Autronica Gas Detector HC 600

Installation, operation and
commissioning handbook
Infrared hydrocarbon gas detector
AutroPath HC600
Protecting life, environment and property...

116-P-HC600/IE 2006-12-14
COPYRIGHT
This publication, or parts thereof, may not
be reproduced in any form, by any
method, for any purpose.
Autronica Fire and Security AS and its
subsidiaries assume no responsibility for
any errors that may appear in the
publication, or for damages arising from
the information in it. No information in this
publication should be regarded as a
warranty made by Autronica Fire and
Security. The information in this
publication may be updated without
notice.
Product names mentioned in this
publication may be trademarks. They are
used for identification purposes only.
Table of Contents
Table of Contents
1. Introduction.......................................................................3
1.1
1.2
1.3
1.4
About the handbook .......................................................................... 3

The reader......................................................................................... 3
The system........................................................................................ 3
Other reference documents .............................................................. 4
2. Operation overview ..........................................................5

2.1
2.2
2.3
2.4
2.5
2.6
Theory of operation ........................................................................... 5

Lamp redundancy.............................................................................. 5
Detectable gases............................................................................... 5
Outputs .............................................................................................. 6
Communication ................................................................................. 6
Recording capability.......................................................................... 6
3. Operation...........................................................................7
3.1
3.2
3.3
3.4
Module identification.......................................................................... 7
Operating modes............................................................................... 8
3.2.1 Warm-up ................................................................................. 8
3.2.2 Normal..................................................................................... 8
3.2.3 Alignment ................................................................................ 9
3.2.4 Calibrate.................................................................................. 9
4 to 20 mA current loop output.......................................................... 9
Fault indication .................................................................................. 10
4. Specifications ...................................................................11
5. Important safety notes .....................................................14
6. Installation.........................................................................15
6.1
6.2
Identification of vapour(s) to be detected.......................................... 15

System location considerations......................................................... 15
6.2.1 LED visibility............................................................................ 16
6.2.2 Module separation distance .................................................... 16
6.2.3 System mounting elevation..................................................... 16
6.2.4 Sources of heavy contamination............................................. 16
6.2.5 Snow and ice in ambient below 20C ................................... 17
6.2.6 Deluge and flooding ................................................................ 17
6.2.7 Areas prone to subsidence and settling.................................. 17
6.2.8 Areas prone to earthquakes ................................................... 17
6.2.9 Misalignment by accidental impact ......................................... 17
Installation, operation and commissioning handbook, AutroPath HC600116-P-HC600/IE 2006-12-14,

Autronica Fire and Security AS
Page 1
Table of Contents
6.3
6.4
6.5
6.6
6.7
6.8
Module mounting recommendations................................................. 18

Module installation procedure ........................................................... 19
24V DC power supply requirements ................................................. 20
Wiring-cable requirements ................................................................ 20
Power wiring size and maximum length............................................ 21
Wiring procedure ............................................................................... 21
7. Start-up ..........................................................................25
7.1
7.2
Alignment .......................................................................................... 25
7.1.1 Overview ................................................................................. 25
7.1.2 Basic alignment procedure ..................................................... 25
7.1.3 Fine alignment procedure ....................................................... 28
Calibration ......................................................................................... 31
7.2.1 Calibration overview................................................................ 31
7.2.2 Calibration initiation................................................................. 31
8. Maintenance ......................................................................33
8.1
8.2
8.3
Routine inspection............................................................................. 33
Optics cleaning.................................................................................. 33
Protective caps and covers ............................................................... 33
9. Troubleshooting................................................................34
10. Device repair and return ..................................................35
11. Parts list.............................................................................36
11.1 Alignment equipment......................................................................... 36
11.2 Spare parts........................................................................................ 36
12. Appendix: HART communication....................................37

12.1 Interconnecting the HART communicator with the AutroPath
HC600 (OPECL)................................................................................ 37
12.2 AutroPath HC600 (Open path eclipse) HART menu structure ......... 39
12.3 Connections and hardware ............................................................... 40
12.4 Online menu ...................................................................................... 40
12.5 Commonly used HART commands................................................... 41
12.5.1 Setting the real-time clock....................................................... 41
12.5.2 Setting the low and high gas-alarm thresholds and
latch/non-latch function ........................................................... 41
12.5.3 Setting the analogue fault-code menu .................................... 42
12.5.4 Performing a full system alignment......................................... 42
12.5.5 Performing zero calibration ..................................................... 42
12.5.6 Assigning a non-volatile tag name to receiver ........................ 42
12.5.7 Defining a non-volatile descriptor for future reference............ 43
12.5.8 Interrogating the history menu ................................................ 43
13. Readers comments..........................................................45
Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,

Page 2
Introduction
1. Introduction
1.1 About the handbook
This handbook provides information about the installation of the
infrared hydrocarbon gas detector AutroPath HC600.
IMPORTANT!
Be sure to read and understand the entire handbook before installing
or operating the gas detection system. This product is intended to
provide an early warning of the presence of a flammable or explosive
gas mixture. Proper device installation, operation, and maintenance
are required to ensure safe and effective operation.
1.2 The reader

This manual is designed for use by authorized service technicians and
others responsible for the installation.
1.3 The system

The AutroPath HC600 is an open path infrared gas detection system
that provides continuous monitoring of combustible hydrocarbon gas
concentrations in the range of 0 to 5 LEL-meters. Standard system
outputs include an electrically isolated/non-isolated 4-20 mA DC
current output, with HART communication and RS-485 MODBUS
communication.
The system consists of two stainless steel modules a transmitter
and a receiver, along with mounting fixture hardware. Both modules
are powered from an external 24V DC supply. The receiver provides
the measurement signal outputs, and is furnished with an onboard
"status indication" LED and an internal magnetic calibration switch.
The transmitter houses redundant xenon flash lamps. Both modules
are installed at approximately the same elevation and must be aligned
to point directly at one another. No direct electrical interconnection
between the two modules is required.
The AutroPath HC600 is ideal for use in harsh outdoor environments
and is certified for use in Class I, zone 1 and zone 2 hazardous areas.
It can be used as a stand-alone detector, or as part of a larger facility
protection system.

Page 3
Introduction
1.4 Other reference documents

For further information about the infrared hydrocarbon gas detector
AutroPath HC600, refer to the following:
Part number
116-P-HC600/CE
Description
AutroPath HC600 datasheet

Page 4
Operation overview
2. Operation overview
2.1 Theory of operation
The HC600 transmitter module illuminates a direct linear path ending
at the HC600 receiver module. As flammable hydrocarbon gases
intersect the light beam between the two modules, the gas absorbs
certain IR wavelengths, while other IR wavelengths are not. The
amount of IR absorption is determined by the concentration of the
hydrocarbon gas. A pair of optical detectors and associated
electronics located in the receiver module measure the absorption.
The change in intensity of the absorbed light (active signal) is
measured relative to the intensity of light at a non-absorbed
wavelength (reference signal). The microprocessor computes the gas
concentration and converts the value into a 4 to 20 milliampere
current output signal, which is then communicated to external control
and annunciation systems. No filter wheel motors or other moving
parts are utilized in either module.
2.2 Lamp redundancy

The HC600 transmitter provides a unique operational feature. A xenon
lamp illuminates the linear detection path from the transmitter to the
receiver. In the event that the primary lamp fails, the back-up lamp is
brought into service. The receiver recognizes this condition by the
change in flash pulse coding and responds by initiating a failed lamp
warning signal to indicate that the back-up lamp is in use. Total
system operation is maintained, with no loss of sensitivity or detection
performance. In this mode of operation, the following occur:
1.The indicator LED turns amber.
2.The 4-20 mA signal drops from a normal 4 mA to 2.4 mA. The
analog output value is overridden if the gas level exceeds 0.5 LELmeters. All gas alarm signals will occur as when operating with the
primary lamp.
3.HART and MODBUS communication warn of a failed lamp
condition.
Service should be arranged as soon as possible. A new transmitter
module should be installed.
2.3 Detectable gases

The HC600 is capable of detecting most hydrocarbon gases and
vapors including methane, ethane, propane, butane, and propylene.
Gas type and other operational parameters are selected via digital
communications. The factory-calibrated setting is methane.

