Professional Documents
Culture Documents
cb
Via Papa Giovanni XXIII, PERGOLA (PS)
S H A R K
3 1 0 S X
SHARK 310/MA
Contents
Note to the Readers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Instructions manual SHARK 310 SX . . . . . . . . . . . . . . . 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Machines specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CHAPTER 1
Machines functional components . . . . . . . . . . . . . . . . . 4
1.1
1.2
1.3
1.4
1.5
------
Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydropneumatic group . . . . . . . . . . . . . . . . . . . . . . . . .
Electropneumatic group . . . . . . . . . . . . . . . . . . . . . . . . .
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
4
4
4
4
CHAPTER 2
Recommendations to the operator and
safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 -- Recommendations to the operator . . . . . . . . . . . . . . . .
2.2 -- Safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 -- Protections against accidental blade
reach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 -- Electrical components in compliance to
European Standard EN 60 204 first part 1984,
deriving from the pubblication IEC 204--1 1981 . .
2.2.3 -- Emergency devices in compliance to IEC 204--1
standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
5
5
5
CHAPTER 3
Machine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1
3.2
3.3
3.4
3.5
------
Check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Minimum requirements . . . . . . . . . . . . . . . . . . . . . . . . .
Machine anchoring and handling . . . . . . . . . . . . . . . . .
Compressed air hook--up . . . . . . . . . . . . . . . . . . . . . . . .
Electric connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
6
6
7
7
CHAPTER 4
Description machine cycles . . . . . . . . . . . . . . . . . . . . . . . 8
4.1 -- Description control panel . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2 -- Manual cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.3 -- Semiautomatic cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CHAPTER 5
Diagrams, drawings and spares . . . . . . . . . . . . . . . . . . 10
5.1 -- Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 -- Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 -- Pneumatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.3 -- Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 --Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 -- Head group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 -- Vice group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3 -- Electropneumatic group . . . . . . . . . . . . . . . . . . . .
5.2.4 -- Spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
10
10
10
12
12
13
14
15
CHAPTER 6
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
20
20
21
21
21
22
22
22
22
22
22
22
22
23
CHAPTER 7
Cutting speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.1 -- Machine (standard version) . . . . . . . . . . . . . . . . . . . . 24
7.2 -- Machine (w/inverter) . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CHAPTER 8
Maintenance and choice of consumption
materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.1 -- General machine maintenance . . . . . . . . . . . . . . . . . .
8.1.1 -- Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.2 -- Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.3 -- Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 -- Maintenance operating systems . . . . . . . . . . . . . . . . .
8.2.1 -- Drive box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 -- Consumption materials . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 -- Oils for hydraulic/pneumatic circuit . . . . . . . . . . .
8.3.2 -- Oils for drive box . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.3 -- Oils for lubro--refrigerating fluid . . . . . . . . . . . . . .
24
24
24
25
25
25
25
25
25
25
CHAPTER 9
Material Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.1 -- Band choice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1 --Tooth pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.2 -- Feed and cutting speed . . . . . . . . . . . . . . . . . . . . .
9.1.3 -- Lubro--refrigerating fluid . . . . . . . . . . . . . . . . . . . . .
9.1.4 -- Band structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.5 -- Band types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.6 -- Band choice table according to cutting
speed and feed . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 --Steels classification . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1 -- Steels nomenclature table . . . . . . . . . . . . . . . . . .
26
26
26
26
26
27
28
29
29
CHAPTER 10
Diagnosis table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10.1 -- Diagnosis for bands and cuts . . . . . . . . . . . . . . . . . 30
10.2 -- Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
CHAPTER 11
Machine noise level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
11.1 -- Machine noise level survey . . . . . . . . . . . . . . . . . . . 37
11.2 -- Noise level values . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Shark 310 sx
Machine specifications
IDENTIFICATION PLATE:
000001
Serial number
Address of the
1 Speed 36 mt/min.
2 Speed 72 mt/min.
Cutting speed:
(w/inverter)
1 Speed 20 -- 45 mt/min.
2Speed 35-- 90 mt/min.
OPTIONAL
AB C
dealer
Cutting speed:
Power
Current supply
Output
Telefono 0721/737737
* N.B. : to mention when requiring servicing on the machine
DIMENSIONS:
a = 2.000 mm.
b = 1.900 mm.
c = 970 mm.
d = 1.020 mm.
Protections
weight= Kg 500
CUTTING CAPACITIES:
MAIN MOTOR:
Section
Tension Volt
Amp absorb.
Power Kw
Rev/min.
0 degrees
250
230
310x230
2 poles
380
4,4
1,8
2.855
45 degrees left
220
210
210x210
4 poles
380
5,7
1,5
1.415
45 degrees right
220
210
210x210
100
100
100x100
BAND:
Dimensions: 2.835 x 25,4 x 0,9 mm.
