Professional Documents
Culture Documents
Fuel
journal homepage: www.elsevier.com/locate/fuel
h i g h l i g h t s
g r a p h i c a l a b s t r a c t
a r t i c l e
i n f o
Article history:
Received 27 March 2016
Received in revised form 27 May 2016
Accepted 14 June 2016
Available online 21 June 2016
Keywords:
Co-gasification
Fixed-bed
Coal
Biomass
Synergy
a b s t r a c t
This study inspects the occurrence of synergy in the co-gasification of coal and biomass in a fixed bed
reactor. Two separate and a pre-mixed bed configurations with a congruent sample mass are designed
for comparative study. The intimate contact between bio-ash and coal char grains is a prerequisite for
the occurrence of the synergy effect in the co-gasification of coal and biomass. The separate bed configurations generally form either a coal-char/bio-ash or a bio-ash/coal-ash interface, whereas the pre-mixed
bed configuration produces well-dispersed bio-ashes that come into close contact with coal char grains.
As a result, a stronger synergy effect occurs in the mixed bed configuration rather than in the separate
configuration. A novel method is explored to collect and determine the heavy tar and water yields
generated during the initial pyrolysis step. Results show that bio-char bed has better tar cracking performance than coal char bed.
2016 Elsevier Ltd. All rights reserved.
1. Introduction
Co-gasification of coal and biomass in existing coal-based
systems is a promising approach to provide both environmental
and economic benefits, including considerable reduction in CO2
Corresponding author.
E-mail address: zhang.yan@dlut.edu.cn (Y. Zhang).
http://dx.doi.org/10.1016/j.fuel.2016.06.066
0016-2361/ 2016 Elsevier Ltd. All rights reserved.
emission, less waste disposal problems, and low fuel cost. However, the use of biomass when co-gasified with coal may simultaneously exist technical risk in terms of deterioration of the
system performance due to its inferior chemical and physical properties such as high moisture and volatile contents, low calorific
value and bulk density, and fibrous structure. Therefore, proper
choices of biomass/coal blends and system design and operation
are essential.
133
2. Experimental
2.1. Materials and analyses
The bituminous coal used in this study was collected from the
Ningdong mine in the Ningxia Hui Autonomous Region, China. This
coal sample is denoted by NBC hereafter. Chinese redwood (CR)
and soybean stalk (SS) were selected as biomass samples. The
former is a woody waste, while the latter is an agricultural residue.
Both coal and biomass samples were ground and sieved into particle sizes of 0.250.71 mm. All the samples were used for experimental tests in an air-dried base.
134
Fig. 1. Schematic construction and bed configurations of the fixed bed reactor. Gas cylinder Gas flowmeter Tubular hopper Reactor tube Quartz wool Electric
furnace L-shaped quartz tube Pyrex glass tube U-glass tube Micro-gas chromatography Personal computer.
The product gases from the outlet of U-glass tube (water free)
were online analyzed by micro-gas chromatography (INFICON,
3000 Micro GC), which equipped with three different columns
and TCD detectors and took a sample every 4 min. CO2 and light
hydrocarbon species with carbon numbers from two to three (C2
to C3) were analyzed using a Pora Plot Q column connected to a
backflush inlet. Other gas species were analyzed using two MS5A columns. One was for H2 and the other was for N2, CO, and CH4.
2.3. Spectroscopic characterization of the surface of NBC and its cogasified chars
The surface state of coal and its chars was observed using a
scanning electron microscope (SEM) equipped with an energy dispersive X-ray spectrometer (EDX) (SEM HITACHI SU6600). The elemental composition of a sample is determined using characteristic
X-ray spectrum of the specimen being examined. The elemental
analysis was performed in a spot mode in which the beam is
localized on a given area manually chosen within the field of view.
Each original sample and its derived chars were characterized by
randomly selecting 3 or more particles of view. EDX spectra were
taken at an acceleration voltage of 20 kV and presented on the
same intensity scale.
