Professional Documents
Culture Documents
Ethernet
SERCOS interface
INTERBUS
PROFIBUS
AS-Interface
DeviceNet
X1
Z2
X2
C1
S1/
C2
S2/
Z3
Z2
Z1
Y2
The integrated PLC system with multitasking capability and detailed ProVi
diagnostics provides advanced data
transfer mechanisms between peripheral
units and the machine's operating
terminals.
Y2
Z2
Z1
Y1
more
devices
Electric Drive
Electric-hydraulic
drive
Interpolation
Electric Drive
Electric-hydraulic
drive
No Interpolation
The integration of CNC and PLC axes from different drive technologies opens up entirely new possibilities for process
optimization.
Roughing
Thread Cutting
Pocket Milling
Fast Probing
10
Browser example
11
System messages
E-mail Messaging
Teleservice and Remote
Diagnostics
Preventive Maintenance
Machine Monitoring and
Analysis
PLC-activated messages
Startup Messages
Warning Messages
General Fault Messages
General Status Messages
Setup Messages
Sequencer diagnostics
(IndraStep)
12
Time based
13
Preventive maintenance
You can use standard browser software to access the integrated web
server. Teleservice offers you remote diagnosis and control via highspeed data transfer and compression algorithms. Data exchange
using multi-window drag and
drop, audio support and record
and playback functions optimize
remote control operation. There
are configurable security mechanisms to help you organize access
rights. A connection can be established via modem, LAN or
Internet.
WAN/LAN/
Telephone connection
Service PC:
Internet Explorer or
Teleservice Control
Software
Router
Hub/switch
Connection via
analog/ISDN
TCP/IP
Teleservice
Client
Hub
Teleservice
Client
Teleservice
Client
Field bus
14
Contour diagram
Frequency Analysis
diagram
Time diagram
Montronix
screen shot
15
High precision at
high speed
4
Quadrant Transition
Notch filter
Circular Interpolation
0
1000
2000
5000
8000
10000
14
12
10
8
6
4
tu
ra
25
re
50
2
0
20
40
60
80
100
pe
Block Transition
Te
Compensation value
Precision interpolation
Position
Friction-torque compensation
Droop-compensation
Since machine elements have limited stiffness, the droop-(also referred to as straightness) compensation was developed. Axis deviation
is compensated depending on the
position of other axes.
16
17
MTS-P
the PLC in PC-format
MTS-R, MTC-R/PPC-R
the CNC in rack-format
18
Inline
Fieldline
IP67 protected I/O
19
20
Host Computer
MMS-Ethernet
etc.
HMI-level
BTV 40
BTV 40
INTERBUS
Profibus-DP
DeviceNet
I/O level
BTV 40
MTC-P
BTA 20
BTC 06
Inline
Fieldline
SERCOS interface
Drive level
With its modular system concept, open control structure and international standard
interfaces, MTC 200 performs all machining tasks in the CNC technology field
with maximum dynamics and precision
21
Technical data
Cutting Technologies
MTC 200-P
MTC 200-R
Axis Control
1.1 Drilling
1.2 Milling
1.3 Turning
1.4 Grinding
1.5 Automation
MTC 200-P
1 s
MTC 200-R
1 s
Axis Control
MTC 200-P
MTC 200-R
32
32
12
12
per channel
Interpolation Functions
MTC 200-P
MTC 200-R
0.0001 mm
0.00001 inch
0.0001 mm
0.00001 inch
G0
G0
G1
G1
G61/G62
G61/G62
G2/G3
G2/G3
G2/G3
G2/G3
G2/G3
G6/G7
G6/G7
G4
G4
G30/G31
G30/G31
3.11 Cylindrical
Interpolation
G30/G32
G30/G32
G33
G33
GAX/FAX
G33
G33
0.00001
mm/inch
0.00001
mm/inch
G33
G33
G33
G33
0.00001
mm/inch
0.00001
mm/inch
G65
G65
G63/G64
G63/G64
G63/G64
X, Y, Z, U, V, W X, Y, Z, U, V, W
A, B, C
A, B, C
3 max.
3 max.
4 max.
4 max.
4 max.
4 max.
4 max.
