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TITLE:
SPECIFICATION FOR
DISTRIBUTION TRANSFORMER

Kenya Power

Part 2: Pole Mounted Three


Phase Oil Type Distribution
Transformer

Doc.No.

KP1/6C.1i13fTSP/10/001 02

Issue No.

Revision No.

Date of Issue
Page 30 of 55

2015-09-02

ANNEX A:SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS FOR OFFERED


TRANSFORMER (to be filled and signed by the Manufacturer and submitted together with

relevant
copies of the Manufacturer's catalogues, brochures, drawings, technical data & calculations, sales
records for past five years, four customer reference letters, details of manufacturing capacity, the
manufacturer's experience, copies of complete type test reports and accreditation certificate to
ISO/IEC 17025 for the third party testing laboratory for tender evaluation, all in English
Language)
TENDER NO................................. .BIDDER'S NAME & ADDRESS ..........................
I

Clause
Number

Description

Indicate KVA & voltage ratings in columns on the right

4.1.1

Name and address of the Manufacturer


Country of manufacture
Manufacturer's Letter of Authorization
Model/Type Reference No.of the offered transformer
Drawing Reference Number
Manufacturer's warranty and guarantee certificate for the
offered transformer
Scope:
a) Design, manufacture, test, ship and deliver ground
mounted three phase distr bution transformer to KPLC
store/site as per specification and terms of contract.
b) Ensure adequacy of the design, good workmanship, good
engineering practice and adherence to standards,
specifications and applicable regulations in the
manufacture of the transformers for KPLC
Applicable Standards
Terms and Definitions
Operating Service Conditions: indicate altitude,

4.1.2.1
4.1.2.3
4.2
4.2.1
4.2.2
4.2.3
4.2.4

General Requirements
Outdoor, oil type, ONAN and core type
Design Service Life
Two winding, three phase integral unit
Types of transformers offered

1.

2
3

4.2.4.1
4.2.4.2

SOkVA

BIDDER'S OFFER
100kVA 200kVA 315kVA

temperature
range,
pollution and isokeraunic level)
Systemhumidity,
Characteristics

Hermetically sealed type each with provision for


oil expansion
Active parts submerged in oil and provision for oil
expansion
Free breathing type, conservator with cobalt free
dehydrating breather& oil gauge

Signed:

(( LL ').l

Issued by: Head of Section, Standard development


.........
Date:2015-09-02

Signed:

- Cib-

"t ...

Authorized by: Head of Department , Standards

Date:2015-09-02

TITLE:

4.2.6
4.2.7
4.2.8
4.2.9
4.2.10
4.2.11
4.2.12
4.2.13
4.2.14
4.2.15
4.2.16

4.2.17a)
to g)

KP1/6C.1/13fTSP/10/001-02
5

Revision No.

SPECIFICATION FOR
DISTRIBUTION TRANSFORMER

Kenya Power

Clause
Number
4.2.5

Doc.No.
Issue No.

Part 2:Pole Mounted Three


Phase Oil Type
Distribution
Transformer

Date of Issue
2015-09-02
Page 31 of 55

Description

BIDDER'S OFFER
SOkVA 100kVA 200kVA 31SkVA

Indicate KVA & voltage ratings in columns on the right

Design to facilitate operation, inspection, maintenance &


repairs
Safety & Regulatory Requirements
No water pockets,rain water do not collect on top, cover
with 1Omm overlap to concealgasket
Corresponding parts to be interchangeable
Fittings & accessories secured from inside or have openings
that do not allow oil siphoning
Test certificates for transformer components and materialsAttach for verification
All connections & contacts of ample section and surface for
required currents
Materials used do not lead to acidity in oil
State value of maximum noise level (BS EN 50464-1) or
NEMA TR1
Transportation to withstand 1g beyond gravitational
acceleration
Suitable for ground with mounting, steel channel under base
Drawings of offered transformer
Overall dimensions of offered transformer (length, width &
height) in mm
Design drawings for approvalbefore manufacture
Overall dimensions of the transformer and relevant electrical
clearances. This shall include all perspectives and
respective:
(i)
Weight of oil,
(ii)
Weight of LV winding conductor
(iii)
Weight of HV winding conductor
(iv)
Core material,
(v}
Copper/aluminium winding material,
(vi}
Insulating materials and
(vii)
Steel tank/core clamp structure.
Core/coil/insulation dimensions, clearances (internal and
external) and stacking/coil winding sequence detail.
Drawing of nameplate to scale.
Dimensional drawing of bushings, tap-changer and
clamps. Legend for all technical engineering drawings with
manufacturer name,logo, model number,revision/drawing
number and key
Detailed drawing of arcing horns where applicable.
Detailed drawing of arcing horns where applicable.
I

Issued by: Head of Section, Standard development


Signed:
Date: 2015-09-02

<L:U

..(\-:i -:-;
v

Au t ho rized by: Head of Department , Standards


Signed:

Date: 2015-09-02

C42-

..-

TITLE:

4.3.1
4.3.2

DISTRIBUTION TRANSFORMER Revisi on No.


Part 2: Pole Mounted Three
Phase Oil Type Distribution
Transformer

4.3.3
4.3.4

Date of Issue
Page 32 of 55

Description
Indicate KVA & voltage ratings in columns on the right
Alldesign drawings MUST BE stamped and signed by the
manufacturer's authorised personnel.
KVA, no-load voltage ratings and frequency
Top Oil
Temperature
Rise

I
I

KP1/6C.1/13/TSP/10/001-02
5

SPECIFICATION FOR

Kenya Power

Clause
Number

Doc.No.
Issue No.

