Professional Documents
Culture Documents
Therm-O-Flow 200
334130B
EN
For applying hot melt sealant and adhesive materials from 200 Liter (55 Gallon) drums. For professional
use only.
Not approved for use in European explosive atmosphere locations.
Important Safety Instructions
Contents
Warnings ............................................................. 3
Models................................................................. 6
Related Manuals .................................................. 7
Component Identication....................................... 8
Advanced Display Module (ADM).................. 12
Overview............................................................ 15
Air and Fluid Hoses...................................... 15
Heat Control Zone........................................ 15
Setup................................................................. 16
Unpack........................................................ 16
Location Requirements................................. 16
Install System .............................................. 16
Install Hydraulic Power Supply...................... 16
Mechanical Setup ........................................ 17
Install Heated Hose...................................... 18
Connect Multiple Devices ............................. 20
Connect Power ............................................ 21
Grounding ................................................... 22
Connect Secondary System.......................... 22
Check Sensor Resistance ............................ 23
Check Heater Resistance ............................. 24
Select ADM Settings .................................... 25
Connect PLC ............................................... 27
Operation........................................................... 30
Purge System.............................................. 30
Load Material............................................... 31
Heat Up System........................................... 32
Prime Pump ................................................ 33
Prime System .............................................. 35
Setback Mode.............................................. 35
Pressure Relief Procedure............................ 36
Shutdown .................................................... 37
Schedule..................................................... 37
Change Drums ............................................ 38
Troubleshooting.................................................. 39
Repair................................................................ 47
Replace Wipers ........................................... 47
Replace Platen RTD .................................... 47
334130B
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specic
risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specic hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where applicable.
WARNING
BURN HAZARD
Equipment surfaces and uid that is heated can become very hot during operation. To avoid
severe burns:
Do not touch hot uid or equipment.
SPLATTER HAZARD
Hot or toxic uid can cause serious injury if splashed in the eyes or on skin. During blow off of
platen, splatter may occur.
Use minimum air pressure when removing platen from drum.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate ngers and other body parts.
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the
and disconnect all power sources.
Pressure Relief Procedure
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.
Turn off and disconnect power at main switch before disconnecting any cables and before
servicing or installing equipment.
Connect only to grounded power source.
All electrical wiring must be done by a qualied electrician and comply with all local codes
and regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic uids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.
Read MSDSs to know the specic hazards of the uids you are using.
Store hazardous uid in approved containers, and dispose of it according to applicable
guidelines.
334130B
Warnings
WARNING
THERMAL EXPANSION HAZARD
Fluids subjected to heat in conned spaces, including hoses, can create a rapid rise in pressure
due to the thermal expansion. Over-pressurization can result in equipment rupture and serious
injury.
Open a valve to relieve the uid expansion during heating.
Replace hoses proactively at regular intervals based on your operating conditions.
High-pressure uid from dispensing device, hose leaks, or ruptured components will pierce
skin. This may look like just a cut, but it is a serious injury that can result in amputation.
Get
Grounding
334130B
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:
Protective eyewear, and hearing protection.
Respirators, protective clothing, and gloves as recommended by the uid and solvent
manufacturer.
334130B
Models
Models
The model number stamped on your systems denes the equipment in the following categories.
See Technical Specications, page 109, for maximum working pressure.
SER
Series
Frame Size
Air
Air/Electric
Zone
Cong
Code B Air/Electric
A
E
11P
11S
12P
12S
13P
13S
14P
14S
15P
15S
21P
21S
22P
22S
23P
23S
24P
24S
25P
25S
31P
31S
32P
32S
33P
33S
34P
34S
35P
Pump
Ratio
Platen
Platen
Ram
Style
Seal
35S 12 Zones, 575 V, Secondary
NNN None
Drum
Clamp
1
2
3
4
5
6
Code
E
S
F
M
Code
F
1
2
3
4
Code
G
P
H
Code
H
N
1
2
3
23:1 CF
(carbon lled PTFE)
36:1 CF
70:1 CF
23:1 GF
(glass lled PTFE)
36:1 GF
70:1 GF
Platen Style
Pneumatic
Hydraulic
Drum Clamps
None
Saddle Clamp
Fiber Clam Shell
Heavy Drum Band
334130B
Related Manuals
Related Manuals
Manual
Description
311238
3A1211
334127
334128
Ram Manual
334198
309160
309196
310538
311209
334201
334130B
Component Identification
Component Identication
A
B
C
D
E
F
G
H
J
Key:
K
L
M
N
P
R
S
T
334130B
Component Identification
Key:
Main Air Slider Valve
CB
CC
CD
CE
CF
CG
CH
CJ
CK
CL
CM
334130B
CN
Component Identification
10
334130B
Component Identification
Key:
DA
DB
DC
DD
DE
DF
334130B
Key:
DG
DH
DJ
DK
DL
DM
11
Component Identification
NOTICE
To prevent damage to the softkey buttons, do not
press buttons with sharp objects such as pens,
plastic cards, or ngernails.
