Professional Documents
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July 2008
FLSmidth - Emission Monitoring
Process objectives
The CEM system installed in the stack measures both the
concentration (in mg/m3 or ppm) and the total emission of
the various polluting gasses and dust. To report these data, a
conversion to standardised physical values must be calculated
in order to compare the data with emission limits set by the
enforced emission legislation. As some of the components
measured are very small in concentration, and the demand
for precision set by legislation is very strict, the demands for
high quality precision analysis with proven repeatability is
obligatory.
Two different technics are used for measurement: in-situ and
extractive.
In-situ measurement is a method where the analyser is
mounted directly on the stack, and the measurement is made
in the stack. The measurement is made at actual process
temperature, pressure, water content and dust concentrations.
Thus, the meaurement system must be able to operate under
these conditions, and the normalisation of the measurement
must be done externally.
Fig. 3 The configuration of the CEM equipment must reflect the legislation enforced by the local authorities or a specific permit
for a given plant. Demands on CEM systems can be limited to a dust monitor or to a complex system comprising of dust, flow,
pressure, temperature, gas analysis and data acquisition system. In determining the best configuration for a specific country or
plant, FLSmidth can provide the most beneficial solution as we are not dependent on any specific sub-supplier.
Equipment objectives
The choice of configuration type (in-situ or extractive) is very
complex and is often determined by limitations in the legislation
or by the given process conditions in the stack.
FLSmidths default configuration consists of a combination of
the two techniques. For dust, flow, temperature and pressure,
we normally use in-situ measurements. For gas analysis
components, we use a heated extractive system.
Systems
Analyser Units
Our gas analysis systems can be supplied with any brand of
high quality extractive analysers. The extractive method can be
hot/cold or wet/dry or any combination of the two. Typically
the IR, UV, FID, paramagnetic or electrochemical measuring
principles are used. FLSmidth has the knowledge and capability
to integrate customer preferences and/or serve as a consultant
as we are an independent system integrator.
GASloq
FLSmidth supplies extractive
gas analysis systems GASloq
600, 800 or 1200. The GASloq
systems are designed to
sample, condition and analyse
process gas or emission gas and
to present the measurement
result in a display and to the
plant control system.
Extractive
gas
analysis
means, contrary to in-situ
gas analysis, that a sample is
taken continuously from the
process for analysis. The gas is
GASloq CUBE
Together with the GASloq gas analysis systems, a wide range
of accessories can be delivered. If it is not possible to install the
GASloq system indoors, the use of a GASloq CUBE site shelter
is a good solution.
Cost-efficient solution
Traditionally, the CEMS solutions have been developed on a
highly plant-specific basis. In order to meet the demands for
data validation and monitoring roles, parts of the solutions
have traditionally been implemented at the PLC level with
programming intensive effort resulting in working, but quite
complex solutions that are difficult to maintain in long-term.
Other parts of the solution are traditionally implemented as
special data retrieval and reporting system with customised
programming approaches.
ECS/StackGuide is the most professional and cost-efficient
CEMS application with many advantages some of which are
listed here:
Secured data retrieval
General features
Historical databases and data access
OPC data access
Dedicated reporting package
Built-in MS-Excel add-ins for report customisation
Advanced trending software
Data editing
Web access
Windows 2000, XP and 2003
Terminal server support for remote access
Service release and hotfix support
Realtime and historic emission control
Store data for years
Emission data
MS-SQL Server relational database
Advanced data validation methods
Data tournament for dual ECS control system sources
Catch up to retrieve lost data from down periods (by
use of the ECS solution)
Firewall between plant control and administrative
system
ECS Server 1
ECS Server 2
Gas Monitoring
Unit 1200
About Us
Company profile
FLSmidth A/S forms part of the FLSmidth Group, an
international group supplying process know-how and total
lines of machinery, mainly to the cement and minerals
industry.
TESTING
SERVICE
PRODUCTION
ENGINEERING
Addresses
www.flsmidth.com/gas
FLSmidth - Emission Monitoring, rev. July 2008
Main office
Copenhagen office
FLSmidth A/S
Klostermarken 6
DK-9550 Mariager
Tel.: +45 70102277
Fax.: +45 70102288
FLSmidth A/S
Hffdingsvej 34
DK-2500 Valby
Tel.: +45 70102277
Fax.: +45 70102288