08 r05310303 Production Technology

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Code No: R05310303 Set No. 1

III B.Tech I Semester Regular Examinations, November 2008
PRODUCTION TECHNOLOGY
( Common to Mechanical Engineering, Mechatronics and Automobile
Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
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1. (a) What are composite moulds? Why are they used? Where are they used?
(b) What are different types of gates in sand moulding process? [9+7]
2. Explain with the help of neat sketches, the construction and working of the following
types of crucible furnaces.
(a) Coke fired pit furnace

(b) A gas fired crucible furnace
(c) An oil fired tilting furnace [6+5+5]
3. (a) What are the basic requirements of welding? Explain.

(b) Describe the gas welding process with neat diagram. [8+8]
4. (a) How heat is generated in frequency induction welding? Explain.

(b) What are the different zones of HAZ and how it affects the strength of weld?
[8+8]
5. (a) What are the various parameters those influence the rolling load? Explain.
(b) What is strain hardening? Explain in detail. [8+8]
6. (a) Explain residual stresses in rods, wires and tubes drawn.

(b) Explain the process of piercing. How does it differ from hot spinning? Explain.
[8+8]
7. (a) What is the difference between open die forging and impression die forging?
(b) What are the attractive features of extrusion process? [8+8]
8. (a) Describe your opinion regarding the recycling of plastics vs the development
of plastics that are biodegradable.
(b) Explain how you would go about determining the hardness of plastics. [8+8]
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Engineering)
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1. (a) What are the advantages of casting process over other production processes?
(b) Give advantages of different pattern materials? [8+8]
2. (a) What are crucible furnaces? Where are they preferred and why?
(b) Explain the reasons for using the flux in melting of metals in cupola. [8+8]
3. (a) Why is it possible for fusion zone to have a chemistry that is different from
that of the filler metal? Explain.
(b) Sketch and explain various welding positions? Give their applications [8+8]
4. (a) List and explain the destructive tests applied in welding.

(b) What are the essential steps in brazing operation? [9+7]
5. (a) How is roll forming fundamentals different from rolling process.

(b) Distinguish between plastic formations in single crystals and polycrystalline
aggregates. [8+8]
6. (a) Write short notes on elements of die and press.
(b) Explain the working of hydraulic press with neat sketch. [8+8]
7. (a) Describe deformation in extrusion and explain possible defects and suitable
remedies?
(b) Derive an equation for ideal extrusion pressure. [8+8]
8. (a) Distinguish between thermosetting plastics and thermoplastics. Give their

applications.
(b) List few components manufactured by the injection moulding and justify why
they are manufactured by this process. [8+8]
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1. (a) What are different elements in a typical gating system?

(b) What is the significance of shrinkage in the production of castings? [8+8]
2. (a) Describe the solidification of a pure metal with a neat sketch in moulding
process.
(b) Large castings are not made by investment casting. Explain, why? [8+8]
3. (a) Write the applications, advantages and limitation of gas welding.

(b) Write about various types of spot welding electrodes with neat sketches. [8+8]
4. (a) What are the low temperature joining processes? Explain briefly.
(b) Why is brazing an appropriate method for joining dissimilar metals with
widely different melting points? [8+8]
5. (a) Explain the advantages of cold working. Name typical applications of cold
working.
(b) Explain hot rolling operations through
i. Two high reversing mill
ii. Three high mill
iii. Four high mill. [8+8]
6. (a) What are the various ways in which presses can be classified?
(b) Explain shearing action in press working? [8+8]
7. (a) What is the difference between open die forging and impression die forging?
(b) What are the attractive features of extrusion process? [8+8]
8. (a) Discuss the structure of polymers giving examples for different types of struc-
tures.
(b) Discuss the various types of additives used in polymers. Give their function
and example for each type of additive? [8+8]
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1. (a) Describe with the help of a neat sketch, the working of a sweep pattern and
also state its advantages?
(b) What is gating ratio? Explain. [8+8]
2. (a) Write notes on nucleation and grain growth related to casting?

(b) What must be the preferred shape of a riser? Explain. [8+8]
3. (a) What design features can be altered to permit the joining of different thickness
or different conductivity metals?
(b) What types of weld joints commonly employ filler welds? Explain. [8+8]
4. (a) What are the disadvantages of bare wire electrode as filler metal.
(b) Mention the causes and remedies for magnetic arc blow. [8+8]
5. (a) Compare the properties of cold worked and hot worked parts with examples.
(b) Distinguish between hot rolling and cold rolling.
(c) How do you estimate the rolling load? [5+5+6]
6. (a) Explain the design considerations in spinning process.

(b) Differentiate between Hot spinning and Cold spinning. [8+8]
7. (a) What makes hydrostatic extrusion better than the conventional extrusion
process?
(b) Why does forging impart greater strength to such parts as crankshafts and
gears that could be obtained by casting or welding of alloys of the same com-
position? [8+8]
8. (a) What do you mean by glass transition temperature?

(b) Explain the polymerization process. [8+8]
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www.andhracolleges.

com The Complete Information About Colleges in Andhra Pradesh

Code No: R05310303 Set No. 1

(a) Coke fired pit furnace

3. (a) What are the basic requirements of welding? Explain.

4. (a) How heat is generated in frequency induction welding? Explain.

6. (a) Explain residual stresses in rods, wires and tubes drawn.

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Code No: R05310303 Set No. 2

4. (a) List and explain the destructive tests applied in welding.

5. (a) How is roll forming fundamentals different from rolling process.

8. (a) Distinguish between thermosetting plastics and thermoplastics. Give their

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Code No: R05310303 Set No. 3

1. (a) What are different elements in a typical gating system?

3. (a) Write the applications, advantages and limitation of gas welding.

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Code No: R05310303 Set No. 4

2. (a) Write notes on nucleation and grain growth related to casting?

6. (a) Explain the design considerations in spinning process.

8. (a) What do you mean by glass transition temperature?

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