12
Function
334130B
Component Identification
BN
BP
BR
Conditions
Description
Green Flashing
Yellow Solid
Green and Yellow Flashing
Green Solid
Green Flashing
Yellow Solid
Green Solid
Yellow Solid
Red Steady Flashing
Red Random Flashing or Solid
334130B
13
Component Identification
Screen Components
1.
2.
3.
4.
5.
6.
7.
Operating Mode
System Off
Inactive
Warm Up
Heat Soak
Ready
Active
14
Description
Screen Order
Current date and time
Operating Mode
Faults, Status
MZLP Plug Identier
Zone Setpoint Temperature
Zone Actual Temperature
Component Status
334130B
Overview
Overview
A heated platen melts the sealant or adhesive and
directs the molten material to the pump inlet. The
material then travels through a heated pump and
heated uid moves to the application tool.
Air and Fluid Hoses
334130B
15
Setup
Setup
1.
2.
3.
4.
5.
6.
7.
Unpack
Location Requirements
16
334130B
Setup
Mechanical Setup
Figure 7 Wetcup
2. Turn all air regulators to their full counterclockwise
position. See Integrated Air Controls, page 9.
3. Connect a 1/2 in. (13 mm) air line from an air
source to the system air inlet (H), capable of
delivering a minimum of 2550 cfm at 100 psi (0.7
MPa, 7.0 bar).
.
Do not use quick disconnects
334130B
17
Setup
Figure 9
2. Wrap exposed ttings on the pump outlet with
Nomex insulation and secure insulation using
berglass tape.
3. Connect large heated hose connector to cable
from track.
18
Figure 10
4. Repeat for any remaining channels.
Note
334130B
Setup
334130B
19
Setup
Figure 12
20
334130B
Setup
Connect Power
Figure 13
Note
Electrical
Panel
Full
Hz
Phase
Platen
Load
Amps
Voltage
220 /
240
50/60
380 /
400
50/60
470 /
490
50/60
570 /
590
50/60
EF, ES
EM
EF, ES
EM
EF, ES
EM
EF, ES
EM
70
80
42
48
35
40
29
32
334130B
21
Setup
Grounding
Air compressor:
Spray gun
Dispense valve:
Figure 14
22
334130B
Setup
1,2
1
3,4
Pins
A,J
C,D
G, K
M, K
B
5,6
2
Cable 17C694
MZLP Plug
7,8
H
B
G
F
D
L E
ti24580a
9,10
3
11,12
334130B
Component
Ram Plate
Fluid Pump
Heated
Accessory
1
Heated
Accessory
2
Heated
Accessory
3
Heated
Accessory
4
Heated
Accessory
5
Heated
Accessory
6
Heated
Accessory
7
Heated
Accessory
8
Heated
Accessory
9
Heated
Accessory
10
Heated
Accessory
11
Heated
Accessory
12
RTD Range
(Ohms)
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
23
Setup
Note
Table 4 Heaters
Component
Platen
Between
Terminals
Component
Pump
24
Between Terminals
T1/T3, T2/T3,
B1/B3, B2/B3
Any
EM
EF, ES
EM
EF, ES
EM
EF, ES
EM
EF, ES
Any
Platen Model Code
Any
8.25 +1 / -2
9.6 +2 / -3
16.5 +1 / -2
19.2 +2 / -3
16.5 +1 / -2
19.2 +2 / -3
16.5 +1 / -2
19.2 +2 / -3
100,000 Min
Resistance Values (ohms)
334130B
Setup
Note
334130B
25
Setup
Note
26
334130B
Setup
Connect PLC
High
Low
0
A PLC can control and monitor all items
shown in the Customer Digital Inputs and
Outputs shown on the Diagnostics screen. See
Appendix A ADM, page 97.
When the PLC has control of the system:
Functionality is restricted from the ADM
Automatic crossover is disabled. Rely on the PLC
and machine state indicators to know when to
cross over using the I/O.
High
Low
0
Table 5 Customer Input
Signal
No.
1
2
3
4
Unit A
Description
Machine is
good, no errors
are present
Active Unit
Drum Low
Active Unit
Drum Empty
Alarm Present
in System
Note
1
2
3
4
Unit A or B
Description
1.
2.
3.
4.
5.
334130B
27
Setup
H2 Customer Output
Signal
1
2
3
4
Pin
1,2
3,4
5,6
7,8
Figure 15
Outputs:
H1 Customer Input
Signal
1
2
3
4
28
Pin
1,2
3,4
5,6
7,8
334130B
Setup
334130B
29
Operation
Operation
1. Turn the main power switch ON. The Graco logo
will display until communication and initialization
is complete.
2. Press the
button. Verify the machine is
in Warm Up state, and that the temperatures
are increasing. Allow the system to reach the
Ready state before pumping. The pump will
automatically turn on, if autostart is enabled in
setup screens, when all the heat zones reach
their setpoint temperature.
Purge System
NOTICE
Purge the system before initial use and when
chemicals are changed to prevent material
contamination, which may cause the material to
fail or perform poorly. The system was factorytested using a light soluble oil, a soybean oil, or
some other oil as tagged. Flush the system to
avoid contaminating the material that has been
designated for initial material loading.
30
NOTICE
Use uids that are chemically compatible with
the equipment wetted parts. See Technical
Specications in all of the equipment manuals.
