Professional Documents
Culture Documents
Date: 02/17/04
TECHNICAL MANUAL
MANUFACTURING QUALITY
PERFORATING GUNS AND HARDWARE
SINCE 1966
DELIVERING QUALITY DOWNHOLE
LOGGING INSTRUMENTS SINCE 1994
www.titangroup.net
Instrument Division
Manual: 02KM27EH-A
Date: 02/17/04
NAME
Stephanie Lowe
Chuck Smith
Demmie Mosley
DATE
SIGNATURE
DEPARTMENT
Documentation
Technical R&D
Engineering Mgmt
II
Manual: 02KM27EH-A
Date: 02/17/04
TABLE OF CONTENTS
GENERAL TERMS AND CONDITIONS ...................................................................................................1
GENERAL COMMENTS ON GAMMA RAY LOGGING............................................................................4
BRIEF DESCRIPTION OF TOOL .............................................................................................................5
API CALIBRATION PIT.............................................................................................................................6
EXPLOSIVES FIELD SAFETY PROCEDURES.......................................................................................7
TOOL SPECIFICATIONS .........................................................................................................................8
TOOL SPACING .......................................................................................................................................9
COMPLETE TOOL ASSEMBLY .............................................................................................................10
GAMMA RAY & CCL TOOL ASSEMBLY ...............................................................................................11
TOP SUB ASSEMBLY............................................................................................................................12
COIL & MAGNET ASSEMBLY ...............................................................................................................13
CCL PC BOARD ASSEMBLY.................................................................................................................14
CCL SCHEMATIC...................................................................................................................................15
TANDEM ADAPTER ASSEMBLY ..........................................................................................................16
UPPER CONTACT HEADER ASSEMBLY.............................................................................................17
INTERNAL GAMMA RAY ASSEMBLY...................................................................................................18
CHASSIS ASSEMBLY............................................................................................................................19
TOP SCINTILLATION GAMMA RAY PC BOARD ASSEMBLY..............................................................20
BOTTOM SCINTILLATION GAMMA RAY PC BOARD ASSEMBLY......................................................21
SCINTILLATION GAMMA RAY PC BOARD SCHEMATIC ....................................................................22
SCHEMATIC (PAGE 2) ..........................................................................................................................23
BOTTOM SUB ASSEMBLY....................................................................................................................24
SHOCK ABSORBER ASSEMBLY..........................................................................................................25
BILL OF MATERIAL ...............................................................................................................................26
III
The items to which these General Terms and Conditions refer are the items supplied or sold by Titan Specialties, Ltd. and/or Titan Completion Products, Ltd. (hereinafter referred
to as Titan) to the purchaser thereof (hereinafter referred to as Buyer). These items are sold only under the following General Terms and Conditions:
1. Price.
(a) All prices are expressed in United States dollars net FOB Pampa, Texas, and unless otherwise agreed in writing by Titan, are subject to change without notice and are at the
prices in effect at the time of order placement. Quotations will be given on request for any item(s) offered by Titan. Quotations will remain in effect only for the period of validity
specified therein or, if no such period is stated, for thirty (30) days from the date the quotation is given.
(b) All prices are exclusive of costs of transportation and insurance and federal, state and local use, sales, property (advalorem) and similar taxes and license fees, import duties and
the like. Buyer agrees, by purchase of an item, to pay such costs, taxes, fees and duties, and where appropriate, report the same. When applicable, such costs, taxes, fees, and
duties will appear as separate items on Titans invoice.
2. Payment.
(a) Payment for all items is net cash United States funds on delivery or shipment except that a Buyer with an established credit account currently approved by Titan shall pay net
cash within thirty (30) days following invoice date. Partial shipments will be invoiced as made. Invoices are payable in Pampa, Gray County, Texas
(b) Interest from due date until payment at the maximum rate allowable by law but in any event not more than eighteen percent (18%) per annum will be charged on invoices
unpaid sixty (60) days after due date. If unpaid amounts are collected through legal proceedings or an attorney, Buyer shall pay reasonable attorneys fees and court costs. Titan
shall never be entitled to receive, collect or apply as interest any amount in excess of the highest non-usurious rate of interest permitted by applicable law (the Maximum Rate).
In the event that Titan ever receives, collects or applies as interest any amount in excess of the Maximum Rate, the amount which would be excessive interest shall be deemed to
be a partial payment on the amount Buyer owes to Titan, or if Buyer does not owe any amount to Titan, any remaining excess shall be paid to the Buyer, and in such event, Titan
shall not be subject to any penalties provided by any law for contracting for, charging, taking, reserving or receiving interest in excess of the Maximum Rate.
