Professional Documents
Culture Documents
STIH)
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2004-05
Contents
3.
Specifications
3.1
3.2
3.3
3.4
3.5
Engine
Fuel System
Ignition System
Chain Lubrication
Tightening Torques
5
5
5
5
6
4.
Troubleshooting
Chart
4.1
4.2
4.3
4.4
4.5
4.6
6.1
Muffler/Spark
Arresting Screen
Shroud
Leakage Test
Preparations
Pressure Test
Vacuum Test
Oil Seals
Cylinder and Piston
Removing
Installing
Piston Rings
Crankcase/
Crankshaft
Removing
Installing
Decompression Valve
6.2
6.3
6.3.1
6.3.2
6.3.3
6.4
6.5
6.5.1
6.5.2
6.6
6.7
6.7.1
6.7.2
6.8
8
10
11
12
13
16
7.
Ignition System
7.1
7.1.1
7.1.2
Ignition Module
Ignition Timing
Removing and
Installing
Testing the
Ignition Module
Ignition Lead /
Spark Plug Boot
Flywheel
Contact Spring
Testing Wiring
Harness
Ignition System
Troubleshooting
7.1.3
5.5.1
5.5.2
5.5.3
5.5.4
5.5.5
5.5.6
5.6
5.7
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7.1.5
7.2
7.3
7.4
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5.3
5.4
5.5
17
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5.2
7.1.4
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5.1
On
5.
32
33
33
34
35
35
36
37
37
39
42
43
43
45
49
49
49
50
50
52
53
54
55
56
Rewind Starter
59
8.1
8.2
General
Removing and
Installing
Pawls
Rope Rotor
Starter Rope / Grip
Tensioning
Segment
Starter Rope Guide
Bushing
Replacing the
Rewind Spring
59
8.9
AV System
9.1
9.1.1
Repair
65
Spring between Front
Handle and Cylinder 65
Annular Buffer between
Tank Housing and
Crankcase
65
Spring, Annular Buffer
between Crankcase
and Tank Housing
66
Stop Buffer between
Crankcase and Tank
Housing
67
9.1.2
9.1.3
9.1.4
10.
Master Control /
Handle System
10.1
10.2
65
67
Switch Shaft
Throttle Trigger /
Interlock Lever
10.2.1 Without
QuickStop Super
10.2.2 With
QuickStop Super
10.3
Front Handle
67
69
71
11.
Chain Lubrication
71
11.1
Pickup Body /
Suction Hose
Valve
Cleaning
Replacing
Oil Pump
Removing and
Installing
Servicing
68
68
51
8.
8.3
8.4
8.5
8.6
8.7
8.8
9.
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Safety Precautions
Engine
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6.
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Introduction
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1.
11.2
11.2.1
11.2.2
11.3
11.3.1
11.3.2
71
72
72
73
73
73
74
59
59
60
60
61
62
63
64
q
ANDREAS STIHL AG & Co. KG, 2004
Contents
Fuel System
74
12.1
Air Filter
12.2
Carburetor
12.2.1 Removing and
Installing
12.2.2 Leakage Test
12.3
Servicing
the Carburetor
12.3.1 Metering Diaphragm
12.3.2 Inlet Needle
12.3.3 Fixed Jet
12.3.4 Pump Diaphragm
12.3.5 Accelerator Pump
12.4
User Adjustment
12.5
Basic Setting
12.6
Tank Vent
12.7
Pickup Body
12.8
Fuel Hose
12.9
Separating Crankcase
and Tank Housing
12.10 Replacing the Tank
Housing
74
75
16.
14.8.2
14.8.3
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Handle Heating
System
14.8
14.8.1
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Troubleshooting
91
Testing
Heating Element
in Rear Handle
92
Removing and
Installing
92
Testing
Heating Element
in Front Handle
93
Removing and
Installing
94
Heater Switch
95
Generator
96
Troubleshooting Chart 97
Test Connections
and Test Values
99
Wiring Harness
100
Without Handle and
Carburetor Heating 100
With Handle Heating
System
100
With Handle and
Carburetor
Heating System
101
91
On
14.6
14.7
14.7.1
14.7.2
105
88
Testing
88
Troubleshooting Chart 90
14.5
Servicing Aids
86
13.1
13.2
14.4
103
77
77
78
79
79
80
82
83
84
85
86
Carburetor Heating
14.3
Special Servicing
Tools
75
76
13.