1. Select the material for the initial material load.
2. Verify whether the factory-test oil and the initial
material load are compatible:
a. If the two substances are compatible omit the
remaining steps in this procedure and refer
to Load Material, page 31.
b. If the two substances are incompatible
perform the remaining steps in this procedure
to ush the system.
3. Select a drum of material that can eliminate the
factory-test oil from the system. If necessary,
check with Graco or the material supplier for a
recommended solvent.
4. Before purging be sure the entire system
and waste drum are properly grounded. See
Grounding, page 22.
5. Turn all heat zones setpoint temperature to the
material manufacturers recommended dispense
temperature, or a minimum of 100F (37C)
minimum.
Note
334130B
Operation
Load Material
NOTICE
To prevent damage to platen wipers, do not use a
drum of material that has been dented or damaged.
An empty drum clamp can interfere with up and
Note
334130B
Figure 19 Wetcup
5. Open drum, remove any packing material, and
inspect material for any contamination.
6. Slide the drum between the drum centering
guides and against the stops at the back of the
ram baseplate.
31
Operation
Heat Up System
32
2. Press the
button. The zones begin to
heat (provided they are enabled). Press
if the zones do not begin to heat.
Display status bar reads
. When
temperature reaches setpoint, the display
status bar reads
. When heat is on,
the status will display in the status bar. See
Advanced Display Module (ADM), page 12, for
operation mode descriptions.
Warm Up
Heat Soak
Note
334130B
Operation
Prime Pump
334130B
33
Operation
34
334130B
Operation
Prime System
9. Press
to engage material tracking.
10. Turn the air motor regulator to operating
pressure.
Note
334130B
Note
35
Operation
Note
36
8.
Figure 25 Disengaged
Hold a metal part of the gun rmly to a grounded
metal pail. Trigger the gun to relieve pressure.
Engage the trigger lock.
Open all uid drain valves in the system, having
a waste container ready to catch drainage.
Leave drain valve(s) open until you are ready to
dispense again.
If you suspect the tip or hose is clogged or
that pressure has not been fully relieved after
following the steps above, VERY SLOWLY
loosen hose end coupling to relieve pressure
gradually, then loosen completely. Clear hose
or tip obstruction.
334130B
Operation
Shutdown
1. Press
to disable the heaters and pump.
The screen will say Inactive. If using the
Schedule function, the heaters and pump will be
disabled automatically at the set time. Only press
to disable the heating system before the
set time. If the heaters were manually disabled,
the Schedule function will automatically enable
them at the next set time.
Note
Green
Yellow
Red
Gray
Description
System on
Setback
System off
Disabled
Schedule
334130B
37
Operation
Change Drums
When raising or
lowering the ram, make sure the drum clamp stays
clear of the platen assembly.
and down operation of the ram.
damage to the
38
334130B
Troubleshooting
Troubleshooting
Description
Red Light Off If green light is also off, system power may be off or system operating mode is Inactive. If
green is on or ashing, there are no active errors.
Red Light On User interaction required alarm, system is shut down
Red Light
User interaction required advisory, deviation, or system is in a state that could prohibit
Flashing
dispensing.
Green Light Off System is inactive
Green Light On System is ready to dispense. The heat and pump are on.
Green Light System will be ready to dispense in time without user interaction (heat on, pump off, and
Flashing
temperature control zones have not reached set point)
334130B
39
Troubleshooting
Error Codes
There are three types of errors that can occur. Errors
are indicated on the display as well as by the optional
light tower.
A
B
40
Unit A
Unit B
1
2
3
5
6
7
V
W
X
Y
Codes Relates To
System Component:
MZLP 1
MZLP 2
MZLP 3
MZLP 5
MZLP 6
MZLP 7
AWB Unit A
AWB Unit B
Daughter Board Unit A
Daughter Board Unit B
1
2
3
4
5
6
7
8
9
A
B
C
D
E
Zone 1
Zone 2
Zone 3
Zone 4
Zone 5
Zone 6
Zone 7
Zone 8
Zone 9
Zone 10
Zone 11
Zone 12
Pump
Platen
334130B
Troubleshooting
Code
A3MF
A4_
A4C#
A7 _
A8_
Description
Type
Cooling inlet
screen is dirty
Defective or
shorted to
ground on
zone
High Current Deviation Fan is drawing
too much
Fan AWB, Unit
current
_
Unexp. Curr. Alarm
Unexpected
Unit _ Zone _
current ow to
zone
No Current Unit Alarm
No Current
_ Zone _
Flow to the
Zone
AWB No Fan
Current
High Current
SSR MZLP _
Alarm
AM4 #
High Current
Contactor
MZLP _
Alarm
AM8#
No Current
Contactor
MZLP _
Comm Error
MZLP _
Alarm
A8C
AM3 #
CAC#
Cause
Alarm
Alarm
Cooling fan
not working
Excessive
current ow
in the SSR
Defective or
shorted to
ground on
MZLP
No Current
Flow to the
Contactor
System not
responding to
ADM.