5. Packing.
All items shall be packed, if appropriate, for shipping and storage in accordance with standard commercial practices.
6. Shipment.
Manual: 02KM27EH-A
Page 1
(a) All prices are net FOB Pampa, Texas. Buyer will pay all rigging, draying and transportation charges.
(b) Normally Titan will ship in accordance with Buyers shipping instructions. In the absence of shipping instructions or unsuitable Buyers shipping instructions, Titan reserves
the right to ship by an appropriate method.
7. Passage of Title.
Title to items sold and risk of loss and damage shall pass to Buyer upon delivery by Titan to common carrier for shipment to Buyer, or to buyer directly, as the case may be.
Manual: 02KM27EH-A
Page 2
(3) The alleged defect in the item is actually caused by a defect in materials or workmanship originally supplied by Titan as opposed to materials or workmanship
originally supplied by others; and
(4) The item is not one that is expendable in normal use and which has been expended in normal use.
(5) This warranty shall be in effect until 6 months after sale to purchaser, except: a) Subsurface electronic equipment is warranted only until 90 days after date of sale
to purchaser, b) Scintillation detectors are warranted only to be in working order upon delivery to purchaser, and c) No subsurface electronic equipment is warranted
against damage occurring when used in a down-hole drilling environment such as MWD or LWD operations.
(6) No subsurface electronic equipment will be warranted that has been modified or repaired by someone other than Titans approved representative. Equipment that
has had its serial number or temperature indicator altered, defaced or removed will not be warranted.
(e) Limited remedies available under warranty. Titans liability under the limited warranty described above shall be limited to the repair or replacement of the items sold
hereunder. Titan will repair or replace the item at no cost to Buyer, but the decision as to whether to repair or replace will be solely that of Titans. In addition, Buyer shall pay or
reimburse Titan for the cost for wear and tear to each item arising from normal use and service, or at Titans option, Buyer shall refund an equitable proportion of the purchase
price. Repairs or replacement items are only warranted for the remaining un-expired portion of the warranty period.
(f) Notice of claims required. All claims under the warranty set out in this agreement must be made promptly after the alleged defect occurs and must be received by Titan within
the warranty period. The claim must include the items description, part number, serial number (if any), date of shipment or delivery and a full description of the circumstances
giving rise to the claim. Any item returned under claim of defect shall be sent prepaid by appropriate transportation. Buyer is responsible for all damage or loss resulting from
improper packing or handling, and for any loss or damage occurring during the transmission of the item to Titan. If any item is returned and is found not to be defective, Titan will
notify Buyer and, at Buyers option, will return the item to Buyer at Buyers expense. Further, in this event, Buyer will reimburse Titan for all costs incurred in testing and
examining the item.
14. Miscellaneous.
(a) All of these General Terms and Conditions including Buyers agreements to hold Titan harmless and indemnify Titan shall also apply in favor of all employees, agents,
affiliates, and subsidiaries of Titan.
(b) Order confirmation by Titan of any item to be supplied by Titan shall constitute Titans offer to sell the item in accordance with the terms, provisions and conditions of this
Agreement. Buyers acceptance of Titans offer shall be limited to the terms, provisions and conditions of this Agreement. Any proposed acceptance by Buyer under terms,
provisions or conditions that vary from, conflict with, or modify the terms, provisions and conditions of this Agreement shall not be effective. Neither Titans commencement of
performance under this Agreement nor delivery of any item shall be construed as or deemed to be acceptance by Titan of any term, provision or condition that varies from,
conflicts with, or modifies the terms, provisions and conditions contained in this Agreement.
(c) This Agreement constitutes the entire understanding and agreement of Titan and Buyer with respect to the sale of the item or items described in this Agreement, and contains all
of the covenants and agreements of Titan and Buyer with respect thereto. Acceptance of the item by Buyer will evidence Buyers acknowledgement that no representations,
inducements, promises or agreements, oral or written, have been made by Titan or anyone acting on behalf of Titan, which are not contained herein, and any prior agreements,
promises, negotiations, or representations not expressly set forth in this Agreement are of no force or effect. This Agreement may not be altered, changed or amended except by an
instrument in writing signed by Titan and Buyer.
(d) Failure by Titan to enforce any or all of these General Terms and Conditions in any case or cases shall not constitute a waiver of or preclude subsequent enforcement of any or
all of such General Terms and Conditions.
