FPRA Site Star Installation Guide Nokia

FPRA & Site Star Installation Guide - PERU
David Torres
June, 2010
For internal use

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Nokia Siemens Networks
FPRA & Site Star Installation PERU / David Torres/ June, 2010
FPRA & Site Star Installation guide PERU
For internal use

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Installation / cable entry plate removal
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Installation / removing plate 1
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Installation / removing plate 2
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Installation / removing FOAM 1
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Installation / removing inner plate 1
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Installation / removing inner plate 2
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Installation / cable entry
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Installation / Cable entry installation
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Installation / battery shelf kits, cable entry and

support rails
Side & top rails
Battery shelf kits
Cable entry
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Installation / Battery cable routing
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Installation / Battery cable routing- A/C ACpower
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Installation / PDA module overview

High-integrated power system
Modularized design
Flexible applications: load/battery configuration
Variable AC power connection
Control via the GUI
IP54/55
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PDA description & functions

AC input distribution
DC output distribution
Battery control function: status test, LVD
System supervisor: LCD/LED display, alarm indication
Network connection
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Delivery contents/ preparing installation
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Preparing Installation / Test Equipment_tools

PC
Multi-meter: FLUKE 170 or equivalent
DC current clamp: FLUKE I410 or equivalent
Rubber hammer
Chisel
Hydraulic crimping tool
13 mm torque wrench
T10, 20, & 30 screwdrivers
Cutting knife
Protecting gloves & glasses.
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Installation / Removing PDA from shelf
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Installation / General view of the PDA
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Installation / PDA front panel overview
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Installation / Front panel LEDS overview
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Installation / rear cover removal
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Installation Rear internal layout

PDA rear cover
OVP DIN Rail
AC terminal block
E
D
SPD ground clamp
PDA earth cable
OVP sensor
connector
AC ground clamp
C
B
Rear cover
Retention
cable
Cable restraint
F
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Installation / OVP
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Installation Configure the AC terminal block
3-
Single-phase
3-Y
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Installation Prepare the AC cable
Inserting the AC cable
Stripping the wires
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Installation / One Phase AC with OVP
AC Terminal Block
OVP
L1 L2
L3
PE
AC mains
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Installation Single-phase AC connection with the OVP
Set up the OVP
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Installation Single-phase AC connection with the OVP
Connecting the SPD and AC terminal block

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Installation 3Y AC connection with the OVP
AC Terminal Block
OVP
PE
L1
L2
L3
L1
L2
L3
AC Mains
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Connecting the OVP and AC terminal block

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Installation 3 AC connection with the OVP

AC Terminal Block
OVP
PE
L1
L2
L3
L1
L2
L3
AC mains
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Installation 3 AC connection with the OVP
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Installation Before routing the DC cables
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Installation Identifying the DC terminals
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Installation Configure the breakers
If connecting to separate load / battery blocks, the load / battery switch

lever bar and the terminal short link have to be removed.
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Installation Connecting the DC cable
Inserting the cable through front panel
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Securing into the clamp
Installation Configuration of DC cables
Typical
Parallel load
Parallel battery
Load & return:
35mm2
Battery & return:
35mm2
Load grounding:
25mm2
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Installation Finishing the DC connection
Push the front panel back and secure it

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Installation Finishing the DC connection
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Installation Drawer layout
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Installation Connecting the temperature cable
Connect to J22
7
8
9
TEM_GND
Red
TEM SENSE_IN White
TEMP_VCC
Black
10
EARTH
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Cable screen
Installation Placing the temperature probe
The temperature probe should be put where might has

the highest temperature
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Installation Connecting the alarm cable
Connect Alarm Out cable to J22
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3
4
5
6
7
8
9
10
11
12
13
ALARM_COM
MAINS 1
ALARM_COM
MAINS 2
ALARM_COM
MAINS 3
ALARM_COM
CRITICAL
ALARM_COM
MAJOR
ALARM_COM
14
MINOR
Installation Fixing the communication cable
Correctly grounding the cable shield is crucial to the

electromagnetic compatibility (EMC) of the entire system.
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Installation Putting back and secure the drawer
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Installation Installing the PDA into case
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Installation Connecting the earth cable

System earth cable
PDA earth cable

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Installation Connecting the Ethernet cable
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Installation Installing the rectifiers into case
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Installation Connecting the rectifiers
Connecting the power cable
Connecting the RS485 cable