14.1
14.2
15.
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12.
Introduction
In the illustrations:
A Pointer
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a Direction of movement
b 4.2
Reference to another chapter,
i.e. chapter 4.2 in this example.
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: = Action to be taken as
shown in the illustration
(above the text)
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In the descriptions:
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1.
2.
Safety Precautions
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Warning!
Do not bring any fire, flame, spark or
other source of heat near the fuel.
All work with fuel must be performed
outdoors only. Spilled fuel must be
wiped away immediately.
Engine
Displacement:
Bore:
Stroke:
Engine power to ISO 7293:
59.0 cm3
47 mm
34 mm
3.1 kW (4.1 bhp)
at 9,500 rpm
59.0 cm3
47 mm
34 mm
3.4 kW (4.6 bhp)
at 9,500 rpm
13,500 rpm
14,000 rpm
2,800 rpm
Centrifugal clutch without linings
3,500 rpm
0.5 bar
0.5 bar
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3.2
MS 361
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MS 341
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3.1
Specifications
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Ignition System
3.4
0.3 bar
as specified in instruction
manual
0.15 0.3 mm
Bosch WSR 6F
NGK BPMR 7 A
0.5 mm
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3.3
0.8 bar
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Chain Lubrication
Fully automatic, speed-controlled oil pump with rotary piston
Oil delivery rate:
3.5
Tightening Torques
DG screws are used in polymer and light metal components. These screws form a permanent thread when they
are installed for the first time. They can be removed and installed as often as necessary without impairing the
strength of the screwed assembly, providing the specified tightening torque is observed.
For this reason it is essential to use a torque wrench.
Fastener
Thread size
For component
Torque
Remarks
Remarks:
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Screw
Screw
Screw
Screw
Screw
Screw
Screw
Screw
Screw
Nut
Screw
Screw
Screw
Screw
Screw
Screw
Carrier
IS-M4x8
IS-M4x12
IS-P4x10
IS-M8x21.5
IS-M4x12
IS-M10x1
IS-B4.2x9.5
IS-M4x12
IS-P5x16
IS-P6x19
IS-P6x21.5
IS-P6x32.5
IS-P6x19
IS-P6x21.5
IS-M5x35
M5
IS-P6x21.5
IS-M5x16
IS-M5x12
IS-M5x25
IS-M5x16
IS-M5x20
M12x1L
3.0
3.0
1.5
23.0
3.0
14.0
2.0
3.0
4.0
7.0
7.0
5.0
7.0
5.0
6.0
3.0
6.0
8.0
8.0
10.0
10.0
6.0
50.0
1)
6)
1)
1)5)
5)
3)
4)
3)
4)
2)
lin
Screw
Screw
Screw
Collar screw
Screw
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Nm
On
Fastener
Thread size
For component
Torque
Remarks
Nm
3.5
6.0
10.0
10.0
2)
33.0
3.0
1.4
3.5
10.0
25.0
8.0
3.0
2)
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Remarks:
1)
5)
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Annular buffer/crankcase
Annular buffer/tank housing
Muffler/crankcase
Muffler/cylinder
Switch/handle housing
Flywheel/crankshaft
Side plate/crankcase
Stud/cylinder
Carburetor/collar screw
Cylinder/crankcase
Spark plug
Ignition module/crankcase
Oil pump/crankcase
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Screw
Screw
IS-M4x16
IS-P6x27
IS-M5x16
IS-M5x16
M12x0.75
M8x1
IS-M4x8
IS-M5x8.5
M5
IS-M5x25
M14x1.25
IS-M5x20
IS-M4x12
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Screw
Collar screw
Screw
Screw
Nut
Nut
Screw
Screw
Collar nut
Screw
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Place the screw in the hole and rotate it counterclockwise until it drops down slightly.
Tighten the screw clockwise to the specified torque.
er
This procedure ensures that the screw engages properly in the existing thread and does not form a new thread
and weaken the assembly.