CACX
Daughter
Board not
responding
CACY
Daughter
Board not
responding
334130B
Solution
41
Troubleshooting
Code
Description
CACW
AWB not
present Unit
B
DAX
Pump Runaway
Detected
DEX
Reed Switch
Failure
Detected
DCX
Pump Diving
L1X
Material Level
Sensor Error
L2X
Material Level
Empty
Material Level
Low
USB Log Full
CACV
L3X
MMUX
MNX
42
AWB not
present Unit
A
Pump _
Requires
Maintenance
Type
Alarm
Cause
AWB not
responding
Solution
334130B
Troubleshooting
Code
T1 _
T2_
T3 _
T4C#
T4M#
T4_
T6 _
T6C#
T8V _
V1I#
V1M#
V4I#
334130B
Description
Type
Cause
Zone
temperature
too low
Solution
Reduce ow rate.
Increase temperature of accessory upstream.
Faulty accessory heater measure resistance between
heater leads.
Change Low Temp Alarm.
Replace accessory.
Low Temp. Unit Deviation Zone
Reduce ow rate.
_ Zone _
temperature Change Low Temp Alarm.
too low
Add zone (temperature) upstream.
High Temp.
Deviation Temperature Change High Temp Alarm.
Unit _ Zone _
reading has Verify setpoint upstream is not hotter than this zones
risen too high setpoint.
Alarm
AWB
Cooling fan Ensure inlet and outlets are not obstructed.
Temperature
not working Verify fan is plugged in.
Runaway
or inlet is
Transformer
blocked/dirty
Alarm
AWB High
Transformer Ensure inlet and outlets are not obstructed.
Transformer
Temperature Verify fan is plugged in.
Temp
is too High
High Temp.
Alarm
Temperature Change High Temp Alarm.
Unit _ Zone _
reading has Verify setpoint upstream is not hotter than this zones
risen too high setpoint.
Bad RTD
Check RTD wiring and harness/connector integrity.
Sensor Err. Unit Alarm
Reading
_ Zone _
Replace RTD.
AWB Invalid Alarm
Transformer Verify thermister is securely connected to J7 of the
Thermistor
AWB. Replace transformer if necessary.
thermistor
Reading
temperature
is incorrect
No Temp. Rise Alarm
Temperature Check fuses on MZLP connected to that Zone.
Unit _ Zone _
reading does Check wiring to device.
not change. Check heater resistance on device.
Verify power supply voltage is 24 VDC. If voltage is
Alarm
Bad or
Low CAN
overloaded low, disconnect the power lines and re-check voltage
Voltage, MZLP
power supply reading. If voltage is still low, replace power supply. If
_
voltage is correct after disconnecting the power lines.
Connect items one at a time until the voltage drops
to isolate the bad module.
Low Voltage Deviation The voltage
to the AWB
Line AWB, Unit
is below
_
threshold
Alarm
Bad or
High CAN
overloaded
Voltage, MZLP
power supply
_
43
Troubleshooting
Code
Description
V8M#
V4M#
WJ1
Alarm
Pump _
Solenoid is
disconnected
Alarm
Pump _
Solenoid High
Current
Conguration Advisory
Error USB
V6M#
WJ2
WSUX
44
Wiring Error
Line MZLP _
Type
Alarm
Cause
Incoming
power is wired
incorrectly
Incoming line
voltage is less
than 100 VAC.
Solution
334130B
Troubleshooting
Ram Troubleshooting
Problem
Cause
Solution
Closed main air valve or clogged air Open air valve; clear air line.
line,
Not enough ram air pressure.
Increase ram air pressure.
Worn or damaged ram piston.
Replace piston. See instruction
manual 310523.
Platen not fully up to temperature. Wait for full temperature.
Ram air pressure too high.
Decrease ram air pressure.
Dented drum has stopped platen.
Fix or replace drum.
Ram "up / down" air pressure too Decrease ram air pressure.
Ram raises or lowers too fast.
high.
Air leaks around cylinder rod.
Worn rod seal.
Replace o-rings in guide sleeve. See
instruction manual 310523.
Fluid squeezes past platen wipers. Ram air pressure too high.
Decrease ram air pressure.
Worn or damaged wipers.
Replace wipers.
Pump will not prime properly, or
Closed main air valve or clogged air Open air valve; clear air line.
pumps air.
line.
Not enough air pressure.
Increase air pressure.
Worn or damaged ram piston.
Replace piston. See instruction
manual 310523.
Ram directional valve closed or
Open valve; clear valve or exhaust.
clogged.
Ram directional valve dirty, worn, or Clean; repair valve.
damaged.
Directional valve not in the down
Position handle in the down position.
position.
Dented drum has stopped platen.
Fix or replace drum.
Air pressure will not push platen out Closed main air valve or clogged air Open air valve; clear air line.
of drum.
line.
Platen not fully up to temperature. Wait for full temperature.
Not enough blow-off air pressure.
Increase blow-off air pressure.
Blow-off valve passage clogged.
Clean valve passage.
Dented drum has stopped platen.
Fix or replace drum.
Wipers bonded to drum or drum liner. Lubricate wipers with high
temperature grease at every
drum change.
