Professional Documents
Culture Documents
( )
( )
( )
(
)
( )
( )
()NPSH
()flow rate
()m3/hr
()m3/s
()lit/hr
()GPM
))GPS
.
.
( )capacity .
A
:
V Ax
Av
t
t
V t
t
Q
v
x t
1 lit=1000 cm3=10-3 m3 1 gal(US) = 3.785 lit
1hr=3600s :
3
1
:
1bbl=5.615ft3
1 ft=12 inches=30.48 cm
1 inch=2.54 cm
d=3 inch .
50( )50 bbl GPM
:
:
2100 .4 gal
3
1bbl
1 ft
1000 cm 3.785lit
:
V 2100 .4 gal
1hr
35GPM
t
1hr
60 min
-1 ( )
:
.
.
Pitot Tube .
(
) Pitot Tube .
.
5
-2 ( )
.
:
:
(:)Pressure Gauge
-3 ( )
( ) .
Z
Z .
Datum level
-4 ( )
... Hf .
Hf :
((d
()Q
((
((L
()
((
Hf :
:
K .
n :
n=1.85 2 :
n=1 :
8
H f KQ
+ + + =
2
P
V
H Hs Hd H p H f H
Z KQ n
2g
( )
( )
10
( )Steady State
.
:
m vA
:
V
m
()
A
: :
Q
vA Q m
1 m
2 v1 A11 v 2 A2 2 Q11 Q2 2
m
(:)A1=A2
v1 A11 v 2 A2 2 v11 v 2 2
(:)1= 2
. :
v1 A11 v 2 A2 2 v1 A1 v 2 A2 Q1 Q2
11
. 1
27m/s 2 .
d2=9cm
:
. :
(d 2 ) 2 v1 (d1 ) 2 v2 (d 2 ) 2
(d1 ) v2
2
d1=3cm
4
d1 2
3cm 2
( v2 v1 ( ) 27 m / s
) 3m / s
d2
9cm
12
v1 A1 v 2 A2 v1
1
( )
.
:
1 2
P1 V12
P2 V22
Z1 H p
Z 2 H f H T
g 2 g
g 2 g
13
1
2
:
()g=9.81 m/s2
) gh
) 2 gh
) gh
) 2 gh
:
:
0
2
2
20
1
P1 V
P2 V
Z1 H p
Z 2 H f H T
g 2 g
g 2 g
.
14
V22
h
V2 2 gh
2g
S.G=0.85
=0.8 cp .
107pa.
5105pa 100
.
P2= 107pa
Z2=300 m
P1= 5105pa
15
1
:
:
P2= 107pa
Z1 =0
V1 V2
P1= 5105pa
Z2 =300 m
?=HP
:
0
P1 V12
P2 V22
P2 P1
Z1 H p
Z2 H f H p Z2
Hf
g 2 g
g 2 g
g
107 5 105
H p 300
100 1539.3m H p 1539.3m
3
0.85 10 9.81
:
16
S .G.
S .G. W
W
W 103 kg / m3 62.4lbm / ft3
1
( )
( )P :
P mv
P
P2 P1
m2v2 m1v1
F
:
t
t
t
mv2 mv1
) (v2 v1 ) F m (v2 v1
m2 m1 m F
m
t
17
( )
()
( ).
) (v2 v1
Fm
...
18
10 kg/s
) 50
) 150
) 200
) 250
V1 =5 m/s
V1 =20 m/s
750
)150kg/s
19
) 37.5kg/s)50kg/s
) 30kg/s
( (Cavitation
Cavity
.
.
.
.
100 5 0 .
. .
(
1000 ) .
.
( 50 )
.
20
.
. -
.
1MHZ .
.
.
.
21
.
. .
:
-1
-2
-3 Pitting
-4 Random
-5 ))Mechanical Seals
()Bearing
22
1
:
.
.
.
( )
23
) pitting (
...
24
((Flow Reducer
()Main Valve
)(Qmin
:
.
( )... .
25
()NPSH
((NPSH .
.
.
NPSH () :
26
.
.
NPSH ()
:
27
.
.
.
:
...
28
()Pump
.
(displacement) (dynamic)
.
:
.
.
( )
.
.
29
30
2
()Reciprocating Pump
( )Plunger
.
.
.
-1 ()Piston Pump
-2 ()Plunger Pump
-3 ()Diaphragm Pump
31
()Piston Pump
. (Suction
)Valve ( )Discharge Valve.
.
32
.
.
.
.
()Plunger Pump
.
.
33
-1 ( )course
.
-2
.
34
()Diaphragm Pump
.
.
( ) ( )
.
35
()
()Rotary Pumps
:
.
.
:
.
-1 ()Gear Pump
-2 ()Vane Pump
-3 ()Screw Pump
-4 ()Lobe Pump
36
()Gear Pump
37
2
()Vane Pump
38
( )Rotor
.
.
()Screw Pump
.
.
()Lobe Pump
( )Lobe .
39
.
.
40
( )200gal/min
() ( )150- 300 ft
( ) 650 centistoke
()Dynamic Pumps
( )Positive Displacement
.
() .
( )RMP
( )
41
()Centrifugal Pumps
.
.
.
.
.
.
.
60%
.
42
:
:
43
.
.