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Note:
Power screwdriver setting for polymer: DG screws max. 500 rpm
4.
4.1
Troubleshooting Chart
Clutch, Chain Drive, Chain Brake,
Chain Tensioner
Cause
Remedy
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Condition
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Loud noises
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Cause
Remedy
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Condition
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4.2
Rewind Starter
Cause
Remedy
Normal wear
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Condition
10
4.3
Chain Lubrication
Remedy
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Condition
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4.4
Ignition System
Warning!
Exercise extreme caution while
carrying out maintenance and repair
work on the ignition system. The
high voltages which occur can
cause serious or fatal accidents!
Cause
Remedy
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Condition
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No spark
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No spark
12
Replace crankcase
4.5
Carburetor
Cause
Remedy
Carburetor floods;
engine stalls
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Condition
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Poor acceleration
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MS 341, MS 361, MS 361 C
13
Cause
Remedy
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Condition
14
Cause
Remedy
Check linkage
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Condition
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4.6
Engine
Air filter
Fuel system
Carburetor
Ignition system
Cause
Remedy
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Condition
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5.
5.1
1
1
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80%
148RA101 VA
100%
212RA000 VA
138RA002 VA
212RA001 VA
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212RA002 VA
143RA004 VA
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5.2
Replacing the
Chain Catcher
5.3
Spiked Bumper
212RA189 VA
212RA003 VA
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176RA330 VA
18
5.4
Clutch
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212RA015 VA
212RA312 VA
TOP
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208RA028 VA
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212RA004 VA
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212RA277 VA
208RA031 VA
1
212RA005 VA
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212RA017 VA
1
: Fit the cover washer (1) on the
crankshaft so that "TOP" faces
outward.
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212RA288 VA
208RA026 VA
TOP
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212RA016 VA
146RA208 VA
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212RA289 VA
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208RA029 VA
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20
Checking Operation of
Chain Brake
5.5.1
2 1
Removing
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176RA031 VA
212RA034 VA
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212RA036 VA
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On
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212RA025 VA
212RA035 VA
5.5
21
1
2
212RA038 VA
212RA021 VA
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Installing
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212RA039 VA
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212RA037 VA
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212RA275 VA
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22
138RA012 VA
212RA021 VA
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176RA036 VA
3
1
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212RA036 VA
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212RA037 VA
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212RA025 VA
23
5.5.2
a = 31 mm
b = 44 mm
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Removing
Troubleshooting chart b 4.1
Remove the clutch drum
b 5.1
: Take out the screw (1).
: Remove the side plate (2).
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212RA018 VA
2 1
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176RA046 VA
212RA279 VA
212RA019 VA
212RA290 VA
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148RA075 VA
212RA021 VA
212RA025 VA
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212RA022 VA
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176RA031 VA
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212RA020 VA
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1
2
3
212RA024 VA
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25
Installing
1
2
3
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212RA024 VA
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212RA039 VA
212RA275 VA
26
176RA036 VA
148RA077 VA
On
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2
1
212RA027 VA
212RA025 VA
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148RA075 VA
176RA046 VA
212RA021 VA
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212RA026 VA
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a = 31 mm
b = 44 mm
On
1
212RA020 VA
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5.5.3
Brake Cable
5.5.4
Checking Play
2 1
212RA313 VA
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212RA274 VA
212RA309 VA
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212RA028 VA
On
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212RA310 VA
28
5.5.5
Adjusting Play
212RA004 VA
212RA031 VA
212RA029 VA
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212RA030 VA
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A
A
212RA032 VA
29
5.5.6
Checking Operation of
Coasting Brake
148RA047 VA
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212RA033 VA
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If lightly contaminated:
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212RA040 VA
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If heavily contaminated or
clogged with resin:
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On
30
Chain Tensioner
212RA045 VA
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212RA044 VA
212RA042 VA
176RA057 VA
5.6
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176RA058 VA
212RA046 VA
212RA043 VA
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6.
6.1
Engine
Muffler/Spark Arresting
Screen
Always check and, if necessary,
repair the fuel system, carburetor,
air filter and ignition system before
looking for faults on the engine.