Page 5
Operation overview
2.4 Outputs
An isolated 4 to 20 mA current loop corresponding to 0 to 5 LELmeters is provided for connection to analog input devices such as gas
controllers, logic controllers, or distributed control systems (DCS).
(Relay outputs will be available in a future release.)
2.5 Communication
The standard HC600 system provides an analog 4-20 mA signal
output, with HART and RS-485 MODBUS serial communication from
the receiver module.
2.6 Recording capability

Non-volatile memory is provided to save the 10 most recent
calibrations, alarm/fault events, and minimum/maximum operating
temperature history. A real time clock is provided to record operating
service time and to time stamp events. This information is accessible
using HART and MODBUS communication.

Page 6
Operation
3. Operation
3.1 Module identification
While the HC600 transmitter and receiver modules appear physically
identical, each module is labeled as transmitter or receiver on the
rear cover. The physical mounting requirements for both modules are
generally identical. However, there are functional and electrical
characteristic differences as identified in Table 1.
Characteristics
Functional description
Power consumption
Electrical connections
Transmitter (Tx)
Contains primary and backup
xenon flash lamps, and
generates optical energy to
enable hydrocarbon detection.
4.3 watts nominal @ 24V DC.
4.9 watts peak @ 24V DC.
2 power connections only.
(+24V DC and 24V DC).
Onboard HART
communication port
Factory use only.
Onboard LED Indicator
Indicates normal, fault, and

backup lamp operation status.
Green indicates normal
operation.
Red indicates fault condition.
Amber indicates operation in
back-up lamp mode.
Magnetic calibration
switch
(See figure 1 for switch
location.)
Factory default settings
Non-functional
No programmable options
Receiver (Rx)
Contains opto-electronics, signal
processing and output drivers, and
diagnostic electronics.
4.9 watts nominal @ 24V DC.
6.1 watts peak @ 24V DC.
From 3-7 connections depending
upon specific configuration
(separate power and signal cables
recommended).
Recommended for connection to
handheld HART communicator for
system setup, commissioning, and
diagnostic
Indicates normal, alarm, fault, and
calibration status.
Green indicates normal operation.
Blinking red indicates low gas
alarm condition.
Steady red indicates high gas
alarm condition.
Amber indicates operation in
back-up lamp mode or system
fault.
Calibration status is indicated by a
steady red indication after
Calibration command.
LED operation for fault status is
non-latching. LED operation for
gas alarms is configurable for
latching/non-latching.
Momentary activation provides
reset function for latched alarm
outputs. Activation for longer than
2 seconds will initiate calibration
Factory calibrated for methane, 05 LEL-meters full scale. See Table
2 for receiver factory default
settings. HART communication is
required to change the factory
default settings.
Table 1 Functional and electrical comparison of transmitter and

receiver
Page 7
Operation
PLACE CALIBRATION MAGNET

HERE TO ACTIVATE INTERNAL
REED SWITCH
Figure 1 Location of magnetic switch
Default
Gas type
Methane
Measurement range
Low alarm Threshold
High alarm Threshold
Beam block delay
Fault mode
0-5
1
2
60 seconds
PIR9400
Options
Methane, Ethane,
Propane, Butane
0-2, 0-5
1 to 3
1 to 3
3600 seconds
Eclipse, PIR
Table 2 Factory Default Settings
3.2 Operating modes

The HC600 has four operating modes: warm-up, normal, alignment
and calibrate.
3.2.1 Warm-up
Warm-up mode is entered upon application of 24V DC operating
power. During warm-up, the 4-20 mA current loop output will indicate
warm-up, the indicating LED is yellow, and the alarm outputs are
disabled. The warm-up mode lasts nominally two minutes after powerup.
3.2.2 Normal
After warm-up mode is completed, the device automatically enters the
Normal mode, and all analog and alarm outputs are enabled.

Page 8
Operation
3.2.3 Alignment
The HC600 modules must be properly aligned before normal
operation is attained. There are two alignment procedures:
1. Basic alignment requires the HC600 alignment kit. A handheld
HART communicator is recommended, but not required.
2. Full alignment requires the HC600 alignment kit and a handheld
HART communicator.
3.2.4 Calibrate
After alignment is completed, zero calibration is required. Future
calibration of the HC600 is normally not required; however, the user
has the option to verify proper calibration or to perform calibration
procedures if necessary. Refer to the "Calibration" section in this
handbook for details
3.3 4 to 20 mA current loop output

HC600 provides an isolated, linear current loop output that is
proportional to the detected gas level. Fault and calibration status are
also indicated by this output.
The factory default for full-scale 5 LEL-meters output is 20 mA.
MODBUS interfaces also have the ability to calibrate the 4 mA and 20
mA levels.

Page 9
Operation
3.4 Fault indication

Faults and status conditions are indicated using the 4-20 mA analog
signal output. Refer to table 3. Signaling modes include two
predefined and one user defined mode. PIR9400 mode (default)
provides compatibility with the DEC R8471J gas controller. OPGD-Rx
mode is available as well as a user-defined mode for third party
compatibility.
Status
Normal gas: 0.5 to 6 LELM
Warm-up
Zero calibration
Calibration fault
Beam block
Back-up lamp active*
Calibrate active at start-up
EE error
Ref. ADC saturated
Active ADC saturated
24V DC fault
Zero drift
Flash CRC error
RAM error
4-20 mA Level (0.1)

PIR9400
OPGD-Rx
2.4 to 23.3
0
2.2
1.6
1.0
2.4
0.6
1.2
0.2
0.4
0.8
2.4
1.2
1.2
Table 3 Detector status conditions indicated by current level

*device is still functional. Gas overrides this indication.

Page 10
Specifications
4. Specifications
INPUT VOLTAGE (BOTH MODULES)
24V DC nominal. Operating range is 18 to 30V DC.
Ripple cannot exceed 0.5 volts P-P.
POWER CONSUMPTION (PER MODULE)
Transmitter
4.3 watts nominal @ 24V DC, 6.2 watts @ 30V DC.
4.9 watts peak @ 24V DC, 6.6 watts peak @ 30V DC.
RECEIVER WITHOUT RELAYS
4.9 watts nominal @ 24V DC, 6.7 watts nominal @ 30V DC.
RECEIVER WITH RELAYS
6.1 watts nominal @ 24V DC, 7.7 watts nominal @ 30V DC.
TRANSMITTER LAMPS
Two xenon flash lamps, field-replaceable module.
WARM-UP TIME
1 minute for transmitter. 30 seconds for receiver from power-up when
correctly aligned.
CURRENT OUTPUT
Linear 4 to 20 mA (current source/sink, isolated/non-isolated) rated at
600 ohms maximum loop resistance @ 24V DC operating voltage.
VISUAL STATUS INDICATOR
Tri-color LED:
Red =gas alarm
Green =power on / OK
Yellow =fault / back-up lamp mode.
ALARM SETPOINT RANGE
Low alarm:1 to 3 LEL-meters (default = 1)
High alarm:1 to 3 LEL-meters (default = 2).
Alarm setpoint is programmable using HART and MODBUS
communications.
DETECTION RANGE
20 to 60 meters; 10 to 20 meters with accessory.
CALIBRATION
HC600 systems are span calibrated for methane at the factory.
Zero calibration is accomplished in the field by one of three methods:
On-board magnetic reed switch
MODBUS communication
HART communication.
Span calibration can be adjusted using HART or MODBUS
communication.
Refer to the Calibration section of this manual for details.
RESPONSE TIME
T90:<5 seconds.
Page 11
Specifications
TEMPERATURE RANGE
Operating:40C to +60C (40F to +140F).
Storage:55C to +85C (67F to +185F).
HUMIDITY
5 to 99% relative humidity, designed for outdoor applications.
OPERATING PRESSURE
91.5 - 105.5 kPA non-compensated.
MEASUREMENT RANGE
0-5 LEL-meters.
INTERFERENCE RESISTANCE
Immune to sun and flare radiation, up to 750 W/m2 3 to optical axis
and common contaminants.
SELF-DIAGNOSTIC TEST
Fail-Safe operation ensured by performing all critical tests once per
second.
MODULE HOUSING MATERIAL
CF8M stainless steel (castable 316 equivalent).
CONDUIT ENTRY OPTIONS
Two entries, 3/4 inch NPT or 25 mm.
HART COMMUNICATION PORT
Intrinsically safe port on receiver to connect HART devices.
OPTICS PROTECTION
Stainless steel brow provides a degree of protection against
windblown dirt and rain. Heated optics mitigate against ice and dew
formation. Heater can be turned off for indoor applications or reduced
power.
WIRING
Field wiring screw terminals are UL/CSA rated for up to 14 AWG
wires, and are DIN/VDE rated for 2.5 mm wire. Screw terminal
required torque range is 3.54.4 in.-lbs. (0.4-0.5 Nm). Transmitter
requires power only. Receiver can be wired using 3 or 4 wires.
CERTIFICATION
CSA:Class I, Div. 1, Groups C & D (T4).
Class I, Div. 2, Groups A, B, C & D (T4).
DEMKO:EEx d e ib IIC, T5.
ATEX:135898X
EN 50014: 1997 E, A1 & A2.
EN 50018: 2000 E.
EN 50019: 2000 E.
EN 50020: 2002 E.
On-board HART port:
Rosemount Model 275 HARTcommunicator: EEx ia IIC T6.
Rosemount Model 375 HARTcommunicator: EEx ia IIC T4.
Maximum separation distance between receiver and communicator is
610 meters.

