AVERAGE DEFECT RATES IN VPI (MAY 02-06, 2016)

Production 1
Process & Parts

OUTER LINER

INNER LINER

BLANKING

IL
OL
IB
OB
Curling
Welding
Bead Press
Drawing
Necking
Body Spinning 1
Body Spinning 2
Trimming
Curling
Welding 1
Welding 2
Bead Press
Drawing 1
Drawing 2
Body Spinning 1
Body Spinning 2
Tapping
Trimming
Drawing
INNER
Trimming
BOTTOM
Degreasing
Drawing & Piercing
OUTER Ribbing
BOTTOM Trimming
Degreasing
Inner Bottom Welding A
SEMI- Mouth Coupling
PRODUCT Mouth Part Welding
Outer Bottom Welding
Production 2
Vacuum
Hot-Air Test
Electro-Polishing
Outer Polishing
IPI

2-May
Non-Defective
Defective
1499
130
1099
41
2039
19
2018
20
1938
12
1517
263
1513
4
1461
10
1447
164
521
10
1097
1343
513

68
10
59

520
499
437
182

0
13
111
21

357
341
1777
1665

15
17
256
65

1956
1937
1922

61
19
15

598
596
584
550

185
2
12
34

914
154
62

55
749
74

Coating

ALB
SBR

2-May
%Non-D
92.02%
96.40%
99.08%
99.02%
99.38%
85.22%
99.74%
99.32%
89.82%
98.12%
#DIV/0!
94.16%
99.26%
89.69%
#DIV/0!
100.00%
97.46%
79.74%
89.66%
#DIV/0!
95.97%
95.25%
87.41%
96.24%
#DIV/0!
96.98%
99.03%
99.23%
#DIV/0!
76.37%
99.67%
97.99%
94.18%

#DIV/0!
94.32%
17.05%
45.59%
#DIV/0!

%D
7.98%
3.60%
0.92%
0.98%
0.62%
14.78%
0.26%
0.68%
10.18%
1.88%
#DIV/0!
5.84%
0.74%
10.31%
#DIV/0!
0.00%
2.54%
20.26%
10.34%
#DIV/0!
4.03%
4.75%
12.59%
3.76%
#DIV/0!
3.02%
0.97%
0.77%
#DIV/0!
23.63%
0.33%
2.01%
5.82%

Total
1629
1140
2058
2038
1950
1780
1517
1471
1611
531
0
1165
1353
572
0
520
512
548
203
0
372
358
2033
1730
0
2017
1956
1937
0
783
598
596
584

#DIV/0!
5.68%
82.95%
54.41%

0
969
903
136
0

3-May
Non-Defective
Defective %Non-D
477
69
87.36%
2525
75
97.12%
2058
35
98.33%
3193
3
99.91%
1504
2
99.87%
612
231
72.60%
611
0 100.00%
635
2
99.69%
870
28
96.88%
544
60
90.07%
#DIV/0!
448
47
90.51%
1800
39
97.88%
754
159
82.58%
#DIV/0!
672
1
99.85%
675
11
98.40%
640
110
85.33%
538
48
91.81%
#DIV/0!
533
6
98.89%
325
75
81.25%
1743
261
86.98%
1613
72
95.73%
#DIV/0!
3075
118
96.30%
3055
20
99.35%
3028
27
99.12%
#DIV/0!
622
240
72.16%
622
0 100.00%
606
16
97.43%
567
39
93.56%

939

117

137
4

134
14

88.92%
#DIV/0!
50.55%
22.22%
#DIV/0!

%D
12.64%
2.88%
1.67%
0.09%
0.13%
27.40%
0.00%
0.31%
3.12%
9.93%
#DIV/0!
9.49%
2.12%
17.42%
#DIV/0!
0.15%
1.60%
14.67%
8.19%
#DIV/0!
1.11%
18.75%
13.02%
4.27%
#DIV/0!
3.70%
0.65%
0.88%
#DIV/0!
27.84%
0.00%
2.57%
6.44%

11.08%
#DIV/0!
49.45%
77.78%
#DIV/0!

#DIV/0!
#DIV/0!

0
0

#DIV/0!
#DIV/0!

#DIV/0!
#DIV/0!

Total
546
2600
2093
3196
1506
843
611
637
898
604
0
495
1839
913
0
673
686
750
586
0
539
400
2004
1685
0
3193
3075
3055
0
862
622
622
606

1056
0
271
18
0

4-May
Non-Defective
Defective %Non-D
2496
135
94.87%
2968
92
96.99%
793
152
83.92%
1279
1
99.92%
827
7
99.16%
478
274
63.56%
476
2
99.58%
475
1
99.79%
500
2
99.60%
177
41
81.19%
260
2
99.24%
407
80
83.57%
1248
9
99.28%
732
159
82.15%
#DIV/0!
662
6
99.10%
664
0 100.00%
623
41
93.83%
338
9
97.41%
270
0 100.00%
556
18
96.86%
480
65
88.07%
#DIV/0!
424
9
97.92%
#DIV/0!
#DIV/0!
590
33
94.70%
546
13
97.67%
#DIV/0!
609
186
76.60%
609
0 100.00%
583
26
95.73%
542
41
92.97%

585
943

4
84

99.32%
91.82%
#DIV/0!
#DIV/0!
#DIV/0!

