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a,b
, Lin Ye
a,*
, Li-Min Zhou b, Ye Lu
Laboratory of Smart Materials and Structures (LSMS), Centre for Advanced Materials Technology (CAMT), School of Aerospace,
Mechanical and Mechatronic Engineering, The University of Sydney, NSW 2006, Australia
b
Department of Mechanical Engineering, The Hong Kong Polytechnic University, Hong Kong SAR, China
Available online 5 June 2006
Abstract
Digital damage ngerprints (DDFs) are a set of optimised and digitised characteristics of structural signatures, which are able to
exactly and uniquely dene a certain kind of structural healthy status. The DDF-based damage recognition technique includes the extraction of DDFs, assembly of damage parameters database (DPD) and subsequently inverse recognition in virtue of articial intelligence. In
this study, DDFs extracted from Lamb wave signals were employed to quantitatively assess delamination in carbon bre-reinforced laminated beams. Characteristics of Lamb wave signals in the laminated beams were rst evaluated, and DPD hosting DDFs for selected
damage scenarios was constructed through numerical simulations, which was used to predict delamination in the composite beams with
the aid of an articial neural algorithm. The diagnostic results have demonstrated the excellent performance of DDF technique for quantitative damage identication.
2006 Elsevier Ltd. All rights reserved.
Keywords: Composite beam; Delamination; Damage identication; FEM; Articial neural network
1. Introduction
As a signal processing and pattern recognition technique,
the concept of digital damage ngerprints (DDFs), was initially developed for identifying damage in a structure, by
calibrating the alteration in spectrographic characteristics
of elastic disturbance [1]. The DDF approach is able to link
the symptoms of a damaged structure to the damage parameters, e.g., position and size, through which the appearance
of structural damage can be predicted so as to further assess
integrity of the structure. As a generic method, the DDFbased identication can be used for general damage diagnostics and prognostics, and its eectiveness has been demonstrated by a certain number of studies [24].
In this study, such a technique was customised for
evaluating delamination in carbon bre-reinforced com-
Corresponding author. Tel.: +61 2 9351 4798; fax: +61 2 9351 3760.
E-mail address: ye@aeromech.usyd.edu.au (L. Ye).
0263-8223/$ - see front matter 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compstruct.2006.04.078
560
561
FEM nodes
Delamination
(a)
Point A
Stress
Forced oscillation applied on right beam end
(b)
Fig. 2. FEM model of composite beam: (a) delamination prole view; (b) schematics of Lamb wave generation and acquisition.
0.5
0.0
-0.5
-1.0
5.0x10-6
0.0
(a)
E22
1
2G23
1.0x10-5
1.5x10-5
Time [Second]
where subscripts f and m denote bre and matrix, respectively. X, G, E and m are volume percentage, shear modulus,
Youngs modulus and Poissons ratio, respectively. Subscript 11 is the bre direction. Assuming there are no voids
in the composite materials, the density of lamina is then dened as
q Xf qf Xm qm
Power amplitude
1.0
Normalised amplitude
562
0
0.0
(b)
5.0x105
1.0x106
1.5x106
2.0x106
2.5x106
3.0x106
Frequency (Hz)
Fig. 3. Generated diagnostic Lamb wave in the (a) time and (b) frequency
domains.
Fibre
product
name
Matrix
product
name
Fibre
volume
[%]
Matrix
volume
[%]
Laminate
density
[kg/m3]
T650/35-12K
F584
56
44
1528
E22
[GPa]
E33
[GPa]
G12
[GPa]
G13
[GPa]
G23
[GPa]
m12
153.67
9.49
9.49
4.26
4.26
3.44
0.295
0.295
13
m23
0.381
Benchmark
Normalised stress
0.50
0.00
-0.25
-0.50
-1.00
0
500
1000
(a)
1500
2000
2500
3000
Sampling points
0.15
Benchmark
0.10
Normalised stress
10 mm 6 L 6 40 mm
0.25
-0.75
0.05
0.00
-0.05
-0.10
-0.15
(b)
both excitation frequency and beam thickness can signicantly inuence the propagation characteristics [21]. At
the present excitation frequency of 0.5 MHz (below dispersion cuto frequency [5]), only basic symmetric and
anti-symmetric modes (S0 and A0), as well as fundamental
horizontal shear mode (SH0) exist, with propagation velocities of approximately 5800 m/s, 1800 m/s and 4000 m/s,
respectively. Given the distance between the excitation
source and sensing location, only the incident S0 mode
and damage-induced S0 and SH0 mode (not the originally
excited ones), as well as the reected S0 waves from boundaries, can be detected, while other modes cannot be captured in the current sampling period due to their relatively
slow velocities. Based on DDF principia, characteristics of
damage-scattered wave are uniquely associated with various damage parameters.
