Professional Documents
Culture Documents
April 2006
This publication is compiled and issued by Flight Operations, Pratt & Whitney Customer Service, a division of United
Technologies Corporation, East Hartford, Connecticut, USA.
The information presented in this publication is intended for general engine familiarization purposes only.
This information shall not be considered in any way as replacing or superseding the information contained in the
appropriate maintenance, overhaul or Flight Crew Operating Manual manuals.
WARNINGS, CAUTIONS AND NOTES
The following definitions apply to WARNINGS, CAUTIONS, and NOTES found throughout these instructions.
WARNING: OPERATING PROCEDURES, TECHNIQUES, ETC. WHICH, IF NOT CAREFULLY FOLLOWED,
MAY RESULT IN PERSONAL INJURY OR LOSS OF LIFE.
CAUTION:
Operating procedures, techniques, etc. which, if not carefully followed, may result in damage
to the engine or equipment.
NOTE:
Section A -
General Information
Section B -
Section C -
Engine Operation
Section D -
Section E -
Engine Systems
A5
Section A
GENERAL INFORMATION
A8
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A9
A10
Section B
PW4164/4168 EEC
GENERAL INFORMATION
iMOUNTED
iFULL
RANGE OF CONTROL
- ENGINE OPERATION
- ENGINE SYSTEMS
iDUAL
CHANNEL REDUNDANCY
iN1
iN1
iSURGE
iFOD
PROTECTION
LOGIC
B 13
PW 4164/68 EEC
THRUST MANAGEMENT
The thrust management system for the PW4000 is provided in the EEC, which establishes engine thrust
setting through direct closed loop control of EPR, the prime thrust setting parameter. The primary control
mode is defined as that which utilizes EPR to control the thrust automatically.
Engine control features and aircraft systems are integrated to provide operation in either the minimum idle,
approach idle, or reverse idle modes automatically. Minimum idle RPM is selected in flight, when the flaps
are retracted and the landing gear is up. This power setting minimizes landing distance and brake wear
during taxi and ground operation and minimizes fuel consumption during descent. It is governed by
requirements for High Pressure Compressor stability and minimum IDGS speed.
Approach idle is selected in flight, when the flaps are extended to FLAP 3 or FULL or when the landing gear
is down. Approach idle power is higher than Minimum idle and enables rapid acceleration from idle to go
around thrust. It remains selected for ten seconds after the aircraft Thrust Control Computer indicates
weight on wheels upon aircraft touchdown, after which time minimum idle is selected. Reverse idle is
selected on the ground when reverse thrust is selected.
Command EPR, that EPR which results from either the autothrust system or by manually setting the thrust
lever position, is calculated in the EEC as a function of the thrust level selected in the MCDU, thrust lever
angle (TLA), altitude, Mach number (Mn), ambient temperature (Tamb) and service bleed requirements.
B 14
PW4164/4168 EEC
THRUST MANAGEMENT
PRIMARY CONTROL MODE IS EPR
ALTERNATE CONTROL MODE IS N1
MIN IDLE
- USED FOR MOST OF THE FLIGHT REGIME AND ON THE GROUND
- BASED ON NUMEROUS SCHEDULES INCLUDING BLEED LOADS
APPROACH IDLE
- IMPROVES ACCELERATION TO GO-AROUND THRUST
- BASED ON CORRECTED N2 SPEED AND ALTITUDE
REVERSE IDLE
- IMPROVES ACCELERATION TO REVERSE THRUST
- ONLY ACTIVE DURING REVERSE OPERATION AFTER LANDING
B 15
PW4164/68 EEC
B 16
PW 4164/4168 EEC
ALTERNATE CONTROL MODE
RATED N1 MODE
- AUTOMATICALLY WITH LOSS OF P2 OR P4.95
- MANUALLY WITH SELECTOR SWITCH
- OVERBOOST PROTECTION
- AUTOTHRUST NOT AVAILABLE
NON-RATED N1 MODE
- AUTOMATICALLY WITH LOSS OF Tamb OR ALTITUDE
- NO OVERBOOST PROTECTION
- AUTOTHRUST NOT AVAILABLE
- THRUST LEVER STAGGER WILL EXIST
TAKEOFF THRUST PROTECTED
REDLINE/OVERSPEED PROTECTION
B 17
PW4164/68 EEC
IN-FLIGHT REVERSION TO ALTERNATE (N1) CONTROL MODE
Automatic reversion to the rated N1 alternate control mode is recognized by the Engine N1 Mode pushbutton switch ON light illuminating blue and an amber ENG 1(2) EPR MODE FAULT ECAM message.