1
2015-09-02

SOkVA

BIDDER'S OFFER
100kVA 200kVA 315kVA

Windings

Winding hot spot and of metallic part in


contact with cellulose
Temperature Rise Test
Fault levelfor 2 seconds
Demonstration of thermal ability of offered transformer
design to withstand short circuit (submit detailed calculation
in accordance with clause 4.1.2 and 4.1.5 of IEC 600765) Value of symmetrical short-circuit current Ias per
clause
4.1.2 of IEC 60076-5
Duration of the symmetrical short-circuit current as per
clause 4.1.3 of IEC 60076-5
Maximum permissible values of the average temperature
of each winding after short circuit as per clause 4.1.4 of
IEC

60076-5
Short circuit current density (Aimm.:) HV winding
Short circuit current density (A/mm") LV winding
Average temperature a, attained by each windni g after
short circuit (calculation of temperature as per clause
4.1.5 of IEC

60076-5)

4.3.5

Overload capacity for 2 hours after continuous full load run


(indicate clause & standard)
Calculation showing detalis and compliance with the
requirements of clause 4.1.1 to 4.1.5 of IEC

60076-5
4.3.6
4.4
4.4.1.1
4.4.1.2
4.4.1.3

4.4.2
4.4.2.1
4.4.2.2

Type test report for the ability of the offered transformer to


withstand dynamic effects of short circuit
Windings, insulation and connections
Vector group
Voltage variations
Insulating mater al shall not soften, ooze, shrink or
collapse during service. The material shall be non-catalytic
& chemically inert in transformer oil
Primary windings
Secondary windings
Current

HVwinding density, LV
winding
2
A/mm

Issued by: Head of Section, Standard development

Aut horized by:Head of Department, Standards

Signed:

Signed:

Date: 2015-09-02

c:r::: J.d.d\UY.

Date: 2015-09-02

'

TITLE:

DISTRIBUTION TRANSFORMER
Part 2: Pole Mounted Three
Phase Oil Type Distribution
Transformer

Revision No.

Date of Issue

2015-09-02

Page 33 of 55

Description

Indicate KVA & voltage ratings in columns on the right


Material of
winding
Conductor
area of
winding
2
mm
Resistance
at 20C

4.4.2.3

KP1/6C.1/131TSP/10/001-02
5

SPECIFICATION FOR

Kenya Power

Clause
Number

Doc.No.
Issue No.

50kVA

BIDDER'S OFFER
100kVA 200kVA 315kVA

HVwinding
LV winding
HVwinding
LV winding

I
I

HVwinding
LV winding
Characteristics of copper wire and aluminium wire
Standard of manufacture
Type designation or grade
Specific heat at 100
(Jikg"C)
Copper
Density at 100
(kg/m..)

oc
c
Resistivity at 100 oc (IJOm)

Standard of manufacture
Type designation or grade
Aluminium Specific heat at 1oo
(J/kg "C)
Density at 1oo c (kg/m..)

oo c

Resistivity at 1
(IJOm)
Characteristics of copper and aluminium foil/strip
Standard of manufacture
Type designation or grade
Ultimate tensile strength, N/mm"
Copper
Density in 20uC, kg/dm..
Elongation,%, min
Maximum resistance at 20uC, Omm"/m

Aluminium

4.4.2.4
4.4.3.1

4.4.3.2

Standard of manufacture
Type designation or grade
Ultimate tensile strength, N/mm"
Density in 20uC, kg/dm..

Elongation, % min
Maximum resistance at 20uC, Omm"/m
Stage inspection by Kenya Power
Insulating material
Separation of windings for cooling and ease of repair
Insulation sleeves material
lnterlayer insulation material
Double layerinsulation
Temperature class of insulation
Standard of manufacture
Crepe
paper
Type designation or grade

Issued by: Head of Section,Standard development


Signed:

-.

Date:2015-0902

:J
v

Authorized by:Head of Department ,Standards


Signed:

- ce= de==---

Date:2015-09-02

TITLE:

KP1/6C.1/13/TSP/10/00102
5

Revision No.

Date of Issue

2015-09-02

SPECIFICATION FOR
DISTRIBUTION TRANSFORMER
Part 2: Pole Mounted
Three Phase Oil Type
Distribution Transformer

Kenya Power

Clause
Number

Doc.No.
Issue No.

Page 34 of 55

Description
Indicate KVA & voltage ratings in columns on the right
Apparent density,
Grammage
Conductivity of aqueous extract
Electric strength in oil

50kVA

BIDDER'S OFFER
100kVA 200kVA 315kVA

I Machine

Tensile strength

Presspaper
- Grade
type

direction

I Cross machine direction

Standard of manufacture
Type designation or
grade Apparent density,
Grammage
Conductivity of aqueous extract
Electric strength in oli
Tensile strength

I Machine direction
I Cross machine direction

Krapt
paper/
Celullosic
paper

4.4.4
4.4.4.1
4.4.4.2
4.5
4.5.1
4.5.2.
4.5.2.1

4.5.2.3
4.5.2.4
4.6
4.6.1
4.6.1.1
4.6.1.2

Standard of manufacture
Type designation or grade
Apparent density
Conductivity
Air permeability
Standard of manufacture
Radial
spacer
Type designation or
grade
blocks
Electrical and mechanical properties
Connections
Windings, joints & connections braced/brazed?
Drying in vacuum & impregnat ng with hot oil
Tapping
Tapping range
Tapping method and design
Standard of manufacture
Type designation or grade
Tap changer (ratio tapMode of operation
switch)
Shank diameter
Height of ratio tap-switch
Gap between ratio tap-switch top to the inside of the tank
Tap switch position number 1, orientation
Core and Flux Density
Core
Standard of manufacture of core material
Type designation or Grade of core steel
Insulating material for CRGO to prevent corrosion
Thickness of each single lamination

Issued by:Head of Section,Standard development


Signed:

(<; . l

'6:SQ:;:)

Authorized by:Head of Department , Standards

Signed:

/I).
Date:2015-09-02

-.1-

'

Dnte:2015-09-02

TITLE:

KP1/6C.1/13/TSP/10/001-02
5

Revision No.

