ASAHIMAS CHEMICAL

Phase 6 Expansion Project

Procedure Of Grouting

July 2015

PENTAOCEAN CONSTRUCTION CO., LTD.

Midplaza Building 2, 24 th Floor
Jl. Jenderal Sudirman Kav. 1011
Jakarta 10220, Indonesia
Phone : 6221570 5484
Fax
: 6221570 5485
Email : penta@biz.net.id

Procedure Of Non-Shrinkage Grout

PHASE-6 EXPANSION PROJECT

Document Revision
Rev
No

Date
Issued

9-Jul-2015

Description

Initial release

Prepared

Approved

(PM)

(DGM)

Adjustment Contents

Procedure Of Non-Shrinkage Grout

Table of Contents
1. Purpose
2. Scope
3. Definition
4. Responsibilities
5. Safety
6. Work Execution
7. Remarks

PHASE-6 EXPANSION PROJECT

1. Purpose
This method statement describes the procedure to be followed during the application of
Grouting works. This has to ensure that all activities are in fully compliance with
requirements as per manufacturers standards.

2. Scope
This method statement applies to all activities associated with grouting works at site of our
scope

3. Definition
Grouting means thin filler fluid mortar (25 kg bag of Non-Shrink Cementitious Grout powder
mixed with 4 ltrs of clean water)

4. Responsibilities
4.1 Foreman Coordinates day to day activities of direct labour and responsible for the ongoing quality and production at the work face.
4.2 QC Inspector Perform daily surveillance inspection of workmanship and
documentation activities.
4.3 Site Engineer Provide technical information and oversees the day-to-day activities in
field supervision.
4.4 Site Manager Manages and directs project construction activities performed by the
project team composed of personnel assigned by the various functional departments.
4.5 Project Manager Responsible for all activities and has ultimate responsibility of
compliance of work, to relevant methodologies, standards, specification listed, while
assuring adequate organization resource.

5. Safety
5.1 All relevant personnel shall be made familiar to this method statement
5.2 All necessary precautions must be taken for working high places, necessary scaffoldings
and handrail etc.
5.3 All related personnel must be wearing necessary PPEs.

6. Work Execution
6.1 Surface Preparation
Concrete surfaces should be clean, free from sand and dust, loose particles, cement
laitance, oil, grease or any other contamination.

6.1 Surface preparation

6.2 Mixing
Pre-dose the required volume of clean water into a clean mixing vess0el. For a flowable
mix use 4 ltrs of water per 25 kg bag. Add the powder slowly into the pre-measured
clean water and mix mechanically for at least 3 minutes with a slow speed mixer and
until a smooth, uniform consistency is achieved. (See attached data sheet)

6.2 Mixing with hand held mixer

6.3 Placing
All bolt voids must be filled with grout before pouring the rest of the under plate grout
to prevent voids being formed. The grout must be poured steadily to reduce the air
entrapping. (See attached data sheet).

6.3 Pouring Non-Shrink Cementitious

Grout from one side

6.4 Curing
Grouts by keeping wet to avoid rapid loss of water. Also be treated with water as in
normal curing practice should be applied as for any other cementitious material.

6.5 Cleaning
Clean all equipment and tools with water immediately after use. Hardened material can
only be removed mechanically.

6.1 Grouting thickness

7. Remarks

Formwork fitted around the base to contain grout must be as watertight as is practical, to
prevent grout loss.

Product shall be stored in a cool, dry area below 30oC.

The casting of concrete should start from the center of tulip plates in order to prevent
gaps under plates.

The area should not be cleaned with water, if needed excessive water should be
removed.