Professional Documents
Culture Documents
www.elsevier.com/locate/ijproman
PBI-Research Institute for Project Based Industry, Slottsgatan 10, 20100 Turku, Finland
b
Construction Economics and Management, PO Box 2100, FIN-02015 HUT, Finland
Received 23 April 2002; received in revised form 23 July 2002; accepted 14 January 2003
Abstract
This paper presents the results of a study on the deviations that are encountered in power plant projects in developing countries,
their eects and the key solutions for planning and steering of these projects. The study recommends a planning and scheduling
system that is based on performing continuous detailed planning throughout project execution to incorporate the forthcoming
events and proact to their eects. When recommending such system the authors equally emphasis the need for the project management function itself to adapt to the changing industry environment in order to maintain its relevance for project delivery well
into the future.
# 2003 Elsevier Ltd and IPMA. All rights reserved.
1. Introduction
The studys aim is to manage schedule deviations in
international plant projects by anticipating their causes
and consequences, and by nding new solutions for
their prevention. The case analysis deals with three
schedule-driven engineeringprocurementconstruction
(EPC) turnkey power plant projects. The results
revealed that the causes for schedule deviations are
embedded primarily in the local client (owner) and the
local ocials with their cultural background, also in the
plant contractor itself and its local foreign subcontractors and suppliers.
In previous studies performed by PBIResearch
Institute for Project-Based Industry (independent
research organization focusing on international projectbased business and project management.) on power plant
projects, it has been detected that various deviations
from the original plans always take place in plant projects abroad. The plant contractor has managed to nish
most projects on time though work did not progress as it
was planned. Similar conclusion has been reached by
* Corresponding author. Tel.: +358-2-272-1289; fax +358-2-2330494.
E-mail addresses: wafa.alsakini@abo. (W. Alsakini), kim.wikstrom
@abo. (K. Wikstrom), juhani.kiiras@rakserver.hut. (J. Kiiras).
0263-7863/03/$30.00 # 2003 Elsevier Ltd and IPMA. All rights reserved.
doi:10.1016/S0263-7863(03)00006-1
Helsinki University of Technology/Construction Economics and Management (HUT/CEM has done extensive research and development work in the eld of
construction project planning, control and steering) in
its various research work on international construction
projects in general. Deviations have caused major problems in many projects. This study is concerned with
managing deviations from planned project schedules,
i.e. anticipating the likely causes for deviations and
nding new solutions for deviation prevention. This is
achieved by (a) identifying in literature a set of solutions
(methods) for managing project schedule, (b) analyzing
typical deviations (problems) from the planned schedules as well as their consequences and reactive or
proactive management among the selected international
power plant projects, and (c) choosing, recommending,
and applying an integrated set of the most viable solutions (methods) for managing the detected major causes
of schedule deviations and their consequences.
The targeted project types are turnkey projects where,
in terms of technical scope, the case contractor is
responsible for the design, construction and installation
of the power plant, and in some cases for the maintenance of the plant, too. It includes also projects with
tight schedules, xed end dates and under great contractual pressures, so any deviation beyond the end date
can cause the contractor hefty penalties. As well as,
76
2. Literature review
Oberlender [12] and Neal and Neal [10] both argue
that planning should be considered as a process and not
as a discrete activity, and it should be applied to the
whole project from the beginning to end. It includes the
planning of the design as well as the site construction
work. Ballard [2] advocates the same, to Ballard decisions to what work should be done over what duration
using what resources and methods should be made
throughout the life of the project. This necessitates
viewing the project program as a dynamic device as
emphasized by Claugh and Sears [4]. According to
Claugh and Sears any project plan represents the best
thinking at the time it is prepared and implemented,
however, no such plan is ever perfect, the need for change
is always inevitable as the work goes along. The plan
needs to be continuously modied to reect the progressive precise thinking of the eld management team.