You may use bands which have a length in between 2820mm and
2850mm.
Shark 310 sx
1.1 -- Head
The head is the part which carries out the cut ,made out of cast
iron ,on which the following components are mounted: the band
(see 6.5) the parts which guide the band itself (see 6.4) the band
tension, the drive box and the main motor.The movements of the
head are given by the pivot point on the cutting plane which has
a vertical stroke (top to bottom) programmable on the control panel. This part is manually operated by means of the handle during
the manual cycle or by means of an oleopneumatic cylinder during the semiautomatic cycle.
1.2 -- Vice
The vice is the component which holds the material during the
cut; it consists in a vice support called nut, which is fixed on the
working table and a vice screw integral with a slide on which the
movable jaw is mounted.The vice is operated manually by means
of the relative handwheel or by the air vice cylinder which is actioned by means of an electro--pneumatic group.
Shark 310 sx
2.2.2 -- Electricals according to European Standard EN 60 204 first part 1984 from pubblication IEC 204--1 1981
So as to reach inside the electric panel you need to remove the
relative screws and the main switch cover;
Control tension on actuators 24v. A.C. in compliance to Chapter
6 of the European Standards concerning Control and signal circuits second paragraph Control Circuits first subparagraph
Preferential tension values for control circuits;
Electric circuit protected against short--circuits by means of fuses and all parts touched while operating the machine, or accidentally, are earthed;
Protection, by means of a minimum tension coil, that the machines restarts after a downfall in power.
Do not use the machine to cut dimensions beyond those indicated as the maximum machine capacities;
Dont use bi--metal bands which have lengths different from those indicated on the machine specifications;
When cutting very short pieces be careful that they arent dragged behind the material backstop otherwise they would jam the
band;
When youre using the hydraulic vice in automatic, be sure that
it reaches to clamp the material (because it has a stroke of only
8mm) and that the clamping pressure is correct;
Dont do more than one thing at a time and dont hold more
things at a time in your hands. Keep you hands as clean as possible.
Attention: if the band should get jammed in the material, press
immediately the red emergency button and then proceed to rest
the machine. If the band does not free itself, stop the machine and
open slowly the vice so as to remove the material. Check that the
band nor its teeth have broken in which case you need to put a
new band on.
Before carrying out any repair on the machine, consult a qualified MEP technician first.
Shark 310 sx
Machine installation
OPTIONALS
ACCESSORIES UPON REQUEST:
-- spindle speed 18/36 mt/min.;
-- electronic speed variator (inverter) mt/min 20--45/35--90;
-- supplementary jaw so as to cut at 60 degrees (max capacity 100
x 100);
-- bi--metal band 2835x0,9x25mm;
-- loading table (componable module 1500mm);
-- adapter for unloading table;
-- unloading table 1500mm;
-- unloading table 3000mm;
-- unloading table 4500mm;
-- unloading table 6000mm;
-- emulsible oil Kg. 5;
STEEL BASE
FRONT
700 mm.
740 mm.
Before starting to install the machine, check all the standard and/
or optional accessories which came along with the machine.The
standard sawing machine SHARK 310 SX 2 SPEEDS is supplied
complete with:
-- operating system for manual function;
-- steel base with wide tray to collect swarf and pull out coolant
tank;
-- hydraulic transducer to read band tensioning;
-- electric pump to lubricate band;
-- bi--metal band 2835x0,9x25mm for solids/sections;
-- Low voltage safety device(Volt 24) with MINIMUM TENSION
COIL, EMERGENCY and MOTOR THERMAL RELAY;
-- wire chip brush;
-- machine is predisposed to be equipped with loading tables;
-- tool kit;
The tool kit is put inside the machine before being packed and includes:
-- hex.wrench mm. 4;
-- hex wrench mm. 10;
-- cut to measure stop diam.20mm complete w/fork and trip lever
diam.8mm + set screw 8x35mm;
-- stock support arm;
-- this instructions manual;
370 mm.
Shark 310 sx
Machine installation
Hook the two ends of the
belt to the hook of the crane and pull up.
3 --Turn the main power switch to 1 (the led RUN on the Head Positioning System will remain on);
Caption
1
2
3
4
5
6
-------
tube
condensate collector
drainage tap
air filter
drainage tap
connection tube
4
2
3
6
5
g) at this point, if all the steps have been carried out correctly, the
motor will start and the band will start running.
ATTENTION!
In systems with neutral, its very important to be careful when connecting the sky blue wire of the neutral because if its connected
to a phase, this will bring tension to those parts which are instead
connected for neutral--phase tension.
2 -- Connect plug to socket, assuring yourselves first that the tension in the workshop is that for which the machine is predisposed.
VOLT ?
VOLT ?