3. Results and discussion
As far as the co-gasification is concerned, many researchers
investigated co-gasification characteristics of individual fuels and
their blends with varying blending ratios. The synergy effect was
frequently evaluated from the deviation between weighted average data of individual fuels and experimental results of the blends
[24,13]. However, variation in fuel blending ratios may simultaneously link to differences in both gas-to-fuel ratio and diffusion
effects of individual and co-gasification tests, which possibly make
a misdiagnosis on synergy or inhibition [14].
In this study, synergy effects are inspected by investigating
gasification characteristics of individual coal (1.0 g) and biomass
Cn Hm g ! C H2
Carbonization
Char Cn Hm s ! C H2
Gasification
C CO2 ! 2CO
1
2
3
4
Eq. (1) indicates the initial fast pyrolysis step, during which tar,
water, primary char ((CnHm)s), and gases are generated. Eq. (2)
denotes the secondary decomposition of hydrocarbon gases
135
the NBC char bed. On the contrary, in the case of NBC/CR, NBC tar
passes through the CR char bed. The difference between the
heights of the NBC and CR beds is supposed to be a possible consequence of the difference between the tar yields of CR/NBC and
NBC/CR. Table 1 shows that the bulk densities of NBC, CR, and SS
are 0.732, 0.222, and 0.270, respectively. Significant differences
among the bulk densities of NBC, CR, and SS certainly cause their
different bed heights in the reactor tube. Indeed, the bed heights
of 1.0 g of NBC, 0.5 g of CR, and 0.5 g of SS in the reactor tube are
approximately 0.9, 1.6, and 1.3 cm, respectively. The different tar
formation behaviors of NBC/CR and CR/NBC suggest the different
tar cracking performances of the NBC and CR char beds. That is,
in the case of NBC/CR, CR char bed exhibits better performance
for NBC-tar cracking. On the contrary, in the case of CR/NBC, NBC
char bed exhibits worse performance for CR-tar cracking. The
abovementioned explanations are also suitable for NBC/SS and
SS/NBC in the third set of bar charts.
3.2. Water generation
Water is another liquid product that is mainly generated from
the initial fast pyrolysis step, as indicated in Eq. (1). Conventionally, water vapor in the product gas was simultaneously collected
with tar based on CST in impinger trains with various organic solvents [1619]. The water content in solvents was then subjected to
quantitative analysis by using a Karl Fischer moisture titrator [19].
This method is expensive and time-consuming. This study
employed a chemical trap to replace the CST and other cooling condensers to determine water generation during the initial pyrolysis.
A total of 20 g of anhydrous CaCl2 was packed in a U-glass tube
connected to a Pyrex glass tube in front of it. The product gas
flowed through this unit was generally cooled down to room temperature. All water vapor in the product gas was chemically
adsorbed by anhydrous CaCl2. After the experiments, the CaCl2 in
the U-glass tube was observed to be colorless to the naked eye.
In this way, a simple gravimetric analysis of the U-glass tube,
before and after the experiment, allows the mass of water to be
determined. The results obtained via this method are believed to
be more reliable for determining water production than those
obtained from the conventional water- or ice-cooled condenser
in a laboratory scale unit as used in this study.
Table 1
Properties of coal and biomass samples.
12
Tar [wt%]
10
8
6
4
2
0
Fig. 2. Tar yields of individual and co-processed fuels in the initial pyrolysis/gasification step.
Abbreviation
NBC
CR
SS
9.7
36.8
53.5
3.5
75.1
21.4
5.3
75.9
18.8
70.5
4.1
1.0
14.7
0.732
46.1
5.8
0.3
44.3
0.222
44.2
5.6
0.9
44.0
0.270
39.8
18.4
11.7
13.7
4.7
1.8
1.0
0.8
0.2
5.2
20.6
2.2
2.7
58.3
5.1
1.7
6.8
0.1
2.1
0.2
22.6
3.7
1.7
17.1
8.1
4.1
37.4
0.4
3.2
0.7
By difference.
30
30
25
25
20
15
CO [Vol.%]
Water [wt%]
136
10
NBC/CR
20
15
1
0
10
(a)
0
30
20
40
NBC/SS
25
CO [Vol.%]
Fig. 3. Water yields of individual and co-processed fuels in the initial pyrolysis/gasification step.