Page 12
Specifications
Special conditions for safe use:

The DEMKO ATEX certificate does not cover the performance of the
infrared hydrocarbon gas detector model HC600 as a safety device in
accordance with harmonized gas performance standards.
IEC:IECEx ULD 05.0001X
Ex d e [ib] IIC T5
IP67.
-- OR -IECEx ULD 05.0001X
Ex d [ib] IIC T5
IP67
INGRESS PROTECTION
IP67
DIMENSIONS
Module
Length:11.5 inches (29 cm).
Diameter:3.5 inches (9 cm) nominal.
4.5 inches (11 cm) maximum.
Mounting plate
Height: 11.5 inches (29 cm)
Width: 6 inches (15 cm).
Designed to attach to a 4-inch nominal diameter pipe.
Refer to figure 2 for mounting dimensions.
SHIPPING WEIGHT
Transmitter with mounting plate: 35 pounds (16 kg).
Receiver with mounting plate: 35 pounds (16 kg).
WARRANTY
3 year limited warranty from date of manufacture.
POST MOUNT
SIDE VIEW OF TYPICAL OPECL
17
(43)
FLAT SURFACE MOUNT
15
(38)
13.4
(34)
6.5
(16.5)
16.5
(42)
13
(33)
OPTIONAL
SUNSHADE
MOUNTING
POST
B2251
FLEXIBLE CABLE
Figure 2 Dimensions of the HC600 in inches (cm)

Page 13
Important safety notes
5. Important safety notes

CAUTION
The wiring procedures in this manual are intended to ensure proper
functioning of the system under normal conditions. However, because
of the many variations in wiring codes and regulations, total
compliance to these ordinances cannot be guaranteed. Be certain that
all wiring complies with the NEC as well as all local ordinances. If in
doubt, consult the authority having jurisdiction before wiring the
system. A properly trained person must install the detector.
CAUTION
This product has been tested and approved for use in hazardous
areas. However, it must be properly installed and used only under the
conditions specified within this manual and the specific approval
certificates. Any device modification, improper installation, or use in a
faulty or incomplete configuration will render warranty and product
certifications invalid.
CAUTION
The system contains no user serviceable internal components. The
user should never attempt service or repair. Device repair should be
performed only by the manufacturer or trained service personnel.
LIABILITIES
The manufacturers warranty for this product is void, and all liability for
proper function of the system is irrevocably transferred to the owner or
operator in the event that the device is serviced or repaired by
personnel not employed or authorized by Detector Electronics
Corporation, or if the system is used in a manner not conforming to its
intended use.
CAUTION
Observe precautions for handling electrostatic sensitive devices.
NOTE
The AutroPath HC600 is intended for detection of hydrocarbon
vapours only. The device will not detect hydrogen gas.

Page 14
Installation
6. Installation
6.1 Identification of vapour(s)to be detected
It is necessary to identify the flammable vapor(s) of interest at the job
site in order to determine the proper calibration gas setting for the
AutroPath HC600. In addition, the physical and fire hazard properties
of the vapor, such as vapor density and flashpoint should be identified
and used to assist in selecting the optimum detector mounting
locations within the area. Qualified personnel only must install the
detector, following local electrical equipment installation practices.
6.2 System location considerations

The HC600 system is designed for installation in hazardous industrial
areas. Each module is normally installed using a solid vertical steel
post or flat surface-mounting adapter to support the weight of the
module. The modules must be strategically located so that the
hydrocarbon vapor(s) to be detected will intersect the light beam
generated by the transmitter module. Dispersion characteristics and
behavior of the vapor cloud resulting from a gas leak can be difficult to
estimate due to the significant number of variables that exist at
different applications. Identification of expected gas leakage
source(s), leak scenario identification, and onsite leak simulation are
the steps generally recommended to provide the most accurate
means of identifying optimum system installation locations.
In all cases, the beam path and surrounding area should be kept free
of obstructions that could block the infrared beam or hinder the free
movement of air within the area. A clear beam path of 20 cm diameter
or greater is recommended. The system is immune to the effects of
exposure to both direct and reflected sunlight.
Avoid installation in areas with obstructions such as steam vents and
plumes, smoke stacks and chimneys, walkways and personnel areas,
splash and sprayed water, parking, loading, cranes, vehicle-related
areas such as bus stops, road junctions, and vegetation such as
trees, shrubs, etc.
Autronicas Field Service Engineering group routinely provides jobsite
application surveys and analysis for customers, and their services are
highly recommended if guidance on optimum installation locations is
required. Additional guidance on the positioning of gas detectors for
optimum coverage is contained in BS6959 and other national codes.
Consult these codes of practice when determining where detectors
are to be located.

Page 15
Installation
Consideration of the following system location guidelines is also

recommended:
6.2.1 LED visibility

Select a mounting orientation where the HC600 status indication LED
is visible to personnel within the area.
6.2.2 Module separation distance

The transmitter and receiver modules must be installed directly facing
each other across the area to be protected. Physical obstructions in
the direct line of sight between the modules are not permitted. The
overall line of sight distance between the modules must not exceed a
maximum separation distance of 60 meters (198 feet). The minimum
module separation distance is 20 meters (66 feet), unless special
modifications are provided.
6.2.3 System mounting elevation

In all cases, the modules should be installed at the same elevation
above grade to ensure that alignment capability and foul weather
performance are not compromised. For detection of lighter than air
vapors such as methane, installation of modules at approximately 2
meters above grade minimizes typical beam block conditions due to
human activities, while enabling satisfactory detection capability. For
detection of heavier than air vapors, installation of detectors below the
expected leakage source is generally recommended unless nuisance
beam blocks will occur at an unacceptable rate. In this case,
identification and analysis of application specific conditions should be
completed to determine the optimum installation elevation.
6.2.4 Sources of heavy contamination

Avoid locations where high levels of contaminants will persistently be
blown onto the detector windows. Potential sources of heavy
contamination include generator/turbine exhausts, flare stacks, drilling
equipment, process vents/chimneys, etc. If sources of heavy
contamination cannot be avoided, consider fitting extra shielding
and/or providing good access for routine cleaning.

Page 16
Installation
6.2.5 Snow and ice in ambient below 20C

The heated optics on both modules will melt snow or ice on the
windows in ambient temperatures down to approximately 20C.
Below this temperature, snow or ice blown onto the window will not be
melted until the ambient temperature rises. If long-term outdoor
operation in very cold climates is intended, extra shielding/covers are
recommended to prevent accumulation of snow and ice on the
windows.
6.2.6 Deluge and flooding

The modules are rated IP66 and will not be damaged by occasional
deluge or flooding. However, during such an event, the unit will
completely lose its IR signal and will enter the Beam-Block/Fault
state. In addition, when the deluge/flooding subsides, there is the
possibility that contaminants will be left on the windows. Install the
modules away from areas particularly prone to deluge or flooding.
6.2.7 Areas prone to subsidence and settling

Avoid installation of the modules in areas where problems with
subsidence, settling or thawing of permafrost can occur or cause
significant movement. If such locations cannot be avoided, the
foundations of the mounting structure should be engineered to
minimize any angular movements.
6.2.8 Areas prone to earthquakes

In the event of an earthquake, there is a chance that the modules will
become misaligned with respect to each other. As long as the
modules do not suffer from direct mechanical impact damage during
an earthquake, they should remain undamaged by such events. After
an earthquake, it is recommended that the system alignment be
checked. Anti-vibration mounts are unlikely to be of any benefit and
are not recommended.
6.2.9 Misalignment by accidental impact

Locations where there is a significant likelihood of equipment,
personnel or moving objects accidentally knocking the modules out of
alignment should be avoided where possible. If such locations cannot
be avoided, measures including improved mechanical protection and
warning notices should be considered.

