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ISL-Certified Lean Six Sigma Green Belt

(Free International Certification from


IQF, USA)

To be able to apply lean principles to


different process settings

Methodology
Lean and Six Sigma have evolved in Toyota,
Japan and Motorola, USA respectively. Lean
has a reputation of making the organization to
drive cost reduction through creating an
organization wide war on waste. Lean makes
the organization competitive in the long-term.
On the other hand, Six Sigma proved itself as
the most effective problem solving approach and
delivers breakthrough results in the short-term.
An organization can gain both in short-term and
long-term by combining the Lean as well as Six
Sigma approaches. Lean Sigma program
combines the best of American and Japanese
quality management practices.
It is based on BoKs of SMELean Bronze Certification and IQF-Certified
Lean Six Sigma. The course is designed to
bring together the best of Lean and Six Sigma in
a synergistic way
ISL-certified Lean Six Sigma Green Belts learn
the six sigma problems solving methodology
(DMAIC), the statistical tools and Lean tools.
The focus is to master the application skills
rather than learning the theoretical
understanding. The program makes extensive
use of MS-Excel for data analysis.
Learning Objectives

To understand the philosophy of six


sigma
To learn DMAIC methodology and
statistical tools application
To be able to lead Six Sigma Green Belt
projects.
To understand the basic concepts, tools
and practices of Lean
To learn tactical skills for implementing
lean at specific process.
To be able to explain the lean concepts
to the team

This training and certification is delivered


completely online. The Learning Management
System (LMS) provides following elements:

Web Based Tutorials


4 Books
Quiz, with answers and explanation to
wrong questions.
Discussion forum for engaging in
dialogue with other participants.
Step-by-Step project guidance

BENEFITS OF LEAN SIX SIGMA GREEN


BELT CERTIFICATION
We are in knowledge era and lean six sigma
qualifications are unique when compared to the
normal university based qualification. Lean Six
Sigma Certification is based on both knowledge
and skills and gives confidence in your
capabilities. The major benefits of lean six
sigma green Belt certification: Able to get better
jobs and higher salaries. Lean Six Sigma skills
are generic and thus help in switching industry.
Faster return on investment when compared to
MBA and other qualifications
Course Content
The course is based on Body-of-Knowledge of
IQF, USA and SME, USA:

Module 1 (Six Sigma Concept &


Philosophy)
o Six Sigma Concepts and
Philosophy
o Six Sigma Deployment
o Metrics: DPU,DPMO, RTY
o Champion, Black Belt and
Green Belts

Selecting Projects

Module 2 (Define and Measure Stage)


o Define Stage: Creating Project
Charter, Identifying Customers
& Their Needs and
Requirements, Creating SIPOC
o Measure Stage: Identifying
CTQs, Selecting Sampling
Strategy and Collect the data,
Establish the Baseline
Performance
o Basic Statistics: Concept of
Variation, Data Types; Normal,
Exponential, Binomial, Poisson
distributions, Measures of
central tendency - Mean,
Median, Mode, Measures of
Dispersion - Range, Standard
deviation, Variance, Central
Limit Theorem
o Visualization Techniques:
Process Mapping, Quality
Function Deployment (QFD)
o Measurement System Analysis:
Types of errors in Measurement
System, R&R for Variable
measurement, R&R for Visual
Inspection
Module 3 (Analyze Stage)
o Analysis Stage : Sources of
variation, Identifying root cause
and Validation
o Data Analysis: common and
special causes of variation,
Control charts, Xbar and Range
Chart, Individual and Moving
Range Chart, Histogram, pchart, c-chart, Pareto analysis,
Pre-control charts
o Process Capability: Cp, Cpk,
Pp, Ppk
o Cause Analysis: Cause and
Effect diagram, Why-Why
analysis.
o Diagnostic Techniques: MultiVarichart, Paired comparison

Module 4 (Improve Stage)


o Improving Stage: Generating
Potential Solutions, Select the
Best One, Developing MistakeProof Measures, Process
Optimization, Validating the
Results
o Advanced Statistics: Sampling
distribution, Estimation,
Hypothesis Testing, ANOVA,
Correlation and Regression
o Design of Experiments (DoE):
Fractional Factorial designs,
Full Factorial designs.