NBC-CR
NBC
CR
CR/NBC
60
80
Time [min]
SS/NBC
100
NBC-SS
120
NBC
140
SS
20
15
10
5
0
(b)
0
20
40
60
80
100
120
140
Time [min]
Fig. 4. CO production during combined pyrolysis/gasification of NBC with (a) CR
and (b) SS.
were larger than that of individual NBC bed (1.0 g). If no synergy
occurred between NBC and CR, the times required for complete
gasification of the three co-gasified samples should be longer than
that of individual NBC. The observed results did not follow this
hypothesis. As can be seen from the inset in Fig. 4a, the complete
gasification times of the three co-gasified samples with a total
mass of 1.5 g were either comparable to or slightly faster than that
of individual NBC with a total mass of 1.0 g. This finding proves
that a certain synergy occurred during the co-gasification of NBC
and CR. Second, for the CR-related three bed configurations, CR/
NBC, NBC/CR and NBC-CR had congruent masses (1.0 g of NBC
and 0.5 g of CR) and the same gas-to-fuel ratio. If no interactions
occurred between NBC and CR, the complete gasification times of
the three tests should be always the same. Unfortunately, the
results were not consistent with this hypothesis. The inset in
Fig. 4a shows that the complete gasification time of CR/NBC
(137 min) was slightly longer than those of NBC/CR and NBC-CR
(129 min). This means that interactions or synergy effects in
NBC/CR and NBC-CR were slightly stronger than those in CR/NBC.
Fig. 4b shows evident changes in the CO formation profiles of
the SS-related samples. The gasification reactions of SS/NBC,
NBC/SS, and NBC-SS completed at 129, 117, and 93 min, respectively. The time of SS/NBC (129 min) was slightly shorter than
those of individual NBC (137 min) and the same configuration of
CR/NBC (137 min in Fig. 4a). By contrast, the times of NBC/SS
(117 min) and NBC-SS (93 min) were significantly shorter than
that of individual NBC as well as those of CR-related bed configurations (129137 min in Fig. 4a). On proving the hypotheses
described above, the following conclusions can be drawn: (1) the
occurrence of synergy between NBC and SS show strong
dependence on bed configurations. The mixed bed configuration
(NBC-SS) achieves the largest synergy effect among the three bed
configurations studied; and (2) by the comparison of
Fig. 4a and b, the synergy degree of NBC-SS is clearly greater than
that of corresponded NBC-CR. That is, the complete gasification
times of NBC-SS (93 min) and NBC-CR (129 min) are 44 min and
8 min faster than that of individual NBC (137 min), respectively.
H2 [Vol.%]
1.5
CR/NBC
NBC-CR
NBC
137
CR
(a)
0.5
0
0
20
40
60
80
100
Time [min]
H2 [Vol.%]
NBC/SS
SS/BC
BC-SS
BC
SS
1.5
1
(b)
0.5
0
0
20
40
60
80
100
Time [min]
Fig. 5. H2 production during combined pyrolysis/gasification of NBC with (a) CR
and (b) SS.
Fig. 6. SEM-EDS spectra of (a) original NBC and its chars obtained after cogasification with (b) CR and (c) SS.
138
References
[1] Brown RC, Liu Q, Norton G. Catalytic effects observed during the co-gasification
of coal and switchgrass. Biomass Bioenergy 2000;18:499506.
[2] Krerkkaiwan S, Fushimi C, Tsutsumi A, Kuchonthara P. Synergetic effect during
co-pyrolysis/gasification of biomass and sub-bituminous coal. Fuel Process
Technol 2013;115:118.
[3] Habibi R, Kopyscinski J, Masnadi MS, Lam J, Grace JR, Mims CA, et al. Cogasification of biomass and non-biomass feedstocks: synergistic and inhibition
effects of switchgrass mixed with sub-bituminous coal and fluid coke during
CO2 gasification. Energy Fuels 2013;27:494500.
[4] Ding L, Zhang YQ, Wang ZQ, Huang JJ, Fang YT. Interaction and its induced
inhibiting or synergistic effects during co-gasification of coal char and biomass
char. Bioresour Technol 2014;173:1120.
[5] Howaniec N, Smolinski A. Steam co-gasification of coal and biomass-Synergy
in reactivity of fuel blends chars. Int J Hydrogen Energy 2013;38:1615260.