Make sure the band is rotating in the correct direction, as indicated in figure.If not all you have to do is invert two wires
of the phase on machine power input.
Now the machine is ready to be used for the work it has been designed for. The functioning cycles are thoroughly illustrated in
Chapter 4.
Shark 310 sx
RUN
ELECTRONIC
START
MEM
10
By pressing this button all the functions of the machine are interrupted immediately:
-- the band motor shuts off;
-- the head and vice cylinders rest locked;
The emergency isnt only software but also hardware because
feeding to all motor contactors is interrupted.
3 -- COOLANT SELECTOR
4 -- SELECTOR MANUAL/SEMIAUTOMATIC
Shark 310 sx
-- FOOT--PEDAL
OPTIONAL
Selecta the band speed cutting range: from 20 to 45 mt/min at the
first speed and from 35 to 90 mt/min at the second speed; this is
possible on the machines equipped with the electronic speed variator (INVERTER).
Used to regualtye head feeding speed, in other words the downstroke speed of the head, so as to optimize cutting conditions.
Indicates vice clamping pressure and its value can be read at any
time, both when the machine is cutting or not.
10 -- DIGITAL AMPERMETER
Shark 310 sx
5.1.2 -- Hydraulic
CAPTION HYDRAULIC COMPONENTS
Electrovalve coil
5.1 -- Diagrams
5.1.1 -- Pneumatic
Electrovalve coil
Vice cylinder
EVB
EVR
OLIO
ARIA
5.1.3 -- Electric
Manometer
ARIA
EA
Compressed
air
input
Push--button
Selector
Emergency
Microswitch
Limit switch
Pressure switch
Transfomer
Magnetothermal
Fuse 24 Volts
Manometer
on panel
Relay
Contactor
Ampermeter
Footpedal
Electric pump
Filter RC
Motor
Electrovalve
Potentiometer
OLIO
EVM
10
Shark 310 sx
MEP 11 controller
1398
1509
M (AR)
A (G)
1510
1511
1385
1500
1512
1508
1513
1501
1502
1503
1514
1504
Shark 310 sx
1240
1023
1128
1241
1120
1030
1515
1507
1506
1516
1505
1517
1518
11
12
Shark 310 sx
Shark 310 sx
13
14
Shark 310 sx
Position
Codes
of
groups
1000
1001
1002
1003
1004
1005
1006
1007
1009
1010
1017
1018
1019
1020
1021
1022
1023
1024
1025
1026
1027
1028
1029
1030
1031
1032
1033
1034
1035
1036
1037
1038
1039
1040
1041
1042
1043
1047
1048
1052
1053
1054
1055
1056
1057
1058
1059
1060
1061
Code
043.0014
043.0562
043.5610
043.5615
090.0125
090.0265
090.0271
090.0621
090.0631
090.1100
007.3861
043.0260
043.0556
043.0250
043.0250
043.0229
001.4302
010.1201
001.4019
025.0069
010.1201
010.1201
010.1201
010.1201
007.3616
010.1201
022.0502
007.3803
010.1201
010.2301
010.1201
010.1801
034.0902
019.1706
010.1201
025.0201
025.0625
001.4011
010.1201
016.0912
025.0113
025.0067
010.0352
025.0074
010.1201
025.0627
010.1201
010.1201
016.0262
034.0206
007.3825
007.3811
010.0915
007.3869
025.0236
010.1201
025.0235
001.4018
010.1201
Description
GR.OLEOPNEUM.MM.150 1203-4/1232-46
FRC104D00+LC104L00 1215-18/1223-27
SERIE GUARNIZ.CILINRO VOLAMPRESS
SERIE GUARNIZIONI CILINDRO IDROPN.
GRUPPO MORSA POS. 1300-23/1387-94
IMPUGNATURA COMPLETA POS. 1118-1126
IMPUGNATURA TIPO MEP POS. 1118-1125
GRUPPO TENS.LAMA 1000-05/1128/52-59
DISPOSITIVO PULILAMA POS. 1072-1076
ASTA BATTUTA TAGLI A MIS. 1361-1370
CILINDRO TENSIONAMENTO
TAPPO TTE4 1/4 - CL 2611
MANOMETRO DIAM.50 0-60
GOMITO M.F. 1/4 CL 2020
GOMITO M.F. 1/4 CL 2020
RIDUZIONE MF 1/4 - CL 2520
ARCHETTO
VITE TCEI 8 X 25
VOLANO LIBERO
CUSCINETTO 32007X
VITE TE 8 X 20
RONDELLA DIAM. 8
VITE TE 8 X 20
VITE TCEI 8 X 20
GHIERA FIX CUSCINETTI
VITE TCEI 6 X 12
FINECORSA OMRON D4MC-5000
PIASTRINO FIX F.C.COPERC.ARCHETTO
VITE TCEI 6 X 20
DISTRIBUTORE LIQUIDO REFRIGERANTE
VITE TCEI 4 X 8
CHIUSURA LEVA D ZINCATA
TAPPO OLIO SFP 1/2 ROSSO
HP 2/2,5 2/4P VOLTS................