44
()Single Stage
.
.
250 300
.
impeller
45
()Multi Stage
.
.
.
.
impellers
shaft
46
47
...
( )
48
( )
49
.
:
Q=1000 m3/h
P=100 bar
)
)
)
)
:
.
50
Circumferential Piston
Rotary Pump
Fluid Operated
Diaphragm Pump
Mechanically Operated
Diaphragm Pump
52
:
()casing
)(shaft
)(impeller
)(coupling
)(shaft sleeve
))wear ring
()seal
()bearing
53
()casing
.
:
.
.1
.
.2
( )volute .
.3
()shaft
) .
.
.
54
()impeller
Casing
.
( )
.
.
.
:
55
()open impeller
.
.
()semi-open impeller
56
()closed impeller
.
...
()suction eye
57
)(coupling
.
:
.
.
58
)(shaft sleeve
. :
)(wear ring
( )discharge ( )suction
.
59
.
.
...
. :
()impeller wearing ring
( )clearance
:
60
5 .
.
.
. .
:
61
62
:
...
()seal
:
.
.
:
()packing
()mechanical seal
stuffing box
.
63
()compression packing
( )valve .
.
()gland .
64
...
.
.
.
.
.
65
()injection packing
.
.
.
Kem-A-Trix
.
.
.
.
66
Kem-A-Trix :
( )
.
.
( ) .
67
()mechanical seal
.
.
.
.
:
( cc )
()self cleaning
68
( )
()bearing
. .
69
.
( ) .
( ) .
.
70
()diffuser
.
.
.
.
71
.
.
:
()thrust bearing
( )
piston balance
disk balance
( - )
.
.
72
73
74
()troubleshooting
75
()critical speed
76
77
4
( )
78
:
:
.
.
-1 :
:
P IV
Pi ()W J/s
I ()A
V ()V
( )hp 1 hp=746 W :
79
-2 :
.
d
N
:
F
Pi ()W J/s
F ()N
Fd
d ()m
()1/s
Pi
( ) 3/14 N .
80
2N
4cm .
5000 RPM .
100N .
5000 1 min
523 .33s 1
1 min
60 s
2N 2 3.14
81
:
.
Po Ph P Q
Po ( )W ) (Ph
.
P ()Pa
Q ()m3/s
Po Ph P Q
:
psi
( )hp
1hp=746 W 1atm=14.7psi=1.01325bar , 1bar=105 Pa :
:
:
)1
)2
)3
82
) 6892.86 P(pa
14.7psi
1atm
1bar
gal 3.785lit 10 3 m3 1 min
Q(gal/min) Q
) 6.308 10 5 Q(m3 /s
min
1gal
1lit
60 s :
P Q
Ph
1714
:
60 .
230 psi
:
:
P Q 230 60
8.05hp
1714
1714
Ph
:
( ) .
PQ
84
Ph
Pi
IV
Ph PQ
(.)0<<1
( ) % 100 Pi 2N :
% 100
2.210-3
30 220 .
106
)0/66
)0/5
)0/33
)0/25
:
5cm 6.28KW 40 .
500N
() =3/14
)100
85
)200
)250
)500
4
( )
() .
:
P1 + P2 + + Pn = Pt
Q1= Q2= Qn= Qt
:
: Qt
: Pt
2
86
P1 = P2 = = Pn = Pt
Q1+ Q2+ +Qn= Qt
H
) ( )1.
()
.
( )2
87
( )2.
.
:
( )volute .
.
( )diffuser
.
.
.
.
88
( )volute throat .
( discharge
)vane tip.
:
.
89
( )pulse
.
1 :
H Hs Hd H p H f
.
.
.
:
90
91
:
()Rising
()Drooping
Q=0 .
Looping .
Q
92
()Steep
()Q=0
.
()Flat
Q
93
))Stable
H
H
Q
94
Q
95
( )H-Q diagram
:
()P-Q Diagram
()-Q Diagram
.
.
.
100%
75% 100%
50%
75%
50%
100%
75%
50%
Q
96
97
:
:
.
:
.
H-Q :
Q
98
( )H-Q diagram
)
99
()single acting
.
100
( )triplex .
.
()double acting
( )
( )duplex .
101
:
.
( )pulsation pressure .
.
102
( : (Em .
90%.
( : (EV
. 100%.
( : )E
E Em EV
( : (FP .
:
:
2
d l Ls
4
:
2
2
(d l d r ) Ls
dl
Ls
:dl ()liner
:Ls ()stroke
103
dr
:dr ()rod
(2d l2 d r2 ) Ls EV
FP
.
.
:
:
d l2 Ls
4
dl
Ls
:dl ()liner
:Ls ()stroke
104
dr
:dr ()rod
d l2 Ls EV
FP 3
( : (N
( )1/s.
( : (Q
. :
Q FP N
d l2 Ls EV N
(2d l2 d r2 ) Ls EV N
105
Q3
)bbl/stroke(
.
dl=6.5 in
FP
dr=2.5 in
(2d l2 d r2 ) Ls EV
Ls=18 in
EV=90%
in 3
1 ft 3
1bbl
FP 1991.2in / stroke 1991.2
(
)
0.2052bbl / stroke
3
stroke 12in
5.615 ft
3
106