Smarter decisions,

better products.
Digital Manufacturing Conference, Brno

Mirko Baecker
Siemens Industry Software
EMEA Marketing Director Digital Manufacturing
Siemens PLM Software, Inc 2011. All Rights Reserved

Manufacturing starts with technologies for

Part Manufacturing

Forging & Molding

EDM + Wire EDM

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Milling/Drilling

Turning

Sheet Metal Cutting (laser, plasma, water)

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Continues through planning and managing of

Assembly Lines .

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Todays Manufacturing Business Challenges

Lean & Sustainable Manufacturing
Faster Time-to-Volume
Global Manufacturing Centers
Increasing Manufacturing Complexity

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Integrated Product and Production Lifecycles

DM facilitates virtual to physical production

Physical

Virtual

Orders

Purchasing

Plant BOM

Mass BOM

Prototype

CAD

CAE

BOP

Software

Testing

ERP

MES

Serial
Planning

Plant Floor
Devices

Quality

Siemens PLM Software Integrated Product/Production Definition

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Digital Manufacturing

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Our Digital Manufacturing Product Portfolio

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Part Planning & Validation

Solution at a Glance
Part
Design

Tooling &
Fixture Design

1: CAM-CNC Interface

2: Virtual Machine

CAM
& Simulation

Shop Floor
set-up &
testing

Tool Data
Management

Measurement
Quality - CMM

3: PLM-to-Shopfloor Platform
Common Information

Tool
Libraries

Process
Planning

from plan
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CMM
Programming

Shop Floor
data access

Direct
Numerical
Control

Controller /
Machine Tool

to production
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Assembly Planning & Validation

Solution at a Glance

Pert Chart

Gantt Chart

Layouting

Process
Simulation

Work Instructions

Teamcenter PLM platform

Process Structure
Management

Time
Management
(Teamcenter)
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Reports

Embedded
Viewer

M-BoM
Accountability
Check

Tools Library

Live Excel
Integration

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Robotics & Automation Planning

Solution at a Glance
Concept

Basic
Verification

Robot Paths
& OLP

Robot Programs
& OLP

Build
Commissioning

Zone

Station

Robot/Path

Product
Data

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Process
Data

Plant
Data

Resource
Data

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Plant Design and Optimization

Solution at a Glance

3D Factory Design and Visualization

Production Throughput Simulation

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Factory Logistics Analysis & Optimization

Collaborative Factory Design Management

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Quality Management
Solution at a Glance

Manufacturing

Design

Production

Continuous improvement through a PLM Platform

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Tecnomatix Digital Manufacturing Solutions

Manufacturing Process Management
Built on Teamcenter foundation where
product, process, plant and resource
information can be associated, viewed and
taken through change processes
Align engineering and manufacturing
resources
Control data complexities and maintain
workflow consistency
Maintain a truly multi-CAD environment

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Tecnomatix Digital Manufacturing Solutions

Production Management
Execute production processes with realtime access to lifecycle data
Production status reports
Technical work instructions
As-built data capture
Teamcenter & Simatic IT interoperability
bridge
Connection to ERP systems

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Siemens PLM recognized as the world leader in DM

technologies

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Tecnomatix Market Presence

Application

Industry

Source: Siemens PLM Software Business Warehouse

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Zollner Electronik AG

Using Tecnomatix significant reduction in

cycle time, work-in-progress and stocks
"Using Tecnomatix, we achieved an exceptionally accurate realization
of the continuous flow production, one-piece flow concept and
optimized material link. The direct result of that achievement was a
significant reduction in cycle time, work-in-progress and stocks. We
realized the objective of our lean management approach avoiding as
much waste as possible." - Alois Mahr, Manager, Digital Planning,
Zollner Elektronik AG

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Continental Automotive Systems

Tecnomatix and Jack allowed higher

comfort, safety and productivity of our
operators
"Tecnomatix and Jack allowed us to solve a complex customer
assembly while assuring higher comfort, safety and productivity of
our operators."
- Tom Baro, Industrial Engineering Technician, Continental
Automotive Systems

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Magna Steyr

we were able to master the complexity

The planners had to consider 180 robots, 280 welding guns, 100
grippers and corresponding tool change systems. With Tecnomatix,
we were able to master the complexity. - Andreas Huber, Bodyshell
Planner, Magna Steyr

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Waltonen Engineering

Tecnomatix dimensional quality tools are

essential to our success
"We play a key role in helping companies substantially reduce costs
and eliminate a host of potential and likely problems, including
missing schedules, doing unnecessary rework, generating excessive
scrap, and failing to comply with regulations and code requirements.
Tecnomatix dimensional quality tools are essential to our success.
- Lloyd Brown, President and Owner, Waltonen Engineering

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ICARUS Consulting

we develop the (robot) programs offline

and go live in a few days
In the past, it often took months to optimally program the robots by
using online, manual-teach procedure. With Tecnomatix, we
develop the programs offline and go live in a few days, - Volker
Wildeboer Chief Executive Officer, ICARUS Consulting

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Icarus Video Testimonial

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Open For Business

Open Technology, Open Business Model
OPEN DATA MODEL
Enabling interoperability
OPEN BUSINESS MODEL
Leveraging standard, open components
OPEN ARCHITECTURE
Enabling integration
OPEN APPLICATIONS
Automation/customization
OPEN COMMUNITIES FOR INNOVATION
Promoting partner/customer communities

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DKUJI
Digital Manufacturing Conference, Brno

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