1.00
0.75
1500
563
1750
2000
and
75 6 a 6 180
Sampling points
564
Fig. 5. (a) Raw signal of delaminated beam (L = 25 mm, a = 120 mm and between the rst and second laminae); (b) corresponding DWT-ltered
component; (c) CWT-based spectrographic analysis; (d) energy spectrum contour plot and (e) extracted DDF.
p
mnA
where i, m and n denote the numbers of neuron under consideration, input elements and output targets, respectively.
565
Fig. 6. (a) Raw signal of delaminated beam (L = 20 mm, a = 80 mm and between the third and fourth laminae); (b) corresponding DWT-ltered
component; (c) CWT-based spectrographic analysis; (d) energy spectrum contour plot and (e) extracted DDF.
Two sigmoid transfer functions [12] were used to connect the input layer with the rst processing layer, and to
566
them were extracted following the DDF extraction principia, which were then fed into the trained ANN for diagnosis. The quantitative identication results on three
damage parameters in blind tests are summarised in Table
3, compared with the actual values.
5. Results and discussion
From Table 3, excellent prediction for three selected
blind tests was obtained, particularly for delamination
location and size (L and a), while large errors occur for predicting the interlaminar position (d).
5.1. DDF amount
For further investigation, the ANN with same congurations was re-trained using the DDFs of 80%, 60% and
40% (randomly selected) of total 45 delamination cases,
respectively, and the results consequently predicted for
two major delamination parameters, L and a, are compared in Table 4. It is apparent that the prediction made
by ANN becomes more accurate with the increase in
DDF amount, viz. more delamination cases for ANN
training. However, compared with the results from utility
of full set of 45 delamination cases, no signicant impairment on the accuracy is noticed for those originated from
80% of delamination cases for the ANN training. It indicates that the training can reach the saturation when training data increase over a certain level. A slight improvement
on prediction accuracy may be at the abundant cost of
computational consumption. At normal, a compromise
between the expected prediction accuracy and aordable
computational cost should be considered.
In addition, it is noteworthy that the predicted results
do not superpose any damage pattern used for the ANN
training, simply implying that the results are obtained
from deduction, rather than just nding the best tting
patterns from those delamination cases for DPD construction. More discussion about the dependence of prediction
Table 2
Congurations of delaminated composite beams for validation
Geometric dimension [mm]
400 20 1.275
400 20 1.275
400 20 1.275
1
2#
3#
a
Delamination parameters
[mm]
L
da
19
17
25
126
93
80
0.1
0.1
0.7
1
2#
3#
DDF Amount
19
17
25
126
93
80
0.1
0.1
0.7
20.15 (6.1)
16.16 (4.9)
26.1 (4.4)
125.1 (0.7)
89.51 (3.8)
82.2 (2.8)
0.217 0.2
0.19 0.2
0.56 0.6
100%
1
2#
3#
20.15 (6.1)
16.16 (4.9)
26.1 (4.4)
125.1 (0.7)
89.51 (3.8)
82.2 (2.8)
80%
1#
2#
3#
17.33 (8.8)
18.48 (8.7)
26.48 (5.9)
122 (3.2)
87.14 (6.3)
75.36 (5.8)
60%
1#
2#
3#
21.32 (12.2)
18.62 (9.5)
22.33 (10.7)
138.1 (9.6)
103.70 (11.5)
87.52 (9.4)
40%
1#
2#
3#
22.27 (17.2)
20.4 (20.0)
29.63 (18.5)
98.78 (21.6)
110.58 (18.9)
98.48 (23.1)
0.1 denotes the delamination between the rst and second laminae.