%D
5.13%
3.01%
16.08%
0.08%
0.84%
36.44%
0.42%
0.21%
0.40%
18.81%
0.76%
16.43%
0.72%
17.85%
#DIV/0!
0.90%
0.00%
6.17%
2.59%
0.00%
3.14%
11.93%
#DIV/0!
2.08%
#DIV/0!
#DIV/0!
5.30%
2.33%
#DIV/0!
23.40%
0.00%
4.27%
7.03%

Total
2631
3060
945
1280
834
752
478
476
502
218
262
487
1257
891
0
668
664
664
347
270
574
545
0
433
0
0
623
559
0
795
609
609
583

0.68%
8.18%
#DIV/0!
#DIV/0!
#DIV/0!

589
1027
0
0
0

0
0

#DIV/0!
#DIV/0!

#DIV/0!
#DIV/0!

0
0

5-May
Non-Defective
Defective %Non-D
3795
223
94.45%
1620
32
98.06%
2775
143
95.10%
2058
13
99.37%
658
2
99.70%
229
125
64.69%
217
12
94.76%
202
2
99.02%
213
3
98.61%
94
1
98.95%
108
0 100.00%
182
11
94.30%
1439
13
99.10%
325
84
79.46%
973
54
94.74%
1197
0 100.00%
1193
4
99.67%
1005
190
84.10%
477
4
99.17%
511
7
98.65%
958
10
98.97%
760
69
91.68%
1344
207
86.65%
1333
48
96.52%
#DIV/0!
854
35
96.06%
1014
12
98.83%
1023
3
99.71%
#DIV/0!
203
59
77.48%
203
0 100.00%
192
11
94.58%
157
35
81.77%

543
561
122
92
350

21
24
191
90
153

96.28%
95.90%
38.98%
50.55%
69.58%

6-May
%D
5.55%
1.94%
4.90%
0.63%
0.30%
35.31%
5.24%
0.98%
1.39%
1.05%
0.00%
5.70%
0.90%
20.54%
5.26%
0.00%
0.33%
15.90%
0.83%
1.35%
1.03%
8.32%
13.35%
3.48%
#DIV/0!
3.94%
1.17%
0.29%
#DIV/0!
22.52%
0.00%
5.42%
18.23%

Total
4018
1652
2918
2071
660
354
229
204
216
95
108
193
1452
409
1027
1197
1197
1195
481
518
968
829
1551
1381
0
889
1026
1026
0
262
203
203
192

Non-Defective
3917
1164
2928
2454
1771
1685
1798
1797
1784
725
934
1437
1675
959
750
1375
1364
1125
482
535
829
560
1715
1629
2018
778
767
762
1167
763
759
705
456

3.72%
4.10%
61.02%
49.45%
30.42%

564
585
313
182
503

172
472
116
119

73

49

59.84%
#DIV/0!

40.16%
#DIV/0!

122
0

94

6-May
Defective %Non-D
169
95.86%
56
95.41%
320
90.15%
6
99.76%
5
99.72%
147
91.98%
3
99.83%
1
99.94%
14
99.22%
20
97.32%
0 100.00%
59
96.06%
4
99.76%
170
84.94%
22
97.15%
0 100.00%
10
99.27%
228
83.15%
14
97.18%
1
99.81%
37
95.73%
200
73.68%
121
93.41%
71
95.82%
31
98.49%
24
97.01%
11
98.59%
5
99.35%
7
99.40%
252
75.17%
0 100.00%
60
92.16%
136
77.03%

10
71
6
140

94.51%
86.92%
#DIV/0!
95.08%
45.95%

%D
4.14%
4.59%
9.85%
0.24%
0.28%
8.02%
0.17%
0.06%
0.78%
2.68%
0.00%
3.94%
0.24%
15.06%
2.85%
0.00%
0.73%
16.85%
2.82%
0.19%
4.27%
26.32%
6.59%
4.18%
1.51%
2.99%
1.41%
0.65%
0.60%
24.83%
0.00%
7.84%
22.97%

5.49%
13.08%
#DIV/0!
4.92%
54.05%

Total
AVERAGE
Total
Non-Defective
Defective
%D
4086
12184
726
7.09%
1220
9376
296
3.20%
3248
10593
669
6.69%
2460
11002
43
0.40%
1776
6698
28
0.43%
1832
4521
1040 24.39%
1801
4615
21
1.22%
1798
4570
16
0.45%
1798
4814
211
3.17%
745
2061
132
6.87%
934
1302
2
0.25%
1496
3571
265
8.28%
1679
7505
75
0.94%
1129
3283
631 16.23%
772
1723
76
4.05%
1375
4426
7
0.21%
1374
4395
38
1.04%
1353
3830
680 14.77%
496
2017
96
4.96%
536
1316
8
0.51%
866
3233
86
2.72%
760
2466
426 14.01%
1836
6579
845 11.39%
1700
6664
265
3.55%
2049
2018
31
1.51%
802
6663
238
3.41%
778
7363
95
1.90%
767
7281
63
0.99%
1174
1167
7
0.60%
1015
2795
922 24.44%
759
2789
2
0.07%
765
2670
125
4.42%
592
2272
285 12.10%

182
543
0
122
259

2239
2890
413
274
469

152
234
1074
184
293

5.24%
7.76%
64.47%
46.64%
42.24%

108

46.53%
#DIV/0!

53.47%
#DIV/0!

202
0

167
0

157
0

46.81%
0.00%