Claugh and Sears [4], Neal and Neal [10] and Antill
and Woodhead [1] argue that plans, in practice, must be
prepared on a hierarchical basis, a plan at a particular
level of detail must be expanded to greater details as the
execution of the work becomes closer and with input
from the users of the plan. Westney [15] also argues that
the detail used with the preparation of a given job
schedule can be variable with the level of management
for which it is intended. Consequently dierent schedules
are designed to meet the particular needs of the user, (a) a
master schedule of time goals that will be monitored by
top management during the execution process. (b)
detailed schedules for the subcontractors, these schedules
will be the projected time progress of the work for which
that particular subcontractor is responsible.
Oberlender [12], Woodward [18] and Barrie and
Paulson [3] state that in engineering and construction
projects, especially EPC projects, where the main contractor designs, procures and constructs the project, a
CPM diagram must interface the design work with procurement and construction activities as separate work
schedules that are linked into a summary schedule, an
outline network (Fig. 1), which is then extended by
dividing the diagram into sub-networks that can be
planned and controlled by the people directly concerned, and can stand on their own for additional work.
The prime Contractor sets the general timing reference
for the overall project, with individual subcontractors
review portions of the plan relevant to their work and
help to develop additional details relevant to their
operations. This procedure will bring the prime contractor and his subcontractors to discuss the project,
problems are detected in an early stage, and steps
toward their solutions are started well in advance.
The participation of key subcontractors and suppliers
to the development of a workable plan (detailed activity
plans) is emphasized by Claugh and Sears [4] and
Walker [19] who argues that construction planning and
scheduling must be done by participation of people who
are experienced in and familiar with the type of eld
work involved. A similar idea is advocated by Ballard
[2] who emphasizes the idea of enabling what he calls
the Last Planner participation in producing directives
77
78
The causes for these deviations can be seen as common for this type of international plant contracting
business. As the projects are schedule-driven and executed abroad in remote locations, they become sensitive
to certain country-related factors that develop due to
their unique situations. For example, local authorities in
developing countries exercise their power so that they
do not usually grant the permits for projects on time.
79
80
schedule, the need for the three permits and the extra
work on the transportation route were a surprise, and
the regulatory work of permits took its toll on transportation time to the site. As these projects are built in
remote areas, land transportation is considered a sensitive issue, as it becomes necessary to deliver materials
and plant components on time in order to avoid any
project delays.
Also, miscommunications between various parties
involved on site take place due to cultural dierences.
These may result in tension and mutual complaints,
i.e. that each party is delaying the work of the other.
For example, in one of the projects, English was specied as the main communication and reporting language between project stakeholders in the contract.
Yet, the client and its personnel ignored this provision
and used their own language for communication and
reporting creating much tension and misunderstandings
on site. Similar ndings have been reported by Nynas
[11].
Although change orders are inevitable in every project, they become a serious cause of deviations in these
schedule driven type projects. As the prime contractor
cannot do anything but perform the change order initiated by the client, the situation usually causes tension
between the parties. In semi-turnkey projects, the clients poor performance seems to become a major risk
too. For example, beside delaying the prime contractors and subcontractors work on site due to late
completion of its part of the work (client), the prime
contractor had to perform work originally meant to be
performed by the client in order to avoid any further
delays.
In addition, a plant contractor itself and its subcontractors have their shares in causing deviations.
Many design errors were repeated from previous projects
and had to be corrected during project execution.
Although, some of the subcontractors have work history
with the main contractor on many of its power plant
projects around the world, this does not prevent problems
from arising concerning the skill of supervisors and labor.
This becomes obvious when the subcontractors have to
use local unskilled labor of the destination country or
replace their supervisors who had worked on such projects before with new inexperienced ones.
In general, plant contractors handling projects in
developing countries face three major problems:
1. Problems imposed by the industrys infrastructure such as training, plant availability,
materials supply, and communications.
2. Problems of inaccurate information and frequent
changes in instructions and failures to meet
obligations on a clients side.
3. Problems imposed by a contractors own
shortcomings.
81
starting in all locations at the same time. Design dependency means that the execution of any task is fully
dependent on the completion of its design rst.