Troubleshooting chart b 4.6
212RA049 VA
176RA117 VA
ep
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2
1
212RA183 VA
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212RA050 VA
5.7
All machines
: Pry out the plugs (arrows).
32
6.2
Shroud
6.3
1
2
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On machines without
decompression valve, check that
cap (2) is properly seated.
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212RA053 VA
212RA051 VA
Leakage Test
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212RA052 VA
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33
Preparations
212RA054 VA
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1
212RA057 VA
6.3.1
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212RA056 VA
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212RA055 VA
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6.3.2
Pressure Test
6.3.3
212RA058 VA
Preparations b 6.3.1
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Vacuum Test
212RA058 VA
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146RA063 VA
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212RA060 VA
212RA059 VA
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6.4
Flywheel side
Remove the flywheel
b 7.1.5
On machines with handle/
carburetor heating, remove the
generator b 14.7
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212RA062 VA
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On
212RA063 VA
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Oil Seals
36
6.5
6.5.1
212RA064 VA
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212RA067 VA
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212RA065 VA
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37
212RA074 VA
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On
38
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212RA072 VA
fo
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212RA075 VA
212RA073 VA
212RA071 VA
6.5.2
Installing
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249RA145 VA
212RA079 VA
212RA076 VA
249RA146 VA
249RA147 VA
249RA144 VA
212RA078 VA
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212RA077 VA
212RA080 VA
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39
212RA085 VA
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249RA150 VA
249RA148 VA
2
1
212RA283 VA
212RA082 VA
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1
2
212RA083 VA
On
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212RA081 VA
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40
212RA092 VA
212RA071 VA
212RA086 VA
ep
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1
212RA091 VA
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212RA056 VA
212RA087 VA
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6.6
Piston Rings
212RA071 VA
212RA090 VA
rin
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212RA088 VA
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212RA089 VA
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42
6.7
Crankcase/
Crankshaft
6.7.1 Removing
Remove the spiked bumper
b 5.3
1
212RA284 VA
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212RA192 VA
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212RA194 VA
212RA193 VA
212RA191 VA
On
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43
212RA200 VA
212RA199 VA
176RA111 VA
-n
212RA196 VA
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fo
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44
212RA210 VA
212RA198 VA
On
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Installing
ep
212RA211 VA
212RA200 VA
rin
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6.7.2
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212RA212 VA
212RA210 VA
On
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45
fo
ep
rin
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212RA213 VA
212RA195 VA
176RA128 VA
ot
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212RA197 VA
sio
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212RA214 VA
On
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sio
212RA219 VA
1 2
-n
176RA130 VA
ot
fo
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rin
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212RA221 VA
212RA217 VA
176RA129 VA
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212RA218 VA
On
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212RA220 VA
rin
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176RA137 VA
ep
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212RA222 VA
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212RA191 VA
On
48
Decompression Valve
7.
Ignition System
7.1
Ignition Module
212RA068 VA
212RA225 VA
6.8
rin
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212RA224 VA
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7.1.1
Ignition Timing
7.1.2
1
3
2
212RA226 VA
2
4
rin
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212RA228 VA
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212RA229 VA
212RA227 VA
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7.1.3
rin
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ZAT 3
212RA209 VA
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MS 341, MS 361, MS 361 C
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212RA235 VA
212RA230 VA
Warning!
The engine may start and
accelerate during the test.
51
7.1.4
Ignition Lead /
Spark Plug Boot
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Warning!
High voltage risk of
electrocution.
fo
212RA236 VA
176RA157 VA
2 3
sio
Warning!
The engine may start and
accelerate during the test.
If a spark is visible, the ignition
system is in order.
52
212RA291 VA
176RA158 VA
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7.1.5
Flywheel
212RA292 VA
212RA233 VA
212RA234 VA
176RA162 VA
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176RA161 VA
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53
7.2
Contact Spring
212RA238 VA
212RA122 VA
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1
: Carefully pry the contact spring
(1) sideways and out of the
housing.
Reassemble in the reverse
sequence.