Page 17
Installation
6.3 Module mounting recommendations

After optimum system module mounting locations are identified, the
preferred module-mounting configuration must be selected. Each
module must be affixed to a solid, non-vibrating structure capable of
supporting a minimum of 100 lbs (46 kg), located within the systems
maximum rated separation distance. Module mounting options
include:
A vertical post with a nominal outside diameter of 4.5 (11.43 cm).
Acceptable outside diameter range is 4.0 to 5.0 inches. Ensure
that each post is capable of supporting a minimum of 50 lbs (23
kg). See Figure 3.
For flat surface mounting, the HC600 flat surface mount adapter is
available. Ensure that the flat surface is capable of supporting a
minimum of 100 lbs (46 kg). See Figure 4. For mounting hole
pattern, refer to Figure 5.
In all cases, the maximum movement of the supporting structure
under all anticipated operating conditions must be no more than 0.5
degrees. When using a vertical post, the post should be absolutely
stable and without vibration. Generally, when the post is set into the
ground, the portion below grade should be set in concrete at least 1
meter deep.
When using the flat surface-mounting adapter, ensure that the two
vertical mounting surface planes are aligned sufficiently to enable
proper module alignment. It is possible that some existing flat
surfaces may not allow proper system alignment using the HC600
mounting and alignment hardware.
System modules are shipped disassembled from the mounting
hardware. Before proceeding with module installation, ensure that all
required module installation components are present, including:
2 HC600 modules,
2 module mounting brackets,
2 pan-tilt plates,
4 U-bolts complete with
8 washers and nuts, and
2 plate support collars.
For flat surface mounting, two HC600 flat surface mount adapters
(ordered separately) must be installed prior to starting the module
installation procedure.
FLAT MOUNTING SURFACE
U-BOLT (2)
OPTIONAL
SUNSHADE
U-BOLT (2)
MOUNTING PLATE
OPECL
MODULE
MODULE
BRACKET
PAN-TILT PLATE
PLATE SUPPORT COLLAR
PLATE SUPPORT COLLAR

MOUNTING
POST
FLAT SURFACE ADAPTER
A2245
A2244
Figure 3 HC600 mounted to

vertical post
Figure 4 HC600 mounted to flat

surface using flat surface adapter

Page 18
Installation
5.25"
(13.3 CM)
12"
(30.5 CM)
A2246
Figure 5 Hole pattern for flat surface mount adapter
6.4 Module installation procedure

(Must be completed for both transmitter and receiver modules)
1. Install the plate support collar onto the vertical post at the desired
height. Ensure that the plate support collars for both modules are
installed at the same distance above grade/floor elevation to
ensure ease of optical alignment later. Tighten the plate support
collar nuts and bolts to adequately support the entire assembly.
2. Install the mounting plate on the vertical post using (2) u-bolts, (4)
washers, and (4) nuts. Tighten the nuts snugly by hand only at
this time so that the plate is adequately supported but may be
rotated if required.
3. Install the HC600 module onto the mounting plate. Tighten snugly
to support the weight of the device.
4. Double check to ensure that the module is adequately supported
and is ready for electrical wiring.
IMPORTANT
Do not allow any water or other contaminants to enter the HC600
electrical termination enclosure if a delay is expected.

Page 19
Installation
6.5 24V DC power supply requirements

Calculate the total gas detection system power consumption rate in
watts from cold start-up. Select a power supply with adequate
capability for the calculated load. Ensure that the selected power
supply provides regulated and filtered 24V DC power for the entire
system. If a back-up power system is required, a float-type battery
charging system is recommended. If an existing source of 24V DC
power is being utilized, verify that system requirements are met.
NOTE
If disconnection of power is required, separate disconnect capability
must be provided.
6.6 Wiring-cable requirements

Always use proper cabling type and diameter for input power as well
as output signal wiring. 14 to 18 AWG (0.75 2.0 mm) shielded
stranded copper wire is recommended.
Always install a properly sized master-power fuse or breaker on the
system power circuit.
NOTE
The use of shielded cable in conduit or shielded armored cable is
recommended for optimum RFI/EMI protection. In applications where
the wiring is installed in conduit, dedicated conduit is recommended.
Avoid low frequency, high voltage, and non-signaling conductors to
prevent nuisance EMI problems.
CAUTION
The use of proper conduit installation techniques, breathers, glands,
and seals is required to prevent water ingress and/or maintain the
explosion-proof rating.

Page 20
Installation
6.7 Power wiring size and maximum length

1. The HC600 detector must receive 18V DC minimum to operate
properly. 24V DC minimum is recommended.
2. Always determine voltage drops that will occur to ensure that 24V
DC is delivered to the HC600.
3. Normally, Autronica recommends that nothing smaller than 18
AWG (0.75 mm2) be used as HC600 power cabling.
Wire size requirements are dependent upon power supply voltage and
wire length.
The maximum allowable voltage drop for the power-wiring loop
determines the maximum distance between the HC600 detector and
its power supply. If the voltage drop is exceeded, the device will not
operate. To determine the maximum power loop voltage drop,
subtract the minimum operating voltage for the device (18V DC) from
the minimum output voltage of the power supply.
To determine the actual maximum wire length:
5. Divide the maximum allowable voltage drop by the maximum
current draw of the HC600 (0.64 A),
6. Divide by the resistance of the wire (resistance value available in
wire manufacturers specification data sheet),
7. Divide by 2.
For example: Consider an installation using 18 AWG (0,75 mm)
wiring with a power supply providing 24V DC.
Power supply voltage = 24V DC,
HC600 minimum operating voltage = 18V DC
24 18 = 6V DC
Maximum voltage drop = 6
Maximum current = 0.64 A
Wire resistance in ohms/foot = 0.006523 (0,02138 ohms/m)
6 0.64 0.006523 2 = 718 feet
(6 0,64 0,02138 2 = 219 m)
6.8 Wiring procedure

For systems using conduit, modules must be wired using a short
piece of suitable flexible conduit to allow optical alignment of the
modules. Ensure that all cables are terminated properly. AutroPath
HC600 screw terminal torque range is 3.54.4 in.-lbs. (0.40.5 Nm).
Cable shield, if used, should be properly terminated. If not terminated,
clip the shield wire off short and insulate it within the detector housing
to prevent the shield wire from accidentally contacting the detector
housing or any other wire.
Page 21
Installation
Figure 6 shows the wiring terminal strip located inside the detectors
integral junction box. Figure 7 shows the wiring terminal configuration
for the HC600 receiver. Figure 8 shows the wiring terminal
configuration for the HC600 transmitter. (The transmitter requires only
operating power.) Figures 9 through 12 show the 4 to 20 mA output of
the HC600 receiver in various wiring schemes. Figure 13 shows the
HC600 wired to a model R8471J controller.
NOTE
The HC600 housing must be electrically connected to earth ground. A
dedicated earth ground lug is provided for this purpose.
NOTE
For proper HART communication, it is required that an analog signal
loop resistance of 250 to 500 ohms be present at the receiver analog
output terminals. See figure 14 for benchtop test wiring.
EARTH GND LUG
A2084
Figure 6 Terminal strip located inside wiring compartment
24V DC
24V DC
+24V DC
+24V DC
CALIBRATE
24V DC
+24V DC
+ 4-20 MA
4-20 MA
RS-485 B
RS-485 A
10
10
11
11
12
12
7
8
NO USER CONNECTION
NO USER CONNECTION
13
A2196
Figure 7 Receiver wiring

terminal identification
13
A2197
Figure 8 Transmitter wiring

terminal identification

Page 22
Installation
24 VDC
24 VDC
24 VDC
24 VDC
+24 VDC
+24 VDC
CALIBRATE
CALIBRATE
24 VDC
+24 VDC
+ 4-20 MA
24 VDC
+24 VDC
+ 4-20 MA
4-20 MA
4-20 MA
RS-485 B
RS-485 B
RS-485 A
RS-485 A
RELAY POWER
10
RELAY POWER
10
FAULT
11
4 to 20 MA
12
HIGH ALARM
13
11
12
HIGH ALARM
13
4 to 20 MA
NO USER CONNECTION
NO USER CONNECTION
LOW ALARM
FAULT
LOW ALARM
B2051
B2050
*TOTAL LOOP RESISTANCE = 250 OHMS MINIMUM, 600 OHMS MAXIMUM.
Figure 9 Detector wired for non-isolated

