;r3 V 0mn T 03 V ;rmn
T ;r4 W 0mn T 04 W ;rmn S mn Q0 Q00
Zeroth-order:
Z
Z
C 0ijkl e0ij de0kl dX
t0i du0i dC1
0;
0;
11
m; n 1; 2; . . . ; 1; r 1; 2; . . . ; R.
Having solved Eqs. (10) and (11) for the mean value of
displacement amplitudes and their rst-order derivatives, one can also obtain the mean values of stresses
and their derivatives with respect to the input random
variables by using the linear stressstrain relationship.
Subsequently the expression for the variance of the
response can be expressed as follows:
2
VarU mn EfU ;rmn br b0r g ;
VarV mn EfV ;rmn br b0r g2 ;
and
VarW mn EfW
;r
mn br
i; j; k; l 1; . . . ; 3.
C1
r 1; 2; . . . ; R
b0r g2 .
12
14
First-order:
Z
Z
Z
C 0ijkl e;rij de0kl dX C ;rijkl e0ij de0kl dX
t;ri du0i dC1
X
X
C1
Z
Z
Z
or
C 0ijkl e;rij de0kl dX
t;ri du0i dC1 C ;rijkl e0ij de0kl dX
X
C1
i; j; k; l 1; . . . ; 3; r 1; 2; . . . ; R.
15
where R is the number of basic random variables chosen
for the analysis. The zeroth-order equations are used to
obtain the mean response and the rst-order equations
give the rst-order response derivative with respect to
the basic random variables.
5. Discretization
The present stochastic nite element analysis of laminated composite plates consisting of random parameters is based on the layer-wise plate model [11] and the
mean-centered rst-order perturbation technique. The
present model can be applied to the analysis of both thin
and thick plates.
Consider a plate with stochastically varying material
properties, subjected to random transverse loading. The
plate is assumed to be linearly elastic with a stochastic
elasticity tensor eld Cijkl. The goal is to nd the expectation of the eld variables, such as displacement and
stress. Based on the principle of minimum potential energy, the variational statement for uncertain stiness
and load can be written as [15]:
Z
Z
C ijkl eij dekl dX
ti dui dC1 i; j; k; l 1; . . . ; 3;
In the present layer-wise plate model the displacement eld at any point in the laminate may be approximated as [11]:
C1
13
where C C0 [ C1 represents the surface of the body
X. C0 denotes the Dirichlet part and C1 denotes the
Neumann part of the boundary of the body. eij denotes the strain tensor, which is a function of displacement eld ui, and ti is the surface tractions.
Body forces are assumed to be absent. Here suxes
1, 2 and 3 denote components along x, y and z directions respectively.
According to the standard stochastic variational
formulation of the displacement based nite element
method in conjunction with Taylor series expansion,
the zeroth- and rst-order variational statements can
be written as follows:
u1 x; y; z U ij N i x; yuj z;
u2 x; y; z V ij N i x; yuj z;
u3 x; y; z W ij N i x; yuj z
16
i 1; . . . ; nxy ; j 1; 2; . . . ; nz
where Ni(x, y) and uj(z) are the 2-D and 1-D Legendre
shape functions and Uij, Vij and Wij are the displacements of the ith node corresponding to the jth lamina
in the x, y and z direction respectively. nxy is the total
number of degrees of freedoms in the xy plane, and
nz is the degrees of freedom in the direction transverse
to the xy plane. The total number of degrees of freedom of the system becomes n = 3(nxy nz). It may be
noted that the assumption given by Eq. (16) admits
any order of transverse approximation (pz) because no
restriction is placed on the order of the transverse function uj(z). Here, nxy depends on the order of the in-plane
approximation, pxy.
The laminated plate is rst discretized into several
two-dimensional elements in the xy plane. Depending
on the accuracy required the laminated plate is also discretized into one or several layers which may or may not
be equal to number of material layers. In the present
analysis, the discretization in the z-direction is assumed
to be equal to the number of laminae or material layers.
The corresponding strain eld within the laminate
due to above approximation is given by:
1
eij ui;j uj;i i; j 1; 2; . . . ; 3
2
17
Employing the displacement eld (16) and after evaluation of strain eld (17), the discretized form of the variational statements of Eqs. (14) and (15) can be
represented as:
Zeroth-order:
K 0ij D0j F 0i
i; j 1; 2; . . . ; n.
18
First-order:
K 0ij D;rj F ;ri K ;rij D0j
i; j 1; 2; . . . ; n; r 1; 2; . . . ; R.
19
The zeroth-order equations consist of one set of n equations whereas the rst-order equations consist of R sets
of n equations. K 0ij and K ;rij are the mean linear elastic
stiness matrix and the rst-order partial derivative of
elastic stiness matrix of the plate respectively. F 0i and
F ;ri represent the mean external out-of-plane load vector
and the rst-order partial derivative of the external load
vector respectively. D0j represents the mean displacement
vector comprised of fU 0ij ; V 0ij ; W 0ij g components. Similarly D;rj denotes the rst-order partial derivative displacement vector with components fU ;rij ; V ;rij ; W ;rij g.
