Fundamentos da

EtherNet/IP

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Operaes de Manufatura
Prioridades e Requisitos de Mercado
Principais Prioridades para
Operaes de Manufatura

Iniciativas Estratgicas para Atingir

os Objetivos do Negcio ?

Fonte : Manufacturing Performance Management, Aberdeen Group

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Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Manufatura e Convergncia de TI
Gerando Demanda e Oportunidade

Convergncia Tecnologica

Instalaes de Redes
Cabeadas
Convergncia de Redes

Convergncia Organizacional

Modelo de Inovao
Tecnologica

Agilidade
Vantagem Competitiva

Aumento no Foco no
Negcio
Convergncia Cultural

Source: Cisco and Rockwell Automation

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Arquitetura Integrada
Estao de Operao ( OWS )

Ethernet

Ethernet

Estao de Manuteno
Relatrios Histricos
Anlise de Eficincia
Auditoria
( MWS )

Servidor do Sistema de Aplicao de Processo

( PASS )

Escritrio
Fire Wall

Asset Management

Ethernet

ControlLogix

ControlLogix

GuardLogix

DeviceNet/ControlNet/Ethernet

HART

Flex I/O
Mdia Tenso
HART

ControlNet
Fibra

ControlNet

CCM

Flex Ex

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DeviceNet / DeviceNetSafety

H1

Foundation Fieldbus
Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Convergncia das Redes Industriais

Corporate Network

Corporate Network
Back-Office Mainframes and
Servers (ERP, MES,etc.)
Control Network
Gateway
Human Machine
Interface (HMI)

Office
Applications,
Internetworking,
Data Servers,
Storage

Human Machine
Interface (HMI)

Supervisory
Control
Controller

Robotics

Office
Applications,
Internetworking,
Data Servers,
Storage

Back-Office Mainframes and

Servers (ERP, MES, etc.)

Supervisory
Control

Motors, Drives
Actuators

Controller

Motors, Drives
Actuators
Sensors and other
Input/Output Devices

Sensors and other

Input/Output Devices
Robotics

Traditional 3 Tier
Industrial Network Model

Converged Ethernet
Industrial Network Model

EtherNet/IP - Enabling/Driving
Convergence of Control and Information
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Modelo de referncia OSI

Open System Interconnection

Layer Name

Layer No.

Function

Examples

Application

Layer 7

Network Services to User App

Presentation

Layer 6

Encryption/Other processing

Session

Layer 5

Manage Multiple Applications

Transport

Layer 4

Reliable delivery/Error correction

TCP - UDP

Layer 3

Logical addressing - Routers

IP

Layer 2

Access Endpoints MAC address

802.3 MAC

Layer 1

Specifies voltage, pin-outs, cable

TIA -568-B

Network
Data Link
Physical (PHY)

Routers

Switches

Cabling

CIP

Modelo da rede TCP/IP

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Ethernet/IP
Rede Aberta

Layer No.
Layer 7

CIP SyncTM
IEEE1588

Layer 6

Layer 5
Layer 4
Layer 3
Layer 2

Network
Independent

Layer 1

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Unicast e Broadcast
Transao individual:
Exemplo Instruo
de Message

Transao de um para
todos:
Exemplo Who Active do
RSLinx

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UNICAST

Controller

BROADCAST

Controller

Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Camada de Aplicao
Common Industrial Protocol

O CIP:

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o protocolo utilizado pela DeviceNet, ControlNet e Ethernet

Aberta e padronizada
Permite roteamento entre redes CIP
Permite controle e mensagens em tempo real simultaneamente
Testes de conformidade

Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

EtherNet/IP Mltiplas aplicaes

Safety
EtherNet/IP- Sistemas convencionais e de
segurana no mesmo fio

Motion-Posicionamento
EtherNet/IP Sincronizao e posicionamento
em conformidade com a norma IEEE 1588

Integrao com o IT
EtherNet/IP aumenta a capacidade de integrao
entre a Produo e o Corporativo.

Security
EtherNet/IP: aumento da
segurana de acesso

Uma s rede, mltiplos benefcios

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Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

EtherNet/IP
IP refere-se a Industrial Protocol
Padres

IEEE 802.3 - standard Ethernet, Precision Time Protocol (IEEE-1588)

IETF - Internet Engineering Task Force, standard Internet Protocol (IP)

IEC - International Electrotechnical Commission

ODVA - Common Industrial Protocol (CIP)

Integrao com TI e preparada para o futuro (Sustentabilidade)

Tecnologia consolidada - produtos, aplicaes e fornecedores
Plataforma multidisciplinar para controle e informao
ODVA

Suportada for fornecedores globais:

Cisco Systems, Omron, Schneider Electric
Bosch Rexroth AG e Rockwell Automation

Aprovada em testes de desempenho e Conformidade

http://www.odva.org

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Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Ethernet Industrial
EtherNet/IP a lider global em nmero de ns vendidos

Ethernet TCP/IP
Padro, no modificada

Padro:
Tecnologia de ponta
Comporta informaes
comerciais e industriais em
uma infraestrutura comum
Rede com capacidade para
milhares de ns
Topologia flexivel e
compatvel com sua planta
Diversos fornecedores
Ampla gama de produtos

