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Stream Name

Stream Code
Instrument Code
V-105
PG-104

Boiler Feed Water


BFW
Instrument Type
Ball Valve
Pressure Gauge

V-106
PT-105
PI-105
V-107
FT-106

Ball Valve
Pressure Transmitter
Pressure Indicator
Ball Valve
Flow Transmitter

FIC-106

Flow Indicator Control

Instrument Specific Type

Turbine Meters

V-108,V-112, V-112, V111


Ball Valve
Reducer, expander
Blowdown Valve

Ball valve

FV-112

Globe Valve

V-110
V-113

Ball Valve
Check Valve

V-136,V-135
V-114

Ball Valve
Ball Valve

V-119, V-124, V-123,


V-116, V-115
TG-117
PG-118
V-129,V-128
FT-124

Ball Valve
Temperature Gauge
Pressure Gauge
Ball Valve
Flow Transmitter

PG-124

Pressure Gauge

Stream Name
Stream Code
Instrument Code
V-127
FT-128

Natural Gas
NG
Instrument Type
Ball Valve
Flow Transmitter

Resistance bulbs

Sonic Venturi Meters

Only for start up


Instrument Specific Type

FIC-128

Flow Indicator Contro

Turbine Meters

EV-101
Electronic On,OFF Valve

Reducer, expander
FV-132

Flow valve

V-126
PG-125

Ball Valve
Pressure Gauge

Stream Name
Stream Code
Instrument Code
F-105
XA-113
I

Air
AIR
Instrument Type
Fan
Status Alarm
Interlock

F-110
XA-130
D-101
FIC-126

Fan
Status Alarm
Damper
Flow Indicator Control

PT-127,PI-127
FT-126, FI-126

Pressure indicator
Flow indicator

V-117,V-118
TT-119,TI-119
FT-120,FI-120

Ball Valve
Temperature Indicator
Flowrate Indicator

Stream Name
Stream Code
Instrument Code
F-104
XA-111
D-102

Flue Gas
FG
Instrument Type
Fan
Status Alam
Damper

PIC-114,PT-114
V-134

Pressure Indicator Control


Ball Valve

Instrument Specific Type

Turbine Meters

Resisrance bulbs
Orifice Plate

Instrument Specific Type

AT-103
AI-103

Analysis Transmitter
Analysis Indicator

AIC-103
FY-116

Analysis Indicator Control


Relay

TT-102,TI-102
TG-101
V-101

Temperature Indicator
Temperature Gauge
Sampling Valve

Stream Name
Stream Code
Instrument Code
FY-116-1

Steam Drum
SD
Instrument Type
Relay

LT-116,LIC-116
V-132,V-131,V-133
V-130, V-121, V-122
LG-123
PSV-133
PT-121, PI-121
PG-122

Level Indicator Control


Ball Valve

Stream Name
Stream Code
Instrument Code

Fuel Stream
Fuel
Instrument Type

LT-108,LIA-108
RF-102
XA-109
VSD

Level Indicator Alarm


Rotary Feeder
Status Alarm
Variable Speed D.

C-103
XA-107
WIC-110

Conveyer Belt
Status Alarm
Weight Indicator Contro

Level Gauge
Pressure Relieve Valve
Pressure Indicato
Pressure Gauge

Pitot Tube

High-Temperature CurrentMode Oxygen Detector

Thermocouple
Thermocouple

Instrument Specific Type

Rupture Disc??

Instrument Specific Type


Capacitance, Diaphram,
Rotating paddle swithc

Gravimetric Feeder with


conveyor belt scale

Purpose
Isolate Pressure Gauge Instrument
Indicate pressure of incoming water
Isolate Instrument
Transmit pressure data to pressure Indicator
Indicate pressure of incoming water to the control room
Isolate Instrument
Transmit flow data to pressure Indicator

Receive signal from relay instrument (FY-116)


This control the opening of globe valve to control
the inlet water rate
Isolation flow control instrument
Since the pipe size is different before and after
flowrate control, need to reduce the pressure
Incase of emergency such as clogged pipe, and
water need to be drained.
Regulate the incoming flow water based on FIC-106
as backup system incase of FV-112 fails, control manually
Since the pressure of water preheat system high,
back flow may occurred, to prevent back flow
Isolating the water preheat system incase of emergency
Manual backup system incase of water preheat system fails

Isolate steam drum equipment


Indicate pressure and temperature to crosscheck with the indicator
Isolation Valve
Transmit Flowrate to Relay FY-116, tobe checked with Level Control
LIC-116, thus change flowrate of inlet FIC-106
Check pressure (Mounted Instrument)