Date of Issue

2015-09-02

SPECIFICATION FOR
DISTRIBUTION TRANSFORMER

Kenya Power

Clause
Number

Doc.No.
Issue No.

Part 2: Pole Mounted Three


Phase Oil Type Distribution
Transformer

Page 35 of 55

Description

Indicate KV A & voltage ratings in columns on the right

50kVA

BIDDER'S OFFER
100kVA
200kVA 315kVA

Net core area, mm

4.6.1.3
4.6.1.4
4.6.1.5
4.6.1.6
4.6.1.7
4.6.1.8
4.6.1.9
4.6.1.10
4.6.2
4.6.2.1
4.6.2.2

Number of turns on LV,per phase


Stack factor/Building factor
Weight of core, kg
Specific loss in watts/kg (at 1.6T flux density)
Static discharges & local heating
Assembled core free from distortion
Cooling for core
Movement of core during transportation or in service
Core clamping
Lifting lugs for core, winding and complete transformer.
Factor of safety at least 2.
Oil pockets & trapping of air
Insulation withstand of core to bolts and core to frame
Flux density
Effect of primary voltage variations on flux density

Maximum flux density


Lowest limit of flux density

4.6.2.3
4.6.2.4
4.6.2.5
4.7
4.7.1

Signed:

Allowable maximum flux


1 1 min
density
_! 5 s
Flux density at which core saturates
Magnetization curve and design calculations
Losses

'

Date:2015-09-02
Issued by: Head of Section, Standard developm ent

Signed:

Short-circuit lmpendence,%
Resistance at 75uC of HV Winding in ohms
(at normal & extreme taps)
Resistance at 75C of LV Winding in ohms
Minimum efficiency at 100% load (unity power factor), at
75C
Total losses (no-load+ load losses) at 100% load
No-load Losses at 75C
Load Losses at 50% load,75C
Load Losses at 75% load, 75C
Load Losses at 100% load,
75C
I"'R component of load losses at 100% load,
75C Load Losses at 125% load, 75C
Stray Losses at 50% load, 75% load, 100% load and 120%
load, all at 75C
Total losses at maximum tap Total losses at Minimum tap all
at 75C 4.7.2 Sound power level

--

..._

. , Standards
Date:
A utho2015-09-02
rized by: Head of Department

TITLE:

KP1/6C.1/13/TSP/10/001..02

Issue No.

SPECIFICATI ON FOR
DISTRIBUTION TRANSFORMER

Kenya Power

Part 2: Pole Mounted


Three Phase Oil Type
Distribution Transformer

Clause
Number
4.7.3
4.7.4
4.8
4.8.1.1
4.8.1.2
4.8.1.3
4.8.1.4

'

Doc. No.

Revision No. 1
Date of Issue
Page 36 of 55

Description
Indicate KVA & voltage ratings in columns on the right
SOkVA
No-load and Load Losses shall be submitted in the tender
Capitalization
Bushings and clearances
Open, outdoor & weatherproof bushings to IEC 60137
Bushings to be changed without opening transformer
HV bushings to be polymeric or porcelain.Specify
33kV Bushings complete with surge diverter bracket and
arcing horns
4.8.1. 5 LV bushings shall be two part,bottom in toughened epoxy
and top in porcelain, brown
4.8.1.6 Neutralbushing identicalto LV phase bushing
4.8.1.7 Spacing & clearances
4.8.1.8
Creepage distance of bushings: HV, LV, N
Coastal regions Creepage distance of bushings: HV, LV, N
4.8.1.9 Clamp type bushing terminals for aluminum conductor
Materials, size and drawings for terminal connectors
4.8.1.10 Marking and method of marking of terminals
4.8.1.11 Continuous current rating of each bushing
4.8.2
Clearances
4.8.2.1 External air clearances
4.8.2.1.1 Adequate to withstandimpulse withstand test voltages
4.8.2.1.2 Position of fittings & accessories not to interfere
with externalconnection to bushing terminals
4.8.2.1.3 Minimum externalclearances & creepage
LV, mm
Phase to phase
(cable box) Phase to earth
Creepage distance
Phase to phase
11kV, mm
(cable box) Phase to earth
Creepage distance
Phase to phase
33kV, mm
(open)
Phase to earth
Creepage distance
4.8.2.2
Internal clearances
Minimum radial clearance of LV coil and core,mm
Minimum radialclearance of LV coil and earth, mm
Minimum radial clearance between LV and HV, mm
Minimum electricalclearance between the surface of
the tank and tapping leads, mm
Minimum radial clearance between HV and HV
windings, mm
4.9
Insulation Levels (internal)

2015.09..02

BIDDER'S OFFER
100kVA 200kVA 315kVA

I
i

Issued by:Head of Section, Standard development

Au thorized by: Head of Department , Standards

Signed:

Signed:

<:(.....

..

Date: 2015-09-02

Date: 2015-09-02

TITLE:

KP1/6C.1/13/TSP/10/001-02
5

Revision No.

SPECIFICATION FOR
DISTRIBUTION TRANSFORMER

Kenya Power

Clause
Number

Doc.No.
Issue No.

Part 2: Pole Mounted Three


Phase Oil Type Distribution
Transformer

Date of Issue 2015-09-02


Page 37 of 55

BIDDER'S OFFER
50kVA 100kVA 200kVA 31SkVA

Description
Indicate KVA & voltage ratings in columns on the right

LV: Power frequency withstand voltage


11kV: Lightning impulse & power frequency
withstand voltages
33kV:Lightning impulse & power frequency
withstand voltages
Externalinsulation level and altitude correction (indicate
offered insulation and altitude correction applied)
4.10
Transformer Tank & Tank Cover
Bolted top cover design
4.10.1
Minimum thickness of top cover, bottom and sides of
offered transformer respectively
4.10.2
Inside clearance
4.10.3
Pressure test of tank and test report during delivery
4.10.4
Lifting lugs and factor of safety
4.10.5
Steelradiators
4.10.6
Top cover design,non-accumulation of rain water, gasket &
non-standard bolts and nuts
4.10.7
4 non-standard bolts on top cover
4.10.8
Removable jumper of 25mm x 1.2mm tinned copper
&stainless steel bolt & nut
4.11
Paint Work
4.11.1
Method of cleaning before painting
4.11.2
Final colour of exterior surfaces and paint thickness
4.11.3
Cleaning and painting of interior of tank and other oil
filled chambers
4.11.4 Degreasing & treatment of radiators with anti-rust inhibitor
4.11.5
Final colour of exterior of radiators & paint thickness
&painting method
4.12.1
Fittings and Accessories
4.12.1(a) Pressure at which pressure relief device operates
i
ii Pressure Relief Device & location
4.12.1
Oil LevelGauge & location