334130B
45
Troubleshooting
Cause
Solution
Cause
Solution
46
334130B
Repair
Repair
Replace Wipers
334130B
47
Repair
Figure 28
2760
2770
2790
48
334130B
Repair
334130B
49
Repair
Figure 29
Remove Platen
50
334130B
Repair
Figure 30
334130B
51
Repair
Fuse Kit
Fuse
Part
NOTICE
To prevent system damage, always use fast
acting fuses. Fast acting fuses are required for
short-circuit protection.
1. Turn the main power switch off.
J1
J2
F10 F9
F4 F3
F8 F7
F2
F6
F1
F5
J7
J6
J5
J3
52
334130B
Repair
Replace MZLP
Table
Note
MZLP
334130B
System
Primary
#1 with
Daughter Card Secondary
Primary
#2
Secondary
Primary
#3
Secondary
Rotary Switch
1
5
3
6
4
7
53
Repair
54
334130B
Repair
Replace AWB
334130B
Connection
V+
VGND
L
N
Harness Label
V+
VGND
L
N
55
Repair
Replace Fan
56
334130B
Repair
Replace Transformer
334130B
RCD-1 Connections
RCD-W1
RCD-W2
RCD-W3
RCD-W4
Terminal N
Terminal 5
Terminal 3
Terminal 1
57
Repair
58
334130B
Repair
Update Software
First:
Software is checking
which GCA modules
will take the available
updates.
Second:
Third:
Updates are
complete. Icon
indicates update
success/failure. See
the following Icon
table.
Icon
Update successful.
Note
Update unsuccessful.
Update complete, no
changes necessary.
Update was
successful/complete
but one or more HCA
modules did not have
a CAN boot-loader
so software was
not updated on that
module.
Description
Note
334130B
59
Electrical Schematics
Electrical Schematics
230V, 3 Phase/60 Hz
60
334130B
Electrical Schematics
400V, 3 Phase/50 Hz
334130B
61
Electrical Schematics
400600VV, 3 Phase/60 Hz
62
334130B
Electrical Schematics
334130B
63
Electrical Schematics
64
334130B
Electrical Schematics
MZLP Zones
334130B
65
Parts
Parts
Therm-O-Flow 200 Supply Unit
66
334130B
Parts
1
2
3
4
Part
--24W870
-----
---
6
7
-----
---
9
10
24W812
24W589
11
12
13
14
15
253288
234966
24V745
15H543
120186
Description
Frame
KIT, air controls; see
CONTROL, electrical
MODULE, pump; see
Pump Modules, page 76
PLATEN; see
Heated Platens, page 83
RAM; see ram manual
CLAMP, drum; see
Drum Ram Post Saddle
Clamp, page 86
SEALS, see manual
309196
ADM
KIT, light tower (optional);
see Accessories and Kits,
page 90
CABLE, track, IGUS
KIT, hose hanger
SENSOR, level, low/empty
BRACKET, mounting
BOLT, mounting, u-bolt
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
Ref
16
17
18
19
20
Part
101864
111303
100575
100023
---
21
22
23
24
100645
100016
110755
233559
25
15J076
26
15J074
27 15H668
28
15J075
29
184090
Description
Qty
8
4
4
4
1
4
4
4
1
2
4
2
2
334130B
67
Parts
Enclosure
Ref
51
52
53
54
55
56
68
Part
Description
Qty
Ref
Part
57 - - -
1
1
58
59
60
1
1
1
61
62
Description
Qty
1
2
4
8
1
1
334130B
Parts
Electrical Module
334130B
69
Parts
70
334130B
Parts
101
103
Part
-----
Description
ENCLOSURE, electrical
BUSHING, strain relief, m40
thread
- - - NUT, strain relief, m40
104
thread
105 125946 PLUG, hole, 1/2 in
106 123967 KNOB, operator disconnect
- - - PANEL, elec, transformer
107
(transformer assemblies
only)
- - - PANEL, elec, 400v/n
(400V modules only)
- - - PANEL, elec, 230v
(230V modules only)
Qty
1
1
2
1
1
1
1
4
8
4
334130B
12
Part
---
---
(400V only)
Qty
1
1
1
1
1
1
1
1
1
137 16X884
138 115836
139 127278
140 24V746
1
2
1
1
Description
Ref.
(400V only)
(400V only)
GRILL, fan
(400V only)
GUARD, nger
(400V only)
NUT, keps, hex
(400V only)
GRILL, vent
(230V and 400V assemblies
only; Qty 2) (Transformer
assemblies only; Qty 1)
1
4
4
1
1
0.1
1
Parts
Ref.
146
Part
---
Description
BRACKET, mounting,
assembly
Qty
---
1
1
1
1
1
1
4
5
1
1
1
1
1
72
---
Ref.
164
165
Part
-----
Description
172
---
181
---
ARTWORK, instructions,
wiring, ul
FERRULE, wire, 10awg,
twin
(Secondary assemblies
only)
(Secondary assemblies
only)
183 123856 HARNESS, CAN, cable
(Secondary assemblies
only)
184 17C712 TOKEN
(Secondary assemblies
only)
Qty
0.13
1
1
6
6
1
1
3
1
1
1
334130B
Parts
Electrical Panel
230V
400V/N
Transformer
1
2
334130B
73
Parts
230V Panel
1
2
74
400V/N Panel
334130B
Parts
Part
202
203
204
205
206
207
117666
113783
100985
24V816
--123363
201
---
208
209
126453
---
210
127712
211
212
213
214
--126811
--120399
215
123359
216
217
218
219
6690-24165
126818
126817
126819
220
127717
221
222
223
224
127718
17C137
103833
123452
---
225
Description
Qty.