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Installation Connecting the rectifiers
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Installation Recommended configuration of the cable through

cable gland
Option 1
Option 3
Option 2
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Installation Insert the cable through cable gland
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Installation Installing the cable glands with cables
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Installation Fixing all the cables to the case
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Installation Fixing the AC cable with cable restraints
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Installation Fixing the PDA earth cable to case
Fix the PDA earth cable to the cable gland with cable
tie so as not to block the LCD.
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Installation Exiting the alarm cable
The alarm cable is exiting from top of the case if required

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Installation Finishing the cables
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Installation Installing the front and back cover
Front cover
Back cover
The FPRA is IP55 after installing the front and back cover
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Installation FPRA General view after the installation

without conduit pipes
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Installation Fixing the two FPRA units
Stacking and fixing the two FPRA units

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Installation Paralleling the two drawers - RS-422 cables
J22 #1
11
1
2
3
Parallel cable #1
4
5
6
Parallel cable #2
12
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J22 #2
12
4
5
6
1
2
3
11
Installation Paralleling the two drawers
Parallel
cable #2
Parallel
cable #2
Parallel
cable #1
Parallel
cable #1
Drawer #1
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Drawer #2
Installation Paralleling the two drawers
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Installation / reccomended cable sizes
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Installation Installing the two FPRA units
Installing the two FPRA

units separately
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Installation Installing the three drawers
J22 #1
11
1
2
3
J22 #2
12
4
5
6
Parallel cable #1
1
2
5
6
3
11
12
Parallel
cable #2
J22 #3
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11 1 2 3
Parallel
cable #3
6 12
Installation Installing the three drawers
Parallel
cable #1
Parallel
cable #1
Parallel
cable #2
Parallel
cable #3
Parallel
cable #3
Parallel
cable #2
1
Drawer #1
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2
Drawer #2
3
Drawer #3
Installation Installing the three FPRA units
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Installation / Interface with Site Star Cabinet
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Installation / 2 conduit PIPE (Battery Cables)
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Installation / 1 conduit Pipes

(AC input & DC output to loads)
Alluminium plates
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Installation / Conduit fix to FPRA
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Installation / Final view
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Installation / Cable Routing
Parallel cable
Alarms &
communications
Battery string #3,

alarms & temp
sensor
AC Shelf 2
DC to BTS
Battery strings 1 & 2
AC Shelf 1
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Installation / Cable routing
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Installation / Cabinet alarm routing
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Installation / Alarm routing
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Installation Browser and control unit setup
Configure the setup environment
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Installation Change the CU IP-address

Via the LCD: change the CU IP-address into local IP range
Via the GUI:
Change the user PC IP-address to the CU IP range
Connect to the CU via the GUI
Change the CU IP to the local internet/intranet IP range
Change the user PC IP-address back to the local internet/intranet IP range
Connect the CU and user PC in the local internet/intranet via the GUI
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Installation Change the CU IP-address via GUI
After changing the CU IP-address, need reconnect the CU manually

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Installation GUI home page
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Commissioning DC setup
Note: the battery voltage must be over 43Vdc.
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Commissioning Check the status
Check the data via the GUI or LCD
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Commissioning Set up the parameters
Each FPRA has already been calibrated before the shipment

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Export/Import Conf.BIN file
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Maintenance
Checking the connector seal
Checking the cable connectors
Checking the screws
Checking the rectifier fans
Replacing the OVP module, when this is necessary
Updating the system firmware
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Alarm definition CLARO PERU

MAINS 1 (Alarm 16)
REC AC UVP
( POR CADA MODULO)
MAINS 2 (Alarm 15)

REC GENERAL ERROR
REC SENSOR FAIL
REC NORM. TEMP HIGH
REC NORM TEMP LOW
REC EXCEP TEMP HIGH
REC EXCEP TEMP LOW
REC ELEMENT LOSS
REC OTP
REC FAN FAILURE
REC AC OVP
REC DC OVP
(POR CADA MODULO)

(POR CADA MODULO)
(POR CADA MODULO)
(POR CADA MODULO)
(POR CADA MODULO)
(POR CADA MODULO)
(POR CADA MODULO)
(POR CADA MODULO)
(POR CADA MODULO)
(POR CADA MODULO)
(POR CADA MODULO)
MAINS 3 (ALARM 14)