4 to 20 mA current output (sinking)
Figure 10 Detector wired for non-isolated

4 to 20 mA current output (sourcing)
24 VDC
24 VDC
24 VDC
24 VDC
+24 VDC
+24 VDC
CALIBRATE
CALIBRATE
24 VDC
24 VDC
+24 VDC
+24 VDC
+ 4-20 MA
+ 4-20 MA
4-20 MA
4-20 MA
RS-485 B
RS-485 B
RS-485 A
RS-485 A
RELAY POWER
10
4 to 20 MA
24 VDC
+
RELAY POWER
10
4 to 20 MA
24 VDC
FAULT
11
LOW ALARM
12
HIGH ALARM
13
FAULT
11
LOW ALARM
12
HIGH ALARM
13
NO USER CONNECTION
NO USER CONNECTION
B2052
B2053
Figure 11 Detector wired for isolated

4 to 20 mA current output (sinking)
Figure 12 Detector wired for isolated 4 to

20 mA current output (sourcing)

Page 23
Installation
MODEL HC600
GAS DETECTOR
R8471J CONTROLLER
CURRENT OUTPUT
+
CHASSIS GROUND
POWER
18 TO 32
VDC
24 VDC
+24 VDC
POWER
+24 VDC
CALIBRATE
24 VDC
+24 VDC
+ 4-20 MA
4-20 MA
RS-485 B
RS-485 A
24 VDC
+24 VDC
+ 4-20 MA
4-20 MA
250 TO 500 OHMS
EXTERNAL RESET
HIGH ALARM
10
HIGH ALARM / OC
10
11
AUX. ALARM
11
12
AUX. ALARM / OC
12
13
LOW ALARM
13
LOW ALARM / OC
14
FAULT
15
FAULT / OC
16
OC = OPEN COLLECTOR OUTPUT

(BASE MODEL ONLY)
24 VDC
24 VDC
24 VDC
SIGNAL
SENSOR
A2247
NOTES: 1 INTERNAL JUMPER REQUIRED

FOR NON-ISOLATED CURRENT
OUTPUT (SINGLE POWER
SUPPLY).
NO USER
CONNECTION
RELAY POWER
10
FAULT
11
LOW ALARM
12
HIGH ALARM
13
2 250 OHM RESISTOR REQUIRED.
A2203
Figure 13 Model HC600 receiver wired

to a model R8471J controller
Figure 14 Wiring the model HC600 for

benchtop testing/programming using HART
protocol

Page 24
Start-up
7. Start-up
When the HC600 is installed and wired as described in the
Installation section, it is ready for commissioning. If the application
requires that specific changes be made to the factory settings, HART
communication will be required.
NOTE
Ensure that alarm devices are bypassed during commissioning.
7.1 Alignment
7.1.1 Overview
The HC600 modules must be properly aligned before normal
operation will be attained. There are two alignment procedure options:
1.
Basic alignment procedure. This option requires either the

telescope alignment kit p/n 116-009104-001. It does not require a
handheld HART field communicator.
2.
Fine alignment procedure. This option requires a handheld

HART field communicator with the HC600 device descriptor (DD)
software menu such as the Emerson model 375 field
communicator. The full alignment procedure is recommended
whenever maximum optical signal strength is required, including
all outdoor installations and any installation where the monitored
path length is longer than 40 meters.
NOTE
Basic alignment must be successfully completed before attempting
fine alignment.
7.1.2 Basic alignment procedure

Equipment required:
1.
Properly installed and powered HC600 system (transmitter and

receiver). Easy access to both modules is highly recommended.
2.
Telescope alignment tool p/n 116-009104-001. The telescope

alignment tool is recommended for use in commissioning all
HC600 systems, and the following instructions cover the use of
the telescope alignment tool only.
3.
Calibration magnet.

Page 25
Start-up
4.
For installations with module separation distances between 5 and

30 m, a range reduction aperture kit is required. Refer to the
Ordering information section of this manual for part numbers.
Remove operating power from the HC600 transmitter, and then

complete the following steps:
1.
Ensure that both system modules are installed and wired

properly on their respective mounting plate/post assemblies at a
separation distance within the specified range. Bypass all
external gas alarm devices that are connected to the receiver
outputs.
2.
Ensure that the system modules are installed with their windows
at approximately the same height above grade. Each module
should be roughly aligned to directly face the window surface of
the other module.
3.
Ensure that all U-bolt nuts are completely tightened to properly

support the modules. See Figure 15.
4.
Ensure that the vertical alignment locking nuts are sufficiently

tightened to properly support the vertical angle of the module
without deflection, yet allow the module to be vertically adjusted
by hand without binding. It is recommended to tighten the lower
bracket nut slightly more than the upper bracket nut.
U-BOLT NUTS (2)*

VERTICAL ADJUSTMENT
BOLTS WITH LOCKING NUTS (2)
HC600 MOUNTING BOLT*
VERTICAL ALIGNMENT LOCKING NUTS (2)
HC600 MOUNTING BOLT*
HORIZONTAL ADJUSTMENT
BOLTS WITH LOCKING NUTS (2)
U-BOLT NUTS (2)*
*TORQUE TO 20 FT-LBS
A2302
Figure 15 HC600 mounting and alignment hardware

5.
Loosen the locking nuts on the four adjustment bolts on the pantilt mounting plate assembly so that the bolts can be freely
tightened or loosened for alignment purposes.
6.
Hand-tighten all four adjuster bolts until the pan-tilt alignment

plate is stabilized.
7.
Loosen the weather brow assembly and slide it toward the rear of
the transmitter module.
8.
Install the telescope alignment tool onto the transmitter module

by inserting the threaded thumbscrews into the threaded holes

Page 26
Start-up
on the faceplate. See Figure 16. Ensure that the telescope is

properly attached, that the eyepiece is accessible, and that the
thumbscrews are completely tightened.
9.
Slowly adjust the transmitter module up/down as required using

the vertical adjustment bolts until the telescope cross hairs are
centred as close as possible to dead centre on the window of the
receiver module. Tighten the vertical alignment locking nuts so
that no movement will occur.
10. Slowly adjust the transmitter module left/right as required using

the horizontal adjustment bolts until the telescope cross hairs are
centred as close as possible to dead centre on the receiver
module window. Tighten the horizontal alignment bolts and
locking nuts so that no movement will occur.
11. Repeat the alignment procedure for the receiver module (steps 7
to 11).
WARNING
Ensure that the HC600 transmitter system power is turned off before
looking through the telescope! Never look at a bright xenon light using
a telescope! Permanent eye injury may result.
12. Remove the telescopic alignment tool and re-install the weather
brows.
13. Bypass all external gas alarm devices that are connected to the
receiver outputs, and then apply 24V DC power to the modules.
14. Upon completion of warm-up mode (approximately 2 minutes or
less), the receiver may display either a green LED (normal mode)
or a red LED (alarm mode). An alarm condition is not abnormal
and will be cleared by performing a zero calibration.
15. Perform a zero calibration. Any faults or alarms that may be
present as a result of the alignment process will be cleared.
16. When basic alignment and zero calibration have been
successfully completed, a green LED should be displayed on the
Rx module and the analogue signal output level should be 4.0
milliamperes.