(b)

4.12.1
Earthing Terminals: location & to have stainless
steelbolt, (c)
nut & washer and tinned copper terminal lug for
2
50mm
conductor
4.12.1
Separate Lifting lugs for core,top cover, conservator
& (d)
complete transformer
4.12.1
Off-circuit tap changer & location
(e)
4.12.1 (f) Tinned copper jumper size and materials

Signed:

@rl,-

Issued by: Head of Section,Standard development

Signed:

_.C""B

Authorized by:Head of Department,Standards

II

Date:
2015-09-02

v-

Date:2015-09-02

TITLE:

KP1/6C.1/13/TSP/10/001-02
5

Revision No.

Date of Issue

2015-09-02

SPECIFICATION FOR

Kenya Power

Clause
Number
4.12.1
(g)
4.12.1

Doc. No.
Issue No.

DISTRIBUTION TRANSFORMER
Part 2: Pole Mounted Three
Phase Oil Type Distribution
Transformer

Page 38 of 55

Description

BIDDER'S OFFER
SOkVA 100kVA 200kVA 315kVA

Indicate KVA & voltage ratings in columns on the right

Rating and diagram plate


Clamp connectors

(h)

4.12.1 (i) Jacking Lags


4.12.1 (j) Combined drain plug and sampling device
4.12.
Surge arrester
Mounting Brackets dimensions
1
mounting brackets
Universal type
(k)
Galvanized to ISO 1461

4.12.1 (I) Arcing horns


4.12.2
Features to deter oil vandalism
4.12.3
Detailed drawings
4.12.4
Transformer mounting rails at bottom
4.13
Transformer Oil- technical particulars shall be as per
KP1/6C.1/13/TSP/08/001
4.14
Surge Arresters technical particulars shall be as per
KP1/6C.1/13/TSP/11/32.
4.15
Quality Management System
4.15.1
Quality Assurance Plan to be based on ISO 9001:2008
4.15.2
Declaration of conformity to IEC 60076
Copy of ISO 9001:2008 certificate submitted
4.15.3
Monthly & annualproduction capacity
List of previous customers
Reference letters from at least four previous customers
5.
Tests and Inspection
5.1
Test Standard
Responsibility of testing transformer & manufacturer's
capability to carry out specified tests
5.2
Copies of type test reports to IEC 60076
Lightning impulse withstand test
Short circuit withstand test
Temperature rise test
5.3
Acceptance tests at manufacturers premises
5.3.1
Routine tests to IEC 60076
5.3.2
Type tests to IEC 60076
Temperature rise test
Lightning impulse withstand test

No-load loss and current [ 90% rated voltage


at:
I 110% rated voltage
5.3.3
Additional tests (sample test)
5.3.4
Sampling as per IEC 60410
5.4
Contact details for testing authority
A uthorized by: Head of Department .Standards
Issued by: Head of Section,Standa rd development
Signed:
Date: 2015-09-02

d-:TJA

Signed:

-Cb1=

Date: 2015-09-02

IC

;(::

TITLE:

Kenya Power

Clause
Number
5.5

5.6
6.
6.1

6.2
6.3

6.4
6.5
7.1

7.2
Other
details
required
with the
tender

SPECIFICATION FOR
DISTRIBUTION TRANSFORMER
Part 2: Pole Mounted Three
Phase Oil Type Distribution
Transformer

Doc.No.

KP1/6C.1/13/TSP/10/001-02

Issue No.

Revision No.

Date of Issue

2015-09-02

Page 39 of 55

Description
Indicate KVA & voltage ratings in columns on the right
Complete test reports for approval before shipment
Inspection or test by KPLC during delivery before
acceptance to stores
Marking,Labeling & Packing
Packing: mounted & bolted on wooden base blocks
Dispatch fully assembled & oil filled
Assemble & package of items suitably marked
Permanent Rating & Diagram plate indelibly marked (by
etching, engraving or stamping)
Content of marking
Tender submitted with all technical documents
Successfulbidder to submit documents/details for approval
before manufacture
Weight of complete transformer, kg
Weight of tank, kg
Material of tank
Weight of oil, kg
Weight of core, kg
Weight of HV windings (without insulation), kg
Weight of LV windings (without insulation), kg
Weight of insulation, kg
Manufacturer's experience
Detailed list of all the required fittings and accessories
indicating type/model number, manufacturer and quantities
List catalogues,brochures and technical data submitted to
support offer
Deviations from tender specifications (indicate supporting
documents submitted)

50kVA

BIDDER'S OFFER
100kVA 200kVA 315kVA

'
I

.............................................................................................................
Manufacturer's Name,Signature, Stamp and Date

Issued by: Head of Section, Standard development


Signed:
Date: 2015-09-02

(<;;

Authorized by: Head of Department , Standards

-'
Date: 2015-09-02

Signed:

- '

II(

TITLE:

'l

Kenya Power

Doc.No.
Issue No.

KP116C.11131TSPI101001-02

Revision No.