(e) Any attempted or purported assignment or transfer of any of the rights, duties or obligations herein contained shall render such attempted or purported assignment or transfer
null and void, provided that Titan may perform and fulfill all or any of its obligations hereunder by or through any subsidiary and affiliate. If any provision of these terms and
conditions is capable of more than one construction, the provision shall be interpreted in the manner which will
render it valid. If any provision is determined to be void, the determination shall not affect any other provision and all other provisions not construed to be void shall remain in full
force and effect.
15. Arbitration.
ANY CONTROVERSY OR CLAIM ARISING OUT OF OR RELATING TO THIS AGREEMENT OR WITH REGARD TO ITS INTERPRETATION OR BREACH, SHALL
BE SETTLED BY BINDING ARBITRATION IN ACCORDANCE WITH THE COMMERCIAL ARBITRATION RULES OF THE AMERICAN ARBITRATION
ASSOCIATION. Unless otherwise required by applicable law, the parties hereto agree to arbitrate their differences in Amarillo, Texas. The parties further agree that all claims of
any type by either party, including defenses and counterclaims, shall be included in the arbitration. Either party may send written notice to (a) the other party, and (b) any Regional
Office of the American Arbitration Association invoking the binding arbitration provisions of this paragraph. The parties further consent to the jurisdiction of one of the state
district courts sitting in Gray County, Texas, or the United States District Court for the Northern District of Texas, Amarillo Division, to enforce the provisions of this paragraph
and/or to confirm any award rendered by the arbitrator.
Manual: 02KM27EH-A
Page 3
Manual: 02KM27EH-A
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Manual: 02KM27EH-A
Page 5
Manual: 02KM27EH-A
Page 6
A. GENERAL
1. Suspend perforating operations and isolate loaded guns when confronted with electrical storms, dust
storms, or thunder storms at the job site.
2. Continuity checks are to be performed only with a blasting galvanometer or an approved digital blaster
multimeter.
B. ARRIVAL ON LOCATION
1. Hold spot safety meeting
2. Check for hazards and correct.
3. No smoking except in permissible areas.
4. Check rig for stray voltage. Eliminate if present.
5. Install safety grounding cables. Do not proceed if voltage is in excess of .25 volts.
C. BEFORE ARMING GUN
1. Put patch cord in safe position.
2. Shut off ac generator. Do not restart until gun is 200 ft. (60 meters) into well.
3. Turn off all power switches and leave off until gun is 200 ft. (60 meters) into well.
4. Turn off all radio transmitters.
5. Put blasting caps in use, no radio transmissions signs out along all access roads.
6. Clear line of fire of all personnel, and clear area of all unnecessary personnel.
D. PERFORATING GAMMA RAY TOOLS
Users of Titan perforating gamma ray tools must be aware of the following conditions:
1. Perforating gamma ray tools use an electrical energy storing device. When attached to a wire line cable
the energy storage capability is increased. Dual diode and series resistance (120 ohm) protection is
provided. However, any electrical device is subject to failure. Tool power is not to be applied until the
instrument is at least 200 ft. (60 meters) into the hole. Turn off power and place system in the safe
position when the gun reaches 200 ft. (60 meters) from the surface as it is being withdrawn from the
well.
2. Use resistor type caps.
3. The tool is designed to run on positive 120 vdc. When a negative current is applied, with respect to the
cable armor, detonation of the blasting cap will occur.
Maintenance requirements for shooting and perforating tools are generally higher and must
have trained personnel to ensure the safe use of these instruments.