Module 5 (Control Stage)


o Control Stage: Defining the
Process Control System,
Modifying the Documentation
System, Conducting Training,
Institute the Process Audit
System, Quantifying the Gains
o Control Plans
o Failure Modes and Effects
Analysis (FMEA).
o Team Working

Module 6 (Origin and Philosophy


Lean)
o Mass production vs Lean
o Muda, Mura, Muri
o Seven Types of Wastes
o Value-added Activity
o Lean Manufacturing House
o Lean thinking Model

Module 7 (Operational Stability)


o Indicators of Stability
o Strategies for stability
o Standards and Visual Control
o 5S, Red-tagging, Spaghetti
diagram
o TPM, Six Big losses, quasiproblems

Module 8 (Standard Work)


o Standardization benefits, prerequisites, people focus
o 3 elements of standard work
o Takt time, work sequence, inprocess stock
o Charts for standardized work
production capacity chart,
standardized work combination
table, standardized work
analysis chart, job element sheet
o Individual and overall
efficiency, manpower reduction
o kaizen and layouts
Module 9 (Just-in-Time)
o Littles law
o Push system, large lot
production
o Pull system, basics of JIT
o Continuous Process Flow, one
piece flow
o Push scheduling, Kanban,
Pacemaker process,
o Six Kanban Rules, types of
kanbans
o Conveyance, Hejunka, Changes
in demand
o Types of pull Type A, B and
C

o
o

Suggestion scheme
measurement, motivation
Problem Solving

Module 12 (A3 Problem Solving)


o Introduction
o Problem Situation
o Target
o Theme
o Cause Analysis
o Countermeasures
o Implementation
o Follow up

Module 13 (IQF Lean Six Sigma BoK)


o Distributions
o Statistical Inference & ANOVA
o Measurement Assurance
o SPC
o Process Capability
o Regression
o Lean Metrics
o Inventory Theory

Certification Criteria
IQF-Lean Six Sigma Green Belt certification is
awarded on completion of the following:

Complete 13 learning modules


Score 60% or more in quiz at the end of
each learning module
Score 50% or more in IQF-Lean Six
Sigma Green Belt exam
Complete one Lean Six Sigma Project
(Optional)

Module 10 (Jidoka)
o Autonomation
o Zero-quality control
o Types of Inspection Judgment,
Informative, Source, Vertical,
horizontal
o Three aspects of Poka yoke
Actions, Paths and Methods of
detection
o Andon

E-Dialogue

Module 11 (Involvement)
o Goal involvement
o Types of Kaizen teams Kaizen
Circle Activities, Practical
Kaizen Training
o Roles, Responsibilities of
members, facilitators, managers
o Kaizen Leadership

E-Dialogue is specially designed to improve


interaction between you and our mentors and as
well with other students. It uses a structured
approach for reading/posting/replying messages.
E-Dialogue looks like a traditional online
discussion forum but when the messages grow
beyond a certain number you will be given an

opportunity to summarize the same. In-fact


summarizing a thread is the best way to score
more points.

E-FACILITATOR
The e-Facilitator is an innovative tool to help
you in implementing the lean six sigma DMAIC
project. Experienced Black Belts and Master
Black Belts will review your project at every
stage and give guidance. You can interact with
BB/MBB through this tool.

E-QUIZ
The e-Quiz is an interesting tool to help you in
testing your knowledge. You can test your
knowledge at each module. You can also check
your preparedness to IQF and ASQ USA Exams.
The module wise, topic wise details evaluation
report is generated instantly. The questions are
generated randomly and for each wrong answer,
right answers along with comments are also
displayed instantly

WHO CAN DO THIS COURSE

ABOUT ISL

This training and certification is designed for


Manufacturing, Services, and Software, BPO
and call centers. This course is useful for people
working in all functions - HR, Operations,
Finance,Logistics, etc.

Institute of Sigma Learning Pvt. Ltd. (ISL) is


started with a vision of providing these courses
at a reasonable cost. ISL has the experience of
training more than 300 Black Belts in India and
abroad. ISL is representing International Quality
Federation (IQF), USA and authorized to issue
certificates in India. ISL is first to publish books
on six sigma and also first to launch distance
learning courses in six sigma. ISL is continually
developing Microsoft Excel based templates to
help the Black Belts and Green Belts in the data
analysis without the need to use expensive
statistical softwares such as MINITAB, SPSS
etc. Further ISL is first to introduce innovative
web-based tools for accelerating self learning.
Web-based tools are e-Dialogue, e-Quiz and
e-Facilitator.

REGISTRATION
Register online at www.isl.co.in and pay Fee Rs
29,214/- (for students in India) and Rs 47,740/(for students outside India) through Credit Card,
bank transfer, Demand Draft or Cheque (in
favour of Institute of Sigma Learning Pvt.
Ltd, Hyderabad). You will receive the course
material within 10 working days.
FAQ
Who gives the Lean Six Sigma Green Belt
Certificate?
ISL Lean Six Sigma Green Belt is prepared for
International Quality Federation (IQF), USA
certification. IQF Lean Six Sigma Green Belts are
required to pass the IQF exam to quality for the
award of IQF Certificate.
How do these certificates recognized?
Currently there are two third party agencies from
USA, who are offering the Lean Six Sigma
Green Belt certification, namely, American
Society for Quality (ASQ) and International
Quality Federation (IQF).They conduct exam
and certify the qualified.
I am NOT from six sigma Company, how can
I do projects?
ISL is not looking for any certificate from your
company. The Mentors will be interested in
checking your skills in applying lean six sigma
methodology and tools and give you feedback.
This is part of the learning process.