Professional Documents
Culture Documents
1.
Quality Assurance . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
Your Contacts at
Thermo Electron (Karlsruhe) GmbH . . . . . . . . . .
3.
Key to Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . .
5.
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Transportation damage? . . . . . . . . . . . . . . . . .
5.2 Before return delivery: . . . . . . . . . . . . . . . . . . .
5.3 Contents of Delivery . . . . . . . . . . . . . . . . . . . . .
5.4 Material for use . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Principle of the measurement . . . . . . . . . . . . .
7.2 Description of the instrument . . . . . . . . . . . . . .
Functional Elements . . . . . . . . . . . . . . . . . . . . . . . .
6
6
6
6
7
7
7
7
7
8
8
8
9
9.
Measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Preparation for a test . . . . . . . . . . . . . . . . . . . .
9.1.1 Temperature control . . . . . . . . . . . . . . .
9.1.2 Loading the sample . . . . . . . . . . . . . . . .
9.1.3 Selection of the balls . . . . . . . . . . . . . . .
9.2 Measurement of the falling times . . . . . . . . . .
9.3 Evaluation of the test results . . . . . . . . . . . . . .
9.3.1 Reproducibility . . . . . . . . . . . . . . . . . . .
9.3.2 Comparability . . . . . . . . . . . . . . . . . . . .
9.3.3 Example . . . . . . . . . . . . . . . . . . . . . . . . .
9.4 Viscosity determination of gases . . . . . . . . . . .
10. Cleaning the Measuring Tube . . . . . . . . . . . . . . . .
10
10
10
10
11
12
13
14
14
15
15
16
17
18
18
19
6.
7.
8.
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20
21
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Quality Assurance
1.
Quality Assurance
Dear customer,
Thermo Electron (Karlsruhe) implements a Quality Management System certified according to DIN/EN/ISO 9001:2000.
This guarantees the presence of organizational structures
which are necessary to ensure that our products are developed, manufactured and managed according to our customers expectations. Internal and external audits are carried out
on a regular basis to ensure that our QMS is fully functional.
We also check our products during the manufacturing process to certify that they are produced according to the specifications as well as to monitor correct functioning and to confirm that they are safe. This is why we initiate this monitoring
process of important characteristics already during
manufacturing and record the results for future reference.
The Final Test label on the product is a sign that this unit
has fulfilled all requirements at the time of final manufacturing.
Please inform us if, despite our precautionary measures,
you should find any product defects. You can thus help us to
avoid such faults in future.
2.
Your Contacts at
Thermo Electron (Karlsruhe) GmbH
USA
5225 Verona Road
Madison, WI 53711
Tel. 6083276777
Fax 6082736827
France
16 Avenue du Qubec
Silic 765
91963 Courtaboeuf Cedex
Tel. +33(0)1 60 92 48 00
Fax +33(0)1 60 92 49 00
UK
Emerald Way
Stone Business Park, Stone
Staffordshire St15 OSR
Tel. +44(0)1 78 5 813 648
info@thermorheo.com
www.thermo.com/rheo
info@thermoprism.com
www.thermo.com/prism
infousa@thermohaake.com
www.thermo.com/haake
BeNeLux
Takkebijsters 1
4817 BL Breda
Tel. +31(0)76 5879888
Fax +31(0)76 5795610
info_nl@thermo.com
www.thermo.com/haake
Dieselstr. 4
76227 Karlsruhe
TYP
V/Hz
Safety Precautions
3.
Key to Symbols
Warns the user of possible damage to the unit.
Denotes an important remark.
4.
Safety Precautions
Check for transportation damage during unpacking. Get in contact with supplier and/or carrier for
settlement of damage claims. Do not try to start up
a damaged unit before the damage has been repaired or you have ascertained the effect of the damage.
!
!
Safety Precautions
Unpacking / Setting Up
5.
Unpacking
Unpacking / Setting Up
6.
Setting Up
6.1 Assembly
Insert the measuring tube into the stand and fasten it with the
knurled nut.
Unit Description
7.
Unit Description
Thermometer
A
C
B
16
17
Functional Elements
8.
18
Functional Elements
13
16
15
17
20
9
8
1
2
11
7
12
18
17
14
1
2
3
4
7
8
9
11
Falling tube
Ball
Tempering room
Screw
Set screw
Gasket
Cover
Brace
12
13
14
15
16
17
18
20
Jacket tube
Hollow stopper
Stopper
Capillary
Closing plate
Gasket for falling tube
Threaded bush
Connecting rod
Measuring
9.
Measuring
13
2
1
10
Measuring
Ball Made of
No.
Density
g/cm3
Diameter
of the ball
mm
Constant K
(approx.)
mPascm3/gs
Recomm.
measuring
range mPas
0.6 10
8000002 1
15.81 0.01
0.007
8000003 2
15.6 0.05
0.09
7 130
8000004 3
8.1
15.6 0.05
0.09
30 700
8000005 4
8.1
15.2 0.1
0.7
200 4800
8000006 5
W.-No. 4034
7.78.1
14.0 0.5
4.5
800 10000
8000007 6
W.-No. 4034
7.78.1
11.0 1
33
6000 75000
Ball Made of
Density
g/cm3
Diameter
of the ball
mm
Constant K
(approx.)
mPascm3/gs
Recomm.
measuring
range mPas
8000009 G
15.91 0.01
8000010 G3
15.30
0.4
20 to 200
8000011
14.40
3.5
150 to 1500
G4
gases
11
Measuring
Kreturn =
12
Measuring
Test results:
The dynamic viscosity is given in units of mPas (cP) and
must be completed by stating the sample temperature.