CHIAVETTA 8 X 7 X 40
ANELLO TENUTA 25X42X7
GUARNIZIONE MOTORE
COPERCHIO PORTA MOTORE
VITE TCEI 5 X 12
COPERCHIO ARCHETTO
VITE SENZA FINE DIS. 468
CUSCINETTO 3207
GHIERA AUTOBLOCCANTE 35 X 1,5
CUSCINETTO 6003
ANELLO SEEGER DIAM. 17
GUARNIZIONE COPERCHIO PORTA MOTORE
ANELLO SEEGER DIAM. 45
VITE BUTON 5 X 10
PROTEZIONE LAMA POSTERIORE
VOLANTINO TENSIONAMENTO LAMA
PERNO REGISTRO TENSIONAMENTO LAMA
DISTANZIALE VOLANTINO
MOLLA A TAZZA 50 X 18,4 X 3
PISTONE TENSIONAMENTO LAMA
ANELLO DI TENUTA NI 150 45-55-7
SPINA ELASTICA 6 X 35
ANELLO TENUTA NI 150 18-25-4,5
SLITTA TENDILAMA MOD. 1212
VITE VCE P.CILINDR. 6 X 16
Shark 310 sx
U.M.
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
Q.ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
2
4
4
4
4
1
2
1
1
1
1
2
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
1
1
1
6
1
1
1
2
1
1
15
Position
1062
1064
1065
1066
1067
1068
1069
1070
1071
1072
1073
1074
1075
1076
1077
1078
1079
1080
1081
1082
1083
1084
1085
1086
1087
1088
1089
1090
1091
1092
1093
1094
1095
1096
1097
1098
1099
1100
1101
1103
1104
1105
1106
1107
1108
1109
1110
1111
1114
1115
1116
1117
1118
1119
1120
1121
1122
1123
1124
1125
1126
1127
1128
16
Code
010.1201
010.1201
016.0261
001.4022
010.1721
010.1201
010.1201
016.0024
028.0360
010.1201
010.0921
010.2201
025.0552
025.0803
028.0130
043.0652
001.4023
010.1702
007.3871
001.4013
010.1201
034.1003
010.1201
010.1201
010.1201
010.1201
010.1701
010.1703
010.1201
010.1201
007.3828
007.3872
010.1201
034.0900
001.4010
025.0626
025.0057
010.0352
025.0114
007.3616
025.0067
010.1201
007.3822
034.0905
025.0200
007.3842
010.1201
001.4024
010.1201
007.3843
025.0272
010.0352
025.0691
010.1201
022.0515
010.0928
034.1221
010.1201
010.1201
022.0157
010.1909
034.1110
043.0142
Description
VITE TE 6 X 25
SPINA ELASTICA 6 X 20
PROTEZIONE LAMA ANTERIORE
TESTINA GUIDALAMA ANTERIORE
PREMILAMA SHARK
VITE TCEI 8 X 16
VITE TCEI 4 X 12
PIASTRINO PORTA PULILAMA
GOMMINO PULILAMA
VITE TE 6 X 25
MOLLA X PULILAMA
PORTASPAZZOLA PULILAMA
SPAZZOLA PULILAMA DIAM. 50
BOCCOLA GRAFITATA L. 10 DIAM. 6
RACCORDO 1/4-9 CL 2601
RUBINETTO 1/4 F.M.
TESTINA GUIDALAMA POSTERIORE
GUIDALAMA 2 INSERTI POSTERIORE
SUPPORTO TESTINA ANTERIORE
STAFFA BLOCCAGGIO TESTA
RONDELLA DIAM. 12
LEVA A SCATTO 12 MA + GRANO 12 X 70
VITE VCE P. PIANA 6 X 12
VITE TCEI 8 X 20
VITE TCEI 8 X 16
VITE VCE P.PIANA 6 X 12
GUIDALAMA 1 INSERTO
GUIDALAMA A 2 INSERTI ANTERIORE
VITE TCEI 12 X 60
VITE TCEI 12 X 35
BOCCOLA BATTUTA FINE CORSA
SUPPORTO TESTINA POSTERIORE
VITE TCEI 8 X 16
TAPPO LIVELLO OLIO SLNT 38 3/8
COPERCHIO RIDUTTORE
GUARNIZIONE COPERCHIO RIDUTTORE
CUSCINETTO 62.06
GHIERA AUTOBLOCCANTE 35 X 1,5
CORONA ELICOIDALE DIS.468
GHIERA FIX CUSCINETTI
CUSCINETTO 3207
VITE TCEI 8 X 20
PERNO SUPPORTO SNODO TESTA
TAPPO OLIO TAO/3 1/2 NERO
ANELLO TENUTA 62 X 45 X 10
ALBERO MOTORE
VITERIA E BULLONERIA
VOLANO MOTORE SHARK + CALETTATORE
VITE VCE P. PIANA 8 X 16
ALBERO VOLANO LIBERO
ANELLO DI PROTEZIONE NILOS 32007
GHIERA AUTOBLOCCANTE 35 X 1,5
SERIE GUARNIZIONI X IMPUGNATURA
VITE AUTOFIL. 6 X 15
MICROINTERRUTTORE V-213-1C6
MOLLA X IMPUGNATURA MEP DIS.1189559
IMPUGNATURA DIS. MEP
SPINA TEMP. RETT. 5 X 25
VITE VCE P. CIL. 6 X 25
CAVO 2 X 1,5
LEVA COMANDO T.BT/NOT-AUS
VOLANTINO DIAM.30 M6 X 9
PRESSOSTATO OLIO
Shark 310 sx
U.M.