Date of Issue

2015-09-02

SPECIFICATION FOR
DISTRIBUTION TRANSFORMER
Part 2: Pole Mounted Three
Phase Oil Type
Distribution
Transformer

Page40 of 55

B) 33kV TRANSFORMERS
ANNEXA:
SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS FOR
OFFERED TRANSFORMER (to be filled and signed by the Manufacturer and submitted together

with relevant
copies of the Manufacturer's catalogues, brochures, drawings, technical data & calculations,
sales records for past five years, four customer reference letters, details of manufacturing
capacity, the manufacturer's experience, copies of complete type test reports and accreditation
certificate to ISOIIEC 17025 for the third party testing laboratory for tender evaluation, all in English
Language)

I'

TENDER NO .... BIDDER'S NAME & ADDRESS . ....... .... . ..


..........
Clause
Number

Description
BIDDER'S OFFER
Indicate KVA & voltage ratings in columns on the right
50kVA 100kVA 200kVA
Name and address of the Manufacturer
Country of manufacture
Manufacturer's Letter of Authorization
Modelfrype Reference No. of the offered transformer
Drawni g Reference Number
Manufacturer's warranty and guarantee certificate
for the offered transformer
1.
Scope:
a) Design, manufacture, test, ship and deliver
ground mounted three phase distribution transformer
to KPLC store/site as per specification and terms of
contract.
b) Ensure adequacy of the design, good workmanship,
good engni eering practice and adherence to
standards, specifications and applicable
regulationsStandards
in the manufacture of the transformers
2
Applicable
3
Terms and Definitions
4.1.1
Operating Service Conditions:indicate altitude,
temperature range, humidity, pollution and isokeraunic
level)
4.1.2.1- System Characteristics
4.1.2.3
4.2
General Requirements
4.2.1
Outdoor, oiltype,ONAN and core type
4.2.2
Design Service Life
Two
winding,three phase integral unit
4.2. 3
Types of transformers offered
4.2.4

4.2.4.1

315kVA

Hermetically sealed type each with provision for


oil expansion

Issued by:Head of Section, Standard development

A uthorized by:Head of Department , Standa rds

Signed:
Date: 2015-09-02

,Y 2)_

Signed:

--CfJ

Date: 20I S-09-02

TITLE:

4.2.4.2
4.2.5
4.2.6
4.2.7
4.2.8
4.2.9
'

4.2.10
4.2.11
4.2.12
4.2.13
4.2.14
4.2.15
4.2.16

4.2.17a)
to g)

KP1/6C.1/13/TSP/10/001-02
5

Revision No.

Date of Issue
Page 41 of 55

2015-09-02

SPECIFICATION FOR
DISTRIBUTION TRANSFORMER

Kenya Power

Clause
Number

Doc.No.
Issue No.

Part 2: Pole Mounted Three


Phase Oil Type Distribution
Transformer

Description
Indicate KVA & voltage ratings in columns on the right
Active parts submerged in oil and provision for oil
expansion
Free breathing type, conservator with cobalt free
dehydrating breather& oil gauge
Design to facilitate operation,inspection, maintenance
& repairs
Safety & Regulatory Requirements
No water pockets, rain water do not collect on top,
cover with 10mm overlap to conceal gasket
Corresponding parts to be interchangeable
Fittings & accessories secured from inside or have
openings that do not allow oil siphoning
Test certificates for transformer components and
materials - Attach for verification
All connections & contacts of ample section and
surface for required currents
Materials used do not lead to acidity in oil
State value of maximum noise level (BS EN 50464-1)
orNEMA TR1
Transportation to withstand 1g beyond gravitational
acceleration
Suitable for ground with mounting, steel channelunder
base
Drawings of offered transformer
Overall dimensions of offered transformer (length,
width & height) in mm
Design drawings for approval before manufacture
Overall dimensions of the transformer and relevant
electrical clearances. This shall include all
perspectives and respective:
(i)
Weight of oil,
(ii)
Weight of LV winding conductor
(iii)
Weight of HV winding conductor
(iv)
Core material,
(v)
Copper/aluminium winding materia,l
(vi)
Insulating materials and
(vii)
Steeltank/core clamp structure.
Core/coil/insulation dimensions, clearances (internal
and external) and stacking/coil winding sequence
detail.
Drawing of nameplate to scale.
Dimensionaldrawing of bushings, tap-changer and

Issued by: Head of Section, Standard development


Signed:
Date:2015-09-02

;(::l.A

.,

--:J
.
"
v

BIDDER'S OFFER
50kVA 100kVA 200kVA

315kVA

Authorized by: Head of Department .Standards


Signed:
Date:2015-09-02

<""::D.

.1 ..'

TITLE:

SPECIFICATION FOR
DISTRIBUTION TRANSFORMER

Kenya Power

Part

2:

Pole Mounted
Three
Phase Oil Type
Distribution
Transformer

Clause
Number

Description
Indicate KVA & voltage ratings in columns on the right

4.3.1
4. 3.2

clamps.
Legend for all technical engineering drawings with
manufacturer name, logo, model number,
revision/drawing number and key
Detailed drawing of arcing horns where applicable.
Detailed drawing of arcing horns where applicable.
All design drawings MUST BE stamped and signed by
the manufacturer's authorised personne.l
KVA, no-load voltage ratings and frequency
Top Oil
Temperature
Rise

4.3.3
4.3.4

4.3.5
4.3.6

4.4
4.4.1.1
4.4.1.2

Doc.No.

KP1/6C.1/13/TSP/10/001-02

Issue No.

