Contents

Page
1

1.1
1.2
1.3
1.3.1
1.3.2
1.3.3
1.4
1.5
1.6
1.6.1
1.6.2
1.6.3

...............................................
Preconditions for commissioning ...................................................
Preliminary remarks ....................................................................
Visual inspection of system ...........................................................
Earthing ....................................................................................
Position encoders .......................................................................
Cable laying ...............................................................................
Shielding ...................................................................................
Operator panel ..........................................................................
Overall condition ........................................................................
Battery adjacent t o power supply unit ............................................
Battery for MD ...........................................................................
Cables ......................................................................................
Preconditionsand visual inspection

Installation checklist

..............................................................

..............................
SINUMERlK810structure .............................................................
Overview of modules ..................................................................
Jumperings ................................................................................
Power supply units ......................................................................
Power supply unit + 24V DC(to June 1987) .....................................
Power supply unit + 24V DC (from June 1987) .................................
CPU ..........................................................................................
Video module ............................................................................
Interface (orange terminal connectors for sensor inputs) ...................
Memory module .........................................................................
EPROM submodule (128K) ............................................................
RAM submodule (32K) .................................................................
RAM submodule (16 K) ................................................................
EPROM submodule (256K) ...........................................................
EPROM submodule (128K) ...........................................................
RAM submodule (32K) ...............................................................
RAM submodule (128K) ...............................................................
Monitor adapter .........................................................................
Handwheel module (MPG) ...........................................................
Overview of modules and standard jumperings

3.1
3.2
3.3
3.3.1
3.3.1.1
3.3.1.2
3.3.2
3.3.3
3.3.4
3.3.5
3.3.5.1
3.3.5.2
3.3.5.3
3.3.5.4
3.3.5.5
3.3.5.6
3.3.5.7
3.3.6
3.3.7
3.3.8

Measuring-circuit modules

...........................................................

1-1
1-2
1-2
1-4
1-4
1-4
1-4
1-4
1-4
1-4
1-5
1-5
1-5

2- 1

3- 1
3-2
3-3
3-4
3-4
3-4
3-5
3-6
3-7
3-9
3-10
3-10
3-1 1
3-1 1
3-12
3-12
3-13
3-13
3-14
3-14
3-15

3.3.9
3.3.9.1
3.3.9.2
4

4.1
4.1.1
4.1.2
4.1.3
4.2
4.2.1
4.2.2
4.2.3
4.3
5

5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7

I/O modules ..................................................................................

I/O modules (with 2 input connectors)
I/O modules (with 3 input connectors)

3-17
3-17
3-18

. ................................................
Voltage test ...............................................................................
Voltage supply ...........................................................................
Limit temperature ......................................................................
Direct voltage + 5V .....................................................................
Functional test ...........................................................................
CPU monitor ..............................................................................
EPROM CHECK ............................................................................
Brightness adjustment on screen ...................................................
Standard commissioningsequence ................................................

4-1

.............................................................
Standard commissioningshown as a flowchart ................................
NC-ON (overall reset chart and setting standard MD) ........................
NC machine data ........................................................................
PLC machine data .......................................................................
PLC application program ..............................................................
Alarm processing ........................................................................
Axis commissioning .....................................................................
Spindle commissioning ................................................................

5-1

............................................
............................................

Voltage and functional tests drift

Standqrd commissioning

4-2
4-2
4-2
4-2
4-3
4-3
4-4
4-5
4-6

5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9

6.2
6.2.1
6.2.2
6.2.3

..........................................................................
Technical specifications of PLC software ........................................
PLC.MD. PLC-MD bits ...................................................................
General .....................................................................................
MODE switching (types of operation) .............................................
MD description ...........................................................................

6.3
6.3.1
6.3.2
6.3.3

PLCcommissioning
General .......................................................................................
Link PLC +PG 685/675/670/615
PG commands ...............................................................................

6-15
6-15
6-15
6-17

6.4
6.4.1
6.4.2

PLC operating system (BESY)

The following functions are available in PLC-BESY
Test mode

.........................................................
...........................
.................................................................................
PLC prograrnming .......................................................................
PLC-Status .................................................................................
PLC-STOP (Alarm 3) .....................................................................
PLC operation lists (hex code) .......................................................