CU/PDU BATT TEST FAIL
PDA OVP
(POR CADA FPRA)

(POR CADA FPRA)
CRITICAL (ALARM 13)

BATT LOW VOLTAGE
CU/PDUCIRCUIT BREAKER 1
CU/PDU LVD ALARM
REC DC OVP
(POR CADA FPRA)

(POR CADA FPRA)
(POR CADA FPRA)
(POR CADA FPRA)
(POR CADA FPRA)
(POR CADA FPRA)
(POR CADA FPRA)
(POR CADA MODULO)
MAJOR (ALARM 12)

CU/PDU BATT TEMP. LOW
CU/PDU BATT TEMP. HIGH
REC POWER LIMIT
(POR CADA MODULO)

(POR CADA MODULO)
(POR CADA MODULO)
Alarma de puerta : Directa a la BTS (ALARM 1)

voltaje flotacion por celda=2.27 @ 25c
carga 1/10 de la capacidad por 10 horas por numero de bancos
Se dejan los jumpers entre los puertos de load y entre los puertos de battery.
La alarma CLU failure del gabinete Site Star se cablea en serie con la alarma 14
Alarma de Fan de Site Star en serie con alarma 12
Alarma de compresor de Site Star en serie con alarma 12
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Alarm definition CLARO PERU (Cont)

Alarmas asignadas al FPRA
J11
N# ALARMA
RELAY 1
PIN 3 Y 4
16
RELAY 2
PIN5 Y 6
15
RELAY 3
PIN7 Y 8
14
RELAY 4
PIN 9 y 10
13
RELAY 5
PIN 11 Y 12
12
RELAY 6
PIN 13 y 14
Alarma de Sensor de Temperatura

color de cable
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J22
Rojo
PIN 7
Blanco
PIN 8
negro
PIN 9
tierra
PIN 10
Best Practices
While connecting the AC or DC cables into the FPRA system, make sure
the power switches are at the OFF position
All cables have to pass the cable glands via their indicated holes before
connecting into the system
While inserting the cable from the front panel, be careful not to destroy
the waterproof
All the screws must be tightened using proper screwdrivers with
appointed torques
Note the AC terminal block configuration for different AC mains types
The battery/load breaker switch lever bar and the corresponding clamp
short link should be removed when supporting different battery/load.
After finishing the AC or DC cables connection, user is recommended to
test at the cable inputs to ensure no short exists
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Best Practices
While commissioning with a battery input, make sure the

battery voltage is over 43Vdc before connecting to the
system
While removing the PDA from the case, the AC mains must
be switched off, but battery could also be on to power the
system
Before install a OVP to the system, the AC mains must be
switched off
The IP rating (IP54) is no longer guaranteed while
connecting the Ethernet cable
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FPRA & Site Star Installation Guide - PERU

For internal use

FPRA & Site Star Installation guide PERU

For internal use

Installation / cable entry plate removal

For internal use

Installation / removing plate 1

For internal use

Installation / removing plate 2

For internal use

Installation / removing FOAM 1

For internal use

Installation / removing inner plate 1

For internal use

Installation / removing inner plate 2

For internal use

Installation / cable entry

For internal use

Installation / Cable entry installation

For internal use

Installation / battery shelf kits, cable entry and

Side & top rails

Battery shelf kits

For internal use

Installation / Battery cable routing

For internal use

Installation / Battery cable routing- A/C ACpower

For internal use

Installation / PDA module overview

For internal use

PDA description & functions

For internal use

Delivery contents/ preparing installation

For internal use

Preparing Installation / Test Equipment_tools

For internal use

Installation / Removing PDA from shelf

For internal use

Installation / General view of the PDA

For internal use

Installation / PDA front panel overview

For internal use

Installation / Front panel LEDS overview

For internal use

Installation / rear cover removal

For internal use

Installation Rear internal layout

OVP DIN Rail

For internal use

For internal use

Installation Configure the AC terminal block

For internal use

Installation Prepare the AC cable

Inserting the AC cable

Stripping the wires

For internal use

Installation / One Phase AC with OVP

For internal use

Installation Single-phase AC connection with the OVP

Set up the OVP

For internal use

Installation Single-phase AC connection with the OVP

Connecting the SPD and AC terminal block