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
MT
NR
NR
NR
Q.ty
1
1
1
1
2
2
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
8
4
2
2
2
1
1
1
1
1
4
1
1
1
1
1
1
1
1
4
1
1
1
1
2
1
1
1
2
1
1
3
1
1
1
1
1
1.4
1
2
1
Position
1129
1130
1131
1132
1133
1200
1201
1202
1203
1204
1205
1206
1207
1208
1209
1210
1211
1212
1213
1214
1215
1216
1217
1218
1219
1220
1221
1222
1223
1224
1225
1226
1227
1228
1229
1230
1231
1232
1233
1234
1235
1236
1237
1238
1239
1240
1241
1242
1243
1245
1246
1247
1248
1249
1250
1251
1252
1253
1254
1255
1256
1300
1301
Code
007.3884
010.1201
010.1201
025.0861
010.1201
010.1201
031.2116
031.2117
043.0593
043.0265
043.0204
043.0580
043.0206
043.0281
043.0553
043.0209
016.0316
010.1201
010.1201
043.0204
010.1201
043.5721
043.5702
043.5712
043.0228
043.0204
043.0275
043.0216
010.1201
043.5744
043.5732
043.5743
043.5753
043.0552
016.0279
010.1201
010.1201
043.5660
043.0204
043.5661
010.1201
043.5662
010.1201
025.0231
043.0204
044.1252
044.1252
022.0378
022.0615
010.1201
010.1103
010.1460
010.1201
010.1201
010.0914
010.1201
016.0296
010.1201
010.1470
010.1201
010.1201
010.1201
010.1201
Description
U.M.
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
Q.ty
1
6
6
1
8
10
1
1
1
2
2
1
1
1
1
1
1
6
4
2
2
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
1
2
1
1
1
2
2
2
1
1
2
2
1
1
1
2
2
1
2
1
2
1
1
1
1
1
17
Position
1302
1308
1310
1313
1314
1315
1316
1317
1318
1319
1320
1321
1322
1323
1328
1329
1330
1331
1332
1333
1334
1335
1336
1337
1338
1339
1340
1341
1342
1343
1344
1345
1346
1347
1348
1349
1350
1351
1352
1353
1356
1357
1358
1359
1360
1362
1363
1364
1365
1366
1367
1368
1369
1370
1371
1372
1373
1374
1376
1377
1378
1379
1380
18
Code
043.0033
034.0205
043.0206
010.1201
010.1202
001.4007
010.1201
010.1201
007.3833
010.1201
010.0244
007.3839
010.1201
010.1201
007.3832
001.4005
010.1201
010.1201
010.0804
010.0806
016.1032
010.1201
010.1201
007.3813
025.0225
025.0075
007.3812
010.1201
001.4001
010.1201
007.3831
010.1201
010.1201
001.4004
010.1201
001.4002
010.1201
010.1691
025.0451
010.0356
034.1203
010.1201
007.3862
010.0902
007.3818
010.1201
001.3111
010.0451
034.1001
010.1201
007.3885
010.1201
007.3827
010.1201
028.0151
028.0102
028.0010
034.1002
007.3823
010.1201
010.0421
010.1607
010.1201
Description
U.M.