The dynamic viscosity may be converted to the kinematic
viscosity by using the following equation:
=
[1 mm2/s = 1 cSt]
13
Measuring
Reproducibility %
1
2, 3, 4
5
6
1.0
0.5
0.7
1.5
Comparability %
DIN 53015
ISO 12058
2
2
1
2
1.5
1
3
3
Please note: Even when using balls with different diameters for newtonian liquids identical viscosity values
will be obtained.
When non-newtonian liquids are tested varying viscosity values will result when balls of differing ball diameters are being used. Test data of non-newtonian liquids
only allow comparing similar samples, but test results
must not be given using mPa s units!
Non-newtonian liquids may be fully characterized rheologically by means of absolute rotational viscometers, i.e. the
HAAKE VISCOTESTER or ROTOVISCO.
14
Measuring
9.3.3 Example
(sugar solution of 40 %)
Density of ball 2:
Density of the solution:
Ball constant K :
Falling time:
Measuring temperature:
2.2 (g/cm3)
1.18 (g/cm3)
0.09 (mPascm3/gs)
61 s
20.0C
The measuring tube must be closed with rubber stoppers fitted with glass stopcocks.
Measuring tube, glass ball and gas must be clean and
dry.
The calculation of the gas viscosity is based on the comparison with the viscosity of air at 20 C ( = 1815105 mPas):
gas = FG 1815 105 (mPa s)
FA
where:
gas: viscosity of the gas at the temperature T
FG : falling time of the ball in the gas at the temperature T
FA : falling time of the ball in air at a temperature of +20C
Viscosity of the air at a temperature of +20C:
1815 105 (mPa s)
15
After this, there will be only a thin film of the liquid left
on the walls of the tube which then can be removed with
a solvent.
Especially when measuring with balls 1 and G it is very
important, that the tube and the ball are clean.
16
Calibration
periodically:
Order-No.
Type
0825042
0825043
0825044
0825046
0825336
E7
E200
E2000
E6000
E15000
(mPas)
at 20C
5
120
1900
6000
15000
for balls
1
2, 3
4
5, 6
6
For calibration of the falling ball viscometer the following calibration fluids (recyclable in Europe) are recommended:
Order-No.
0825303
0825304
0825305
Type
100 BW
2000 AW
10000 B
17
(mPas)
at 20C
100
2000
10000
for balls
2, 3
5
5, 6
Calibration
For the calculation of the ball constant K the following formula applies:
K+
hE
4.63
+
+ 0.00788
( 1 * 2) @ t
(2.217 * 0.81) @ 417.7
16
13
22
18
17
20
9
8
1
Assembly
12
10
11
4
8
!
11
12
7
17
18
14
21
19
20
Spare Parts
Ball tweezers
800-0131
Cleaning brush (3 x)
800-0125
Cleaning piston (3 x)
800-0182
Set of balls 1 6
002-6968
Falling tube
800-0030
Jacket tube
800-0015
800-0090
800-0017
800-0014
800-0016
Plug, Perbunan
800-0093
Plug, Brass
800-0052
Closing Gap
800-0190
Spirit level
800-1507
Checking thermometer 1 to
scaling 0.1 C
800-0176
Stop watch
799-3001
Set of gasket
21
26 C,
Spare Parts
8000027
gasket 15.6
(teflon)
003-2110
socket spanner
8000061
gasket 10.0
(perbunan)
8000119
ball tweezers
8000131
8000125
cleaning brush cleaning piston
Control thermometers:
800-1506
800-1507
800-1508
800-1509
800-1510
800-1511
800-1518
806-1154
22
35
1
24
49
74
99
19
21
to
1C, scaling 0.2C
to 26C, scaling 0.1C
to 51C, scaling 0.1C
to 76C, scaling 0.1C
to 101C, scaling 0.1C
to 126C, scaling 0.1C
to 21C, scaling 0.02C
to 24C, scaling 0.02C
Spare Parts
Balls:
800-0002 Ball 1; 15.81; glass
800-0003 Ball 2; 15.6; glass
800-0004 Ball 3; 15.6; iron
800-0005 Ball 4; 15.2; iron
800-0006 Ball 5; 14.0; steel
800-0007 Ball 6; 11.0; steel
23
24
Appendix
Przisions- und
Kontrollthermometer
Precision Monitoring
Thermometers
Thermomtres de contrle
et de prcision
a) Geteilte Quecksilbersule:
Liegt die Trennstelle sehr tief, erwrmen Sie bitte das Thermometer,
bis die Trennstelle ungefhr bis zur
Mitte der oberen Kapillarerweiterung gestiegen ist. Die Kapillarerweiterung darf nicht bis oben mit
Quecksilber gefllt werden, da sie
sonst gesprengt wird. Klopfen Sie
dann das Thermometer (Quecksilbergef unten) senkrecht auf eine
weiche Unterlage. Dabei fgt sich
das Quecksilber wieder zusammen.
Liegt die Trennstelle zu tief, sammeln Sie das Quecksilber durch
starke Abkhlung unten im Quecksilbergef und vereinigen es dann
durch vorsichtiges Klopfen.
Subject to alterations
Printed in Germany
25
Part-No. 002-7585c
2.1.072.201.04