Purpose
Isolation Valve incase of emergency
Transmit flow data

Regulate flow rate of natural gas, set the flowrate from


control room, at constant flowrate (FV-132)
To automatically turn off the natural gas flow rate
Receive data from alarm XA-103, when air is off,natural gas
flow off
Since the pipe size is different before and after
flowrate control, need to reduce the pressure
Regulate flow rate of natural gas, set the flowrate from
control room, at constant flowrate
Isolation Valve incase of emergency
Indicate pressure in the natural gas

Purpose
Blow Air from environment to preheat system
Alarm when the fan is at off position, based on motor status (m)
when one of the interlock fails, it will sense the other interlock
to stop the operation (F-110, RF-102, F-104, )
Blow normal air from the environment
Send signal to EV-101, when fan is off to close flow of natural gas
Regulates flow of air, based on set point FIC-126
Receive signal from FI-126 (air), FY-116 (Relay combined from
excess Oxigen content, and weignt indicator contorl) this to ensure
the ratio of oxigen in and the barley husk is maintained

Indicate pressure of the incoming air, since it uses fan


Give indicator of flow rate to the FIC-126 to ensure the ratio of
Oxigen, exces oxigen and fuel maintained
Instrument isolation
To indicate the flowrate and temperature from the control room

Purpose
Blow the flue gas from the preheat system
In case the fan stop, it will trigger the Interlock and sound alarm
Control the flow rate of Flue gas based on the pressure inside the burner
PT-114
Control pressure inside the burner by releasing the flue gas
Isolaton valve

Send the SO2 and No2 content in the flue gas

Indicate content of excess O2 in the flue gas, and send isgnal to FY-116
Combining the signal of O2 content with the weight of fuel to maintain
combustion ratio
Indicate temp of flue gas, to ensure its above condensation point of SO2
Cross check of TI-102

Purpose
Combinging Three signal, flow rate of steam, steam drum water level
to control the inlet water flowrate
Indicator and controlling the water level of the steam drum
Isolation Valve
Indicate Level

Purpose
Level Indicator, give alarm if the level is low
Grill the inlet husk
Alarm when off
Control the speed and the inlet of rotary feeder based on the temperature
of the burner, if too hot, it will reduce the inlet fuel (TIC-115,TT-115)

Control the weight of the barley hyusk to ensure the ratio of the gas, o2
and fuel is maintained

Remarks
Incase of maintenance it can be manually close since its localy mounted
Because the incoming water at normal temperature and pressure need to be indicate
Temperature didnt indicate because its a normal feed water
Incase of maintenance it can be manually close since its localy mounted
Mistake, should be square since it can be seen in the control room

Accurate, can be applied for low to medium viscous fluid, since the feed water assumed is clean, can b
Output is digital, so can be used for FIC control, fast response time
Orifice plate is not used, although its cheap but inaccurate.

Normal Closed
FAIL OPEN : since if the valve broken, we still want the
flowrate to be open to get the water to flow in before opening the backup system
Normal Closed

Reduce steam quality, need to be backup by the secondary generation system


Normal Closed

It only can serve below 500oC but since we only need to see the air preheat temperature, thats adeq

The most probable for calculating the flowrate of steam, other than orifice plate which is less accurate

Remarks

Accurate, can be applied for low to medium viscous fluid, since the feed water assumed is clean, can b
Output is digital, so can be used for FIC control, fast response time
Orifice plate is not used, although its cheap but inaccurate.

Fail Close

Not indicate temp, since we dont care about natural gas temp
and it is not preheated

Remarks

Accurate, can be applied for low to medium viscous fluid, since the feed water assumed is clean, can b
Output is digital, so can be used for FIC control, fast response time
Orifice plate is not used, although its cheap but inaccurate.

No valve since its not harmful, just regular air


No temperature since get air from the environment

It only can serve below 500oC but since we only need to see the air preheat temperature, thats adeq
Doesnt need to be acurare, since it only function as indicator and reduce cost

Remarks

Measurement available to analyze the content of gas particulates in the stack

Can be used at really high temperature, with sample with high sulfur dioxide content

Dont have to be fancy, since it only measure the flue gas stack to be above condensation point of so2
Dont have to be fancy, since it only measure the flue gas stack to be above condensation point of so2

Remarks
Wrong Naming

Since, if we use a regular pressure reliev valve it may risk on false alarm and leakage, in the rupture d

Remarks
Capacitance, since it is the simplest and it only used to give detection if the solid fuel is low

The flowrate of rotary feeder outlet is keep constant, the ratio of fuel is determined
by the speed of the conveyor belt to the furnace

s clean, can be used.

, thats adequate

ess accurate

s clean, can be used.

s clean, can be used.

, thats adequate

n point of so2
n point of so2

the rupture disc its sealed