[6] Fermoso J, Arias B, Gil MV, Plaza MG, Pevida C, Pis JJ, et al. Co-gasification of
different rank coals with biomass and petroleum coke in a high-pressure
reactor for H2-rich gas production. Bioresour Technol 2010;2010(101):32305.
[7] Rizkiana J, Guan G, Widayatno BW, Hao X, Huang W, Tsutsumi A, et al. Effect of
biomass type on the performance of co-gasification of low rank coal with
biomass at relatively low temperatures. Fuel 2014;134:4149.
[8] Jeong HJ, Park SS, Hwang J. Co-gasification of coalbiomass blended char with
CO2 at temperatures of 9001100 C. Fuel 2014;116:46570.
[9] Zheng XY, Chen C, Ying Z, Wang B. Experimental study on gasification
performance of bamboo and PE from municipal solid waste in a bench-scale
fixed bed reactor. Energy Convers Manage 2016;117:3939.
[10] Saw WL, Pang SS. Co-gasification of blended lignite and wood pellets in a 100
kW dual fluidised bed steam gasifier: the influence of lignite ratio on producer
gas composition and tar content. Fuel 2013;112:11724.
[11] Sjstrm K, Chen G, Yu Q, Brage C, Rosn C. Promoted reactivity of char in cogasification of biomass and coal: synergies in the thermochemical process.
Fuel 1999;78:118994.
[12] Collot AG, Zhuo Y, Dugwell DR, Kandiyoti R. Co-pyrolysis and co-gasification of
coal and biomass in bench-scale fixed bed and fluidized bed reactors. Fuel
1999;78:66779.
[13] Wu ZQ, Wang SZ, Zhao J, Chen L, Meng H. Synergistic effect on thermal
behavior during co-pyrolysis of lignocellulosic biomass model components
blend with bituminous coal. Bioresour Technol 2014;169:2208.
[14] Zhang Y, Fan D, Zheng Y. Comparative study on combined copyrolysis/gasification of bituminous coal and walnut shell by conventional
and congruent-mass TGA methods. Bioresour Technol 2016;199:3825.
[15] Xu M, Brown RC, Norton G, Smeenk J. Comparison of a solvent-free tar
quantification method to the international energy agencys tar measurement
protocol. Energy Fuels 2005;19:250913.
[16] CEN/TS 15439:2006. Biomass gasification tar and particles in product gasessampling and analysis. Brussels: European Committee for Standardization;
2006.
[17] van Paasen SVB, Kiel JHA, Neeft JPA, Knoef HAM, Buffinga GJ, Zielke U, et al.
Guideline for sampling and analysis of tar and particles in biomass producer
gases, 2002. ECN-C-02-090. Final report documenting the Guideline, R&D work
and dissemination.
[18] Carpenter DL, Deutch SP, French RJ. Quantitative measurement of biomass
gasifier tars using a molecular-beam mass spectrometer: comparison with
traditional impinger sampling. Energy Fuels 2007;21:303643.
[19] Zhang Y, Kajitani S, Ashizawa M, Miura K. Peculiarities of rapid pyrolysis of
biomass covering medium- and high-temperature ranges. Energy Fuels
2006;20:270512.
[20] Zhang Y, Zheng Y, Yang MJ, Song YC. Effect of fuel origin on synergy during cogasification of biomass and coal in CO2. Bioresour Technol 2016;200:78994.
[21] Kutchko BG, Kim AG. Fly ash characterization by SEMEDS. Fuel
2006;85:253744.
4. Conclusions
The co-gasification of coal and biomass was conducted in a
fixed bed mode using two separate and a pre-mixed bed configurations with a congruent sample mass. The pre-mixed bed configuration produced a well-dispersed bio-ash among coal char grains,
which indicated stronger synergy than the separate ones. A new
method was also explored for tar collection and determination,
by which the performance of bio-char and coal char beds for tar
cracking was evaluated. By investigating the tar formation during
the initial pyrolysis step, the bio-char bed was found to demonstrate better tar cracking performance than the coal char bed.
Acknowledgements
The authors are grateful to the financial supports from the
National Natural Science Foundation of China (Grant No.
51376031).