Revsi ion No. 1


Date ofIssue
Page 42 of 55

2015-09-02

BIDDER'S OFFER
50kVA 100kVA 200kVA

31SkVA

Windings

Winding hot spot and of metallic


part in contact with cellulose
Temperature Rise Test
Fault levelfor 2 seconds
Demonstration of thermal ability of offered transformer
design to withstand short circuit (submit detailed
calculation in accordance with clause 4.1.2 and
4.1.5 of IEC 60076-5)
Value of symmetricalshort-circuit current Ias per
clause 4.1.2 of IEC 60076-5
Duration of the symmetrical short-circuit current as
per clause 4.1.3 ofIEC 60076-5
Maximum permissible values of the average
temperature of each winding after short circuit as per
clause 4.1.4 of IEC 60076-5
Short cri cuit current density (A/mm"') HV winding
Short circuit current density (A/mm) LV winding
Average temperature 9 1 attained by each winding
after short circuit (calculation of temperature as per
clause
4.1.5
of IEC
60076-5)
Overload
capacity
for 2 hours after continuous full load
run (Indicate clause & standard)
Calculation showing details and compliance with the
requirements of clause 4.1.1 to 4.1.5 of IEC
60076-5
Type
test report for the ability of the offered
transformer to withstand dynamic effects of short
circuit
Windings, insulation and connections
Vector group
Voltage variations

Issued by: Head of Section,Standard development

Authorized by: Head of Department, Standards

Signed:
Date: 2015-09-02

cr - -

Signed:

Date:2015-09-02

..

TITLE:

KP1/6C.1/131TSP/10/001-02

Revision No.

Date of Issue

2015-09-02

SPECIFICATION FOR
DISTRIBUTION TRANSFORMER

Kenya Power

Part 2: Pole Mounted Three


Phase Oil Type Distribution
Transformer

Clause
Number
4.4.1.3

Description
Indicate KVA & voltage ratings in columns on the right
Insulating material shall not soften, ooze, shrink
or collapse during service. The material shall be
non- catalytic & chemically inert in transformer oil
4.4.2
Primary windings
4.4.2.1 Secondary windings
4.4.2.2
Current
HVwinding
density,
LV winding
2
Almm
Material of
HVwinding
winding
LV winding
Conductor
HVwinding
area of
LV winding
winding
2
mm
Resistance
HVwinding
at 20C
LV winding
4.4.2.3
Characteristics of copper wire and aluminium wire
Standard of manufacture
Type designation or grade
Copper
Specific heat at 100 c (J/kg q
Density at 100 c (kg/m")
Resistivity at 100 c
(JJOm)
Standard of manufacture
Type designation or grade
Specific heat at 100 c (J/kg c)
Aluminium
Density at 100 c (kg/m")
Resistivity at 100 c (JJOm)
Characteristics of copper and aluminium foil/strip
Standard of manufacture
Type designation or grade
Ultimate tensile strength, N/mm
Copper
Density in 20uC,kg/dm"
Elongation,% , min
Maximum resistance at 20uC, Omm /m

4.4.2.4

Doc.No.
Issue No.

Standard of manufacture Type


designation or grade Ultimate
tensile strength, N/mm Density
Aluminium
in 20uC,kg/dm" Elongation, %
, min
Maximum resistance at 20uc,nmm"/m
Stage inspection by Kenya Power
Insulating material

Issued by: Head of Section, Standard development


Signed:
Date: 2015-09-02

&

Page43 of 55

BIDDER'S OFFER
SOkVA

100kVA

200kVA

315kVA

Authorized by:Head of Department , Standards

Date: 2015-09-02

Signed:

.1.-

:1

TITLE:

Doc.No.

KP1/6C.1/13/TSP/10/001-

Issue No.

02

SPECIFICATION FOR

Kenya Power

Phase Oil Type Distribution


Transformer

DISTRIBUTION TRANSFORMER Revision No. 1


Date of Issue 2015-09-02
Part 2:
Mounted Three
Poel
Page44 of 55

Clause
Description
Number Indicate KVA & voltage ratings in columns on the right
Separation of windings for cooling and ease of repair
4.4.3.1
Insulation sleeves material
lnterlayer insulatoi n
material
4.4.3.2
Double layer insulation
Temperature class of insulation Standard
of manufacture Type
designation or grade
Apparent density,
Grammage
Crepe paper Conductivity of aqueous extract
Electric strength in oil
Machine direction
Tensile strength
Cross machine
direction
Standard of manufacture
Type designation or grade
Apparent density,
Presspaper Grammage
-Grade
Conductivity of aqueous extract
type
Electric strength in oil
Machine direction
Tensile strength
Cross machine
direction
Krapt paper/ Standard of manufacture
Celullosic
Type designation or grade
paper
Apparent density
Conductivity
Air permeability
Standard of manufacture
Radial
spacer
Type designation or grade
blocks
Electrical and mechanical properties
4.4.4
Connections
4.4.4.1 Windings, joints & connections braced/brazed?
4.4.4.2 Dryni g in vacuum & impregnating with hot oil
4.5
Tapping
4.5.1
Tapping range
4.5.2.
Tapping method and design
4.5.2.1
Standard of
manufacture
Tap changer (ratio tapType designation or
switch)
grade
Mode of operation

Issued by: Head

or Section, Standard development

BIDDER'S OFFER
SOkVA 100kVA
200kVA

315kVA

Authorized by: Head or Depa rtment, Standards

Signed:
Date:2015-09-02

JAnt

-;a ,

Signed:

a:=CD

Date: 2015-09-02

TITLE:

SPECIFICATION FOR
DISTRIBUTION TRANSFORMER

Kenya Power

Clause
Number

Part 2: Pole Mounted Three


Phase Oil Type Distribution
Transformer

Description
Indicate KVA & voltage ratings in columns an the right

Shank diameter
Height of ratio tapswitch
4.5.2.3 Gap between ratio tap-switch top to the inside of the
tank
4.5.2.4
Tap switch position number 1, orientation
4.6
Core and Flux Density
4.6.1
Core
Standard of manufacture of core material
4.6. 1.1 Type designation or Grade of core steel
Insulating material for CRGO to prevent corrosion
4.6.1.2 Thickness of each single lamination
Net core area, mm"'
Number ofturns on LV,per phase
Stack factor/Building factor
Weight of core, kg
Specific loss in watts/kg (at 1.6T flux density)
4.6.1.3 Static discharges & local heating
4.6.1.4 Assembled core free from distortion
4.6.1.5 Cooling for core
4.6.1.6
Movement of core during transportation or in service
4.6.1.7 Core clamping
4.6.1.8 Lifting lugs for core, winding and complete transformer.
Factor of safety at least 2.
4.6.1.9 Oil pockets & trapping of air
4.6.1.10 Insulation withstand of core to bolts and core to frame
4.6.2
Flux density
4.6.2.1 Effect of primary voltage variations on flux density
4.6.2.2
Maximum flux density
Lowest limit of flux density
4.6.2.
Allowable maximum flux density :in
3
4.6.2.4
4.6.2.5
4.7
4.7.1

Flux density at which core saturates


Magnetization curve and design calculations
Losses

Doc.No.

