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INTRODUCTION
II.
George Herman
Eaton Electrical
690 Rahway Ave
Union, NJ 07083
USA
b)
Michael Whitehead
Eaton Electrical
175 Vista Blvd
Arden, NC 28704
USA
TABLE 1
PERCENT OF FAILURES RESULTING IN GREATER THAN 30% PRODUCTION LOSS
IEEE 493-1997 Appendix B - Table 58
Percent of Failures
Resulting in > 30%
Equipment
Production Loss
Switchgear Bus - Bare
50%
27%
Electric Utility
Switchgear Bus - Insulated
20%
Cable Terminations
18%
Bus Duct
15%
Transformers
15%
Generators
15%
Open Wire
13%
Cable
13%
Cable Joints
9%
Circuit Breakers
8%
Motors
3%
Motor Starters
2%
Additional Comments
Accessible Most Common Highest
for
Level in Distribution
Maintenance
System
Common Maintenance Practices
No
5/15 kv
Past - Difficult: Today: Partial Discharge
No
= or > 15 kv
No
5/15 kv
Past - Difficult: Today: Partial Discharge
Yes
5/15 kv
Thermography of Connections
Yes
5/15 kv
Thermography - Joints / Bus Plugs
Yes
5/15 kv
Gas-in-Oil, Doble, Turns Ratio Test
Yes
5/15 kv
Megger, Partial Discharge, Vibration
Yes
5/15 kv
Thermography of Connections & Megger
Yes
< 600 Vollts
Megger
Yes
< 600 Vollts
Thermography of Connections
Yes
< 600 Vollts
High-Pot, Inspection, Cleaning & Lube
Yes
< 600 Vollts
Megger, Partial Discharge, Vibration
Yes
< 600 Vollts
Megger, Inspection, Cleaning
Motor Starters
Motors
Circuit Breakers
Cable Joints
Cable
Open Wire
Generators
Transformers
Bus Duct
Cable Terminations
Sw itchgear Bus - Insulated
Electric Utility
Sw itchgear Bus - Bare
0%
10%
20%
30%
40%
50%
60%
FIGURE 1
PERCENT OF FAILURES RESULTING IN GREATER THAN 30% PRODUCTION LOSS
Shown above is the accessibility to maintenance and some
common maintenance practices for each type of equipment.
Some of the maintenance practices are predictive in nature and
therefore are normally conducted in a safe manner when the
equipment is energized, while some of these maintenance
practices do require an outage [3], [4].
For switchgear bus systems, predictive or on-line testing was
not possible in the past, but is possible today via partial
discharge continuous monitoring. Examples of this approach are
discussed later in this paper.
FIGURE 3
EXPOSED LINE-SIDE BUS AFTER
REMOVAL OF REAR COVERS SHOWN IN
FIGURE 2
FIGURE 4
MV CABLES OBSTRUCTING ACCESS TO COVERS
In general, MV switchgear line-side bus is isolated for the
length of the gear as shown in Figure 5.
FIGURE 2
REAR COVERS ISOLATING MV SWITCHGEAR BUS
PT
F2
F3
PT
M1
TIE
CT
M2
F4
F5
F6
CT
FIGURE 5
TYPICAL SWITCHGEAR LINE-UP (11 CUBICLES) WITH LINE-SIDE BUS ISOLATED
FOR THE ENTIRE LENGTH OF EACH SIDE OF THE SWITCHGEAR LINE-UP
IV. CASE STUDIES OF OBSERVED MV SWITCHGEAR
BUS FAILURE MODES
When switchgear bus failures occur, they typically last for a
few days or longer depending on the severity of the failure.
Depending on the age of the switchgear, spare bus pieces may
not be readily available and custom manufacturing requires
additional time. In the interim, cable bypasses are usually
applied, which is labor intensive and this requires a second
complete outage to restore the damage bus and insulation with
permanent replacement equipment.