6-18
6-18
6-18

6.1

6.5
6.6
6.7
6.8

PLC description

.....................................................................
......................................................

6-1
6-2
6-2
6-2
6-3
6-5

6-18
6-29
6-32
6-35

7
7.1
7.1.1
7.1.2
7.1.3
7.1.4
7.1.5
7.1.6
7.2
7.2.1
7.2.2
7.3
7.3.1
7.3.2
7.4
7.5
7.5.1
7.5.2
7.6
7.6.1
7.6.2
7.6.3

.......................................................................
Actual-value input measuring circuit .............................................
Connector pin assignment ............................................................
Differential input .......................................................................
Equivalent circuit diagram with differential input ............................
Equivalent circuit diagram for actual-value input with integrated EXE
Complement with integrated EXE .................................................
Input signals with integrated EXE .................................................
Setpoint output measuring circuit .....................................................
Connector pin assignment ............................................................
Equivalent circuit diagram ...........................................................
Sensor input ..............................................................................
6FX 1126-2BA01interface module .................................................
6FX 1126-2BA02interface module .................................................
Serial interface (V.24/RS 232 + 20mA) .............................................
Handwheel interface module (6FX 1126-5AA.J ...............................
Connector pin assignment ............................................................
Equivalent circuit diagram ...........................................................
Machine control panel .................................................................
External machine control panel .....................................................
Integrated machine control panel .................................................
Machine interface

Integrated operator panel

7- 1
7-2
7-2
7-3
7-4
7-5
7-6
7-7
7-8
7-8
7-9
7-10
7-10
7-11
7-12
7-13
7-13
7-13

...........................................................

7-14
7-14
7-16
7-17

.............................

7-18

7.7

Short-circuiting connector for actual-valueinput

Data and alarms

8.1

Machine data

.........................................................................

8-1
8-2

8.2

.............................................................................
Machine data bits .......................................................................

Setting data description

9.5

..............................................................
Softkey assignment .....................................................................
Zero offset (ZO) ..........................................................................
Programmable20 + external ZO ..................................................
Additive ZO ...............................................................................
R parameters .............................................................................

9.6

Spindle setting data

9.7

General and axis-specificSD

9.1
9.2
9.3
9.4

9.8

..........................................................................

.........................................................
General and V.24 (RS 232) SD BITS ...................................................

8-66

9-1
9-2
9-2
9-2
9-3
9-4
9-5
9-6
9-7

9.9
9-10
9.1 1
10

10.1
10.1.1
10.1.2
10.1.3
10.1.4
10.2
10.2.1
10.2.2
10.2.2.1
10.2.2.2

0.3
0.4
0.5

..........................................................................
Angle of rotation. separate for channels 1 and 3
..........................
Scale modification. separate for channels 1 and 3 ..........................
Description of operation ..............................................................
Spindle control ...........................................................................
Corresponding M D .....................................................................
S analog (M3. M4. M5) .................................................................
M 19 ..................................................................................................
Spindle influencing by PLC ...........................................................
Approach t o reference point ........................................................
Corresponding MD .....................................................................
Automatic identification of direction with approach t o
reference point ..........................................................................
Approach t o reference point without automatic identification
of direction ...............................................................................
Approach t o reference point with automatic identification
of direction ...............................................................................
Leadscrew error compensation .....................................................
Service displays ...............................................................1..................
Channel structure of 810 ..............................................................
Axis-specific bits

......................................................................................

9-10
9-10
9-10
10-1
10-2
10-2
10-2
10-3
10-1 1
10-12
10-12
10101010-17
10-25
10-26

11

Alarms

11.1

.....................................................................................
11-2
11-3
Display of all messages and alarms with DIAGNOSIS softkey ...............
11-3
Alarm numbers and alarm groups/clearing alarms ..........................
Alarm display on screen ...............................................................
11-5
Display format ...........................................................................
11-5
Alarm l i s t POWER ON ........................................................................ 11-8
Alarm list ACKNOWLEDGE ...........................................................
11-30

11.2
11.3
11.4
11.5
11.6
11.7

General

11-1