Page 27
Start-up
TEMPORARILY SLIDE SUN SHADE TOWARD

BACK OF MODULE HOUSING
CAPTIVE SCREWS (2)
TELESCOPE ALIGNMENT TOOL
A2303
Figure 16 HC600 with telescope alignment tool installed

17. Confirm proper operation by blocking the light beam with a solid
object such as cardboard until a beam block fault is generated.
18. Confirm proper operation by installing the optical test film (p/n
007902-001) into the light beam and inspecting for corresponding
signal output level of 1.2-1.8 LEL-meters on the HART
Fieldcommunicator Process Menu screen. The alarm condition
should clear when the film is removed from the beam.
7.1.3 Fine alignment procedure

The fine alignment procedure should be completed when maximum
optical signal strength is required at the receiver module, such as
most outdoor applications and all installation areas with high levels of
optical contamination or fog.
It is necessary to complete the basic alignment procedure before
starting the fine alignment procedure. A handheld HART
communication device such as the intrinsically safe Emerson model
375 HART communicator is required to complete finel alignment.
The HC600 transmitter is generally not adjusted when performing the
fine alignment procedure, provided it has been properly aligned during
the basic alignment procedure.

Page 28
Start-up
7.1.3.1 HART field communicator recommendations

NB!: Be aware thet the HART communicator refers to the HC600
as OPECL.
Ensure that the HART communicator to be used is certified for use
in classified areas.
The HART communication device used for full alignment must
include the OPECL device descriptor (DD) software menu. The
use of HART communication devices without the proper DDs may
establish generic mode HART communication, but will not enable
Full Alignment to be completed. Refer to the HART appendix for
additional information.
A minimum level of understanding with regard to the operation and
navigation of the HART communicator is required to complete the
Full Alignment procedure. Please refer to the appropriate HART
communicator instruction manual for basic operating instructions if
required. Additional information on the use of the HART
communicator is provided within the HART Appendix in this
document.
For proper HART communication to occur, it is required that a 250500 ohm resistive load be present in the HC600 analogue 4-20 mA
signal loop output.
7.1.3.2 Procedure
After completion of the basic alignment procedure, perform the fine
alignment procedure as follows:
1.
Connect the handheld HART communicator to the receiver

modules onboard HART communication port.
2.
Turn on the HART communicator and check for OPECL device

recognition. When HART communication is established, the
OPGD Rx Root menu will be displayed on the communicator
display screen.
3.
From the Root menu, select the Status menu (selection #2).
4.
From the Status menu, select the Sensor information menu

(selection #3).
5.
The Sensor information menu will display the following screen.

1)
2)
3)
4)
5)
Active
Reference
Ratio
Gas Gain
Absorption
XXX
XXX
XXX
X
XXX
Gas Gain number

(adjust to minimum level)
6.
Observe the gas gain level indicated on the Sensor information

menu screen. The maximum acceptable gas gain level is 3. The
optimum gas gain level is 2.
7.
If a gas gain level of 3 or less is not displayed, adjustment of the

HC600 receiver alignment is required until the gas gain level
indicated is 3 or less.
NOTE
Do not attempt to tighten any threaded adjuster bolt if the opposing
adjuster bolt is tightened hard against the mounting plate hardware. It
Page 29
Start-up
is necessary to slightly loosen the opposing adjuster bolt in all cases

before attempting to tighten an adjuster.
8. Adjust the horizontal alignment angle first in small increments.
After an adjustment is made, wait for at least 10 seconds for the
gas gain display level to stabilize. Adjust left and/or right, if
necessary, until the correct level is achieved.
NOTE
During alignment adjustment, the HART field communicator may
occasionally display a message stating Non-zero status codes found.
Ignore the next 50 occurrences? When this occurs, enter Yes, and
continue the fine alignment procedure.
9. If unable to achieve a gas gain level of 3 or less using horizontal
adjustment, adjust the vertical alignment angle in small
increments. After an adjustment is made, wait at least 10 seconds
for the gas gain level to stabilize. Adjust the vertical alignment
angle until the correct level is achieved.
10. When the gas gain level is 3 or less, tighten all bolts and nuts.
11. Perform a zero calibration on the HC600 receiver module.
12. Upon completion, the HC600 receiver should produce a 4 mA
output signal and a green LED indication. If not, repeat steps 8
and 9.
13. Bypass all system alarms and confirm proper operation by
installing the optical test film p/n 116-007902-001 into the light
beam and checking for a corresponding signal output level of 1.21.8 LEL-meters on the HART Fieldcommunicator Process Menu
screen. The alarm condition should clear when the film is
removed from the beam.
14. Confirm proper operation by blocking the light beam with a solid
object such as cardboard until a beam block fault is generated.
15. System is fully aligned when steps 12, 13, and 14 are successfully
completed.
16. Double check the gas gain value to ensure that there has not
been module movement.

Page 30
Start-up
7.2 Calibration
7.2.1 Calibration overview

Although routine calibration of the AutroPath HC600 is normally not
required, the device supports non-intrusive field zero calibration
capability. Span calibration is not required.
7.2.1.1 Zero calibration

Zero calibration is a one-step process consisting of clean air (zero)
condition adjustment only, which is performed automatically by the
device. This procedure adjusts the "clean air" signal output only, and
is normally used if the 4-milliampere signal level has drifted. The
cause of drift is typically due to the presence of background gas
during calibration. Ensure that the optical path is clear of
hydrocarbons prior to calibration initiation to ensure an accurate zero
(clean air) condition.
IMPORTANT CALIBRATION NOTES
NOTE
Ensure that the detector has been operating for at least two hours
before calibrating.
NOTE
Always ensure that the HC600 optics are totally free of all
hydrocarbons before initiating calibration.
7.2.2 Calibration initiation

Calibration may be initiated by any of the following means:
The onboard magnetic calibration switch
Digital communication via MODBUS communication (consult
factory for details)
Remote calibration line.
7.2.2.1 Calibration using magnetic switch

The AutroPath HC600 provides an onboard magnetic calibration/reset
switch for non-intrusive calibration capability. The magnetic switch is
activated by holding a calibration magnet at the specified lopvation on
the device bulkhead. See figure 1 for switch location. An onboard tricolor LED provides status indication during calibration.
For zero calibration, the magnetic switch must be actuated for 2
seconds to initiate calibration (signaled by a solid red LED). Upon
initiation, the HC600 automatically performs the zero calibration
adjustment, and then signals with a green LED when this operation is
complete.
Page 31
Start-up
Zero calibration procedure

1) Apply magnet for 2 seconds minimum to initiate calibration.
a) The onboard LED turns to steady red.
b) The current output decreases to 1 mA.
2) When zero calibration is complete:
a) The onboard LED changes from steady red to steady green.
b) Calibration is complete and current output returns to 4 mA.
7.2.2.2 Digital communication calibration

MODBUS communication may be utilized to initiate HC600 calibration
(consult factory).

Page 32
Maintenance
8. Maintenance
8.1 Routine inspection
The AutroPath HC600 detector should be inspected periodically to
ensure that external obstructions such as plastic bags, mud, snow, or
other materials do not block the path and thereby impair the
performance of the device.
8.2 Optics cleaning

Cleaning of the HC600 optical surfaces is normally required only if an
optical fault is indicated.
Thoroughly douse both window surfaces using a liberal amount of
isopropyl alcohol to clear away contaminant particles. Repeat the
alcohol flush to remove any remaining contaminants.
8.3 Protective caps and covers

Ensure that the HART communication port cover and the wiring
compartment cover are installed and fully engaged.

Page 33
Troubleshooting
9. Troubleshooting
A Fault status is indicated by a yellow LED and also by the 4 to 20 mA
output. Refer to Table 4 for assistance in correcting malfunctions with
the AutroPath HC600 detector.
Fault condition
Low 24 volts
Dirty optics
Calibration fault
Negative signal
output
Calibration line
active at start-up
EE error
Other faults
Corrective action
24V DC operating voltage is out of range. Verify
proper wiring to the detector and correct voltage
output from the power source. Power supply
faults are self-clearing when the condition is
corrected. If the fault does not clear, consult the
factory.
Perform cleaning procedure, then recalibrate as
required. (Refer to Maintenance for details.)
If the calibration process is allowed to time-out,
the fault is set and can only be reset with a
successful calibration.
This fault is indicated when the signal output
drops below 0.5 LELM. Normally detection
capability is not compromised in this condition.
The device was probably zero calibrated with
background gas present. If the condition persists,
purge with clean air and repeat the zero
calibration
The only way to clear this fault is to correct the
wiring and reapply power. Be sure that the
calibration line is not shorted and that the
calibration switch is open. If the fault does not
clear, consult the factory.
If power is interrupted while the unit is updating
its internal data logs, an EE Error may occur.
Cycling power will correct this fault.
Consult the factory.
Table 4 Troubleshooting guide

Page 34
Device repair and return
10. Device repair and return

The AutroPath HC600 IR hydrocarbon gas detector is not designed to
be repaired in the field. If a problem should develop, first carefully
check for proper wiring, programming and calibration. If it is
determined that the problem is caused by an electronic failure, the
device must be returned to the factory for repair.
A written statement describing the malfunction must accompany the
returned device or component to expedite finding the cause of the
failure.
Return all equipment transportation prepaid to the factory in
Trondheim.