Additionally, if the EEC reverts to the non-rated N1 mode, the messages N1 DEGRADED MODE and DO
NOT EXCEED N1 LIMIT will also appear. Should an automatic reversion occur, if the FADEC determines
that EPR mode is recoverable, the ECAM fault message will be recalled. It is recommended that
re-selection of the primary control mode (EPR) be attempted through the Engine N1 Mode selector
switch. This is accomplished by reducing thrust on the affected engine and pressing the Engine N1
Mode selector switch twice. The initial pressing will complete the selection of the alternate control mode.
CAUTION: Prior to manual selection of the alternate control mode, engine thrust should be reduced to
1.1 EPR (70% N1) or less. A substantial overboost can occur if the alternate control mode is selected at a
high thrust level.
Pressing the Engine N1 Mode selector switch a second time will attempt to re-select the primary control
mode (EPR). If the blue ON light extinguishes, a successful re-selection of the primary control mode has
been accomplished.
If EPR re-selection is not successful or exercised, it is recommended that both engines be placed in the
alternate N1 control mode for the remainder of the flight to minimize thrust lever stagger. However, only
the rated N1 mode can be manually selected. If an engine is automatically reverted to the unrated mode,
and the other engine is manually reverted to the rated N1 mode, there will be a thrust difference at the
same thrust lever position. To equalize thrust between engines, adjust the thrust lever of the engine
automatically reverted to unrated N1 mode to match N1 with the N1 of the engine manually reverted to
rated N1 mode.
During automatic reversion, the FADEC applies a thrust bias to hold thrust constant . This is to minimize
the affect of the reversion on aircraft control during critical phases of flight. In the rated N1 mode,
pressing the N1 mode selector switch will eliminate the bias. In the unrated N1 mode, the switch will not
affect the bias. In either rated or unrated N1 modes, the bias is gradually eliminated with throttle
movement.
B 18
PW4164/4168 EEC
IN-FLIGHT REVERSION TO ALTERNATE CONTROL MODE
AUTOMATIC REVERSION BY EEC
- UNABLE TO CONTROL IN EPR MODE
ATTEMPT RE-SELECTION OF EPR MODE
- REDUCE THRUST TO 1.1 EPR (70% N1)
- PRESS MODE SELECTOR SWITCH TWICE
IF NOT SUCCESSFUL, PLACE BOTH IN N1 MODE
- REDUCE THRUST TO 1.1 EPR (70% N1)
- PRESS MODE SELECTOR SWITCH
- AUTOTHRUST NOT AVAILABLE
THRUST REDUCTION PREVENTS OVERBOOST
B 19
Section C
ENGINE OPERATION
C 22
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620C
600C
535C*
620C
N1 LIMIT
100%
N2 LIMIT
100%
70 PSI
50C
177C**
*If 535 C exceeded, record max EGT and duration for maintenance action
**163C TO 177C FOR 20 MINUTES
C 23
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C 24
C 25
C 27
CAUTION: Stabilized fuel flow indications in excess of 1200 PPH (600 KPH) within a
few seconds after turning fuel on may indicate an impending hot start or a fuel system
problem. Starting fuel flows above this range are cause to abort the start and request
maintenance action.
c. EGT increases on ECAM upper display within 20 seconds of fuel flow increase
d. N1 increases prior to 35% N2
NOTE: Check EGT for normal temperature rise and N1 and N2 for normal
acceleration. Continue to monitor until EGT peaks, decreases and stabilizes at idle.
e. Between 43 and 48% N2:
(1) Start valve cross line indicates valve closed on lower ECAM display
(2) Igniter indication off on ECAM lower display
4.