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
KG
NR
NR
NR
NR
NR
NR
NR
NR
Q.ty
1
1
2
1
2
1
7
7
1
2
1
1
2
2
1
1
1
1
2
1
1
2
2
1
1
2
1
1
1
4
1
2
1
1
2
1
1
5
106
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
0.28
1
1
1
1
2
2
1
1
Position
1381
1382
1383
1384
1385
1386
1387
1388
1389
1390
1391
1392
1393
1394
1395
1396
1397
1398
1399
1400
1401
1402
1500
1500
1501
1502
1503
1504
1505
1506
1507
1508
1509
1510
1511
1512
1513
1514
1515
1515
1516
1516
1517
1517
1518
Code
010.1201
010.1201
001.4015
010.1201
028.0251
028.0075
001.4021
010.2372
010.0918
034.1003
007.4058
007.4081
010.1201
007.3800
007.3893
010.1201
016.0290
022.0046
022.0231
016.0280
010.1201
010.1201
022.0806
031.2001
090.0393
090.0370
090.0369
090.0372
022.0070
022.0990
022.0087
022.0650
022.0603
043.0028
043.0028
043.0024
022.1001
022.0991
022.0023
022.0034
022.0600
022.0612
022.0111
022.0112
022.0032
Description
SPINA ELASTICA 6 X 35
VITE TCEI 8 X 20
.ANELLO PIANO GIREVOLE
VITE TCEI 6 X 16
ELETTROPOMPA EU 14-C V. 220/380
RACCORDO A T 3/8 X 15 X 9
SUPPORTO MORSA
CHIOCCIOLA IN BRONZO
MOLLA RICHIAMO CHIOCCIOLA
LEVA A SCATTO 12 MA
BOCCOLA ECCENTRICA
PIGNONE SBLOCCAGGIO SCORREVOLE
VITE TCEI 12 X 80
PIASTRINO BLOCCAGGIO CHIOCCIOLA
BOCCOLA FIX POTENZIOMETRO
VITE VCE 6 X 8
STAFFA FIX POTENZIOMETRO
POTENZIOMETRO 6639S-001-202
PRESSACAVO IN OTTONE 3/8 BM 2451
PROTEZIONE POTENZIOMETRO
VITE TCEI 5 X 8
RONDELLA DIAM. 5
CONTROLLORE MEP 11
TASTIERA MEP 11
SELETTORE 3 POS.+2 BLOCCH.N.A.+ 2NC
PULSANTE + 1 BLOCCHETTO N.A.
EMERGENZA COMPLETA
SELETTORE 2 POS.+3 BLOCC.N.A.+3 N.C
TRASFORMATORE 100 VA
AMPEROMETRO DIGITALE
CONTATTORE 3TF3010-OAC2 V.24 CA
ANTIDISTURBO RC-A 015/380
BOBINA X ELETTR. 24 V.CA SMC/ITALPN
ELETTROV.EVZ 5120
ELETTROV.EVZ 5120
ELETTROV.EVZ 512 + EDXT SMC 3 VIE
PEDALIERA 2PDM 6102
RELE TEMPORIZZATO 24 V CA
INTERRUTTORE 2 VEL. 16 AMP.SC 40871
MANOPOLA D41+ALBERO REG. X SC 40871
BOBINA 3VU9132-OA 14A SH SX V. 220
BOBINA 3VU 9132-OA 16A SH SX V.380
3VU1300-OMKOO 4/6A SALVAMOT. V.380
3VU1300-OMLOO 6/10A SALVAMOT. V.220
COMANDO BLOCCOP. 3VU9133-1MDOO CSA
Shark 310 sx
U.M.
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
Q.ty
4
6
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
19
Cutting speed
The cutting speed is given by the rotating speed of the band and
that of the head downstroke speed The later is given by the movement of the head and can be regulated by means of the governor
(n.1203) whereas the rotating speed of the band can be fixed or
variable. This chapter illustrates the speeds available on the
standard version of the machine or those for which instead the
machine has to be equipped with the electronic speed variator
(inverter) which is an optional.
specific toothing for the type of material youre cutting and also
because band will not wear so fast.
We will illustrate hereunder, as we previously did in Machine
specifications the features of this instrument.
Cutting speed: 1 speed 20 -- 45 mt/min.
2 speed 35 -- 90 mt/min.
On the right is illustrated the scale of speeds
which can be selected by means of the potentiometer of the inverter, positioned on the control panel.
Inverter: electronic speed variator
Features:
Power
Current supply
Output
--Wave shape:sinusoidal
- Output tension:three--phase from 0 to 380V.
--Output frequency: from 2.5 to 100 Hz
--Frequency stability: plus/minus 1%
-- Performance: 88% at the maximum power
Protections
The SHARK 310 SX,is a sturdy and structurally resistant machine. It does not require any specific maintenance even if, as for all
the machines, it will wear in time, especially if not used correctly
or with no maintenance at all.
Therefore this chapter is a memo for those whom want to preserve the machine at the best and obtain the satisfactions which it
can give.
se);
-- refill with coolant until level is restored;
-- check band wear and if necessary change it;
-- check the chip brush,clean it and reposition it; if its worn out
change;
-- At the end of the day loosen the band by bringing the pressure
to 5 BAR so as to avoid useless strains which would damage
the band.