Manual: 02KM27EH-A
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TOOL SPECIFICATIONS
Tool Description ................... 2 3/4 HIGH-TEMP SS PERF SCINT GR WITH ACTIVE/PASSIVE CCL & SHOCK
Manual: 02KM27EH-A
Page 8
TOOL SPACING
24.12 in
[61.26 cm]
103.19 in
[262.10 cm]
58.37 in
[148.27 cm]
41.82 in
[106.22 cm]
64.63 in
[164.17 cm]
22.81 in
[57.95 cm]
Manual: 02KM27EH-A
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Manual: 02KM27EH-A
CCL SCHEMATIC
Page 15
Manual: 02KM27EH-A
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Manual: 02KM27EH-A
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D12
D13
D11
D14
Manual: 02KM27EH-A
D13
D12
D11
D14
Page 18
Manual: 02KM27EH-A
CHASSIS ASSEMBLY
Page 19
Manual: 02KM27EH-A
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Manual: 02KM27EH-A
Page 21
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Manual: 02KM27EH-A
SCHEMATIC (PAGE 2)
Page 23
Manual: 02KM27EH-A
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Manual: 02KM27EH-A
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BILL OF MATERIAL
LEVEL
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
2
2
2
2
2
2
2
2
2
2
2
2
1
2
2
2
2
2
2
3
3
3
3
3
3
3
PART NUMBER
3100-312-S000R
0111-013-V95
0111-115-V95
0111-222-090
0111-222-V95
0111-333-V95
0256-000-008
0256-000-037
0257-000-017
0257-000-036
0257-0SS-005
0263-000-143
3100-000-150
3100-168-110
3100-168-116
3100-168-121
3100-168-122
3100-168-123
3100-168-124
3100-312-014
3100-312-015V
3100-312-016A
3100-312-025
3100-312-040
3100-312-119
E2100-16-B-01381-34
E6000-IC20-SS302-2-RED
3100-312-105
3100-312-109
3100-312-115
3100-312-S011
3100-312-S012
3100-312-S013
3100-312-S104
3100-312-S108
3903-000-009
3903-000-011
3903-000-012
E2100-16-B-01848-00
8100-275BESF100-04-01-A
0111-222-090
0257-000-017
3924-120-FBE
8100-275-030
8100-275-601-2
8100-275-653
0111-327-V75
0255-000-004
3903-000-007
8100-000-033
8100-275-056
8100-275-654
8100-275-655
Manual: 02KM27EH-A
DESCRIPTION
3 1/8" S.S. SHOCK ABSORBER ASSY
1/16 X 7/16 X 9/16 O-RING VITON-95
3/32 X 11/16 X 7/8 O-RING VITON-95
1/8 X 1 1/2 X 1 3/4 O-RING-90
1/8 X 1 1/2 X 1 3/4 O-RING VITON-95
3/16 X 2 1/2 X 2 7/8 O-RG VITON-95
CONTACT PLUNGER, 303/304 STAINLESS
STEM PROTECTOR, "GO" QUICK-CHANGE
PROTECTOR; QUICK-CHANGE BOX
TERMINAL SCREW (STAINLESS)
SET SCREW; 5/16-24 X 3/8 LONG - SS
GROUND SPRING
SUPPORT RING
INSTALLATION TOOL
RETAINER DISC; FEED THRU ASSY
CONTACT ADAPTER
CONTACT INSULATOR
CONTACT SOCKET
CONTACT RECEPTACLE
ALIGNMENT SCREW; 3 1/8 SHOCK
UPPER SHOCK CUSHION - VITON
RUBBER ABSORBER SLEEVE - AFLAS
BACK-UP RING; UPPER SHOCK CUSHION
CABLE & BOOT ASSEMBLY; SHOCK ABS
BOOT RETAINER
K-25-SFT BOOT W/CONTACT; CRIMP
WIRE; .032 20AWG 302 SS PTFE RED
INNER TUBE; 3 1/8 SHOCK ABSORBER
CONTACT ADAPTER BODY
FEED THRU ASSY. TOOL
TOP ADAPTER BODY;3 1/8 SHOCK ABS SS
MANDREL BODY; 3 1/8" SHOCK ABS SS
HOUSING; 3 1/8 SHOCK ABSORBER SS
BOTTOM ADAPTER SUB; 3 1/8 SHOCK SS
UPPER HOUSING SUB 3 1/8" SS
CONTACT SPRING
PLUNGER INSULATOR
SNAP RING
K-25-BMAL GLASS/POLYETHER FEED THRU
GR/CCL 2-3/4 HT PERF. SCINTILLATION
1/8 X 1 1/2 X 1 3/4 O-RING-90
PROTECTOR; QUICK-CHANGE BOX
PROTECTOR; FOR BOX END (PLASTIC)
SHOCK ABSORBER ASSEMBLY
HOUSING; 2 3/4 HI-TEMP GAMMA PERF
2 3/4" HT UPPER CONTACT HEADER ASSY
3/16 X 1 3/4 X 2 1/8 O-RG VITON-75
CONTACT SOCKET (10-32 THD.) 303 SS