5.
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C 29
C 31
C 34
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C 35
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CAUTION:
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C 36
Engine anti-ice ON
Ground Operations
Run-up to minimum of 50% N1
15 minute intervals
In-flight Operations
FADEC will maintain sufficient N1 for anti-icing
CAUTION: Do not spray deicing fluid into the engine inlet
with engines running.
C 37
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C 38
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C 39
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2.
3.
4.
NOTE:
5.
6.
NOTES:
C 40
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C 41
C 43
The potential for incurring engine damage from the ingestion of runway debris is directly
related to runway conditions. Therefore, while landings on wet, icy or short runways
may require high levels of reverse thrust, judgment should be exercised, where possible,
in an effort to moderate the use of reverse thrust commensurate with runway conditions.
Reverse thrust should not be used to control ground speed while taxiing, except in an
emergency.
C 44
C 45
SHUTDOWN
It is suggested that the engine be operated at or near idle for a 5 minute cooling period after landing to minimize
the potential for a bowed rotor. The 5 minute cooling period will also minimize the potential for oil coking in the
main engine bearing compartments. If, in the interest of fuel conservation, it is desired to shut down one engine
during taxi-in, it is suggested that the engine be operated at or near idle for up to a 5 minute cooling period before
shutdown.
A cooling period of less than 90 seconds may increase the potential for oil coking in the main bearing
compartment components. A cooling period between 90 seconds and five minutes may be utilized at the airline's
discretion, based on its experience.
If the airplane arrives at the gate in less than 5 minutes, while there is no requirement to continue cooling until 5
minutes has elapsed, the airline should be aware of the relationship between potential oil coke formation and
cooldown time.
After observing the cool-down recommendations stated above, the following sequence should be followed to shut
down the engine:
1.
2.
C 46
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C 48
C 49
bleed
C 50
C 51
ENGINE WINDMILLING
All engines which have windmilled as a result of an emergency shutdown due to a malfunction in flight must be
inspected upon landing. The type of inspection required depends on the circumstances outlined in the applicable
Maintenance Manual. A notation should, therefore, be made by the flight crew stating whether or not the engine
windmilled with continuous positive indication of oil pressure.
IN-FLIGHT START
No attempt should be made to restart an engine if there are indications of engine damage, the engine had been shutdown
because of an engine fire or there is a recognizable possibility that an attempted relight may result in a fire.
If an engine is shutdown because of a nonrecoverable surge or because an engine operating limit was exceeded, it may
be restarted provided the above conditions are met. The engine should, however, be carefully monitored after restart
and for the remainder of the flight to ensure that the operation above engine limits has not resulted in evident engine
damage.
In-flight starts may be attempted regardless of altitude or airspeed following the procedural considerations listed below
and observing the published in-flight start EGT limit. The probability of a successful start is enhanced by observing the
boundaries of the in-flight start envelope published in the A330 Flight Crew Operating Manual.
It should be noted that during In-flight autostarts the EEC will not discontinue a start attempt. The pilot must discontinue
any in-flight autostart attempt if necessary, as is the case for a manual start. During an in-flight autostart, the EEC may
momentarily cycle fuel off and on ("depulse fuel") for up to 42 seconds to clear a hot start or surge. If the fuel depulse
feature is unsuccessful in clearing the hot start or surge, fuel will remain on until the pilot discontinues the start.
The procedures, limits and criteria for ground starts also apply to air starts except as follows:
1. Start attempt should be discontinued if a relight is not obtained within 30 seconds after fuel on.
2. Run at idle for 5 minutes, whenever flight conditions permit, prior to setting cruise thrust.
3. The automatic abort / restart feature of the EEC is not available in-flight.
4. For all in-flight starts (manual and autostarts), both igniters are energized.
When autostart is selected in-flight, the EEC re-engages the starter if aircraft Mach number
is below the windmill start threshold and N2 is less than the starter reengagement speed.
