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The contents of this document are subject to revision without notice due
to continued progress in methodology, design, and manufacturing.
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Contents
1
General
1.1
1.2
1.3
Tools
Safety Rules
Approved disconnector
4
4
5
Installation
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
Unpacking
Anchoring the cabinet
Installation of battery
Cabling
Mains connection
Earthing
Battery connection
Signalling cables
Distribution cables
Rectifiers
6
6
8
10
11
16
17
18
22
23
Extensions
24
3.1
3.2
3.3
Rectifier
Distribution circuit-breaker
Upgrading from SCU to ACU
24
24
24
25
26
General
The NetSure 501 48 V DC power system consists of cabinet, DCdistribution unit, maximum 12 rectifiers, battery connections and a supervision
unit.
The cabinet is delivered with its internal equipment and cables pre-assembled.
Depending on configuration, the rectifiers are delivered separately or factory
mounted in the cabinet.
1.1
Tools
The following tools are recommended for installations:
1.2
Safety Rules
The equipment in these directions for use is designed for integration
in larger systems. It includes electronic devices operating with dangerous levels of voltage and current. For this reason, the following
instructions must be followed at all times.
1.3
The distribution cables shall be arranged and protected in such a way that
no involuntary contact with them can occur during work with the equipment connected to voltage.
The feeding mains fuses shall be marked so that it is clear to what load
each of them is connected, for instance R1, R2 and R3 for the rectifiers of
the system.
Take off metallic bracelets, rings or similar that may cause short circuits in
the equipment.
When working with batteries or live equipment the tools used shall have
an insulating cover. Always use an ESD wrist strap connected to the
chassis or to earth when working with printed board assemblies and components.
Approved disconnector
The power supply system shall be provided with an approved disconnector to make it possible to disconnect the mains supply and, where applicable, the battery voltage from the system. The mains disconnector must be
designed so that all the phases can be cut off with one manipulation. Local
rules must be adhered to.
If more than one mains distribution unit are connected to the system, they
shall be placed next to each other.
Installation
Carry out the installation following the order of these installation instructions.
2.1
Unpacking
When the equipment arrives, make sure that all the boxes included in the
shipping specification are delivered and that they have their correct numbers.
To facilitate the rising and lifting of the cabinet, two lifting eyebolts
SAR 201 080/03 (optional) can be fixed in the front holes at the top of the
cabinet. See Figure 1.
Note:
Figure 1.
Leave the final unpacking of each unit until the installation is to begin, thus
avoiding the loss of loose details such as set of parts delivered with the units.
When handling printed board assemblies, suitable ESD-protection shall be
used.
2.2
Check the tightening of all cable connections in the cabinet. They might
have come loose during the transport.
Note:
Set of parts BMY 107 125/1; tip protection material for floor and wall.
The standard cabinet is not earthquake proof.
Anchoring to wall
Hole in wall
2
3
1
Anchoring to floor
523 mm
3
4
445.5 mm
Adjustable
foot
2
Pos
Description
1
2
Screw
Plug
Washer
Washer 35 mm
Figure 2.
323 mm
Hole in
floor
445.5 mm
2.3
Installation of battery
There can be up to four battery shelves in the power cabinet. Depending of
the number of shelves and dept of the cabinet, different numbers and types of
batteries can be installed. The cabinet is normally pre-cabled from factory for
the selected batteries.
1. Put the battery blocks in position on the first (bottom) shelf.
2. Install the interconnections between each block with the torque shown in
the battery documents.
Note:
For safety reasons, leave out one of the inter-cell connectors until the appropriate stage in the commissioning of the power supply plant.
3. If the batteries need fixing, mount a belt clip in-between the poles (centred) for one of the battery blocks per shelf according to Figure 1 and
Figure 2.
Note:
Make sure that the belts do not get stuck between the poles and the interconnectors.
Figure 1.
Figure 2.
4. Tighten the belt clips. (The belt may be slightly out of the vertical and still
be OK.) Make sure that the clips do not get in contact with the interconnectors.
1531-BZA 108 35 Uen Rev B 2007-01-19
9(26)
2.4
Cabling
The cabinets are built for cabling from the top only.
The following cabling order is recommended:
1. Mains cables
2. Earthing cables
3. Battery cables
4. Signalling cables
5. Distribution cables
All cables shall be labelled in both ends for easy identification.
The cables enter the top of the cabinet. There are two (400 mm deep cabinet)
or three (600 mm deep cabinet) flexible cable inlets for DC cables and one
flexible cable inlet for AC cables in the top cover.
Note:
Figure 3.
The DC cables should enter the flexible cable inlets and be fixed with tie
wraps to the holders in the cable inlets.
Figure 4.
Fit suitable AC inlet pull-relief clamps into the inlet plate. After installation
of the mains cables, the pull-relief clamps shall be tightened.
One NSV 354 36 is included in the cabinet. BMY 107 145/1 is a set of six
cable clamps that can be ordered separately.
To avoid the risk of objects falling into the cabinet, close all the flexible
inlets and tighten their screws after the installation.
2.5
Mains connection
Note:
The connection of mains cables must be performed only by personnel locally approved to do this work. The material used must fulfil the local regulations.
External mains distribution fuses and cables for supplying the cabinet are optional.
Figure 5.
Mains terminals.
There are four mains terminals for the supply of three rectifiers each. See
Figure 5. The cables should be supplied from an external mains distribution
unit (optional).
1. Run the mains cables through the flexible AC cable inlet in the top cover.
See Figure 3.