8.1.2 -- Weekly
20
Shark 310 sx
8.1.3 -- Monthly
Lt. 0,6
Lt. 0,5
As regards to the oleopneumatic circuit of the head thrust cylinder, we supply machine with AGIP ATF Dexron symbol ISO and
UNI HG 32; the equivalents are: AGIP ATF 220 and BP Autran
GM--MP.
The machine is supplied with oil AGIP BLASIA 460 symbol ISO
and UNI CC 460; these are the oils compatible or equivalent in
features:
API DT 460 -- CASTROL Alpha SP 460 -- ARAL Degol BG 460
ARCO PENNANT NL 460 -- BP Energol GR/XP 460 -- ELF Reductelf SP 460
ESSO Spartan EP 460
Transmission box:
-- box capacity
Kg. 2,5
Lt. 30
5--6 %
It is indispensable that specific oils are used for the oleopneumatic circuits, the hydraulic circuits, the pneumatic circuits and the-
Shark 310 sx
21
22
PROBABILE CAUSA
RIMEDIO
Sostituirli
Regolarli
Sostituirli
Pattini allentati
Regolare la larghezza
Accostare la testina mobile (pos. 1066) tramite la staffa (pos. 1081) al pezzo da tagliare in modo da lasciare libera la sola parte di
nastro necessaria per effettuare il taglio.
Nastro usurato
Sostituite il nastro.
Denti rotti
Sostituire.
Controllare e sistemare.
Shark 310 sx
INCONVENIENTE
PROBABILE CAUSA
Carenza di refrigerante
Vibrazioni
Rottura denti
Shark 310 sx
RIMEDIO
23
INCONVENIENTE
(continua)
PROBABILE CAUSA
Il nastro si ferma nel taglio
RIMEDIO
Pressione di taglio troppo elevata: controllare la pressione e ripristinare quella nominale.
Velocit di avanzamento troppo elevata: ridurre.
Velocit di taglio troppo lenta: aumentare.
Il nastro slitta sui volani: o i volani sono usurati e vanno quindi sostituiti, oppure la tensione del nastro non corretta (troppo
bassa) e va quindi ripristinato il giusto valore.
La superficie del taglio potrebbe aver subito
unalterazione termica locale e risultare pi
dura: ripartire con velocit di taglio e di
avanzamento pi lente. Nel taglio potrebbe
essere rimasto un dente della lama sostituita: accertarsene e rimuoverlo prima di riprendere il lavoro.
Vibrazioni
Carenza di refrigerante
Errata concentrazione di fluido
24
Shark 310 sx
INCONVENIENTE
Rottura lama
PROBABILE CAUSA
RIMEDIO
Registrare la posizione dei pattini, in particolare la larghezza, poich le lame possono avere spessori differenti superiori alla
tolleranza dichiarata dalle ditte produttrici.
Se sono usurati o scheggiati, possono fresare il dorso del nastro, innescando delle
cricche dal dorso verso i denti.
Il nastro potrebbe strisciare sui bordi dei volani: questo fenomeno dovuto principalmente a nastri deformati o saldati in modo
errato (conici). Regolare la posizione del
volano folle (pos. 1009) tramite lo spostamento del perno (pos. 1115), o sostituire il
nastro.
Sia che la tensione sia troppo alta che troppo bassa, il nastro subisce delle sollecitazioni anomale: ripristinare il valore
nominale di tesatura.
La testina troppo lontana dal pezzo: accostarla tramite la staffa (pos. 1081), lasciando libera la parte di nastro impegnata nel
taglio.
Se usurati possono rigare il nastro indebolendolo sino alla rottura. Se sono registrati
troppo larghi, il nastro sbandiera urtando
sia i pattini che il materiale.
Sostituire o registrare.
Carenza di refrigerante
Pressione di taglio troppo elevata: controllare la pressione e ripristinare quella nominale. Velocit di avanzamento troppo alta:
ridurre. Velocit di taglio troppo lenta: aumentare. Il nastro slitta sui volani, tensione
nastro non corretta o bassa: ripristinare o
aumentare.
Cambiare lama.
Shark 310 sx
25
10.2 -- Troubleshooting
This caption of the chapter illustrates the research of faults and inconveniences which may occur in the functioning of the SHARK 310
SX.The use of the machine has been extremely simplified with the introduction of the controller MEP 11 HEAD POSITIONING SYSTEM.This electronic equipment gives you the possibility to self--test the machine functions as described hereunder.
Sequence diagnosis steps:
1) disconnect power;
2) take off the cover of the MEP 11 controller (use a screwdriver);
3) set the microswitches (dip switches) 1 = on / 2 = on;
4) put back on the cover of the controller;
5) connect power;
6) select semi--automatic cycle.