1
1
1
1
1
3
1
1
Ref.
226
227
228
229
230
Part
------81/019640/11
Description
Qty.
1
1
1
3
only
only
232
233
7
1
1
234
235
24V718 TRANSFORMER,
multi-tap/230v, 6kva;
1
2
1
1
1
3
1
1
33
12
1
231
237
238
239
240
panel only
Panel only
panel only
2
4
4
334130B
75
Parts
1
2
3
76
8
9
10
334130B
Parts
Part
Description
334130B
Qty
1
1
1
1
1
1
3
3
2
1
3
3
1
1
2
2
Ref.
320
321
322
323
324
325
326
Part
17F009
C31012
C03507
C38162
C38163
-----
329 103347
330 C33049
--331
333 206994
334 17B715
335 127671
336 122338
337 214656
338 16C009
Description
SENSOR, RTD
CLAMP
SUPPORT, sensor
SCREW, machine
WASHER, lock, ext. tooth
CONDUCTOR, ground
SHIELD, pump, tof200;
see Pump Shield, page 82
VALVE, safety, 100 psi
TAPE, adhesive, berglass
LUBRICANT, high temp,
thermal
FLUID, tsl 8 oz bottle
SUPPORT, block,
overtemp
SWITCH, over temp, xed,
450F (232C)
SCREW, cap, socket bh
HOSE, coupled, 10 ft (3 m)
HOOK
Qty
1
1
1
1
1
1
1
1
1.5
1
1
1
2
4
1
1
77
Parts
1
2
3
78
8
9
10
334130B
Parts
Part
Description
334130B
Qty
1
1
1
1
1
1
3
3
2
1
1
3
3
1
1
2
Ref.
318
320
321
322
323
324
325
326
Part
120186
17F009
C31012
C03507
C38162
C38163
-----
329 103347
330 C33049
--331
333 206994
334 17B715
335 127671
336 122338
337 214656
338 16C009
Description
Qty
2
1
1
1
1
1
1
1
1
1.5
1
1
1
2
4
1
1
79
Parts
1
2
3
80
8
10
334130B
Parts
Part
Description
334130B
Qty
1
1
2
1
3
3
2
1
1
4
1
1
1
1
2
1
Ref.
Part
Description
- - - CONDUCTOR, ground
416
417 C38162 SCREW, machine
418 120186 BOLT, mounting, u-bolt
419 100307 NUT, hex
- - - SHIELD, pump, tof200;
422
see Pump Shield, page 82
423 120588 PLUG, pipe, round
424 120012 VALVE, safety, 50 psi
- - - LUBRICANT, high temp,
425
thermal
426 C33049 TAPE, adhesive, berglass
428 206994 FLUID, tsl 8 oz bottle
429 17B715 SUPPORT, block,
overtemp
430 127671 SWITCH, over temp, xed,
450F (232C)
431 122338 SCREW, cap, socket bh
432 17C255 CABLE, M12, 8p, 5p, m,
0.2 m
433 255792 HOSE, coupled, 13.5 ft (4
m)
Qty
1
1
2
4
1
1
1
1
1.5
1
1
2
4
1
1
81
Parts
Pump Shield
Ref.
501
502
503
504
505
506
82
Part
24W974
24W975
24W976
24W977
24W978
120792
Description
Qty
1
1
1
1
12
Ref.
Part
Description
Qty
2
4
2
1
1
334130B
Parts
Heated Platens
24V633, Heated Drum Platen, Mega-Flo (Code E- option M)
24V634, Heated Drum Platen, Standard Grid(Code E- option F)
24V635, Heated Drum Platen, Smooth Bottom (no n) (Code E- option S)
334130B
83
Parts
Part
Description
24V633
24V634
24V635
84
Description
Mega-Flo
Standard Grid
Smooth Bottom
Qty
1
1
1
1
1
1
1
1
1
4
6
6
1
1
2
6
Ref
617
618
-----
--619
620 112901
621 111640
--622
623 127671
624 122338
--625
--626
--627
628 127690
629 127689
630
194254
617225
C57358
Part
---
Qty.
1
1
1
Description
Qty
2
4
1
12
12
1
1
2
3
3
3
1
1
1
Element Resistance
334130B
Parts
24V633
24V634, 24V635
24V633
334130B
24V634, 24V635
85
Parts
Ref
701
702
703
704
86
Part
C32424
160111
100103
100307
Description
Qty
2
1
2
4
Ref
705
706
707
708
Part
100133
C38182
C32461
166265
Description
WASHER, lock
WASHER, plain
CLAMP, saddle
PIN, pivot
Qty
4
2
2
1
334130B
Parts
Ref
Part
Description
334130B
Qty
8
1
1
2
8
Ref
707
708
759
710
761
Part
C19200
617433
617395
100131
C32424
Description
WASHER, plain
SPACER, drum clamp
CLAMP, saddle
NUT, full hex
BOLT, U 7 in. (177.8 mm)
Qty
8
8
4
8
4
87
Parts
Ref
6
801
802
803
88
Part
C32424
C32271
C19126
100133
Description
Qty
4
1
8
12
Ref
Part
Description
Qty
8
4
2
334130B
Parts
Ref
851
852
Part
Description
--VENT hood
112166 SCREW, cap, sch
Qty
1
4
Ref
Part
Description
Qty
4
1
334130B
89
Wiper Kits
243700
243656
Part No.