C 52
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C 53
The APU, if available, should be started. The APU can be used to power the electrical system
and to provide a pneumatic air source for improved engine starting in the event of a multiple
engine thrust loss.
C 54
C 55
GROUND
Limit reverser use
Avoid static ops above
idle
Taxi with all engines
Limit taxi thrust
Restrict APU use to start
Use Rolling takeoff
Avoid packs use
IN-FLIGHT
Reduce thrust to idle
Disengage autothrust
All Bleeds, Packs, EAI and WAI
on
Start APU
Set ENG START to IGN START
Monitor EGT
If shutdown, use normal restart
Exit volcanic cloud ASAP
Land at nearest suitable airport
C 57
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Section D
INDICATION
DEFINITION
RECOMMENDED ACTION
D 60
D 61
INDICATION
DEFINITION
RECOMMENDED ACTION
LOW N1
Abort start.
UP or HUNG START
TIME EXCEEDED
exceeded.
Abort start.
DEFINITION
RECOMMENDED ACTION
Engine at idle.
FAULT
Engine status.
Engine at idle.
INDICATION
DEFINITION
RECOMMENDED ACTION
Crew awareness.
D 66
D 67
DEFINITION
RECOMMENDED ACTION
Crew awareness.
Crew awareness.
D 68
D 69
DEFINITION
RECOMMENDED ACTION
Abort start.
Crew awareness.
D 70
D 71
INDICATION
DEFINITION
RECOMMENDED ACTION
Crew awareness.
D 72
D 73
INDICATION
DEFINITION
RECOMMENDED ACTION
D 74
DEFINITION
RECOMMENDED ACTION
D 77
INDICATION
DEFINITION
RECOMMENDED ACTION
D 78
D 79
Section E
ENGINE SYSTEMS
E 83
E 84
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FUEL SYSTEM
The engine master levers in the cockpit have two positions: ON and OFF. The ON position is used for starting and all
other modes of engine operation. The OFF position is used to shut down the engine by shutting off the fuel.
Fuel from the aircraft fuel tanks is delivered to the boost stage of the engine fuel pump. It is then directed through the
fuel/oil cooler to the main discharge stage of the fuel pump. It then flows through the FMU and the fuel mass flowmeter
to the fuel injectors.
Fuel heating is automatic, requiring no action by the flight crew. The fuel/oil heat exchanger is installed between stages
of the fuel pump and upstream of the fuel filter. The fuel/oil heat exchanger uses both the Integrated Drive Generator
System (IDGS) oil and engine oil to heat the fuel.
The Servo Fuel Heater is a heat exchanger which uses hot engine oil to prevent icing of the fuel metering unit during sea
level cold day conditions. A thermostat controls position of an oil control valve using fuel temperature at the inlet of the
servo fuel heater. For fuel temperature above 38C, oil is bypassed around the servo fuel heater.
The EEC receives fuel and oil temperature data and commands airflow through the air/oil heat exchangers via electrohydraulically actuated air valves to maintain fuel and oil temperatures within desired operating limits. The EEC also
commands an oil bypass valve on the fuel/oil heat exchanger to prevent excessive fuel temperature during low fuel
flow/hot day operating conditions.
A fuel filter differential pressure switch senses the pressure drop across the fuel filter. If an excessive pressure drop
across the fuel filter is caused by an accumulation of any solid contaminant, an amber ENG 1(2) FUEL FILTER CLOG
ECAM message will be displayed when the differential pressure exceeds 5.5 psi. Continued engine operation with
contaminated fuel will increase the filter pressure differential allowing the filter bypass valve to open at approximately 15
psi.
E 86
E 87
OIL SYSTEM
The lubrication system is self-contained and thus requires no airframe supplied components other than certain
instrumentation and remote fill and drain disconnects. It is a hot tank system that is not pressure regulated. Oil from
the oil tank enters the pressure pump and the discharge flow is sent directly to the main oil filter, which is a dual "filterwithin-a-filter" design. It is a disposable cartridge type filter with a 30 micron rating for the primary filter and a 150
micron rating for the secondary. Oil normally flows through both the primary and secondary filter. If the pressure drop
across the primary filter exceeds 90 psi, a bypass valve in the primary filter opens. Oil will then bypass the primary filter
and flow through only the secondary oil filter. The secondary oil filter should provide sufficient protection to complete
the flight without any flight crew action necessary. If the secondary oil filter also should clog, oil flow and oil pressure
will decrease. The engine should be shut down if oil pressure decreases below the 70 psi minimum limit.