It has been observed by the authors and other contributors to
this paper that in many cases a short final bridging of medium
voltage to ground can have devastating effects. Part of this is
due to the ionization of the air within the switchgear bus
compartment after the arc is initiated. This ionized air becomes a
conductor without any additional help from contamination or
conductive paths to ground. The ionized air will continue to
bridge other areas of MV voltage to ground.
- Internal Copper
Bus
- Internal Void
- Bus Insulating
Sleeve
- Internal Void
- Cubicle Barrier
FIGURE 6
OLDER MV SWITCHGEAR BUS AND INTERNAL VOIDS
FIGURE 7
MV SWITCHGEAR BUS WITH CORONA EVIDENCE
AT AIR-GAP BETWEEN BUS INSULATING SLEEVE
AND OUTER CUBICLE BARRIER
FIGURE 8B
BUS FAILURE POINT WHERE BUS PASSED
THROUGH OUTER INSULATING BARRIER
FIGURE 9A
TRACKING WHICH LED TO FULL DISCHARGE / FAILURE
FIGURE 8A
INITIAL BUS FAILURE FINDINGS WITH CARBON
CONTAMINATION THROUGHOUT THE CUBICLE
FIGURE 9B
INSULATION DAMAGE IDENTIFIED AFTER
DISASSEMBLY OF BREAKER STUD
V.
MAINTENANCE OPTIONS
%
90.0%
5.0%
5.0%
100.0%
PD Pow er
1.2
1
mW
0.8
0.6
0.4
0.2
Cub 16
Cu b1 5
Cub 14
Cu b1 3
Cu b1 2
Cu b9
Cub 11
Cub 8
Cu b7
Cub 6
Cu b5
Cu b4
Cub 3
Cu b2
Cub 1
FIGURE 11
MEASURED PARTIAL DISCHARGE ACTIVITY
ACROSS ENTIRE SWITCHGEAR LINE-UP
FIGURE 13
PARTIAL DISCHARGES DETECTED BY CONTINUOUS
MONITORING
FIGURE 12
BUS CORONA DAMAGE IDENTIFIED BY PARTIAL
DISCHARGE MONITORING
The damage was at the line-side of the feeder circuit breakers
where the bus is totally enclosed by metal barriers. This section
is neither visible nor accessible by the front or rear hinged doors.
For the above reason, this type of deterioration is not normally
detectable by hand-held ultra-sonic detectors due to the single
and multiple metal barriers. Hand-held ultra-sonic detectors can
help to pinpoint the specific source of PD within a switchgear cell,
during an off-line AC High Potential test. This can be completed
during the next scheduled outage, should on-line PD
measurements indicate a potential problem.
FIGURE 14
CONTINUOUS PARTIAL DISCHARGE MONITORING DETECTION OF PENDING BUS FAILURE
SHOWN IN FIGURE 13
analysis.
The advances in partial discharge continuous monitoring
technology now allow its use as a viable addition to new and
existing MV switchgear systems. A comparison of ANSI/IEEE
and IEC requirements for Metal-Clad Switchgear [7] was
completed by Baldwin Bridger, Jr. in 1997. IEC 298 [8] does
allow partial discharge testing to be used as a routine test,
subject to agreement between the manufacturer and the user.
ANSI has no provisions for partial discharge testing of new
equipment.
d)
e)
f)
g)
h)
VIII.
FIGURE 15
EPOXY RESIN-BASED INSULATION TECHNOLOGY
CASTING OF VACUUM INTERRUPTERS AND ALL
BUS AND CONNECTIONS
In addition consideration should be given to the
recommendation for continuous partial discharge monitoring on
systems at 15kv and mandatory continuous monitoring on
systems at 24kv and above.
VII. SUMMARY
The implementation of continuous partial discharge
monitoring has been successfully applied to MV switchgear.
This technology also provides a method to properly address
the long-standing maintenance requirements of MV switchgear
bus. This technology was previously employed on MV
generators and motors in utility generation stations. The
expansion of this technology to MV Switchgear Bus provides
the following system improvements are:
a)
b)
c)
ACKNOWLEDGEMENTS
IX.
REFERENCES
X.
VITA