253243
253244
253245
253246
Description
249515
249514
249513
249512
Description
243694
244951
244909
243701
Description
Description
243697
289208
243657
Description
24V750
24V754
90
Description
334130B
Hose Length
3 ft (1.5 m)
6 ft (1.8 m)
10 ft (3 m)
15 ft (4.6 m)
20 ft (6 m)
25 ft (7.6 m)
30 ft (9 m)
- 6
- 8
- 10
- 12
- 16
- 20
(9/16 in -18
(3/4 in -16
(7/8 in -14
(1-1/16 in
(1-5/16 in
(1-5/8 in -12
JIC)
JIC)
JIC)
-12 JIC)
-12 JIC)
JIC)
None
None
16J875
None
None
None
None
None
115902
115873
115874
None
None
None
None
115875
115876
115877
115878
115879
121200
15C586
None
115880
115881
115882
115883
None
None
115884
115885
115886
115887
115888
None
None
None
117821
117822
None
None
None
Pump Fittings
16V432
100380
253267
253268
120260
120261
120262
16V432
C20678
C20679
C38006
6301-85
6308-85
120268
125778
123684
123683
123683
120265
-8 Hose (.401 ID )
123684
120241
120242
120244
123683
123683
120265
123683
120265
120267
120242
120243
120246
120244
120246
120247
123683
120265
120267
120244
120267
120246
120267
120248
120244
120267
120246
120267
120246
120267
120268
120248
120249
6308-82
126521
6308-82
126521
123135
126521
120249
120268
123135
126521
120249
120268
120250
334130B
None
6308-82
126521
None
91
Hose Diameter
- 6
- 8
- 10
- 12
- 16
- 20
(9/16 in -18
(3/4 in -16
(7/8 in -14
(1-1/16 in
(1-5/16 in
(1-5/8 in -12
JIC)
JIC)
JIC)
-12 JIC)
-12 JIC)
JIC)
Fittings
Compensator 51:1,
243657
Compensator 23:1,
243656
Inlet & Outlet: 1-11 1/2
in NPTF
Distribution manifold,
243697
Inlet: 3/4 in NPTF
Distribution manifold,
243697
Outlet: 1-11 1/2 in NPTF
Compact Heated
Regulator, 289208
Inlet & Outlet: 3/8 in
NPTF
Mastic Regulator,
243700
Inlet & Outlet: 3/4 in
NPTF
Top and bottom feed
guns with and without
switch, 249512, 249513,
249514, 249515
Inlet: 7/8-14 (JIC -10)
male
Standard, High Flow &
Snuff-back Dispense
valves, 243694, 244951,
244909
Inlet: 1/2 NPTF
Distribution header,
243701
Inlet: 1/2 NPTF
Precision Gear Meter
PGM
Inlet: 1-5/16-12 o-ring
face seal
Precision Gear Meter
PGM
Outlet: 3/4 NPTF
PCF Metering System
Inlet & Outlet: 3/4 NTPF
92
16V432
100380
6308-82
123135
120266
123135
123854
15D936
16V432
100896
124286
15Y934
C20708
125661
125661
120268
16V432
100380
6308-82
123135
120266
123135
123854
15D936
16V432
100896
121311
116765
116766
116766
120267
116766
120267
120268
16V432
100896
124286
15Y934
C20708
125661
125661
120268
117677
120264
None
120265
None
None
16V432
124287
C20768
94/1027/99
125662
125662
120268
16V432
124287
C20768
94/1027/99
125662
125662
120268
None
None
None
124238
124239
124240
16V432
100896
16V432
100896
124286
15Y934
C20708
125661
124286
15Y934
C20708
125661
125661
120268
125661
120268
334130B
1
2
3
4
5
Part
125856
16T440
127511
16W035
334130B
Description
Qty
1
4
2
1
1
Ref
6
7
8
9
Part
Description
Qty
1
1
2
93
94
6.
7.
8.
9.
334130B
1
2
3
4
5
Part
125856
16T440
127511
16W035
334130B
Description
Qty
1
4
2
1
1
Ref
6
7
8
9
Part
Description
Qty
1
1
2
95
96
6.
7.
8.
9.
334130B
Appendix A ADM
Appendix A ADM
General Operation
ADM Power
334130B
97
Appendix A ADM
Icons
Screen Icons
Softkey Icons
Icon
Description
Function
Primary System= A
Secondary System = B
Heating Disabled
Pump Ready
Setback
Hose
Gun
Manifold
PGM
Flow Meter
Pressure Regulator
Other
Advisory. See Error Codes
for more information.