Fonte: IMS Research

Rockwell Automation, Bosch Rexroth, Omron e Schneider Electric usam EtherNet/IP como base tecnolgica.
Varios outros fornecedores tambm utilizam EtherNet/IP.
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Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

EtherNet/IP
rvore

Estrela

Linha
tronco/
derivao

Caractersticas EtherNet/IP
Ns ilimitados
100 Mb Full-Duplex
As opes de fibra e de
repetidor esto disponveis para
aumentar a distncia ou criar
uma topologia de anel
Distncias:
100 m para cabo
20 Km para fibra

Anel

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Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Como funciona o Device Level Ring (DLR)?

Cada anel deve ter um supervisor de anel/ A funo
do supervisor de anel gerenciar o trfego e guardar
informao de diagnstico. Pode haver vrios
supervisores de anel, mas somente um pode ser o
supervisor ativo.

Quando um rompimento de fio

acontece, o supervisor de anel
redireciona o trfego para garantir
operao contnua da rede. O
tempo de recuperao da rede
inferior a 3 ms para uma rede de
at 50 ns.

O 1783-ETAP e o 1756-EN2TR tem a capacidade de

supervisionar o anel.

O supervisor tambm sabe a

localizao exata da interrupo,
permitindo a soluo rpida do
problema.

Supervisor
de anel

10
10
10

10
01
0

No h necessidade de
configurao adicional nos outros
ns.
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Anel nos 2 nveis: switches e dispositivos

(DLR)

Disponibilidade de rede e dispositivos

Supervisor
do Anel

N 1

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N 2

N 3

N 4

Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Switches Gerenciveis e no Gerenciveis

Layer 2 e Layer 3
Fixed Managed

Port Configurations:
4 copper ports, 8 copper ports plus 1 fiber
Features:
RSLogix 5000 profile, tags & faceplates
VLANs, QoS, IGMP, Port mirroring, MAC ID port
security & DHCP IP address assignment per port

Stratix 8000

Unmanaged

Port Configurations:
4, 5, 7, & 8 port versions
Fiber & Copper options
Features:
No configuration required

Modular Managed

Port Configurations:
6 to 26 ports
6 & 10 ports base units
8 port copper & fiber expansion options
Features:
Cisco Technology: IOS, CLI, CNA
Automation Smartports
RSLogix 5000 profile, tags & faceplates
VLANs, QoS, SNMP, IGMP, Port mirroring, MAC ID
port security , DHCP IP address assignment per port,
& REP (fast ring protocol)
CompactFlash - nonvolatile config. storage

Stratix 6000
Stratix 2000
Applications with small,
isolated networks

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Monitor and control distributed

devices

Plant floor and enterprise

integration

Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Stratix 5700 Layer 2

3 port configurations across 5 HW platforms
offering 20 versions

6 port (5.1H, 2.95W, 4.3D)

6 copper ports

4 copper ports + 2 SFP slots

10 ports (5.1H, 3.6W, 4.3D), (5.1H, 3.6W, 5.05D)

8 copper ports + 2 combo*

20 ports (5.1H, 5.0W, 5.05D)

16 copper + 2 combo* ports + 2 SFP slots

SFP slots for multi & single mode fiber

New SFPs added to overall portfolio

Advanced feature set:

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Two software packages - lite or full

REP, Etherchannel, Flexlink

2 Gig ports

IEEE 1588 support

Conformal coating

Embedded NAT

*Combo = copper or SFP

Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Stratix 5700 NAT Overview

Network Address Translation
Send message to Machine 2 PLC at
Send10.10.11.1
message to Machine 1 PLC at
address
address
Improve
system
uptime
by adding
Now10.10.10.1
send
message
to Machine
1
the
REP
ring,
unique
to
our
solution.
PLC at address 10.10.10.1 when
broken connection

Provides 1 to 1 IP address translations

Maximum 1 subnet and 127 single translations

Translations provided on uplink ports

One or both ports for ring support

Translation
Cabletable
break is stored as part of switch configuration
Stratix 8300

Line Controller

REP

Machine 1

192.168.1.2

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192.168.1.3

NAT Translation
192.168.1.1 = 10.10.10.1

192.168.1.4

192.168.1.5

NAT Translation
192.168.1.1 = 10.10.11.1

Machine 2

192.168.1.2

192.168.1.3

192.168.1.4

192.168.1.5

Allows duplicate machines to be easily integrated into

i ti
hit t

Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Portiflio de switch de ponta-a-ponta

para arquiteturas de manufatura
Construdo em estrutura de rede Cisco e melhores
prticas
Cisco IOS baseado em plataformas e as caractersticas
consistentes
Integrao com solues Cisco e as aplicaes de
gerenciamento de rede de TI
Resilincia e recursos disponveis

REP, links flexveis, HSRP, Stackwise, ISSU

Caractrsticas de segurana da plataforna catalyst

Trafgo de dados da aplicao otimizados:

QoS, IGMP, PTP (IEEE1588)

Estrutura de rede escalonvel integrao de video,

comunicao, wireless, e suporte para novas aplicaes
de manufatura.