Having solved equations (18) and (19) for the mean
values of the nodal displacement vectors and their
rst-order derivatives, one can also obtain the mean values of stresses and their derivatives with respect to the
basic random variables by using the linear stressstrain
relationship.
i; j 1; 2; . . . ; 6;
83
F1
;
2 X TX C Y TY C ZTZC
1
1
1
1
22
;
F 13
2 X TX C Y TY C ZTZC
1
1
1
1
.
F 23
2
X TX C Y TY C ZTZC
Here XT, YT and ZT indicate the ultimate tensile
strengths in the ber direction and two transverse directions, XC, YC and ZC the ultimate strengths in compression; and R, S and T the ultimate shear strengths.
Again the mean-centered rst-order perturbation
technique and the stochastic nite element method can
be used to nd the statistics of failure index from Eq.
(8). The uncertainty in the strength parameters is not included in the present analysis assuming these are deterministic. The mean and variance of the failure index are
expressed as:
Ef r F i r0i F ij r0i r0j
23
20
24
84
m23 0.49.
S T 86.9 MPa.
Fig. 2. Boundary conditions of a laminated composite plate. (a) SSSS, (b) SCSC and (c) SFSF.
85
Table 2
Comparison of COV of failure index for [0/90/90/0] square laminate
with b/h = 100 having SSSS boundary condition
COV of
all BRVs
SFEM
Closed form
SFEM
Closed form
0.00
0.04
0.08
0.12
016
0.20
0.0000
0.1299
0.2599
0.3898
0.5197
0.6497
0.0000
0.1298
0.2597
0.3896
0.5195
0.6494
0.0000
0.1171
0.2343
0.3514
0.4685
0.5856
0.0000
0.1171
0.2343
0.3514
0.4685
0.5856
Tsai-Wu
Homan
Table 1
Comparison of the mean failure load for [0/90/90/0] square laminate
with b/h = 100 having SSSS boundary condition
Dierent failure criteria
Tsai-Wu
Homan
Closed form
0.07292
0.06246
0.07306
0.06250
(i) The mean failure load obtained using the layerwise model is close to the closed form results.
(ii) The mean load obtained using layer-wise model is
lower than that for the closed form solution.
The layer-wise model gives lower failure loads because this model is less sti as compared to KL model.
Further, for thin plates the behaviour is accurately predicted by the KL model, i.e., shear eects are negligible.
This is the reason why the layer-wise model and KL
model give very close values of the failure load.
In order to validate the SFEM implementation the effect of randomness of the material data and loading, on
the calculated failure index, is calculated. In Table 2 the
coecient of variation (COV) of the failure load is reported, with respect to change in the random input variables, for the thin symmetric cross-ply laminate
considered above. From the results it can be noted that:
Table 3
Comparison of the mean non-dimensionalized failure load for dierent
laminates with CCCC boundary condition
Lay-ups
[45/45/45/45]
[0/90/90/0]
[90/0/90/0]
Equivalent
(present)
Reddy
[5] result
31,901.47
15,440.58
24,521.95
34,083.44
16,568.27
25,601.95
39,354.8
19,050.9
30,412.3
86
Table 4
Mean failure load for square plate with dierent lay-ups and boundary
conditions with b/h = 100
Ply schemes
Failure
criteria
SCSC
SFSF
[0/90]
Tsai-Wu
Homan
0.02469
0.02827
0.01869
0.02397
0.01113
0.01274
[45/45]
Tsai-Wu
Homan
0.04323
0.05526
0.03059
0.04098
0.01412
0.01589
Fig. 4. Inuence of SD of all basic random inputs changing simultaneously on COV of failure index for dierent lay-ups with SSSS
boundary condition and b/h = 100. (a) [0/90] and (b) [45/45].
87
Fig. 5. Inuence of SD of all basic random inputs changing simultaneously on COV of failure index for dierent lay-ups with SCSC
boundary condition and b/h = 100. (a) [0/90] and (b) [45/45].
Fig. 6. Inuence of SD of all basic random inputs changing simultaneously on COV of failure index for dierent lay-ups with SFSF
boundary condition and b/h = 100. (a) [0/90] and (b) [45/45].
88
Fig. 7. Inuence of SD of individual basic random input on COV of failure index of [0/90] square laminate with SSSS boundary condition and b/
h = 100. Variation in (a) E11, (b) E22, (c) m12, (d) m23, (e) G12, (f) G23 and (g) q0.
to 50 and decreases with further decrease in thickness ratio. The dispersion in the FI is generally observed to be
more than that in the BRVs.
89
Fig. 8. Inuence of SD of individual basic random input on COV of failure index of [0/90] square laminate with SCSC boundary condition and b/
h = 100. Variation in (a) E11, (b) E22, (c) m12, (d) m23, (e) G12, (f) G23 and (g) q0.
8. Conclusion
A probabilistic, static failure of composite laminates
has been investigated with the help of stochastic nite
90
Fig. 9. Inuence of SD of all basic random inputs changing simultaneously on COV of failure index of square laminates with SSSS
boundary condition for dierent aspect ratios. (a) [0/90] and (b) [45/
45].
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