54
212RA124 VA
212RA237 VA
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212RA123 VA
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7.3
212RA256 VA
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On
55
7.4
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1
56
Powerful
spark?
yes
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no
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Check flywheel:
Have pole shoes turned blue?
Install new flywheel
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2
MS 341, MS 361, MS 361 C
3
57
rr
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Check operation of
Master Control lever
or separate stop switch
Short circuit wire chafed?
Contact gap (contact springs)
If necessary, install new ignition lead
and/or contact springs
Re-connect short circuit wire
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yes
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Powerful
spark?
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no
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Engine
runs
no
On
yes
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Install new
ignition module
58
Rewind Starter
General
8.2
8.3
Pawls
212RA093 VA
146RA092 VA
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146RA093 VA
8.
8.1
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59
8.4
Rope Rotor
8.5
rin
t
ep
fo
rr
sio
er
lin
ev
982RA036 VA
212RA094 VA
-n
ot
146RA094 VA
On
60
8.6
Tensioning
212RA095 VA
212RA307 VA
212RA098 VA
sio
212RA099 VA
212RA097 VA
212RA206 VA
On
lin
ev
er
212RA096 VA
-n
176RA183 VA
ot
fo
rr
ep
rin
t
All machines
61
8.7
Segment
212RA293 VA
rin
t
212RA100 VA
ep
lin
ev
er
sio
-n
212RA294 VA
ot
fo
rr
212RA101 VA
212RA103 VA
On
62
8.8
212RA104 VA
-n
212RA105 VA
ot
fo
rr
ep
rin
t
212RA106 VA
On
lin
ev
er
sio
63
8.9
Installing
rin
t
212RA108 VA
212RA285 VA
Removing
ep
ot
sio
ev
er
On
lin
212RA286 VA
-n
212RA107 VA
fo
rr
64
9.
9.1
AV System
Repair
9.1.1
9.1.2
212RA069 VA
2
1
rin
t
ep
rr
212RA070 VA
-n
ot
fo
sio
On
lin
ev
er
65
212RA113 VA
rin
t
-n
ot
sio
er
ev
66
212RA114 VA
212RA111 VA
On
lin
212RA115 VA
ep
rr
212RA112 VA
212RA110 VA
fo
9.1.3
10.
10.1
ep
212RA116 VA
rin
t
Master Control /
Handle System
Switch Shaft
1
2
3
4
212RA136 VA
212RA134 VA
9.1.4
rr
fo
212RA117 VA
1
212RA135 VA
On
lin
ev
er
sio
-n
ot
67
10.2
Throttle Trigger /
Interlock Lever
10.2.1 Without QuickStop Super
rin
t
212RA125 VA
212RA121 VA
212RA118 VA
sio
212RA127 VA
212RA311 VA
-n
212RA119 VA
ot
fo
rr
ep
er
lin
ev
Installing
212RA120 VA
212RA126 VA
On
68
212RA125 VA
212RA128 VA
138RA128 VA
rin
t
rr
ep
212RA152 VA
sio
-n
212RA129 VA
ot
212RA131 VA
fo
212RA132 VA
212RA201 VA
1
212RA130 VA
On
lin
ev
er
69
rin
t
ep
148RA047 VA
212RA202 VA
148RA055 VA
rr
148RA058 VA
-n
ot
fo
sio
70
212RA132 VA
212RA133 VA
212RA203 VA
On
lin
ev
er
11.
11.1
Chain Lubrication
Pickup Body /
Suction Hose
Impurities gradually clog the fine
pores of the filter with minute
particles of dirt. This prevents the oil
pump from supplying sufficient oil to
the bar and chain. In the event of
problems with the oil supply system,
first check the oil tank and the
pickup body. Clean the oil tank if
necessary.
212RA247 VA
212RA138 VA
Front Handle
Suction hose
rin
t
10.3
ep
fo
rr
ot
n
On machines with
QuickStop Super, remove the
brake band b 5.5.2
sio
ev
On machines without
QuickStop Super, remove the
brake band b 5.5.1
er
Suction hose
-n
212RA248 VA
212RA140 VA
On
212RA137 VA
lin
71
11.2
Valve
11.2.1 Cleaning
A valve is installed in the tank wall to
keep internal tank pressure equal to
atmospheric pressure.