Page 35
Parts list
11. Parts list

Part Number
116-5861-011.6100
Description
AutroPath HC600 Exde 4 20 mA
11.1 Alignment equipment

Part Number
116-009104-001
Description
Telescope alignment tool improves overall
efficiency of HC600 alignment procedure.
Alignment tool consists of 32 mm riflescope
with 3-9x zoom magnifier that is factory
assembled with precision holder and reflective
mirror.
11.2 Spare parts

Part Number
116-102740-002
116-005003-001
116-107427-040
116-107427-052
Description
Calibration magnet
Silicone-free grease
O-ring, 3.75 i.d., for wiring compartment cover
O-ring, 3.25 i.d., for front flange (internal)
For assistance in ordering a system to fit your application, please

contact:
N-7483 Trondheim
Norway
Phone: +47 73 58 25 00
Fax: +47 73 58 25 01
Web site: www.autronicafire.com

Page 36
Appendix: HART communication
12. Appendix: HART

communication
Digital communication with the AutroPath HC600 is necessary to
monitor internal status and to modify the factory settings. This
appendix provides guidance on establishing HART communication,
and describes the communication menu structure when using the
HC600 with the HART candheld communicator.
12.1 Interconnecting the HART communicator with the

AutroPath HC600 (OPECL)
Unscrew the protective cap from the HART communication port on the
side of the AutroPath HC600 receiver. Connect the HART
communicator to the two terminals inside the port. Press the "on" key
to switch on the HART communicator. The Online menu is the first
menu to appear when the communicator is properly connected to the
AutroPath HC600. This menu is structured to provide important
information about the connected device immediately on powering up
the communicator. This menu displays up-to-date device information
including primary variable, analog output, lower range value, and
upper range value.
NOTE
The HART protocol incorporates a concept called the "Device
Description Language" that enables all suppliers of HART instruments
to define and document their products in a single consistent format.
This format is readable by handheld communicators, PCs and other
process interface devices that support DDL. DDL enables full
interoperability of devices, regardless of manufacturer, allowing full
functionality from any HART device.
In the event that your communicator does not establish
communications with the AutroPath HC600, you may need to ensure
that the appropriate DDLs for the AutroPath HC600 (OPECL) are
included within yourcommunicator. To review the device descriptions
programmed into your HART communicator:
1. From the Main menu, press to access Offline menu.
2. From the Offline menu, press New Configurations to access the
list of device descriptions programmed into your HART
communicator. The Manufacturer menu displays a list of each
manufacturer with device descriptions currently installed in your
communicators Memory Module. The standard 12 MB Memory
Module is recommended, as it allows for more device
descriptions.
3. Select a manufacturer, and the Model menu displays, containing a
list of currently installed device models provided by the selected
manufacturer.
4. Review the different manufacturers and models to determine the
installed HART-compatible devices in your communicator.
Page 37
If you cannot find the AutroPath HC600 (OPECL) device on your

communicator, the device revision you are looking for is not
programmed into the Memory Module. In this instance, you are limited
to what is available using the generic interface built into your
HARTcommunicator.
The HART Communication Foundation (www.hartcomm.org)
manages a library of manufacturer device descriptions, which are
distributed to programming sites for inclusion in master devices. A
complete listing of the HCF DD library is available for download in
manufacturer (Detector Electronics Corporation) and device type
sequence.
NOTE
If a device is found, the HART communicator displays the Online
menu. If no device is found, thecommunicator displays the Main
menu. If no device is found, check the connections, verify the
presence of a minimum of 250 ohms load resistance in series in the
loop, and retry by selecting Online. To poll multiple devices in the
loop, refer to the HART communicator manual.

Page 38
12.2 AutroPath HC600 (Open path eclipse) HART menu

structure
This section displays the menu trees for the AutroPath HC600 (Open
Path Eclipse). The menu tree shows the primary commands and
options available when using menu selections.
OPGD RX Root Menu
1) Process Menu
2) Status Menu
3) Setup Menu
4) Calibration Menu
5) Test Menu
Process Menu
1) Gas Name
2) PV. Digital Value
3) PV. Analog Value
4) PV. Upper Range Value
General Info Menu

Status Menu
1) General Info Menu
2) Device Info Menu
3) Sensor Info Menu
4) Fault Status Menu
5) History Menu
1) Mfg.
2) Device Type (Model)
3) Final Assy Number
4) Device ID
5) Tag
6) Date
7) Descriptor
8) Message
RTC Menu
1) Seconds
2) Minutes
3) Hours
4) Date
5) Month
6) Day
7) Year
8) Write Protect
Device Info Menu

1) Universal Rev.
2) Field Device Rev.
3) Software Rev.
4) Write Protect
5) RTC Menu
6) Alignment Status Menu
Alignment Status Menu

1) Quad X
2) Quad Y
3) Reference
Coefficient Menu
Sensor Info Menu
1) Active
2) Reference
3) Ratio
4) Gas Gain
5) Absorption
6) Span Factor
7) Sensor Temp
8) Coefficient Menu
1) Coefficient A
2) Coefficient B
3) Coefficient C
4) Coefficient D
5) Coefficient E
OPGD Option Menu

Fault Status Menu
1) Current Op Mode 1
2) Current Op Mode 2
2) Fault 1
3) Fault 2
4) Status 1
5) Status 2
History Menu
1) Running Hours
2) Max Temp
3) Min Temp
4) Cal Log
5) Event Log
1) PV.Digital Units
2) Blocked Optics Timer
3) Heater Control
4) Distance
5) AZT Level
6) AZT Zero Drift Limit
7) AZT Con Suppress
8) Assembly Number
Hart Output Menu

1) Write Protect Menu
2) Poll Address
3) # Required Preams
4) Tag
5) Date
6) Descriptor
7) Message
Com - 485 Menu
Setup Menu
Protocol Menu
1) Protocol Menu
2) Poll Address
3) Baud Rate Menu
4) Parity Menu
1) OPGD Option Menu

2) Hart Output Menu
3) Com - 485 Menu
4) Config Flt Output Menu
5) Gas Type Menu
6) Range Menu
7) Alarm Menu
8) D/A Trim Method
9) RTC Menu
1) 1200
2) 2400
3) 4800
4) 9600
5) 19.2K
Parity Menu
Calibration Menu
Gas Type Menu
1) Gas Type
2) Cal Date
3) User Span Cal Delta
3) Zero Calibration Method
Debug Menu
1) Self Test
2) Response Test
3) Reset
4) Loop Test
5) Debug Menu
6) Alignment Menu
1) Modbus
2) ASCII
Baud Rate Menu

Config Fault Output Menu
1) Analog Fault Codes
2) Analog Code Values
Diag / Test Menu
Write Protect Menu

1) Password
2) Set Write Protect
3) Write Protect Bit
1) Blocked Optics Cnt

2) Rcv Flash IRQ Cnt
3) Ext Cnt IRQ Cnt
4) Current SS Cnt
5) Current GP Cnt
6) LoopBack Err Cnt
7) Low 24v
8) 24v ADC
9) Flash Cnt
10) Flash Cnt x 10K
11) Quad Threshold
12) Gas Threshold
13) Fix Quad Gain
14) Fix Gas Gain
Alignment Menu
1) Quad X
2) Quad Y
3) Reference
4) Enable Alignment
5) Disable Alignment
1) Special
2) Methane
3) Ethane
4) Propane
5) Ethylene
6) Propylene
7) Butane
8) Spare 6
9) Spare 7
10) Spare 8
Range
Menu
1) URV
2) LRV
3) USL
4) LSL
1) None
2) Even
3) Odd
Analog Fault Code Menu

1) OPGD-Rx
2) PIR-9400
3) User Defined
Analog Code Value Menu

1) Warmup
2) Blocked Optics
3) Calibration
4) General Fault
Alarm Menu
1) High Alarm Level
2) High Alarm Latch
3) Low Alarm Level
4) Low Alarm Latch
RTC Menu
1) RTC Menu

Page 39
12.3 Connections and hardware

The HART communicator can interface with the AutroPath HC600
from the onboard I.S. communication port, from the control room, or
from any wiring termination point in the analog output signal loop. To
communicate, connect the HART communicator in parallel with the
AutroPath HC600 analog signal or load resistor. The connections are
non-polarized.
NOTE
The HART communicator needs a minimum of 250 ohms resistance
in the loop to function properly. The HARTcommunicator does not
measure loop current directly.
12.4 Online menu

When HART communication is established with the receiver, the first
menu displayed is the OPGD RX (HC600) root menu:
OPGD RX Root Menu
1) Process Menu
2) Status Menu
3) Setup Menu
4) Calibration Menu
5) Test menu
To select any of the 5 menu options shown, highlight the desired
option using the up/down arrow key, and then press the right arrow
key.