The suggested proactive schedule management system
(Fig. 5), for power plant projects abroad consists of the
following elements:
A master schedule for the whole project, which
contains the main tasks to be performed and the
trades performing these tasks without too many
details. The durations for performing these tasks
are planned based on the required man-hours.
For control purposes, the critical path and
82
Fig. 5. Suggested planning and scheduling system for power plant projects abroad.
83
84
5. Conclusion
Planning is principally concerned with setting objectives and deciding on means of achieving them, it forms
a basis for control and steering as neither parameters
can be set, nor performance be measured without a
plan. Thorough planning is a tool to overcome uncertainty imposed by a new foreign project environment.
The traditional method of performing detailed project
planning before project start and reporting during
execution provides information required to react to
deviations or missed milestones but does not help much
in preventing problems and deviations from occurring
in the rst place. The project environment is a dynamic,
ever changing one and cannot be controlled unless the
planning process becomes dynamic too. This implies the
need to perform continuous detailed planning throughout project life, only then there will be a chance to produce enough information to act on, well in advance, for
new situations that have potentiality to occur.
The suggested planning and scheduling system is
based on performing continuous detailed planning during project execution in order to incorporate the forthcoming events and proact to their eects rather than
reacting to their results. The system takes into account
the fact that the plant projects are designed and manufactured in one country and executed in another one by
allocating less detailed planning and scheduling to the
main oce and incorporating the site organizations into
detailed planning and control processes. With this the
system is capable of producing the vital information to
the right people at the required time. It also enhances
dialogue between project stakeholders as it gives the
chance to the subcontractors to express their views on
References
[1] Antill JM, Woodhead RW. Critical path method in construction
practice. 4th edition, 1990.
[2] Ballard Glenn. Lean construction and EPC performance
improvement. Luis Alarcon: Lean Construction; 1997.
[3] Barrie DS, Paulson Jr, BC. Professional construction management-including C.M., design-construct, and general contracting.
1992.
[4] Claugh RH, Sears GA, Sears SK. Construction project management. 4th ed., 2000.
85
[5] Fleming QW, Koppelman JM. Earned value project management. Project Management Institute Inc. (PMI); 2000.
[6] Gusstafsson Magnus. Att Leverera ett Kraftverk, Kontrakt och
engagemang I internationell projektindustri. Abo Akademi
University; 2002.
[7] Gusstafsson, Lindahl. Improvisation and intuition. Department
Of Industrial Economics & Management, Royal Institute of
Technology; 2001.
[8] Gusstafsson K, Wikstrom K. Salorinne, Samuli, mirror mirror
on the wallself examination as a tool in project deliveries.
Stockholm: EURAM; 2002.
[9] Kiiras J. Projektin johtaminen kaaoksessa [in Finnish], [Project
Management in Chaos]. Projektitoiminta, No. 2, 2001.
[10] Neal RH, Neal DE. Engineering management: construction
planning. 1989.
[11] Nynas, Bakom Guds Rygg, [Behind Guds Back], Abo Akademi
University Press; 2002 [in Swedish].
[12] Oberlender GD. Project management for engineering and construction. 2nd ed., 2000.
[13] PMI Standard Committee, A guide to the project management
body of knowledge. Project Management Institute (PMI) Inc; 2000.
[14] Spinner PM. Elements of project managementplan, schedule,
and control. 2nd ed., 1992.
[15] Westney RE. Managing the engineering and construction of
small projects. Practical techniques for planning, estimating,
project control, and computer application series. American
Association of Cost Engineering; 1985.
[16] Wikstrom, Rehn. Kind of greyplaying the live jazz of project
management. 2000.
[17] Wikstrom K. Det aldrig aterupprepades teori [The Never Reoccuring Theory]. Abo Akademi University Press; 2000 [in Swedish].
[18] Woodward JF. Construction project management, getting it right
rst time; 1997.
[19] Walker A. Project management in construction. 3rd ed. Blackwell
Science; 1996.
[20] Youker R. Managing the international project environment.
International Journal of Project Management, 10(4) 1992.