Remove the oil tank cap.
Drain the oil tank.
rin
t
212RA140 VA
212RA139 VA
212RA142 VA
-n
212RA141 VA
ot
fo
rr
ep
sio
On
lin
ev
er
72
11.3
Oil Pump
11.3.1 Removing and Installing
212RA144 VA
ep
rin
t
212RA143 VA
212RA145 VA
11.2.2 Replacing
fo
rr
-n
176RA245 VA
ot
212RA146 VA
212RA273 VA
On
lin
ev
er
sio
73
11.3.2 Servicing
12.
12.1
Fuel System
Air Filter
3 2
rin
t
767
ep
rr
176RA248 VA
212RA190 VA
ot
fo
-n
212RA032 VA
sio
er
On
lin
ev
74
12.2
Carburetor
12.2.1 Removing and Installing
212RA295 VA
On machines without
Quick-Stop Super, remove the
throttle rod from the trigger
b 10.2.1
On machines with
QuickStop Super, remove the
throttle rod from the trigger
b 10.2.2
rr
ep
rin
t
212RA147 VA
212RA304 VA
fo
-n
212RA148 VA
sio
212RA151 VA
212RA149 VA
On
lin
ev
er
ot
75
1
1
rin
t
143RA172 VA
-n
212RA154 VA
sio
ot
All machines
fo
212RA156 VA
rr
ep
212RA056 VA
212RA153 VA
er
212RA155 VA
On
lin
ev
76
12.3
Servicing the Carburetor
12.3.1 Metering Diaphragm
The diaphragm material is
subjected to continuous alternating
stresses and eventually shows
signs of fatigue, i.e. the diaphragm
distorts and swells and has to be
replaced.
rr
-n
ev
er
sio
212RA160 VA
ot
fo
rin
t
212RA158 VA
ep
212RA159 VA
249RA012 VA
lin
176RA272 VA
On
77
rin
t
ot
-n
212RA163 VA
ep
rr
212RA162 VA
fo
212RA161 VA
sio
er
212RA281 VA
On
lin
ev
rr
ep
rin
t
212RA164 VA
212RA165 VA
er
sio
212RA167 VA
212RA166 VA
-n
ot
fo
1 2
176RA268 VA
On
lin
ev
79
212RA171 VA
212RA169 VA
212RA168 VA
ep
rin
t
rr
fo
212RA170 VA
ot
-n
ev
er
sio
80
146RA155 VA
146RA153 VA
On
lin
2
3
146RA161 VA
sio
er
ev
146RA159 VA
146RA157 VA
lin
On
146RA160 VA
-n
ot
146RA158 VA
fo
rr
ep
rin
t
212RA169 VA
81
12.4
User Adjustment
212RA172 VA
rin
t
ep
On
lin
ev
er
sio
rr
fo
ot
-n
Standard setting
82
12.5
Basic Setting
212RA173 VA
212RA174 VA
ep
rin
t
lin
sio
ev
On
Note:
The lugs of the limiter caps are at a
right angle to the screwdriver slot.
On MS 341
er
-n
212RA280 VA
ot
212RA280 VA
fo
rr
On MS 361
Open the high speed screw (H)
(1) one full turn.
Open the low speed screw (L) (2)
one full turn.
83
12.6
rin
t
Tank Vent
ep
-n
212RA176 VA
ot
fo
rr
212RA175 VA
On
84
212RA177 VA
lin
ev
er
sio
12.7
Pickup Body
212RA179 VA
rin
t
ep
fo
rr
er
sio
-n
212RA296 VA
ot
On
1
2
212RA178 VA
lin
ev
Pickup body
85
12.8
Fuel Hose
12.9
Separating Crankcase
and Tank Housing
212RA185 VA
rr
ep
rin
t
212RA180 VA
212RA187 VA
212RA184 VA
-n
212RA181 VA
ot
fo
sio
er
lin
ev
212RA056 VA
On
86
212RA091 VA
212RA188 VA
rin
t
212RA072 VA
ep
rr
fo
-n
212RA186 VA
ot
ev
er
sio
212RA092 VA
On
lin
On machines with
QuickStop Super, disconnect the
coasting brake cable from the
brake lever b 5.5.2
87
13.