INSUL WASHER; 5/8"OD 30% GLASS PEEK
CONTACT PIN; BOOT & CONTACT TYPE
SPACER SPRING
UPPER CONTACT HEADER BODY
SPACER SPRING CAP
QTY
1
4
2
1
4
2
1
1
1
1
2
1
2
1
1
2
2
1
1
1
4
4
3
1
2
2
48
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
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3
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
2
3
3
3
3
3
3
3
3
3
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
5
5
5
5
5
5
5
5
5
E2100-128229
8100-275-684
8100-275-S10
0111-010-V95
0111-014-V95
0111-227-V95
3903-000-007
3903-000-008
3903-000-009
3903-000-010
3903-000-011
3903-000-012
3903-000-107
8100-000-025
8100-000-027
8100-275-S11
8100-312-013
8100-275-S120
0111-012-V95
0111-211-V95
0111-227-V95
3903-000-007
8100-000-014
8100-000-015
8100-000-033
8100-275-S121
E2100-128229
8100-275B1SF100-04
0111-221-V75
0111-323-V75
0111-323-V75
0111-327-V75
0263-000-143
8100-168-078
8100-168-675-4
8100-275-163
8100-275-662
8100-275-663
8100-275-665
8100-275-675-4
8100-275-680
8100-275-683
8100-275B1SF
0111-323-V75
8100-275-650
8100-312B7S-1
8100-PCB6-312-1
E1100-5002
E1100-LM6165J/883
E1500-135D107X0025F2
E1500-135D336X0075F2
E1500-135D365X0125C2
E1500-30HV11N101K
E1500-CCR05CG101JR
E1500-CCR05CG102JR
Manual: 02KM27EH-A
1
4
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
4
1
2
1
1
1
1
1
1
1
2
1
1
1
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5
5
5
5
5
5
5
5
5
5
5
5
5
5
4
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
4
4
4
4
3
3
3
3
3
3
3
3
3
3
3
2
2
2
3
3
3
3
E1500-CK05BX100K
E1500-CK05BX104K
E1500-CK06BX105K
E3130-MC14520BCL
E4700-CMF55C1004
E4700-RN55C1000
E4700-RN55C1002
E4700-RN55C1003
E4700-RN55C10R0
E4700-RN55C2212
E4700-RN55C2213
E4700-RN55C4752
E4800-1N6154A
E4801-2N2222
8100-312B7S-2
8100-PCB6-312-2
E1500-135D227X9060T2
E1500-30HV13B103K
E1500-CCR05CG101JR
E1500-CK05BX103K
E1500-CK06BX105K
E1800-IMS-5-10000
E3100-177-5-30
E3130-SI9110DJ
E4700-CMF55C1504
E4700-CMF55C3323
E4700-RLR05C4R99F
E4700-RN55C3923
E4700-RN55C4991
E4700-RNX-1/2-200MDH
E4800-HTD3
E4802-IRFF330
E5600-22HV
E2100-1125-21-0519
E4700-RS-5-50K
E4800-1N5627
E4800-JANTX1N5622
8100-312-046
8100-337-067
8100-337-098
81PM-R3991-27
E2100-1125-21-0519
E2920-1.00X4.0-7P
E2920-BC-637-A 1 X .079
E4700-RH-10-2K
E4800-1N4960
E4800-CMPD400
E5300-AL03006-535K-145-G1
8100-312-036
8130-275-001
8130-275-S10
0111-012-V95
0111-211-V95
0111-227-V95
0255-000-004
Manual: 02KM27EH-A
1
2
1
1
3
2
2
2
1
1
1
3
1
1
1
1
1
2
2
1
3
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
3
4
1
1
1
10
1
1
1
2
2
1
1
1
1
1
1
2
1
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3
3
3
3
3
2
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
4
3
3
3
3
3
3
3
3
2
3903-000-007
3903-000-033
8100-000-014
8100-000-015
8130-275-S11
8730-2757-B30
0255-000-004
0265-000-035
3903-000-007
3903-000-107
8100-000-023
8100-000-059
8100-312-036
8130-168-003
8130-168-049A
8130-168BEM
8130-PCBE-168
E1500-123-17688
E4500-ER412-12A
E4700-CMF55C5004
E4700-RN55C1002
E4700-RN55C2212
E4700-RS-2B-5K
E4800-1N4744
E4800-1N4958
E4800-1N4960
E4800-1N5062
8130-275-033
8130-275-034
8130-275-040
8130-275-048
8130-275-049
8130-275-130
E4700-MP820-3K
E4802-IRFMG50
E4700-RH-10 649 OHM
Manual: 02KM27EH-A
1
1
1
1
1
1
1
2
4
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
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