Page 40
12.5 Commonly used HART commands

The most commonly used HART commands for the model HC600
(OPECL) are:
1.
2.
3.
4.
5.
6.
7.
8.
Setting the real time clock

Setting alarm thresholds & latch/nonlatch functions
Setting the analog fault code menu
Performing full system alignment
Performing zero calibration
Assigning a nonvolatile tag name to the receiver
Defining a nonvolatile descriptor for future reference
Interrogating the history menu for information including total
running hours, max/min exposed temperature, calibration and
event logs.
12.5.1 Setting the real-time clock

Generally, the first step recommrnded after achieving HART
communication with the HC600 Rx is to set the real-time clock (RTC).
To accomplish this, Select the following options:
OPGD RX Root Menu
1) Process Menu
2) Status Menu
3) Setup Menu
4) Calibration Menu
5) Test menu
Status Menu
1) General Info Menu
2) Device Info Menu
3) Sensor Info Menu
4) Fault Status Menu
5) History Menu
Device Info Menu

1) Universal Rev.
2) Field Device Rev.
3) Software Rev.
4) Write Project
5) RTC Menu
6) Alignment Status Menu
RTC Menu
1) Seconds
2) Minutes
3) Hours
4) Date
5) Month
6) Day
7) Year
8) Write Project
After setting the time correctly, save and send the data to the Rx
module.
12.5.2 Setting the low and high gas-alarm thresholds and latch/non-latch
function
Select the desired alarm level and latch function, and enter the
desired levels and/or latch/non-latch status. When the desired status
is displayed, save and send the data to the RX module:
OPGD RX Root Menu
1) Process Menu
2) Status Menu
3) Setup Menu
4) Calibration Menu
5) Test menu
Setup Menu
1) OPGD Option Menu
2) HART Output Menu
3) Com 485 Menu
4) Config Flt Output Menu
5) Gas Type Menu
6) Range Menu
7) Alarm Menu
8) D/A Trim Menu
9) RTC Menu
Alarm Menu
1) High Alarm Level
2) High Alarm Latch
3) Low Alarm Level
4) Low Alarm Latch

Page 41
12.5.3 Setting the analogue fault-code menu

OPGD RX Root Menu
1) Process Menu
2) Status Menu
3) Setup Menu
4) Calibration Menu
5) Test menu
12.5.4 Performing a full system alignment

OPGD RX Root Menu
1) Process Menu
2) Status Menu
3) Setup Menu
4) Calibration Menu
5) Test menu
Diag/Test Menu
1) Self test
2) Response Test
3) Reset
4) Loop Test
5) Debug Menu
6) Alignment Menu
Alignment Menu
1) Quad X
2) Quad Y
3) Reference
4) Enable Alignment
5) Disable Alignment
12.5.5 Performing zero calibration

OPGD RX Root Menu
1) Process Menu
2) Status Menu
3) Setup Menu
4) Calibration Menu
5) Test menu
Calibration Menu
1)Gas Type
2) Cal Date
3) User Span Cal Delta
4) Zero Calibration Method
12.5.6 Assigning a non-volatile tag name to receiver

OPGD RX Root Menu
1) Process Menu
2) Status Menu
3) Setup Menu
4) Calibration Menu
5) Test menu

Page 42
12.5.7 Defining a non-volatile descriptor for future reference

OPGD RX Root Menu
1) Process Menu
2) Status Menu
3) Setup Menu
4) Calibration Menu
5) Test menu
12.5.8 Interrogating the history menu

OPGD RX Root Menu
1) Process Menu
2) Status Menu
3) Setup Menu
4) Calibration Menu
5) Test menu

Page 43
Readers comments
13. Readers comments

Please help us to improve the quality of our documentation by returning your comments on this
manual:
Title: Installation, operation and commissioning handbook
Ref. No.: 116-P-HC600/IE 2006-12-14
Your information on any inaccuracies or omissions (with page reference):
Please turn the page

Readers comments
Suggestions for improvements
Thank you! We will investigate your comments promptly.

Would you like a written reply?
Name:
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Please send this form to:

N-7483 Trondheim
Norway
Tel: + 47 73 58 25 00
Fax: + 47 73 58 25 01
www.autronicafire.com

Autronica Fire and Security AS is an international company, based in Trondheim, Norway, and
has a world-wide sales and service network. For more than 40 years Autronicas monitoring systems
have been saving lives and preventing catastrophes on land and at sea. Autronica Fire and
Securitys most important business area is fire detection and security. Autronica Fire and Security
stands for protecting life, environment and property.
Quality Assurance
Stringent control throughout Autronica Fire and Security assures the excellence of our products
and services. Our quality system conforms to the Quality System Standard NS-EN ISO 9001, and
is valid for the following product and service ranges: marketing, sales, design, development,
manufacturing, installation and servicing of
Fire-detection and security systems

petrochemical, oil and gas instrumentation systems for monitoring and control
In the interest of product improvement, Autronica Fire and Security reserves the right to alter
specifications according to current rules and regulations.

Fire and Security, Trondheim, Norway. Phone: + 47 73 58 25 00, fax: + 47 73 58 25 01
Oil & Gas, Stavanger, Norway. Phone: + 47 51 84 09 00, fax: + 47 51 84 09 99
Division Maritime, Spikkestad, Norway. Phone: + 47 31 29 55 00, fax: + 47 31 29 55 01
Visit Autronica Fire and Securitys website: www.autronicafire.com

Autronica Gas Detector HC 600

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Installation, operation and

Protecting life, environment and property...

About the handbook .......................................................................... 3

2. Operation overview ..........................................................5

Theory of operation ........................................................................... 5

Identification of vapour(s) to be detected.......................................... 15

Installation, operation and commissioning handbook, AutroPath HC600116-P-HC600/IE 2006-12-14,

Module mounting recommendations................................................. 18

12. Appendix: HART communication....................................37

13. Readers comments..........................................................45

Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,

1.2 The reader

1.3 The system

Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,

1.4 Other reference documents

Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,

2.2 Lamp redundancy

2.3 Detectable gases

Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,

2.6 Recording capability

Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,

Factory use only.

Onboard LED Indicator

Indicates normal, fault, and

Table 1 Functional and electrical comparison of transmitter and

PLACE CALIBRATION MAGNET

Figure 1 Location of magnetic switch

Table 2 Factory Default Settings

3.2 Operating modes

Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,

3.3 4 to 20 mA current loop output

Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,

3.4 Fault indication

4-20 mA Level (0.1)

Table 3 Detector status conditions indicated by current level

Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,

Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,

Special conditions for safe use:

SIDE VIEW OF TYPICAL OPECL

FLAT SURFACE MOUNT

Figure 2 Dimensions of the HC600 in inches (cm)

Important safety notes

5. Important safety notes

Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,

6.2 System location considerations

Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,

Consideration of the following system location guidelines is also

6.2.1 LED visibility

6.2.2 Module separation distance

6.2.3 System mounting elevation

6.2.4 Sources of heavy contamination

Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,

6.2.5 Snow and ice in ambient below 20C

6.2.6 Deluge and flooding

6.2.7 Areas prone to subsidence and settling

6.2.8 Areas prone to earthquakes

6.2.9 Misalignment by accidental impact

Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,

6.3 Module mounting recommendations

PLATE SUPPORT COLLAR

PLATE SUPPORT COLLAR

FLAT SURFACE ADAPTER

Figure 3 HC600 mounted to

Figure 4 HC600 mounted to flat