Deviation. See Error Codes
for more information
Alarm. See Error Codes
for more information
98
Icon
334130B
Appendix A ADM
Operation Screens
Color
Yellow
Home
Green/Yellow Flashing
Outside of advisory
range
Warmup
Events
Note
Tracked Events
Note
White
Green
Red
334130B
Off
On and at setpoint
temperature
Outside of alarm range
99
Appendix A ADM
Errors
CAN:
VDC)
Fan:
current to fan
Life Cycles:
MZLP 1:
A Current Draw
B RTD Reading
C Duty Cycle
100
Weight:
XFMRTemp:
Setup Screens
Note
334130B
Appendix A ADM
Password
If no pump movement is
detected or either pump for (x) amount of time, all
heated zones enter setback mode. After an additional
amount of time (x), the heat will turn off.
(x) Range: 0120 minutes
0 disables heat soak
Pump Inactive Timeout:
System 2
System 1
Heat Soak:
334130B
Date Format:
Date:
Time:
Enter Password:
Screen Saver:
Silent Mode:
101
Appendix A ADM
Advanced 2
Disables use of
the USB for downloading and uploading.
When disabled, the system
will not warn the user when logs are full. If the logs
are full, the oldest data will be overwritten.
The USB download
will provide data as old as the number of days
entered. Old data may be in memory but will not be
downloaded if older than the number of days entered.
Disable USB Downloads/Uploads:
Advanced 4 and 5
Mass Units:
Specic Gravity:
Note
102
334130B
Appendix A ADM
Heat-A
Hose
Gun
PGM
Flowmeter
Pressure Regulator
Manifold
Other
Note
334130B
103
Appendix A ADM
Maintenance-A
Schedule
The system will notify the user at the set interval that
maintenance is required. The elds in boxes can
be edited by the user. Due and Current are both
the number of cycles since the last reset. Interval
is the set number of cycles between maintenance
notications. Lifetime is the number of cycles in the
lifetime of the system.
Note
104
334130B
NOTICE
Uploading an edited system conguration le
can damage the system. Never put a modied
SETTINGS.TXT le in the UPLOAD folder on the
ash drive.
Note
334130B
Access Files
105
Events Log
The event log (1-EVENT.CSV) maintains a record of
the last 175,000 events. Each event record in the log
le contains the date and time the event occurred,
the event type, event code, and event description.
Data Log
The data log (2-DATA.CSV) tracks the setpoint and
actual temperatures every 15 seconds. This log can
store up to 250,000 lines of data.
The system stores 1041 hours of system operation
data, or 43 days of around-the-clock operation. Once
full, the system will overwrite the oldest data.
106
GCA Log
This log (3-GCA.CSV) lists the installed GCA
modules and their respective software versions.
NOTICE
Uploading an edited system conguration le
can damage the system. Never put a modied
SETTNGS.TXT le in the UPLOAD folder on the
ash drive.
The system conguration settings le name is
SETTINGS.TXT and is stored in the DOWNLOAD
folder.
A system conguration settings le automatically
downloads each time a USB ash drive is inserted.
Use this le to back up system settings for future
recovery or to easily replicate settings across
multiple Therm-O-Flow systems. Refer to the
Upload Instructions, page 105, for how to use this le.
It is recommended to retrieve the SETTINGS.TXT
le after all system settings are set as desired. Store
the le for future use as a backup in case the settings
are changed and need to be quickly changed back to
the desired setup.
Note
334130B
334130B
107
Dimensions
Dimensions
Ram Mounting and Clearance
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
59 (1498.6) 40 (1016)
Height (H)
Fully Raised
Fully Lowered
108
37 (939)
21 (533)
25 (635)
58 (1473)
48 (1219)
11 (279)
Dimensions
334130B
Technical Specifications
Technical Specications
Therm-O-Flow 200 Hot Melt System
8 cm2
192 cm3
0.7 MPA, 7 bar
204C
3/4 npsm(f)
See air motor instruction manual.
1 in. npt(f)
carbon steel, brass, chrome, zinc, nickel plating, stainless steel (304,
316, 440, and 174 PH), alloy steel, ductile iron, PTFE
Power Requirements
21
100 psi
400F
Metric
U.S.
1.24 in.2
11.7 in.3
2300 psi
3000 psi
3000 psi
100 psi
82 psi
43 psi
2550 scfm
220/240 V, 3-phase, 50/60 Hz
380/400 V, 3-phase, 50/60 Hz
470/490 V, 3-phase, 50/60 Hz
600 V, 3-phase, 50/60 Hz
Peak Consumption
(includes drum melt grid, pump, and a 6kVa transformer for the 230 V hoses and accessories)
with standard melt grid
with Mega-Flo melt grid
with smooth melt grid
334130B
27.1 kVa
30.2 kVa
27.1 kVa
109
Gracos sole obligation and buyers sole remedy for any breach of warranty shall be as set forth above. The
buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost
prots, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available.
Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT,
MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not
manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of
their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of
these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco
supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold
hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices
and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be
drawn up in English. Les parties reconnaissent avoir convenu que la rdaction du prsente document sera en
Anglais, ainsi que tous documents, avis et procdures judiciaires excuts, donns ou intents, la suite de ou
en rapport, directement ou indirectement, avec les procdures concernes.
Graco Information