An oil clog message must be reported for maintenance action at the end of the flight. The amber ENG 1(2) OIL FILTER
CLOG ECAM message is set to be displayed at 50 psi differential pressure. The EEC inhibits this message until the oil
temperature is above 35C, engine N2 speed is greater than or equal to ground idle, and both channels of the oil filter
differential pressure switch indicate an elevated pressure for more than 60 continuous seconds. High differential
pressure across the oil filter may indicate cold viscous oil, contamination or a combination. Therefore, an oil filter clog
message with oil temperature above 35C indicates contamination and maintenance action is required.
The engine lubrication system is equipped with dual oil pressure transmitters, a single low oil pressure switch, dual oil
temperature thermocouples and a quantity indicator. The oil pressure, temperature and quantity are displayed on the
ECAM system. Oil pressure is defined as the fuel/oil cooler discharge pressure. A red ENG 1(2) OIL LO PR warning
message on ECAM is displayed when pressure drops below 70 psi. A pressure relief valve at the filter housing limits
pump discharge pressure to approximately 540 psig to protect downstream components. The oil pump module includes
five scavenge stages which drain the main bearing compartments, main gearbox, and angle gearbox.
Engine oil temperature is measured by dual thermocouple sensors in the gearbox scavenge line to the oil tank and is
transmitted by the EEC to ECAM.
A fuel/oil heat exchanger is used for cooling both engine oil and IDGS oil. In addition, an engine air/oil cooler and an
IDGS air/oil cooler are used for cooling engine oil and IDGS oil respectively.
E 88
E 89
OIL TEMPERATURE
Max Continuous limit 163C
Display flashes green
20 minute time limit
Max Transient limit 177C
Display changes to amber
Retard thrust lever toward idle
If not below 177C and if not below 163C within 20
minutes, shutdown engine
OIL PRESSURE
Measured at fuel oil cooler discharge
ECAM gage
ENG 1 (2) OIL LO PR message
Prior to performing IFSD
Oil pressure indication <70 psi and ECAM message
If only 1 warning do not shutdown
E 91
E 94
E 95
ANTI-ICING SYSTEM
The engine anti-icing system is actuated by the EEC using the status of the cockpit push button switch. Engine ice
protection is provided by heating of the inlet cowl leading edge using 15th stage air from the HPC. Cockpit FAULT amber
light(s) and ECAM warning messages are provided to indicate when the inlet cowl anti-ice valve position is not in
agreement with the selected position. Engine ratings are automatically adjusted by the EEC for the effect of anti-icing
bleed air.
If the anti-ice manifold should burst, the fan compartment shroud and the intake cowl shroud tent are used to exhaust
hot air over board through pressure relief doors.
E 96
E 97
SERVICE BLEED
The high compressor 8th and 15th stage service bleeds and fan duct air bleeds are available to the airframe manufacturer
for airplane pneumatic system and component use. Switching between 8th and 15th stage compressor bleed is
controlled automatically by the FADEC. At high engine power 8th stage air is used and at low engine power 15th stage
air is used. The Pressure Regulating Valve (PRV) is used to control bleed flow to the aircraft pneumatic system. It is
automatically closed under the following conditions.
1. During engine start (start valve open)
2. Overheat at the precooler outlet
3. Overheat in the pylon, fuselage or wing pneumatic duct areas
4. Failure of the PRV to regulate pressure to less than 60 psig
Engine air bleed is also utilized for the Turbine Case Cooling System, first and second stage turbine vane and blade
cooling, nacelle cooling and engine /IDGS oil cooling.
E 98
E 99
E101
E102
E103
E104
E105
E106
E107
E108
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E109