KP1/6C.1/13/TSP/10/001-02

Issue No.

Revision No.

Date of Issue
Page 45 of 55

2015-09-02

BIDDER'S OFFER
SOkVA 100kVA
200kVA

Short-circuit lmpendence,%
Resistance at 75C of HV Winding in ohms
(at normal & extreme taps)
Resistance at 75C of LV Winding in ohms
Minimum efficiency at 100% load (unity power
factor}, at 75C
Total losses (no-load+ load losses} at 100% load

Issued by: Head of Section, Standard development


Signed:
Date:2015-09-02

CLJ.J
-

315kVA

Authorized by: Head of Department, Standards


Signed:

Date: 2015-09-02

cQ ..d:c-

TITLE:

Kenya

KP1/6C.1/13fTSP/10/001-

Issue No.

SPECIFICATION FOR

Power

Clause
Number

Doc. No.

02

DISTRIBUTION TRANSFORMER
Part 2: Pole Mounted
Three Phase Oil Type
Distribution Transformer

Description
Indicate KVA & voltage ratings in columns on the right

Revision No. 1
Date of Issue 2015-09-02
Page46 of 55
BIDDER'S OFFER
50kVA 100kVA 200kVA

315kVA No-load Losses at 75C


Load Losses at 50% load, 75C
Load Losses at 75% load, 75C
Load Losses at 100% load,
75C
I;.R component of load losses at 100% load, 75C
Load Losses at 125% load, 75C
Stray Losses at 50% load, 75% load, 100% load and
120% load, all at 75C
Totallosses at maximum tap
Totallosses at Minimum tap
all at 75C
4.7.2
Sound power level
No-load and Load Losses shall be submitted in
4.7.3
the tender
4.7.4
Capitalization
4.8
Bushings and clearances
4.8.1.1 Open, outdoor & weatherproof bushings to IEC 60137
Bushings to be changed without opening transformer
4.8.1.2
HV bushings to be polymeric or porcelain. Specify
4.8.1.3
33kV Bushings complete with surge diverter
4.8.1.4
bracket and arcing horns
4.8.1.5 LV bushings shall be two part,bottom in toughened
epoxy and top in porcelain, brown
4.8.1.6 Neutral bushing identicalto LV phase bushing
4.8.1.7 Spacing & clearances
4.8.1.8 Creepage distance of bushings: HV, LV, N
Coastal regions Creepage distance of bushings:
HV, LV,N
4.8.1.9 Clamp type bushing tenninals for aluminum conductor
Materials,size and drawings for tenninal connectors
4.8.1.10 Marking and method of marking of terminals
4.8.1.11 Continuous current rating of each bushing
Clearances
4.8.2
External air clearances
4.8.2.1
4.8.2.1.1 Adequate to withstand impulse withstand test voltages
4.8.2.1.2 Position of fittings & accessories not to interfere
with externalconnection to bushing tenninals
4.8.2.1.3 Minimum externalclearances & creepage
LV,mm
Phase to phase
(cable box)
Phase to earth
Creepage distance
Phase to phase
11kV, mm

Issued by: Head of Section, Standanl development

Signed:

liit;;J;_.

Authorized by: Head of Department ,Stnndards

Signed:

cp

Date::ZOIS-09-0:Z

Date:2015-09-0:Z

TITLE:

4.8.2.2

4.9

4.10
4.10.1

4.10.2
4.10.3
4.10.4
4.10.5
4.10.6
4.10.7
4.10.8
4.11
4.11.1
4.11.2
4.11.3
4.11.4

DISTRIBUTION TRANSFORMER
Part 2:Pole Mounted Three
Phase Oil Type Distribution
Transformer

Description
Indicate KVA & voltage ratings in columns on the right
(cable box)
Phase to earth
Creepage distance
33kV, mm
Phase to phase
(open)
Phase to earth
Creepage distance
Internal clearances
Minimum radial clearance of LV coil and core, mm
Minimum radial clearance of LV coil and earth, mm
Minimum radial clearance between LV and HV, mm
Minimum electrical clearance between the surface of
the tank and tapping leads,mm
Minimum radial clearance between HV and HV
windings, mm
Insulation Levels (internal)
LV: Power frequency withstand voltage
11kV: Lightning impulse & power frequency withstand
voltages
33kV: Lightning impulse & power frequency withstand
voltages
Externalinsulation level and altitude correction
(indicate offered insulation and altitude correction
applied)
Transformer Tank & Tank Cover
Bolted top cover design
Minimum thickness of top cover, bottom and sides of
offered transformer respectively
Inside clearance
Pressure test of tank and test report during delivery
Lifting lugs and factor of safety
Steel radiators
Top cover design, non-accumulation of rain water,
gasket & non-standard bolts and nuts
4 non-standard bolts on top cover
Removable jumper of 25mm x 1.2mm tinned copper
&stainless steel bolt & nut
Paint Work
Method of cleaning before painting
Final colour of exterior surfaces and paint thickness
Cleaning and painting of interior of tank and other oil
filled chambers
Oegreasing & treatment of radiators with anti-rust
inhibitor

Issued by: Head of Section, Standard development


Signed:
Date:2015-09-02

KP1/6C.1113fTSPI101001-02
5

Revision No.