Carburetor Heating
13.1
Complete system
fo
rr
Testing
rin
t
ep
12.10
sio
On
88
ev
lin
er
212RA261 VA
-n
212RA196 VA
ot
212RA259 VA
212RA260 VA
rr
ep
rin
t
Heating element
ot
fo
-n
212RA258 VA
Thermostatic switch
sio
ev
er
lin
At temperatures above + 20 C
(68 F), the ohmmeter must indicate
an infinitely high value in measuring
range W.
On
89
13.2
Troubleshooting Chart
Measure resistance of
heating element at
temperature = +20 C (68 F)
Resistance
approx. 8 Ohm?
Replace heating
element
ep
rin
t
no
rr
yes
-n
ot
fo
Check thermostatic
switch
Replace thermostatic
switch
no
Replace thermostatic
switch
sio
ev
er
yes
no
On
lin
yes
90
14.
14.1
1
212RA263 VA
rin
t
-n
212RA244 VA
ot
212RA264 VA
fo
rr
ep
Set ohmmeter to W.
ev
er
sio
On
lin
91
14.2
14.3
Set ohmmeter to W.
Carry out the measurement at an
ambient temperature of + 25 C
(77 F).
212RA287 VA
fo
rin
t
If no reading is obtained or an
infinitely high value is shown, there
is a break in the circuit. Install a new
heating element.
ep
212RA244 VA
rr
212RA264 VA
On
lin
ev
er
sio
-n
212RA265 VA
ot
92
14.4
rin
t
212RA268 VA
If no reading is obtained or an
infinitely high value is shown, there
is a break in the circuit. Install a new
front handle.
ep
212RA244 VA
rr
fo
212RA263 VA
1
212RA267 VA
On
lin
ev
er
sio
-n
ot
93
14.5
1
1
212RA251 VA
rin
t
212RA257 VA
212RA266 VA
rr
ep
fo
212RA248 VA
-n
sio
212RA252 VA
ot
ev
er
lin
2
1
212RA246 VA
212RA245 VA
On
94
14.6
Heater Switch
1
1
ep
rin
t
212RA303 VA
212RA254 VA
212RA300 VA
rr
ot
fo
-n
212RA298 VA
1
2
1
Fit the ground wire (1) so that the
ring terminals crimping faces up.
212RA299 VA
212RA302 VA
On
lin
ev
er
sio
212RA301 VA
95
14.7
Generator
212RA272 VA
rin
t
212RA270 VA
212RA184 VA
ep
rr
212RA271 VA
-n
ot
fo
sio
lin
ev
er
212RA061 VA
On
96
Start
yes
Do both handles
warm up?
no
Turn on
switch
no
rin
t
Heater switch
on #?
ep
yes
rr
Measure resistance of
individual heating elements
with ohmmeter
-n
ot
fo
sio
yes
no
no
ev
er
Resistance of
rear handle heating element
about 1 W ?
Install new
rear handle
heating element
yes
no
Install new
generator
On
lin
Check generator
Resistance between engine ground
and generator connection
about 0.5 W ?
yes
1
MS 341, MS 361, MS 361 C
3
97
Install new
ground wire
no
rin
t
ep
yes
ot
fo
rr
-n
Install new
front handle
sio
yes
no
no
Install new
heater switch
ev
er
Check
heater switch
Closed: about 0 W ?