4 max.
per group
GAX/FAX
0.00001
mm/inch
0.00001
mm/inch
G70/G71
10 mm
10 mm
512 Points
512 Points
10
100
100
2 ms
2 ms
512 Points
512 Points
Legend:
Standard Control Feature
Optional Control Feature
Standard Digital Drive Feature Using SERCOS (Per Axis)
Optional Digital Drive Feature Using SERCOS (Per Axis)
Special Consultation/OEM PLC Implementation Required
22
Feed Functions
MTC 200-P
MTC 200-R
Program Input
MTC 200-P
MTC 200-R
0.1 m
0.1 m
256
256
0 - 255 %
0 - 255 %
32
32
0 - 999 m/min
0 - 999 m/min
0 - 100 m/min
0 - 100 m/min
0 - 100 m/min
0 - 100 m/min
0 - 255 %
0 - 255 %
G94
G94
G95
G95
G93
G93
G8/G9
G8/G9
10 levels
10 levels
.*G81 - .*G89
.*G81 - .*G89
.*G81 - .*G89
.*G81 - .*G89
.*G50 - .*G54
.*G531 - .*G532
.*G541 - .*G542
.*G50 - .*G54
.*G531 - .*G532
.*G541 - .*G542
.*G71 - .*G73
.*G75 - .*G76x
.*G71 - .*G73
.*G75 - .*G76x
Program Input
MTC 200-P
per channel
MTC 200-R
(/)
TIME
TIME
5.37 Scaling
G78/G79
G78/G79
0 - 99
G72/G73
G72/G73
G90/G91
G90/G91
0 - 99
Nxxxx
G15/G16
G15/G16
G17/G18/G19
G17/G18/G19
G20/G21/G22
G20/G21/G22
G36/G37/G38
G20/G21/G22
G53
G53
G52
G52
G54 - G59
G54 - G59
10 Tables
G54 - G59
O0 - O9
G50, G51
G50, G51
OTD
OTD
5.21 Chamfer/Rounding
CF/RD
CF/RD
OTD/AXD/
MTD/TLD
OTD/AXD/
MTD/TLD
per channel
(/)
WES, WER
23
Operation
MTC 200-P
MTC 200-R
Auxiliary/Spindle Function
MTC 200-P
G77
G77
G74
G74
6 Max.
6 Max.
(x 1, 2, 3)
(x 1, 2, 3)
per channel
G96
G66
G66
G92
G92
G96/G97
G96/G97
(x 1, 2, 3)
(x 1, 2, 3)
3 Max.
3 Max.
MTC 200-R
MTC 200-P
MTC 200-R
with PC
99/99 Max.
99/99 Max.
24
MTC 200-P
MTC 200-R
1 - 999
E1 - E9
E1 - E9
11
Integrated PLC
MTC 200-P
MTC 200-R
255
8192/8192
8192/8192
126
4096/4096
G47 - G49
G47 - G49
G40 - G42
G43/G44
2/2
2/2
Serial
Serial
Serial
Serial
Serial,
INTERBUS,
PROFIBUS
Serial,
INTERBUS,
PROFIBUS
2048 Byte
2048 Byte
2048 Byte
2048 Byte
32K
32K
32K
32768
32768
32768
32768
typ.
0.4 ms/0.9 ms
typ.
0.9ms
11.22 # of Tasks/Programs
8/255
8/255
2 MB
2 MB
SFC, LD, IL
SFC, LD, IL
G43/G44
min/cycles
min/cycles
TLD
TLD
TLD
TLD
G98/G99
MTC 200-P
MTC 200-R
per channel
11.21 Multi-tasking
25
12
Maintenance
MTC 200-P
MTC 200-R
14
HMI Software/Hardware
MTC 200-P
MTC 200-R
1)
2)
1)
2)
2)
1)
Text/HTML
Text/HTML
1)
1)
1)
1)
1)
Printer/File
Printer/File
1)
1)
1)
1)
13
MTC 200-P
MTC 200-R
1)
1)
1)
2)
1)
400 MHz
700 MB opt.
64 MB
256 MB opt.
6 GB
10.4
640 x 480
1.44 MB
3/1/4
100 MHz
2x8
14
1)
700 MHz
128 MB
256 MB
6 GB
12
800 x 600
1.44 MB
CD-ROM
1/1/1
2
100 MHz
2x8
1)
700 MHz
128 MB
256 MB
6 GB
15
1024 x 768
1.44 MB
CD-ROM
1/1/1
2/2/2
2
100 MHz
2x8
1)
PC
PC
26
27
CM
MY
CY CMY
Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
97803 Lohr, Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Phone +49 93 52-40-0
Fax
+49 93 52-40-48 85
www.boschrexroth.com
Presented by:
71 224 AE/04-04 A2 HW
Bosch Rexroth AG 2004
Subject to revisions!
Printed in Germany
Probedruck