Date of Issue
Page47 of 55

2015-09-02

SPECIFICATION FOR

Kenya Power

Clause
Number

Doc.No.
Issue No.

([

BIDDER'S OFFER
50kVA
100kVA
200kVA

Authorized by: Head of Department, Standards


Signed:

315kVA

Date:2015-09-02

GO

==\..._

..
TITLE:

KP1/6C.1/13/TSP/10/001-02
5

Revision No.

SPECIFICATION FOR
DISTRIBUTION TRANSFORMER

Kenya Power

Doc. No.
Issue No.

Part 2: Pole Mounted Three


Phase Oil Type Distribution
Transformer

Date of Issue 2015-09-02


Page 48 of 55

Clause
Description
BIDDER'S OFFER
Number Indicate KVA & voltage ratings in columns on the right
50kVA 100kVA 200kVA
4.11. 5 Final colour of exterior of radiators & paint thickness
&painting method
4.12.1
Fittings and Accessories
4.12.1(a) Pressure at which pressure relief device operates
i
ii Pressure Relief Device & location
Oil LevelGauge & location
4.12.
1 (b)
Earthing Terminals: location & to have stainel ss
4.12.1
steel
(c)
bolt, nut & washer and t nned copper terminallug for
2
50mm
4.12.1
Separateconductor
Lifting lugs for core, top cover, conservator &
(d)
4.12.1
(e)
4.12.1 {f)
4.12.
1 (g)
4.12.
1 (h)
4.12.1(i
)
4.12.1
(j)
4.12.
1 (k)

4.12.1
(I)
4.12.2
4.12.3
4.12.4
4.13
4.14
4.15
4.15.1
4.15.2
4.15.3

315kVA

complete transformer
Off-circuit tap changer & location
Tinned copper jumper size and materials
Rat ng and diagram plate
Clamp connectors
Jacking Lags
Combined drain plug and sampling device
Mounting Brackets
dimensions
Surge arrester
mounting brackets
Universaltype
Galvanized to ISO 1461
Arcing horns
Features to deter oil vandalism
Detailed drawings
Transformer mounting rails at bottom
Transformer Oil- technical particulars shall be as per
KP1/6C.1/13/TSP/08/001
Surge Arresters technical particulars shall be as per
KP1/6C.1/13/TSP/11/32.
Quality Management System
Quality Assurance Plan to be based on ISO 9001:2008
Declaration of conformity to IEC 60076
Copy of ISO 9001:2008 certificate submitted
Monthly & annual production capacity
List of previous customers
Reference letters from at least four
previous customers

gned:

--

Issued by:Head of Section,Standard development


Si

Authorzi ed by:Head of Department ,d:.:


Standards
:J
Date:ZOI S-09-0Z

.::J '

Signed:

-=ce

Dnte: ZO15-09-0Z

'IS'

TITLE:

SPECIFICATION FOR
DISTRIBUTION TRANSFORMER

Kenya Power

Clause
Number
5.
5.1

5.2

5.3
5.3.1
5.3.2

5.3.3
5.3.4
5.4
5.5
5.6
6.
6.1
6.2

6.3
6.4

6.5
7.1
7.2
Other
details
required
with the
tender

Part 2: Pole Mounted Three


Phase Oil Type Distribution
Transformer

Description
Indicate KVA & voltage ratings in columns on the right
Tests and Inspection
Test Standard
Responsibility of testing transformer & manufacturer's
capability to carry out specified tests
Copies of type test reports to IEC 60076
Lightning impulse withstand test
Short circuit withstand test
Temperature rise test
Acceptance tests at manufacturers premises
Routine tests to IEC 60076
Type tests to IEC 60076
Temperature rise test
Lightning impulse withstand test
No-load loss and current at:
I 90% rated voltage
I 110% rated voltage
Additionaltests (sample test)
Sampling as per IEC 60410
Contact details for testing authority
Complete test reports for approvalbefore shipment
Inspection or test by KPLC during delivery before
acceptance to stores
Marking, Labeling & Packing
Packing:mounted & bolted on wooden base blocks
Dispatch fully assembled & oil filled
Assemble & package of items suitably marked
Permanent Rating & Diagram plate indelibly marked
(by
etching,
engraving
or
stamping)
Content of marking
Tender submitted with all technical documents

Doc.No.

KP116C.1/13/TSP/101001-02

Issue No.

Revision No.

Date of Issue

2015-09-02

Page49 of 55

BIDDER'S OFFER
SOkVA 100kVA 200kVA

315kVA

II

Successfulbidder to submit documents/details for


approval before manufacture
Weight of complete transformer, kg
Weight of tank, kg
Material of tank
Weight of oil,kg
Weight of core, kg
Weight of HV windings (without insulation),
kg Weight of LV windings (without insulation),
kg Weight ofinsulat on, kg
Manufacturer's experience
Detailed list of all the required fittings and
accessories
indicating type/modelnumber,manufacturer and

Issued by:Head of Section,Standard development

Authorized by: Head of Department,Standards

Signed:

Signed:

Date:2015-09-02

<:I

Date:2015-09-02

.1

TITLE:

Kenya

Power

SPECIFICATION FOR
DISTRIBUTION TRANSFORMER
Part 2: Pole Mounted Three
Phase Oil Type Distribution
Transformer

Clause
Number

Description
Indicate KVA & voltage ratings in columns on the right
Quantities
List catalogues, brochures and technical
data submitted to support offer
Deviations from tender specifications (indicate
support ng documents submitted)

Doc.No.

KP1/6C.1/13/TSP/10/001-02

Issue No.

Revision No.

Date of Issue

2015-09-02

Page 50 of 55

BIDDER'S OFFER
50kVA 100kVA 200kVA

315kVA

Manufacturer's Name,Signature, Stamp and Date

Issued by: Head of Section,Standard development


Signed:
Date:2015-09-02

A uthorized by: Head of Department ,Standards


Signed: Date:2015-0902

.4, ...

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