Professional Documents
Culture Documents
Learning Objectives
Methodology
This training and certification is delivered
completely
online.
The
Learning
Management System (LMS) provides
following elements:
Course Content
The course is based on Body-of-Knowledge
of IQF, USA and SME, USA:
Six Sigma Concept & Philosophy
o Six Sigma Concepts and
Philosophy
o Six Sigma Deployment
o Metrics: DPU,DPMO, RTY
o Champion, Black Belt and Green
Belts
o Selecting Projects
Define and Measure Stage
o Define Stage: Creating Project
Charter, Identifying Customers &
Their Needs and Requirements,
Creating SIPOC
o Measure
Stage:
Identifying
CTQs,
Selecting
Sampling
Strategy and Collect the data,
Establish
the
Baseline
Performance
o Basic Statistics: Concept of
Variation, Data Types; Normal,
Exponential, Binomial, Poisson
distributions, Measures of central
tendency - Mean, Median, Mode,
Measures of Dispersion - Range,
Standard deviation, Variance,
Central Limit Theorem
o Visualization
Techniques:
Process
Mapping,
Quality
Function Deployment (QFD)
o Measurement System Analysis:
Types of errors in Measurement
System, R&R for Variable
measurement, R&R for Visual
Inspection
Analyze Stage
o Analysis Stage : Sources of
variation, Identifying root cause
and Validation
o Data Analysis: common and
special causes of variation,
Control charts, Xbar and Range
Chart, Individual and Moving
Range Chart, Histogram, p-chart,
c-chart, Pareto analysis, Precontrol charts
o Process Capability: Cp, Cpk, Pp,
Ppk
o Cause Analysis: Cause and
Effectdiagram,Why-Why
analysis.
o Diagnostic Techniques: MultiVari chart, Paired comparison
Improve Stage
o Improving Stage: Generating
Potential Solutions, Select the
Best One, Developing MistakeProof
Measures,
Process
Optimization, Validating the
Results
o Advanced Statistics: Sampling
distribution,
Estimation,
Hypothesis Testing, ANOVA,
Correlation and Regression
o Design of Experiments (DoE):
Fractional Factorial designs, Full
Factorial designs.
Control Stage
o Control Stage: Defining the
Process
Control
System,
Modifying the Documentation
System, Conducting Training,
o Push
scheduling,
Kanban,
Pacemaker process,
o Six Kanban Rules, types of
kanbans
o Conveyance, Hejunka, Changes
in demand
o Types of pull Type A, B and C
Jidoka
o Autonomation
o Zero-quality control
o Types of Inspection Judgment,
Informative, Source, Vertical,
horizontal
o Three aspects of Poka yoke
Actions, Paths and Methods of
detection
o Andon
Involvement
o Goal involvement
o Types of Kaizen teams Kaizen
Circle
Activities,
Practical
Kaizen Training
o Roles,
Responsibilities
of
members, facilitators, managers
etc.
o Kaizen Leadership
o Suggestion scheme
measurement, motivation
o Problem Solving
A3 Problem Solving
o Introduction
o Problem Situation
o Target
o Theme
o Cause Analysis
o Countermeasures
o Implementation
o Follow up
o GenchiGenbutsu,
Decision
Making and Lean Organization
Value Stream Mapping
o Basic Concepts of VSM
o Documenting Production or
Process Flow
o Adding Facts to the Map
o Capturing Travel Distances
o Capturing Communication Flow
o Creating Future State Map
SMED and SBCE
o Single Minute Exchange of Dies
(SMED)
History of SMED
Conceptual Stages
Steps for SMED
Practical Techniques
o Lean Product
Development
(SBCE)
Basics
of
Set-based
Approach
Principles of Set-Based
Concurrent Engineering
(SBCE)
HoshinKanri
o Understanding HoshinKanri
o Implementing HoshinKanri
o X-matrix
o A3-X
o Cathball
Total Productive Maintenance (TPM)
o Understanding TPM
o Six Big Losses
o Autonomous Maintenance
o Education, Health and Safety
o Quality Improvement
Lean Accounting
o Lean Accounting Basics
o Lean Performance Measurement
o Cell Performance Measurement
o Value Stream Measurement
E-Dialogue
E-Dialogue is specially designed to improve
interaction between you and our mentors
and as well with other students. It uses a
structured approach for
reading/posting/replying messages.
Certification Criteria
IQF- Lean Six Sigma Black Belt
certification is awarded on completion of the
following:
E-QUIZ
The e-Quiz is an interesting tool to help you
in testing your knowledge. You can test your
knowledge at each module. You can also
check your preparedness to IQF and ASQ,
E-FACILITATOR
The e-Facilitator is an innovative tool to
help you in implementing the lean six sigma
DMAIC project. Experienced Black Belts
and Master Black Belts will review your
project at every stage and give guidance.
You can interact with BB/MBB through this
tool.
FAQ
Who gives the Lean Six Sigma Black Belt
Certificate?
ISL Lean Six Sigma Black Belt is prepared
for International Quality Federation (IQF),
USA certification. IQF Lean Six Sigma
Black Belts are required to pass the IQF
exam to quality for the award of IQF
Certificate.
How do these certificates recognized?
Currently there are two third party agencies
from USA, who are offering the Lean Six
Sigma Black Belt certification, namely,
American Society for Quality (ASQ) and
International Quality Federation (IQF). They
conduct exam and certify the qualified.