Open: Circuit interrupted
lin
yes
On
System in order
98
Resistance W
If faulty
Lead 1
Lead 2
Spec.l
Actual
Cause
Remedy
Switch
Switch
terminal1)
Ground
< 0.5
Switch faulty
Replace switch
Heating element in
rear handle
Terminal
socket
from rear
handle
heating
element
Terminal
pin from
rear
handle
heating
element
1.0
fo
rr
ep
rin
t
Ohmmeter connection
(use either test lead)
Component
4.0
ev
lin
On
Generator
1)
Connector
on wire
Short circuit
damaged insulation
Ground
sio
Connector
on wire
from front
handle
heating
element
er
Heating element in
front handle
-n
ot
Break in wire,
heating element
damaged
Ground
0.5
Break in wire,
heating element
damaged
Short circuit
damaged insulation
Repair
insulation
0.4...0.7 Generator OK
-
Break in wire,
Install new
generator damaged generator
Short circuit
damaged insulation
Repair
insulation
99
14.8
Wiring Harness
14.8.1 Without Handle and
Carburetor Heating
212RA244 VA
rin
t
212RA308 VA
212RA239 VA
rr
ep
fo
212RA241 VA
-n
ot
sio
1
212RA245 VA
212RA240 VA
On
lin
ev
er
On machines with
QuickStop Super
100
212RA308 VA
212RA243 VA
212RA240 VA
On
lin
ev
er
On machines with
QuickStop Super
sio
-n
212RA246 VA
2
1
ot
fo
rr
ep
rin
t
101
212RA240 VA
rin
t
On machines with
QuickStop Super
fo
ep
rr
212RA239 VA
212RA244 VA
212RA308 VA
-n
ot
lin
ev
er
sio
1
: Position wires (1) under the
switch shaft (2).
212RA241 VA
2
212RA246 VA
212RA245 VA
On
102
15.
Part Name
Part No.
Application
1
2
3
4
5
6
7
Locking strip
Sealing plate
Wooden assembly block
Clamping strap
Flange
Installing tool
Carburetor and crankcase
tester
Vacuum pump
9
10
11
12
13
14
15
16
17
18
19
20
21
22
- Nipple
- Fuel line
- Plug
Puller
- Jaws (No. 3.1 + 4)
- Jaws (No. 6)
Press sleeve
Press sleeve
Hook
Service tool ZS (set)
Installing tool 11
Stud puller M8
Installing tool
Setting gauge
23
24
25
26
Hook
Assembly stand
Puller
Assembly tube
27
28
29
30
31
32
ep
rr
fo
ot
-n
sio
er
ev
lin
On
Rem.
rin
t
No.
103
Removing
screw
Part Name
Part No.
Application
Rem.
33
Torque wrench
34
Torque wrench
35
36
37
38
Crimping tool
Socket, 13 mm, DIN 3124
Socket, DIN 3124-S19x12.5L
Screwdriver bit T 27 x 125
39
40
41
Press arbor
42
43
44
45
Assembly drift
Press sleeve
Press sleeve
0.5 to 18 Nm
Alternative: Torque wrench
5910 890 0302 with optical/acoustic
signal
6 to 80 Nm
Alternative: Torque wrench
5910 890 0312 with optical/acoustic
signal
Attaching connectors to electrical wires
Flywheel nut
Clutch
Removing and installing spline socket
head screws with electric or pneumatic
screwdrivers; tighten down screws with
torque wrench
IS-P screws (4 mm)
1)
Removing and installing ball bearing
(clutch side)
Removing and installing ball bearing
(flywheel side)
Removing and installing external
retaining rings
Removing and installing the piston pin
Installing oil seal(s)
Pulling crankcase halves together
-n
ot
fo
rr
ep
rin
t
No.
On
lin
ev
er
sio
Remarks:
1) Use only for releasing P screws.
104
16.
Servicing Aids
No.
Part Name
Part No.
Application
Medium-strength threadlocking
adhesive (Loctite 242)
(250 ml bottle)
High-strength threadlocking
adhesive (Loctite 270)
(50 ml bottle)
High-strength threadlocking
adhesive (Loctite 649)
(50 ml bottle)
ep
rin
t
On
lin
ev
er
sio
-n
ot
fo
rr
105
rin
t
ep
rr
fo
ot
-n
n
sio
er
ev
lin
On
106
rin
t
ep
rr
fo
ot
-n
n
sio
er
ev
lin
On
MS 341, MS 361, MS 361 C
107
rin
t
ep
rr
fo
ot
-n
n
sio
er
ev
lin
On
108
rin
t
ep
rr
fo
ot
-n
n
sio
er
ev
lin
On
englisch / english
0455 212 0123. M1. E4. Rei. Printed in Germany