1531-BZA 108 35 Uen Rev B 2007-01-19
11(26)
L1
L2
L3
Contact clip
Figure 6.
Standard connection.
Figure 7.
Figure 8.
N PE L
PE
Figure 9.
L1
L2
L3
L1
L2
L2
L3
L3
L1
Figure 10. Mains terminal (The delivered contact clip between terminals 4-5-6
must be removed).
The supply cable, 6W+PE should be protected with a 16 A slow acting
fuse/circuit breaker per conductor at 3x220 V AC mains voltage. Recommended
cable: minimum 6x2.5+2.5 mm2 type S05VV-U or A05VV-R, according to
CENELEC.
L1+L2+L3+PE individual supply cables to each rectifier
PE
L1
L2
L2
L3 PE L3 L1
PE
Figure 11. Mains terminal (The delivered contact clip between terminals 4-5-6
must be removed).
1531-BZA 108 35 Uen Rev B 2007-01-19
14(26)
Black
R1--------------------------------------------------------R12
Green-Yellow,
to rectifier shelves
L1 L2 L3 N PE
Input terminal
2.6
Earthing
Power cabinet
Telecom rack
Subrack 1
Mains PE
Rectifier
0V-bar
Load
Load
25 mm2
Subrack 2
Rectifier
The mechanical
connection
between subrack
and power cabinet
Alt. 2
25-70 mm2
Alt. 1
25-70 mm2
Earth electrode
MET
2.7
Battery connection
Note:
Great energy hazard when working with batteries. Short-circuit current >1000 A.
Note:
For safety reasons, leave out one of the inter-cell connectors until the appropriate
stage in the commissioning of the power supply plant.
If internal Emerson batteries are to be used, the cabinet is normally equipped
with suitable battery circuit-breakers and pre-cabled from factory for the selected batteries.
1. Check that the battery CBs are switched-off.
2. Connect the battery cables to the battery terminals () and (+).
At external batteries, the cables should enter the flexible cable inlets at the
cabinet top and be fixed with tie wraps to the holders in the cable inlets.
To avoid the risk of objects falling into the cabinet, close the flexible inlets and
tighten their screws after the installation. See Figure 3.
Battery cables should be selected according to local regulations concerning
voltage drop, operational temperature and type of installation (open, covered,
number of layers, parallel connection etc). What cable dimension to choose
depends on the battery CB size, the tolerated cable voltage drop and the distance between the power system and the battery.
Positive battery
connection points
Positive distribution
connection points
Positive distribution
connection points
2.8
Signalling cables
External connectors
Fixing screw
Internal console
communication
connector(for
factory use only)
1
2
3
4
6 5
Relay outputs 5-8
8 7
RS485
DI power (48 V)
Temp sensor 1 input
Temp sensor 2 input
BLVD
LLVD
RS232 ports
LAN port
Terminal No.
3 2 1 3 2 1
Outgoing
closing contact
at alarm*
3
1
2
3 4 5 6 7 8
DIGITAL INPUT
Alarm contact
in external
equipment
- +
+
+
+
+
+
-
Term. 1 2 3 1 2 3
1 2
Digital input 1 - 6,
level 15 to 60 V
Not to be used
* In the ACU the outgoing terminal No. 1 has breaking contacts at alarm for the
indicated connection.
Digital inputs 7 and 8 are used internally and must NOT be used.
The 48 V signal voltage is taken from a distribution circuit breaker or is available on the terminal DI POWER. A cable with connector RPM 628 385/1 is
included for connection to this terminal.
2.9
Distribution cables
Distribution cables should be selected according to local regulations concerning voltage drop, operational temperature and type of installation (open, covered, number of layers, parallel connection etc). What cable dimension to
choose depends on the circuit breaker size, the tolerated cable voltage drop
and the distance between the power system and the load.
There are CBs of hydraul magnetic (13 mm with) and thermal/electromagnetic
(18 mm with) type of different make and capacity available. For high capacity
outputs CBs are connected in parallell with two- or three-slots interconnectors. The circuit breakers can take a maximum cable area of 25 mm2. Adaptors for the connection of cable areas up to 70 mm2 are available. Please, contact Emerson Network Power Energy System for more information.
Positive distribution
connection points
Battery CBs
To avoid overload, the cables must be distributed evenly on the positive bus bar.
4. Connect the negative () distribution cables and the alarm detection cable
to the distribution circuit breakers.
5. If an alarm detection cable is not to be connected, its connector must be
insulated to avoid false alarms.
Alarm
detection
3-slots
interconnector
2.10 Rectifiers
The rectifiers may be delivered in separate boxes or factory mounted.
1. If they are delivered separately, unpack them and place them in the
subrack(s), but do not connect them.
2. Install front covers in all empty rectifier slots.
Extensions
3.1
Rectifier
1. Remove the front cover from the rectifier slot where the rectifier is to be
installed.
2. Unpack the rectifier, place it in the subrack and push it in. It will start
automatically.
3. Lock the rectifier to the subrack by its locking latch and fix it with the
screw.
3.2
Distribution circuit-breaker
locking
device
3.3
Alternating Current
Advanced Supervision Unit
Battery Low Voltage Disconnect
Controller Area Network
Circuit Breaker
European Committee for Electrotechnical Standardization
Direct Current
European Norm
ElectroStatic Discharge
Local Area Network
Liquid Crystal Display
Light Emitting Diode
Low Voltage Disconnect
Load Low Voltage Disconnect
Main Earth Terminal
Multi-Function Unit
Protective Earth
Rectifier
Standard Supervision Unit
Safety Extra Low Voltage