At this point the controller is set to give you the information concerning the correct functioning of the machine; the leds RUN (green) and
MEM (red) are lit . By pressing the keys relative to the positioning and the memorization of the bows position, you have the following
situations:
When in diagnosis the leds RUN and MEM always remain lit;
RUN
ELECTRONIC
START
MEM
pressing the key to lower the bow, the bow goes up: the led relative to the locking electrovalve lights up;
RUN
ELECTRONIC
START
MEM
pressing the key to let the bow go up, the bow goes down:the led relative to the electrovalve of the bow lights up;
RUN
ELECTRONIC
START
MEM
pressing the key to memorize the end of the cut, you obtain the movement of the band:the
led relative to the motor lights up;
RUN
ELECTRONIC
START
MEM
pressing the key to memorize the start of the cut, the vice opens and/or closes: the led
relative to the electrovalve of the vice lights up.
RUN
ELECTRONIC
START
MEM
7) disconnect power;
8) take off the cover of the MEP 11 controller;
9) set the microswitches (dip switches) 1 = off / 2 = off;
10) put back on the cover of the controller;
11) connect power;
After having done the above the machine is ready to carry out the normal operating functions, otherwise you have to find the reason
which causes the inconvenience. The TROUBLESHOOTING chart hereunder can be of great help or otherwise you may call up one
of our technicians during office hours and he will give you the necessary information so as to resolve the problem.
26
Shark 310 sx
INCONVENIENTE
Motore mandrino fermo
(pos. esploso 1030)
PROBABILE CAUSA
Alimentazione elettrica
Controllare: le fasi;
i cavi;
la spina;
la presa.
Controllare inoltre che le connessioni sul
motore siano al loro posto.
Verificare che le fasi siano presenti sia in ingresso che in uscita. In caso contrario sostituirlo.
RIMEDIO
Controllare che non sia bruciato, che sia libero nella rotazione e che non vi sia umidit
nella scatola della morsettiera di collegamento. Pu essere riavvolto oppure sostituito.
Se la lama non correttamente tensionata
a 50 Bar, il contatto a pressione nr. 1128
(pos. esploso) non si chiude e la macchina
risulta essere in condizione di EMERGENZA.
N.B.: controllare il contatto a pressione nr.
1128, anche se il manometro nr. 1002 indica la pressione corretta (50 Bar); in questo
caso agire sulla vite di regolazione del contatto a pressione sino alla rimozione delle
condizioni di emergenza. In condizioni normali il led RUN verde della scheda MEP 11
acceso.
Controllare la chiusura corretta e che il finecorsa (pos. esploso 1023) sia premuto. In
condizioni normali il led RUN verde della
scheda MEP 11 acceso.
Verificare che luscita di pilotaggio del contatto nr 4 sia presente. Altrimenti sostituire
la scheda.
Alimentazione elettrica
Controllare: le fasi;
i cavi;
la spina;
la presa;
Interruttore bloccoporta
Shark 310 sx
27
INCONVENIENTE
(segue)
28
PROBABILE CAUSA
RIMEDIO
Controllare la chiusura corretta e che il finecorsa (pos. esploso 1023) sia premuto. In
condizioni normali il led RUN verde della
scheda MEP 11 acceso.
Emergenza inserita
Pedaliera
Controllare che arrivi il segnale di start Input nr 9 della scheda MEP 11, sulla quale si
illumina il led START. In caso contrario verificare il contatto allinterno della pedaliera e
le connessioni del cavo di segnale sui morsetti. Sostituire il contatto.
Controllare la chiusura corretta e che il finecorsa (pos. esploso 1023) sia premuto. In
condizioni normali il led RUN verde della
scheda MEP 11 acceso.
Emergenza inserita
Scheda MEP 11
Volampress
Controllare che non trafili aria dalle guarnizioni del cilindro volampress, togliendo il tubo, (dallinnesto rapido) dove non c aria in
pressione, e verificando se esce aria dal
raccordo. Nel caso caso in cui esca aria,
sostituire le guarnizioni oppure tutto il volampress.
Verificare il buon funzionamento dellelettrovalvola tramite il pulsante di colore arancio, situato sotto il connettore della bobina
dellelettrovalvola; con il pulsante premuto
si effettua la chiusura della morsa, con il
pulsante rilasciato lapertura della morsa.
Se necessario sostituire lEVM.
Tubo di alimentazione
Scheda MEP 11
Shark 310 sx
INCONVENIENTE
Arco portalama non sale
oppure non scende
PROBABILE CAUSA
RIMEDIO
Verificare il buon funzionamento dellelettrovalvola tramite il pulsante di colore arancio, situato sotto il connettore della bobina
dellelettrovalvola; con il pulsante premuto
la testa scende, con il pulsante rilasciato la
testa sale. Se necessario sostituire lEVT.
Tubo di alimentazione
Scheda MEP 11
Shark 310 sx
29