Table 3
Prediction from ANN using full set of delamination cases for training
Table 4
Eects of DDF amount on prediction precision
0.15
Normalised stress
Normalised stress
0.05
0.00
-0.05
800
1000
(a)
1200
1400
1600
1800
2000
2200
-0.05
1200
1400
(a)
Sampling points
1600
1800
2000
2200
2400
2000
2200
2400
Sampling points
0.15
0.10
L=10mm
0.10
a=50mm
Normalised stress
Normalised stress
0.00
-0.15
1000
2400
0.15
0.05
0.00
-0.05
0.05
0.00
-0.05
-0.10
-0.10
(b)
0.05
-0.10
-0.10
-0.15
600
L=40mm
0.10
a=180mm
0.10
-0.15
600
567
800
1000
1200
1400
1600
1800
2000
2200
-0.15
1000
2400
Sampling points
(b)
1200
1400
1600
1800
Sampling points
568
in Fig. 4, only a tiny change can be quantitatively calibrated from the signals for the case with delamination of
10 mm in Fig. 9(b), indicating that too small structural
damage may not phenomenally inuence the Lamb wave
propagation. As a result, the detectable size of delamination should be no less than 10 mm for the discussed beam.
Meanwhile, for a very large delamination, e.g., the one
with a size over 40 mm, the wave component reected from
the delamination left tip can be overlapped with the one
reected from right tip, confusing signal identication.
Under both circumstances, such an approach may lose
the eectiveness.
5.4. Interlaminar position
By changing the interlaminar position of delamination,
while maintaining the delamination location and size
(L = 25 mm and a = 80 mm), the DWT-ltered signals
for some typical cases, between rst and second, second
and third, third and fourth, as well as seventh and eighth,
in the excitation frequency band are compared in Fig. 10.
In the gure, no essential dierence can be found among
the processed signals regardless of the interlaminar position. The observation hints that Lamb wave might not be
very sensitive to the change of delamination interlaminar
position for the current case study, which can also be
responsible for the fact that the large error usually occurs
for predicting the interlaminar position of delamination
in above blind tests. However, this issue is less signicant
in the reality considering the reality that delamination
due to low-velocity impact can normally lead to a series
of delamination through the thickness of composite
laminates.
5.5. Location of sensing point
By increasing and decreasing the distance between Lamb
wave acquisition place, point A, and excitation source (the
left end of the beam), to 200 mm and 50 mm, respectively,
while keeping the same delamination (L = 25 mm, a =
80 mm and d = 0.1), the DWT-ltered signals in the excitation frequency band are displayed in Fig. 11. Similar with
the concern discussed in Section 5.2, the delaminationinduced extra signal characteristics are dominated by the
reected wave from the right beam end for the case of
50 mm (far away from delamination to be detected), while
they are interfered with by the incipient wave for the case
of 200 mm (close to delamination to be detected). Considering the beam length in the present study and Lamb wave
propagation velocities, the sensing position at a distance of
100 mm to the left beam end is reasonable to oer a large
eective detectable range.
0.15
0.15
0.05
0.00
-0.05
-0.10
-0.15
1000
1200
1400
1600
1800
2000
2200
-0.05
1200
(b)
Sampling points
1400
1600
1800
2000
2200
2400
2200
2400
Sampling points
0.15
0.10
Normalised stress
0.10
Normalised stress
0.00
-0.15
1000
2400
0.15
0.05
0.00
-0.05
0.05
0.00
-0.05
-0.10
-0.10
(c)
0.05
-0.10
(a)
-0.15
1000
0.10
Normalised stress
Normalised stress
0.10
1200
1400
1600
1800
Sampling points
2000
2200
-0.15
1000
2400
(d)
1200
1400
1600
1800
2000
Sampling points
Fig. 10. DWT-ltered Lamb wave signals for composite beams containing delamination between (a) rst and second; (b) second and third; (c) third and
fourth; and (d) seventh and eighth laminae.
0.75
Normalised stress
0.50
0.25
0.00
-0.25
-0.50
References
-0.75
-1.00
0
500
(a)
1000
1500
2000
2500
Sampling points
1.00
Normalised stress
569
0.50
0.25
0.00
-0.25
-0.50
-0.75
-1.00
0
500
(b)
1000
1500
2000
2500
Sampling points
6. Concluding remarks
The digital damage ngerprints (DDFs)-based damage
identication approach is very eective for quantitative
damage evaluation. Such a methodology was customised
for delamination assessment in composite laminated beams
in this study. Lamb wave served as the elastic disturbance
in the structure, and DDFs of Lamb wave signals under
dierent delamination scenarios were extracted through a
three-dimensional FEM simulation technique. Validation
of the proposed approach was implemented using three
selected blind tests, and excellent quantitative assessment
on both delamination location and size was achieved. It
was found that the eectiveness of the identication
approach using DDF-based philosophy can be subjected
to the DDF amount, position and size of the delamination
to be identied, as well as the distance between the actuator
and sensor. The proposed methodology is currently being
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