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Products of
Dajcor Aluminum Ltd,
155 Irwin St.
Chatham, Ontario
Canada N7M 5J5
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Extruded Aluminum
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Ai
R=
A
Where A is initial area f
i
Af is the final area
Shape factor. It is the ratio of the perimeter of the part to its crosssectional area
True strain =
Ai
= ln
Af
Lf
= ln
Li
= ln (R )
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F = Ram force
Wokdone = FLi = pA i L i
Ai
p = u = Y ln = Y ln
Af
Ideal force = F = pA i
Where
Lf
= Y ln
Li
= Y ln (R )
p = extrusion pressure
Li = distance travelled by the ram
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Problem
Calculate the force required in direct extrusion of 1100O aluminium from a diameter of 152.4 mm to 50.8
mm. Assume that the redundant work is 30% of the
ideal work of deformation, and friction work is 25% of
the total work of deformation.
(utotal= uideal+ ufriction + uredundant )
u
= specific energy
uideal
= actual energy
ufriction
= energy due to frictional forces
uredundant
= energy required additional plastic
deformation
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Problem
Estimate the force required in extruding 70-30
brass at 973 K if the billet is 125 mm and
extrusion ratio is 20. Assume Ke = 230 MPa for
70-30 brass at 973 K. Also compute its true
strain.
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Drawing
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Drawing
Similar to extrusion process
In drawing process the work is under tension
whereas in extrusion it is under compression
Generally finishing process
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Drawing force
Ai
Ideal deformation = d = Y ln
Af
= drawing pressure = K
d = dis tan ce moved
K
For _ strain hardening _ material; Y = Y =
n +1
Ai
Drawing force = F = YA f ln
Af
n
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Ai
d = Y ln
Af
Ai
= 1
ln
Af
= Y
Ai
=e
Af
Ai Af
1
Maximum reduction / pass =
= 1 = 0.63 = 63%
e
Ai
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ti
d = Y' ln
tf
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ln i = =
t f Y' 2
ti
=e
tf
ti tf
Maximum reduction / pass =
= 1
ti
1
e
= 0.58 = 58%
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Problem
If an annealed 85-15 brass work-piece is
drawn from an initial diameter of 8 mm to a
final diameter of 6 mm at a speed of 0.6 m/s,
calculate
a. The power required and
b. The die pressure at the exit.
Assume a value of 0.40 for both the redundancy
and the friction work.
Assume tensile yield stress of brass as 850 MPa.
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Thanks
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