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Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Ferramenta de Configurao Web

Smartports
Configuraes pr-definidas:
Otimize o fluxo da porta
Maximize a performance

A programao certa para o dispositivo certo

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Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Ferramentas para Monitorar a rede

Utilize os faceplates para

monitorar o trfego e diagnstico
da rede
Status em tempo real no
RSLogix 5000
Tags pr-configuradas no Logix

Cisco Network Assistant (CNA)

Soluo para os problemas de rede

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Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

DHCP Por Porta Substituio

de dispositivo
O dispositivo recebe o mesmo endereo de IP aps troca
DHCP Server

DHCP Server

172.20.3.1

172.20.3.3

172.20.3.2

Falha do Drive

172.20.3.1

172.20.3.3

172.20.3.2

Troca do Drive

Simplifica a manuteno e melhora o OEE

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Redundncia

Tira vantagem daEtherNet/IP em DLR

Protocol
Suporta tecnologia em anel

Trabalha com plataforma de I/O

redundante com adaptadores de
SIL2 TUV

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Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Sincronismo de Tempo (CIP Sync) e

Sequencia de Eventos (SOE)
Aplicaes:
Sequencia de Eventos com estampa de tempo com
resoluo de microsegundos.
Usado extensivamente em Energia para
deteco de primeira falha.

Database

Controller Clocks
Synched

Controller Clocks
Synched

Stratix 8000

L
6
X

CLX
Chassi
s #1

G
M

E S
N O
2 E
T
R

D
O
U
T

E
N
2
T
R

S
O
E

L
6
X

CLX
Chassis
#2

Event TS
done here.

Event TS
done here.
Stratix 8000

1732EIB16M12SOEDR
Armor Block I/O
#1
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1732EIB16M12SOEDR
Armor Block I/O
#2
Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Informao em tempo real

Internet

Ethernet
Enterprise
Network

Cameras

Secure
Remote
Access

Asset
Management

Email
Historian

HMI

Automation
Network

EtherNet/IP

Programmable
Automation
Controllers
Programmable
Controllers

Motion
Controllers

Robots

Drives
w/ Safety
Drives

Device
Network

Light
Curtains

Instruments
Valves

Encoders

Discrete

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Servo
Drives

Motion

Safety

Energy
Management

Process
Controllers

Barcode
Scanners

Safety
I/O

I/O

Fieldbus

Safety
Controllers

Operator
Consoles

Voice

Process

Drives
Starters
Overloads
Smart
Motor
Controllers

Power

Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Exemplo de Arquitetura
CIP SyncTM
IEEE1588

Safety I/O

Camera

CIP SyncTM

Safety Controller

Safety I/O

IEEE1588

Controller

HMI

VFD
I/O

I/O
Servo Drive
Controller

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Servo Drive

Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Rede Industrial Convergnte

Arquitetura de Rede
Internet

Web

Patch Management
Terminal Services
Application Mirror
AV Server

Apps

DNS

Integrao de IT Corporativa
Rede Corporativa Colaborao
Nvel 4-5
Wireless
Otimizao de Aplicao

FTP

Gbps Link for

Failover Detection

Firewall
(Standby)

Demilitarized
Zone
(DMZ)

Cisco
ASA 5500

Controle de Acesso
Proteo contra Ameaas

Firewall
(Active)
Cisco Catalyst
6500/4500

Cisco
Catalyst
Switch

FactoryTalk
Application Servers

Rede de
Produo
Nvel 3

Network Services

Cisco Cat. 3750

StackWise
Switch Stack

Segmentao
Redes Multi-Servio
Aplicaes e Gerenciamento de
Segurana

Controle Real-Time
Rockwell Automation
Stratix 8000
Layer 2 Access Switch

Drive

HMI

Controller
HMI

Controller
HMI

Cell/Area #1
(Redundant Star Topology)
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Drive

Drive

Distributed I/O
Controller

Cell/Area #2
(Ring Topology)

Distributed I/O

Cell/Area #3
(Bus/Star Topology)

Clula de
Acesso
Nvel 0-2

Convergncia <100ms
Trfego Multicast
Simplicidade
Integrao MFG

Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Segurana de Redes:
Fiquem Atentos!

Stratix 5900

Physical features

Network features

Conexo Site-toSite: VPN.

RJ-45 Gigabit WAN

ACL / Firewall

4 10/100Base-Tx LAN
ports

DHCP

QoS

Perfil industrial

VLAN

NAT

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Shock /Vibration &

Extended
Temperature

Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

30

ControlLogix EtherNet/IP
Communication Module Selection Chart

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Projetos Redes Industriais

Design

Projeto

Treinam.
Instalao
Manut.

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Localiz.
Falhas

Validao

Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Exemplo de problemas de instalao

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Exemplo de problemas de instalao

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Exemplo de problemas de instalao

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Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Exemplo de problemas de instalao

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Exemplo de problemas de instalao

37

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Exemplo de problemas de instalao

38

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Perguntas?

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